Professional Documents
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Variable DC Supply
Variable DC Supply
Variable DC Supply
This is to certify that this internship report is written by NJIA ETIENNE SUNDAY
focusing on VARIABLE DC POWER SUPPLY to meet the partial requirements and
regulations governing the award of the higher national diploma (HND) in the field of
electrical power system with option electricity at the institute universitaire de la cote in the
year 2022.
DATE……………………………… DATE……………………………
Signature…………………………… Signature…………………………
TO MY BELOVED
FAMILY
I address my sincere gratitude and acknowledgement to all those who supported me from
the beginning to end of my internship especially to the following:
• GOD ALMIGHTY for his infinite goodness, protection, inspiration and strength
throughout this period
• MR PAUL GUIMEZAP: the director of the University Institute of the Coast who
created a link for me to access an academic internship in a manufacturing company.
• MR HONORE: the director of H-ELECT SARL who gave me the privilege to be one
of his interns and who assured the progress of my training.
• Mme CLODETTE: the secretary or her seldom advices.
• MR DERICK : the project manager for his availability and kindness
• MR KWATE HONORE. The manager of the factory for his prompt coordination
• MR FONKOU LESTER CONFIANCE for his good orientation
• To my beloved family for her love, financial support, and attention.
• My fellow interns for their lovable interaction.
To my beloved parents Mr Ful Ngong Charles and Mme Fuller Nzonkem Nathalie.For
their financial support and attention.
DOUALA, H-ELECT SARL fournit des services d'installation de haute qualité pour tous les
s'associer avec succès à des clients des marchés de l'industrie, des soins de santé, du
plusieurs projets. H-ELECT SARL m'a proposé un stage d'une durée de deux mois, au cours
duquel j'ai eu la chance d'acquérir une certaine expérience dans l'installation domestique
en courant continu variable avec voltmètre sensible et ampèremètre avec affichage est réalisée
en mettant en place certains blogs de circuit. Lorsque la tension est abaissée par un
transformateur puis redressée par un pont de diodes, puis filtrée par des condensateurs, puis
mineurs et un circuit mis en place, le microcontrôleur peut lire la valeur à la fois du la tension
et le courant, puis interprètent les données et l'affichage via l'écran LCD (affichage à cristaux
The Higher National Diploma [HND] is a professional diploma created on the 24th
December 1971 by article number 97/E/SO/MINEDUC delivered by the minister of higher
education. This diploma is usually awarded to a bachelor after two years of training in a
specific field of study accompanied with an internship in an enterprise specialised in his/her
field of study.
This HND was introduced in Cameroon in 2002 by a ministerial order of
02/0069/MIINESUP/DDES and still current.
This internship report as part of the requirements of the HND gives a brief presentation of the
company, activities carried out, personal project, not forgetting difficulties and proposed
solutions.
With the aim of assuming a durable development and to provide competent and competitive
handwork in different domains to companies, the Cameroon government through the Ministry
of Higher Education permitted the opening of private institution of higher education. This
gave the opportunities of private institutions to contribute to the acquisition of academic and
professional training in appropriateness with the professional world. IUC being one of the
private institutions consist of the following five schools and field of studies:
School of Engineering and Applied Sciences (SEAS)
HND INDUSTRIAL PROGRAMS
• Electrical Power Systems (EPS)
• Industrial Computing and Automation (ICA)
• Telecommunication (TEL)
• Software Engineering (SWE)
• Networks and Security (NWS)
• Chemical Manufacturing (CMA)
• Mechanical Manufacturing (MEM)
• Building Science and Technology (BST)
HND COMMERCIAL PROGRAMS
• Marketing (MKT)
• Management (MGT)
B.P 6883-DOUALA-CAMEROON
TELEPHONE 679-44-85-73
MCU MICROCONTROLLER
ABREVIATION LIST
CERTIFICATION........................................................................................................................................i
DEDICATION...........................................................................................................................................ii
APPRECIATION.......................................................................................................................................iii
ABSTRACT..............................................................................................................................................iv
RESUME..................................................................................................................................................v
PREFACE................................................................................................................................................vi
IDENTIFICATION SLIP............................................................................................................................vii
ABREVIATION LIST................................................................................................................................viii
