Automotive Engine Service

Level III
1. One of the following components is not most important criteria with fuel injection is /are—
A. The instant of fuel injection
B. The duration of fuel injection
C. The cleaning of injection pump
D. The quantity of fuel injected per degree crank angle
2. In a spark ignition engine, when the fuel-air mixture ignites in addition to the --- process
initiated by the spark is known as
A. Knock
B. Combustion
C. Ignition
D. Injection
3. One of the following EFI component is different from the other
A. Airflow meter
B. Intake air temperature sensor
C. Injector
D. Water temperature sensor
4. If the dust is usually trapped by a folded paper element or cartridge, the air—is ___
A. Wet type air cleaner
B. Dry type air cleaner
C. Combination of wet and dry type
D. Neither wet type nor dry type
5. Mechanic A says that “arrangements of piston ring starts compression ring then oil ring will
continue next”
Mechanic B says that “Arrangements of piston ring starts oil ring at the top then compression
ring will continue next” which mechanic is correct?
A. Mechanic A only
B. B Mechanic B only
C. C neither Mechanic A nor Mechanic B
D.
6.
A. Torque wrench
B. Socket Wrench
C. Open end wrench
D. Box end wrench
7. The correct sequences of signal transfer in EFI engine is
A. Sensor ECU Actuators
B. Actuators Sensor ECU
C. ECU Sensor Actuators
D. Actuators ECU Sensor
8. ___is used for measuring oil clearance of crankshaft journal
A. Torque wrench
B. Micrometer
C. Feeler Gauge
D. Plastic gauge
9. A place where air fuel mixture is mixed before entering the combustion chamber is _____
A. Injection pump
B. Carburetor
C. Injector nozzle
D. Fuel pump
10. --------- this diagram in EFI shown on the dashboard represents _____
A. Coolant temperature
B. Engine malfunction
C. Intake air temperature
D. Engine speed sensor
11. _____is a group of people who are working together for a specific purpose
A. Colleague
B. Client
C. Customer
D.Team
12. _____is a way of communication which proceed through memos, notes etc
A. Verbal communication
B. Informal communication
C. Written communication
D. Oral communication
13. _____is a machine which is used for converting chemical energy in to mechanical energy
