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Pastification
Pastification
Abbreviations
1 Introduction
In gluten-free pasta formulation (suitable for those suffering from celiac disease),
the influence of each constituent has a major importance on the final product
quality, especially water and hydrocolloid contents used to replace the gluten
matrix. Gluten-free doughs are mixed dispersed systems; the dispersion medium
contains several types of dispersed particles, with two main construction mate-
rials—polysaccharides and proteins. Four levels of structural hierarchy in dispersed
food systems can be distinguished: submolecular, molecular, supermolecular, and
macroscopic. Structural functions of a biopolymer depend upon its place in the
structural hierarchy of the product (Tolstoguzov 2000).
The presence of hydrocolloids and proteins in dough may modify the mobility of
water to interact with starch in the gelatinization process (Blanshard 1987). The
amount of water content and the presence of different components such as sugars,
gums, and proteins affect the extent to which the amorphous regions are plasticized
during gelatinization, modifying the corresponding enthalpy and the peak temper-
ature in a differential scanning calorimetry (DSC) thermogram.
The extent of hindered mobility of water molecules is related to the amount of
the unfrozen water content of the systems and their glass transition temperature (Tg)
and influences the conditions for starch gelatinization. The aim of this chapter is to
use response surface methodology (RSM) to analyze the effect of the addition of
proteins and hydrocolloids on water–starch interaction during gelatinization in
gluten-free doughs using a triangular mixture design through the analysis of
thermograms obtained by modulated differential scanning calorimetry (MDSC).
The amount of unfrozen water, water melting temperature, and glass transition
temperature for each formulation are also studied, and their relationship with dough
composition is determined.
Mixture designs are a special category of response surface designs that are partic-
ularly useful when the actual amounts of a component (factor) do not matter, but
instead the proportion of the whole made up by each component is taken into
account along with the interdependence of factors, by assuming that the factors
must have a sum equal to a constant value (Cornell 2002). In the present work, a
simplex-centroid augmented design with constraints was chosen to study the effect
of adding gums (0.51–2.52 %), protein (0.68–6.70 %), and water (35.5–39.5 %) to a
dough formulation containing fixed mass fractions of corn starch and corn flour (4:1
ratio, 53.5 %), NaCl (1.1 %), and sunflower oil (2.7 %). The design consisted of
12 runs: four points at the extreme vertices of the feasible quadrangular region
(1,2,3,4), four points at the edge centroids (5,6,7,8), one point at the overall centroid
(9), and three added points (A,B,C) to evenly cover the experimental region
(Fig. 1).
Response Surface Methodology to Assay the Effect of the Addition of Proteins. . . 369
Xa
5
0.0 0.0
nth
5
an
)
+l
g
4
(g/
0.0
oc
us
ins
0.1 3
8
t
ote
0
be
4
Pr
a
C 3
ng
0.0
5
um
9
6
s(
0.1
5
g/g
2
A B 0.0
)
0.2 1 7 2 1
0 0.0
0.80 0.85 0.90 0.95
Water (g/g)
Surface response analysis was used to determine the relationship of the unfrozen
water of this composite system:
X
3 2 X
X 3 Y
3
Y¼ βi Xi þ βij Xi X j þ β123 Xi ð1Þ
i¼1 i¼1 j¼iþ1 i¼1
where Y is the corresponding response variable, Xi are the coded process variables
(G, P, W ), and β are the regression coefficients. The same methodology was
followed with the peak temperature of water melting.
0.0
-0.2
-0.4
Heat Flow (W/g)
-0.6
-0.25
Fig. 2 Complete DSC thermogram corresponding to sample 9. The inset shows the gelatinization
transitions (G) and (M1) and the melting of the amylose–lipid complexes (M2)
a 0.25 b -5
unfrozen Tmw
water (g/g) (°C)
0.22 -6
LB +
XG
ums
(g/g -7
0.19 )
Gums
0.03
(g/g doug
6
h)
0.0
0.01
0.00
0
0.00
gh)
0.0 0.02
/g dou
5
0
0.1 0.4
2
/g)
0 9
0.0
0.04
0.3
ins (g
s (g
8
h)
tein
0.1 0.3
5
0.950 ug
Prote
0.06 o
Pro
7
0.915 0.3
g/ gd
0.2
0 0.880 ) 6 r(
0.845 (g/g 0.3 ate
Water 0.08 W
0.810 0.3
5
Fig. 3 Surface response of (a) unfrozen water content (g/g total water) and (b) peak melting
temperature (Tmw) as a function of dough composition (expressed as coded variables)
-24 78
a b
-25
-27
-28
74
-29
-30
0.20 0.22 0.24 0.26 0.28 0.30 0.32 0.34 72
0.20 0.25 0.30 0.35
Frozen water (g/g dough)
Frozen water (g/g dough)
Fig. 4 Relationship between the amount of frozen water content in the gluten-free doughs
(g water/g dough) on (a) the glass transition temperature, Tg ( C), and (b) temperature of
gelatinization peak G determined by DSC
was external to the granule was exhausted, the cooperative plasticization process
was arrested, and further gelatinization depended upon increased levels of molec-
ular mobility and granular swelling that were initiated and enhanced by heat. These
conditions demanded heating to higher temperatures. The obtained results also
showed that for a given water content, the addition of hydrocolloids caused a
significant increase ( p < 0.05) of peak G; this was probably the result of the
starch–hydrocolloid interaction, which produced a more stable structure, and less
water mobility due to gums–water interactions, requiring a higher temperature for
disorganization.
Moreover, when the frozen water content of the dough was progressively
reduced (0.334–0.219 g water/g dough), endotherms shifted to higher temperatures
(peak G from 74.98 to 77.34 C) as less water was available (Fig. 4b). As the
amount of frozen water decreased, water mobility diminished and the water-
diffusion-mediated step of the transition (peak G) required more energy. With
respect to the gelatinization enthalpies, no significant differences (P > 0.05) were
observed among the samples studied.
These results support the hypothesis that a reduced level of solvent plasticiza-
tion, resulting from the addition of nonaqueous solutes to a pure water system,
produces elevation of the gelatinization temperature. The reduced level of solvent
plasticization of the amorphous growth ring regions requires input of a greater
amount of thermal energy before the starch granule swells and begins to gelatinize.
5 Conclusions
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