TABLE OF CONTENT...............................................................................................................................ix
CHAPTER 1: PRESENTATION OF H-ELECT AND ACTIVITIES CARRIED OUT........................1
INTRODUCTION..............................................................................................................................1
SECTION I: PRESENTATION OF THE COMPANY..................................................................2
SECTION II: GEOGRAPHICAL LOCATION..............................................................................2
II.1: ORGANIGRAM AND FUNCTIONS OF PERSONELS.......................................................3
II.2 DESCRIPTION OF THE HEADQUARTERS........................................................................4
II.3 DESCRIPTION OF THE FACTORY.....................................................................................4
CHAPTER 2 : INTERNSHIP PROGESS AND LITERATURE REVIEW..........................................5
SECTION I: ACTIVITIES CARRIEDOUT [AUGUST-SEPTEMBER]...........................................5
OTHER ACTIVITIES....................................................................................................................6
SECTION II: LITERATURE REVIEW.............................................................................................7
CHAPTER 2: POWER SYSTEMS........................................................................................................8
SECTION I : A LITTLE HISTORY..................................................................................................8
SECTION II: GENERALITIES ON POWER SUPPLY....................................................................9
II.1 INTRODUCING POWER SUPPLIES....................................................................................9
SECTION II: AC-DC CONVERSION BASICS................................................................................9
SECTION IV: POWER SUPPLY COMPARISONS.......................................................................11
SECTION V: UNREGULATED POWER SUPPLY THEORY......................................................13
SECTION VI: REGULATED POWER SUPPLY THEORY...........................................................13
SECTION VII: LINEAR, SWITCHED, OR BATTERY-BASED?.................................................14
VII.1 Switched Power Supply......................................................................................................15
VII.2 Battery-based......................................................................................................................15
VI.3 IMPORTANT SPECIFICATIONS......................................................................................16
INTRODUCTION
H-ELECT SARL is one of the companies which offers amazing services and benefits
to the society, due to their long existence and stay in the country since 2013 and also in
line with the quality of services they provide. As an industry leading contractor located
In DEIDO-DOUALA H-ELECT SARL provides high-quality installation services
for all electrical lighting and power systems. Their wealth of experience has
allowed them to successfully partner with clients in the Industrial, Health Care,
Commercial, Interiors, Residential Mixed Use, Higher Education, Senior Living,
and Retail & Hospitality markets, participating in several projects. H-ELECT SARL
successfully handles projects of any size and complexity, from small installations
to larger projects in major hospitals, retail and commercial buildings, &
distribution centers. Whether you need their full range of electrical installation
services, from design/build and planning services to low voltage and electrical
wiring installation, or a single service, you can rely on them for unparalleled
professionalism and customer service.
In the year 2008 this company was an establishment of formation but by its eagerness and
hard work this establishment in 2012 is transformed into a company and adopts the name
H-ELECT limited liability company. H” meaning Honore the first name of the founder,
ELECT” to specify that the company deals in electric field, limited liability company” to
certify that this company is legal.
SECTION II: GEOGRAPHICAL LOCATION
It is made up of , the Ceo and director’s office, the project manager’s office, the
secretary’s office… one small hall for meetings and two toilets.
The factory has a magazine for the stock of working tools and the warehouse to stock
product for sale.
The magazine
Here we have equipments such as:
1. Electric climb.
2. Lusters
3. Different electrical cables
4. Helmets
5. Safety boots
6. The company’s working tools.
The warehouse
Concerning the warehouse, here the company stock their electrical goods where they take
to either sell or expose to the view of clients to buy .
This chapter entails the various activities we carried out during the internship on weekly basis
and the literature review.
SECTION I: ACTIVITIES CARRIEDOUT [AUGUST-SEPTEMBER]
OTHER ACTIVITIES
Making discipline and cleanliness as a culture of engineering cleaning and exposure of the
company’s asset is done everyday, Every morning we had as duty to expose the company’s
goods to the view of customers and clients.