A. Alternator
B. Starter motor
C. Injection Pump
D. Engine
14. One of the following is appropriate for preventing leakage of exhaust gas to the atmosphere
A. Gasket
B. Gasket maker
C. Bearing
D. Seal
15. Why the numbers of intake valve are increased than the number of exhaust valve?
A. For increasing thermal efficiency of intake valve
B. For decreasing fuel consumption
C. For increasing the power of the engine
D. For decreasing Indicated power
16. To develop power in four stroke engine, crankshaft must rotates
A. 3600
B. 1800
C. 5400
D. 7200
17. One of the following components is not found in overhead camshaft type
A. Valve
B. Push rod
C. Camshaft
D. Tappet
18. One of the following components is not the purpose of top rings of the piston inside of the
cylinder
A. Prevents leakage of power from the combustion chamber
B. Heat transfer to the cylinder
C. Prevent oil entering in to combustion chamber
D. Sealing
19. The team uses for fuel pump of gasoline engine, when the fuel bowl is full-- is _____
A. Discharge
B. Charging
C. Idling
D. Suction
20. One of system uses one injector for each cylinder
A. Unit injector system
B. Multi port injector
C. Common rail injector
D. Fuel system
21. A plan of where a business wants to go in the future, short and long term--- how it plans to
achieve them
A. Maintenance plan
B. Business plan
C. Service schedule
D. Preventive maintenance
 Column A Column B
_M__1.displacement of piston from TDC to BDC or vise versa A. Injector
_E_2. Performing a task based on the schedule B. Micrometer
_F__3. Forcing the air out of the fuel injection system by pumping C. Power
__I_4. Harmful gas D. Cetane number
__N_5. Resistance of flow E. Maintenance
__C_6. Process of ignition the air fuel mixture F. Bleeding
__J_7. Repetition of the event G. Verbal communication
__P_8. Delay b/n the start of injection and the ignition H. Octane number of the
air fuel mixture I. HC
_D__9. Measure of the ignition quality of diesel fuels J. Cycle
_G__10. Communicating through telephone K. Intake
_Q__11. Half of crankshaft revolution L. Feeler gauge
__R_12. Measure intake air temperature M. Stroke
_A__13. Supplying fuel in to combustion chamber N. Viscosity
__B__14. Used for measuring tappet’s shim O. H2O
__K__15. Admitting air-fuel mixture in to cylinder P. Ignition lag
Q. Camshaft rotation
R. Sensor
1. Which of the following is primarily needed to perform vehicle maintenance
a. Manual
b. Procedure
c. Safety
d. Specification
2. Black exhaust gas released from diesel engine is the indication of
a. Lean mixture
b. Oil inter in the composition chamber
c. Over rich mixture
d. Worn piston ring
3. Which of these can cause a catalytic convertor to overheating?
a. a broken air pump drive belt
b. plugged canister purge vacuum hose
c. a stuck closed EGR valve
d. A disconnected spark plug wire
4. When performing a “converter-back “exhaust system installation; a technician should
a. Replace all hangers
b. Check for proper clearance
c. Weld each connection
d. Test for proper back pressure
5. Which of the repairs should be mad on a vehicle with a cracked convertor flange
a. Repair or replace the flange
b. Replace the convertor
c. Replace the lead pipe
d. Seal and clamp the connection
6. The LEAST likely cause of a bent push rod is
a. A excessive engine rpm
b. A sticking valve
c. Excessive valve guide clearance
d. A worn rocker arm stud
7. Which of these would most likely cause a fuel-injection engine to have low fuel pressure?
a. A clogged fuel filter
b. A clogged fuel injector
c. A restricted fuel return line
d. A stuck-closed fuel pressure regulator
8. Technician A says that a broken transmission mount could cause the exhaust system to
become misaligned. Technician B says that a broken engine mount could cause the
exhaust system to become misaligned. Who is right?
a. A only
b. Both A & B
c. B only
d. Neither A nor B
 9. When changing the engine oil filter, the technician should
a. Install the filter with pliers
b. Tighten the new filter two turns after seal contact
c. Inspect the oil flange for the old filter seal
d. Install the filter with a dry seal
10. When replacing an air filter, all of these should be considered EXCEPT making sure
a. The intake air temperature (IAT) sensor is clean
b. The malfunction indicator light (MIL) does not stay on after replacement
c. Debris does not fail in to the air filter housing
d. The cabin air filter is replaced at the same time
11. A compression test shows that one cylinder is too low, A leakage test on that cylinder
shows that there is too much leakage. During the test, air could be heard coming from
that tail pipe, which of these could be the cause?
a. Broken piston rings
b. A bad head gasket
c. A bad exhaust gasket
d. An exhaust valve not sealing
12. An engine is using too much oil;
Technician A says that worn valve guides could be the cause
Technician B says that tapered cylinder walls could be the cause who is right?
a. A only
b. B only
c. Both A & B
d. Neither of them
13. The important of tagging and marking during disassembly of components is
a. To assemble back to their original position
b. To put parts randomly
c. To right the part number of the engine
d. To raise time of tracing their prior position
14. The flex pipe,located between the exhaust manifold& the catalytic convertor, is broken,
A flex pipe should be used as a replacement because it
a. strengthens the exhaust system
b. quiets the exhaust system
c. allows for engine movement
d. helps to heat the convertor
15. After the compression readings shown in the illustration were taken, a wet compression
Test was made; the second set of ridings was almost the same as the first
Technician A says that a burned valve could cause these readings
Technician B says that a broken piston ring could cause these readings who is right?