H-ELECT has as methodology and traditional discipline to handle every project so as to come
out with the best and optimum result. When encountered with a project the analysis is
meticulously done and all ideas are gathered even from interns too, we had the opportunity to
share some of our intellectual fits when any meeting is held.
After proper analysis and a conclusion is imposed but the leader and a strategy is place which
is subdivide specialize and conquer.
Also the inspection of interns EPP / protective equipment’s are often inspected.
Minimum requirement.
1. overall
2. Helmet
3. Safety shoes
4. Minimum tool.
The drawback of alternating current at the time was that load on the system was affected
when appliances were turned on and off, affecting others using the line. Direct current had
the advantage of using only the current needed and not affecting the rest of the load on the
line.
Unfortunately for the DC proponents, the voltage drop across the wires from source to
output was significant and different voltages could not be sent across the same wires. This
meant that DC generation required generating plants to be located within about a few
miles of their destination and multiple wires strung for each voltage needed, both of which
were prohibitively expensive for rural communities. A further disadvantage was that DC
was really only feasible for small appliances, as the low voltages were too inefficient to be
scaled up for technology that required large voltages.
In contrast, high voltages of alternating current could be transmitted very long distances
on a single line, for hundreds of miles and therefore required fewer generating plants.
Transmission of AC resulted in very little voltage drop, and the voltage could then be
reduced through the use of transformers to the desired amount needed at its destination.
Additionally, with increasing industrialization, the high voltages were desirable for large
loads, such as railways and industrial motors.
Competition remained between AC and DC proponents until a series of events, contract awards, and
field trials proved that AC transmission lines were the most economical, although DC lines remained
in use well into the 20th Century. Since most appliances, developed by Edison, were DC devices, the
need for direct current was strong. Since AC could be stepped down to any DC voltage, DC systems
are still utilized.
A power supply is a component that supplies power to at least one electric load. Typically,
it converts one type of electrical power to another, but it may also convert a different form
of energy – such as solar, mechanical, or chemical - into electrical energy.A power supply
provides components with electric power. The term usually pertains to devices integrated
within the component being powered. For example, computer power supplies convert AC
current to DC current and are generally located at the rear of the computer case, along
with at least one fan.
II.1 INTRODUCING POWER SUPPLIES
Power is the backbone of any electronic system and the power supply is what feeds the
system. Choosing the right supply can be the critical difference between a device working
at optimum levels and one that may deliver inconsistent results.
Direct current power supplies are either unregulated or regulated. Regulated supplies
come in several options including linear, switched and battery-based.
The capacitor is typically quite large and creates a reservoir of energy that is applied to the
load when the rectified voltage drops. The incoming energy is stored in the capacitor on
the rising edge and expended when the voltage falls. This significantly reduces the amount
of voltage droop and smooths out the voltage. Increasing the storage capacity of the
capacitor generally produces a higher quality power supply.
Figure 3 shows the rectified voltage and how the capacitor smooths the droop.
Linear converters are the least complex but also create the most heat, while switched
converters are more intricate and cooler but create more noise. Batteries are typically
switched converters. Each has advantages and drawbacks but which to use will be based
mostly on the type of application and the conditions under which it will be run.
Table 4 illustrates how the types of power supplies are categorized and summarizes many
of the pros and cons of each type.
With an unregulated DC power supply, the voltage output varies with the size of the load.
It typically consists of a rectifier and capacitor smoothing, but no regulation to steady the
voltage. It may have safety circuits and would be best for applications that do not require
precision.
NOTE: Wavelength does not recommend using unregulated power supplies with any of
our products.
Linear power supplies are used when precise regulation and the removal of noise is most
important. While they are not the most efficient power source, they provide the best
performance. The name is derived from the fact that they do not use a switch to regulate
the voltage output.
Linear power supplies have been available for years and their use is widespread and
reliable. They are also relatively noise-free and commercially available. The disadvantage
to linear power supplies is that they require larger components, hence are larger and
dissipate more heat than switched power supplies. Compared to switched power supplies
and batteries, they are also less efficient, sometimes exhibiting only 50% efficiency.
Switched mode power supplies (SMPS) are more complicated to construct but have
greater versatility in polarity and, if designed properly, can have an efficiency of 80% or
more. Although they have more components, they are smaller and less expensive than
linear power supplies.
The advantages of a switched power supply is that they are typically small and
lightweight, have a wide input voltage range and a higher output range, and are much
more efficient than a linear supply. However, a SMPS has complex circuitry, can pollute
the AC mains, is noisier, and operates at high frequencies requiring interference
mitigation.
VII.2 Battery-based
Battery-based power is a third type of power supply and is essentially a mobile energy
Output Current: The maximum current that can be supplied to the load.
Load Regulation: The load regulation is how well the regulator can maintain its output
with a load current change, and usually is measured in millivolts (mV) or as a maximum
output voltage.
Noise & Ripple: Noise is any added and unwanted electronic interference, and ripple is
the small variation in voltage when AC is transformed into DC. These are typically
combined into one measurement. In switching power supplies, the measurement is given
in peak-to-peak, showing the extent of the noise spikes that arise from the switching.
Overvoltage Protection: Sometimes output voltages can exceed their nominal values and
can damage the load. Overvoltage protection is a circuit that shuts down the power supply
should the voltage limits be exceeded.
Overload Protection: Overload protection is a safety measure used to prevent damage in
the event of a short circuit or overcurrent event. Much like the circuit breaker in a house,
the overload protection shuts off the power supply so the load will not be damaged.
Efficiency: Efficiency is the ratio of power being pulled from the power grid that is
effectively being converted to DC power. A good SMPS power supply will operate with
at least 80% efficiency and, with a proper system design, can operate at even higher rates.
An efficient system will reduce heat generation and can save energy.
The small voltage variations are called ripple. Many times, the amount of fluctuation
depends on how well the power supply is matched to the load.
Noise is the unwanted additions that occur outside of the normal ripple. It comes from
many other sources, including switching and electronic noise generated outside of the
power supply, such as from nearby electronics. Noise usually occurs in conjunction with
ripple and is much more variable and unpredictable. Switching noise typically occurs at
very high frequencies.
Figure 10 is an example of noise (created by switching) and ripple in a medium quality
power supply.
Figure 10: Ripple & Noise for Regulated, Switched Power, Representative of a Mid-
Quality Supply
Figure 11 illustrates the noise potential in a regulated linear power supply. While much
less than the ripple of a regulated switched supply, it can still be significant enough to
mask data. If the noise and ripple are very high, small signals can be overwhelmed or the
life of the hardware can be significantly shortened. However, with a high quality power
supply it can be virtually eliminated.
There are two main designs for variable regulated DC power supplies: Linear DC Power
Supply and Switching DC Power Supply. Linear DC power supplies have exceptionally
low ripple but tend to be heavy and less efficient, while switching DC power supplies
have very high power efficency, and good noise and ripple performance for most of
applications. Currently we only make linear DC power supplies with output below 20A.
Typical applications for linear DC power supplies include studio mixer/audio amplifiers,
lower noise amplifiers, etc.; typical applications for switching DC power supplies include
industrial and scientific research, product manufacturing and testing, electroplating,
electroforming, DC motors, aviation and marine applications, etc.
II.1 AIM
AC power supply
230/220
Transformer
step -down
Rectification
ac-dc
Filter circuit
Regulation
variation
display and
output.
DC OUTPUT
Microcontroller
LCD
The principle of operation is as follows, to be able to vary the dc supply of a circuit one
need to convert the signal to dc.ac supply of 230v or 220v is stepped down by a
II.3.1 Transformer: -
Transformers convert AC electricity from one voltage to another with little loss of
power. Transformers work only with AC and this is one of the reasons why mains
electricity is AC.
Step-up transformers increase voltage, step-down transformers reduce
voltage. Most power supplies use a step-down transformer to reduce the
dangerously high mains voltage (230v) to safer low voltage.