a. A only
b. Both A & B
c. B only
d. Neither A nor B
16. What happens if the engine oil is changed on the planned service time?
a. increase the life Spean of an engine
b. decrease the power of an engine
c. increase engine part wear
d. increase maintenance cost
17. Which of these is a legal procedure to perform on a catalytic convertor equipped vehicle?
a. install a tall pipe in place of the convertor
b. install a muffler before the convertor
c. install a convertor bolted directly to the exhaust manifold
d. install a three-way convertor in place of a two-way convertor
18. Engine detonation (Knock) could be caused by any of these EXCEPT;
a. A lean air fuel mixture
b. Retarded ignition timing
c. Excess carbon in the combustion chamber
d. A stuck or closed exhaust gas recirculation (EGR) valve
19. An electronic fuel injection system fuel pressure
a. Decreases as manifold vacuum decreases
b. Increases as manifold vacuum increases
c. Regulated to constant valve
d. Maximum pressure is obtained when throttle valve is closed
20. When technicians perform a compression test?
a. Where there is blown head gasket
b. When there is wrong valve timing
c. When there is blown fuse
d. All
21. In diesel-fuel-injection system with distributor injection pump there is NO need of
bleeding because;
a. Self bleeding mechanism
b. No needing screw available
c. No possibility of air entering the fuel line
d. System even operates with air in the system
 Matching
AB
F1. Located b/n exhaust manifold & catalytic convertor A. faulty of oil cooler
K2. A restricted exhaust system B. crank shaft position sensor (c.k.p)
N3. Engine detonation C. crank shaft vibration damper
L4. EFI/high pressure at idle D. pressure test
B5. Failed of no spark & no injector E. dial indicator
A6. Excessive engine oil consumption F. flex pipe
O7. Engine over heating G. oil clearance
R8. Cylinder head warpage H.engine support
I 9. Space mater I. filer gauge
M10. Use to measure crank shaft J. piston ring
P11. Excessive crank shaft K. faulty of exhaust manifold gasket

G12. The distance b/n journal & main bearing L. low manifold vacuum
D13. Radiator cup M. plastic gauge
C 14. Harmonic balancer N. knock
E15. Crank shaft measuring on the vehicle O. closely stuck of thermostat
P. wears of thrust washer
Q.pilot ring
R. straight age rule
1. Cause of valve failure?
A. Rich Mixture
B. Too wide tappet clearance
C. Pre ignition
D. Lean mixture
2. When you measure dry liner cylinder diameter in 4cylinder engine the result of cylinder
is out of roundness (wear), which one is not your job to correct it?
A. Use oversize piston to all 4 cylinders
B. Grind the cylinder wall 4 cylinders
C. Grind the No 1 & 2 cylinders and use over size piston
D. Deglazing the cylinder
3. Which one is cause of oil consumption and blow-by?
A. Impact break
B. Oil expensive
C. Abnormal sound
D. Piston ring installed wrong
4. In distributor type injection pump the automatic timer is operated by?
A. Coolant temperature
B. Compressed air
C. Fuel pressure
D. Cut of solenoid
5. Which one is Not use of throttle position sensor signal?
A. Fuel cut of control during deceleration or breaking
B. Increasing the fuel volume during acceleration
C. Increase the interring air to the cylinder
D. Automatic transmission control
6. The electronic fuel injection system that performs calculation and---
A. ECU
B. Sensor
C. Actuator
D. Switch
7. Which one is active sensor?
A. Titania oxygen sensor
B. Intake air temperature sensor
C. Knock sensor
D. Throttle sensor
8. The injection volume is controlled by the centrifugal force generated by the rotation of
the pump camshaft. The particular component is:-
A. Pneumatic governor
B. Mechanical governor
C. All speed governor
D. Minimum & Maximum speed governor
9. When the pump plunger moves even further toward the right, the two plunger spill ports
will move out from under the spill ring & the fuel. This process is:-
A. Suction
B. Termination
C. Delivery
D. Pressure equalization
10. The tone inflation & volume used to deliver the message.
A. Visual
B. Voice
C. Face
D. Body language
11. In the in line type injection pump, which one is lubricated by engine oil?
A. Pump plunger
B. Delivery valve
C. Driving mechanisms of the pump
D. Feed pump
12. Typically involve two peoples discussing atopic
A. Conversation
B. Presentation
C. Vocal
D. Meeting
13. Which one is the characteristics of a good leader
A. Followers
B. Discrimination
C. Lying
D. Honest
14. The overall system of operational techniques & activities that are used to fulfill
requirements?
A. Quality assurance
B. Quality control
C. Resource
D. Manage issues
15. Which one is not the system of idle system problems?
A. Lean mixture
B. Rich mixture
C. Stalling
D. Fuel starvation
16. The water temperature sensor detects the engine coolant temperature by means of?
A. Transistor
B. Thermostat
C. Resister
D. Viberater
 Matching
A B
G 1. Brake horse power A. end play
K 2. Measure of antifreeze B. dial indicator
H 3. Location b/n the venture & induction system C. G signal
I 4. Starting a cold engine D. bore gauge
L 5. Operated at high mountain E. in line pump
Q 6. Fuel pressure F. Zirconia
P 7. Control the engine speed G. Dynamometer
M 8. Feed pump built in H. Throttle valve
R 9. Hot wire type air flow meter I. Chock valve
N 10. Plunger J. Tachometer
O 11. Limit out put pressure K. Coolant hydrometer
F 12. Oxygen sensor L. Attitude compensator
C 13. Crank angle M. VE pump
D 14. Cylinder wall N. Suction groove
A 15. Thrust clearance O. Relief valve
P. Governor
Q. Regulator valve
R. Measure of mas
1. When a drop of gasoline fuel placed on heated steel plate, what will happen to the
gasoline?