Transformers waste very little power so the power out is (almost) equal to the
power in.
The ratio of the number of turns on each coil, called the turn’s ratio, determines the
ratio of the voltages. A step-down transformer has a large number of turns on its
primary(input) coil which is connected to the high voltage mains supply, and a small
number of turns on its secondary (output) coil to give a low output voltage.
II.3.3 Rectifier
There are several ways of connecting diodes to make a rectifier to convert AC to DC.
The bridge rectifier is the most important and it produces full-wave varying DC. A
full-wave rectifier can also be made from just two diodes if a centre-tap transformer is
used, but this method is rarely used now that diodes are cheaper. A single diode can be
used as a rectifier but it only uses the positive (+) parts of the AC wave to produce half-
wave varying DC.
Bridge Rectifier
A bridge rectifier can be made using four individual diodes, but it is also
The Positive Half-cycle. During the positive half cycle of the supply,
diodes D1 and D2 conduct in series while diodes D3 and D4 are reverse biased and
the current flows through the load as shown below.
Output of Transformer
The Negative Half-cycle During the negative half cycle of the supply,
diodes D3 and D4 conduct in series, but diodes D1 and D2 switch “OFF” as
they are now reverse biased. The current flowing through the load is the
same direction as before.
Output of
Output from the full wave bridge rectifier is fed to a LM317 regulator IC LM317
provides varied voltage from 1.2V to 35V. Reference voltage of 1.25 V is
maintained at 220 ohm Resistor.
Looking from the front of the voltage regulator, the first pin (on the left) is the
Adjustable Pin, the middle is Vout, and the last pin(on the right) is VIN.
VIN - VIN is the pin which receives the incoming voltage which is to be regulated down to
a s pecified voltage. For example, the input voltage pin can be fed 12V, which the
regulator will regulate down to 10V. The input pin receives the incoming, unregulated
voltage.
Adjustable - The Adjustable pin (Adj) is the pin which allows for adjustable voltage
output. To adjust output, we swap out resistor R2 value for a different resistance. This
creates adjustable voltages.
VOUT - VOUT is the pin which outputs the regulated voltage. For example, the LM317 may
receive 12V as the input and output a constant 10V as output.
The voltage that the adjustable regulator outputs is determined by the equation below:
Therefore, you can see based on this formula, that the more the value of
resistor R increases, the greater the voltage output.
This is the advantage of adjustable voltage regulators. You can adjust it to any
voltage within the range that the voltage regulator supports.
The capacitors C2 (0.1 uF) and C3(10 uF) are used to clean up the power line. C2
is optional and it's used to clean up transient response. C3 is needed if the device
is far from any filter capacitors. This capacitors helps smooth out the power
supply line in case of abrupt current spikes.
Capacitor 470uF
DIODE D6 :-
Diode D6 is used to prevent the 10uF capacitor from discharging into the regulated IC. The
diode D5 and D6 ( both is 1N4007) is the protector from external voltage to reverse to makes
it is one the most used ways to read data from the real world. Almost all the sensors like
temperature sensor, ux sensor, pressure sensor, current sensors, voltage sensors, gyroscopes,
accelerometers, distance sensor, and almost every known sensor or transducer produces an
analog voltage of 0V to 5V based on the sensors reading. A
temperature sensor for instance may give out 2.1V when the temperature is 25C and go upto
4.7 when the
temperature is 60C. In order to know the temperature of the real world, the MCU has to just
read the output
voltage of this temperature sensor and relate it to the real world temperature.
Its i dentified on the microcontrollers pin diagram on data sheet as (AN0---AN7) from pin
zero to pin 7.
The term LCD stands for liquid crystal display. It is one kind of electronic display module
used in an extensive range of applications like various circuits & devices like mobile phones,
calculators, computers, TV sets, etc. These displays are mainly preferred for multi-
segment light-emitting diodes and seven segments. The main benefits of using this module are
inexpensive; simply programmable, animations, and there are no limitations for displaying
custom characters, special and even animations, etc.
Lcd_Clear(): This function clears the LCD screen and can be used inside loops to
clear the appearance of
previous data.
void Lcd_Set_Cursor(x pos, y pos): Once started, our LCD is ready to take
commands, we can instruct the LCD
to set its cursor in you preferred location by using this function. Suppose if, we need
out cursor at 5th
character of 1st row. Then the function will be void Lcd_Set_Cursor(1, 5)
void Lcd_Print_Char(char data) : Once the cursor is set we can write a character to
its position by simple
calling this function.
void Lcd_Print_String(char *a): If a group of characters is to be displayed, then the
string function can be used
POWER CIRCITDIAGRAM.
It is use to design
1 Proteus circuit and do
simulations
Intermediate
development
2 Mplab xide enviroment used for
writing the code for
the microcontrollers
This is a used to
write codes for the
3 Mikro c pro for pic microcontroller and
it has already
available libraries
This is used to
4 Mplab xipe upload the code into
the microcontroller
Thois is used to
clean the
3 flux
soldering iron
tip
This is a
programming
toolused to
5 Pickit 3
upload a code
into a
microcontroller
Soldering is a process in which two or more metal items are joined together by melting and
flowing a filler metal into the joint, the filler metal into the joint, the filler metal having a
relative low melting point. Soft soldering is characterized by the melting point of the filler
metal, which is below 4000 C (7520F). The filler metal used in the process is called solder.
In a soldering process, heat is applied to the parts to be joint by capillary
action and to bond to the materials to be joined by wetting action. After the
metal cools, the resulting joints are not as strong as the base metal, but have
adequate strength.
1. Keep the iron tip clean. A clean iron tip means better heat conduction and
a better joint. Use a wet sponge to clean the tip between joints.
2. Double check points. It is good idea to check all the soldiers joints with
an Ohm meter after they are cooled. If the joint measures any more than
a few tenths of an ohm, then it may be a good idea to resolder it.
3. Use the proper iron. Remember that bigger joints will take longer to heat
up with an 30W iron than with a 150w Iron.
4. Solder small parts first. Solder resistors , jumper leads, diodes and any
other small parts before you solder larger parts like capacitors and tran-
sistors. This makes assembly much easier.
V.3 RESULTS
We get DC Regulated power supply which can varies through variable resistor
From 1.2 V to 9V.
We get a responsive display which shows the the value of the output voltage
and curreNT
This part is made up of two sections; section one which are the problems faced and section
two which are the solutions.
Anyone engaged in business activities or training must encounter so many challenges which
might hinder them from attaining their objectives so did we, the interns, encounter the
following problems.
Weather conditions: since the internship was during the rainy season, we had
difficulties in carrying out prospection and other activities due to weather conditions.
NO SPECIALIZATION:At H-ELECT SARL there is no specialization,electricians are
at times forced carry out some tasks that those not concern their speciality or field.
Little space in the store room of the company for the reservation of their goods.
Lack of transport facilities: this company lack vehicles to take agents to go to the field
for prospection and so, we the interns had to walk long distances in order to achieve
our daily task which was very stressful.
Search for several mcu and check their datasheet to see it meets the requirement of your
circuit(number of pins, analoge pins, memory) then check from the market if any is available
An academic internship is a very important aspect in the life of students. It helps us see what
the professional world outside of our classrooms look like. This period helped us to
synchronise academic knowledge with the professional world. From our own personal point
of view, it brought us so much joy and was a very interesting experience, though task full
period.
Firstly, we were given great quality supervision, attention and knowledge as we always had
questions trying to relate what our lecturers had given us. It really helped us demonstrate
theory we had no idea of how things are being performed. Learning how to interpret and
analyse installations, putting laws and theorems we learned made us focus more, therefore we
understood furthermore what we had on paperwork.
Notwithstanding, we thank our school authorities for their keen attention in our academic
growth and the opportunity they gave us for this experience, the H-ELECT SARL entire staff
for permitting us to learn in their premises, providing us all the necessary care, attention,
protection during the realisation of this project. We are and will be forever grateful in this
endless preparation you provide to us for the future.