A. Burns
B. Evaporates
C. Condenses
D. Liquefies
2. Automatic timer in the distributor pump is operated by:-
A. Solenoid
B. Fuel pressure
C. Coolant temperature
D. Compressed air
3. The brain of electronic fuel injection system that performs calculation and makes
decision
A. Actuator
B. Sensor
C. ECU
D. Switch
4. The component part in the fuel system that sucks fuel from the tank & deliver in to the
pomp housing under low pressure is:-
A. Pressure regulator valve
B. Feed pump
C. Fuel filter
D. Injection pump
5. Lambda sensor in an engine detects the amount of:-
A. CO2
B. H2O
C. O2
6. The bore in an engine block for circulation of engine coolant around the cylinder is:-
A. Gallery
B. Jacket
C. Hose
D. Tube
7. Which off the following is false about cylinder leakage test
A. It measures how well the cylinder sealed
B. The test is done after compression pressure test
C. Carbon built up affects this test
D. It measures the air leaks through, piston rings or head gaskets
8. Which engine noise usually has a light knocking or pounding sound among various
engine noises?
A. Piston ring
B. Connecting rod
C. Crankshaft
D. Piston pin
9. Vaporization of gasoline fuel is poor when the coolant temperature is:-
A. Low
B. High
C. Medium
D. Too high
10. A common feature of an in line & distributor injection pump is:-
A. Use fuel for lubrication
B. Use same component parts
C. Use single pump plunger
D. Distribute fuel
11. The device in diesel fuel system that automatically control engine speed is:-
A. Governor
B. Fuel cut off solenoid
C. Turbo charger
D. Super charger
12. The spark energy occurs on the compression stroke just
A. Before BDC
B. After BDC
C. Before TDC
D. After TDC
13. A firing order refers to
A. Engine cylinder order number
B. Sequence of delivery of power
C. Position of connecting rod
D. Direction of crankshaft rotation
14. A part of valve gear mechanism that closes the valve
A. Cam lobe
B. Cam shaft
C. Push rod
D. Valve spring
15. Which of the following is an actuator
A. Injection nozzle
B. Throttle valve
C. MAP
D. Switch
16. The size of an engine cylinder is given us
A. Diameter & bore
B. Displacement & compression ratio
C. Bore & efficiency
D. Bore & stroke
17. During implementation of 5s in work places organization of necessary items in good
order & easy access is called
A. Sorting
B. Self-discipline
C. Standardize
D. Systematize
18. The feature of conventional fuel system over electronic fuel injection system is:-
A. Reduction of emission
B. Less fuel consumption
C. High fuel consumption
D. Better driving performance
19. Which of the following is an objective of business?
A. Falsify records
B. Break confidentiality
C. Better client satisfaction
D. Ignore safety rules
20. The part in diesel fuel system that pump fuel under high pressure is:-
A. Injector
B. Sensor
C. Actuator
D. Injection pump
 Matching
A B
M1. Air-fuel ratio A. In line type injection pump
F 2. Distributor type injection pump B. Knock sensor
I 3. Thickness gauge C. Crank shaft vibration damper
G 4. Converts harmful exhaust gas in to harmless D. Radiator
D 5. Heat exchanger E. Dial indicator
H 6. Sharing information without using words F. VE-pump
A 7. Uses multi plunger G. Catalytic convertor
L 8. Pre-heating components H. Non verbal communication
J9. Sensor located inside air induction system I. Feeler gauge
N 10. Electronic diesel control J. TPS
O 11. A group of people with a high degree of K. Impeller
interdependence geared towards the L. Glow plug
achievement of a goal M. 14.1:1
K 12. Water pump blade N. EDC
C 13. Detects abnormal vibration of the engine O. Work team
P 14. Regulate engine idle speed P. ISCV
Q15. Measures cylinder head warp age Q. Straight age rule
R. Expansion tank
S. Speed sensor
 Project 1:-rebuild Engine & related components
 Task 1 Dismantle engine & relevant components
 Task 2 Overhaul engine block & record information
 Task 3 Apply sealants/replace gasket & reassembling all components
Components to be measured Reading Specification Results Remark
recommendation
1 Cylinder block warpage ______mm
2 Cylinder bore diameter ______mm
(no.1 cylinder)
3 Crank shaft run out ______mm
4 Crank shaft end play ______mm
5 Crank shaft main bearing or journal ______mm
oil clearance
6 Piston skirt diameter (no.1 cylinder) ______mm
7 Piston ring side clearance top______mm
(no.1 cylinder) 2nd______mm
oil______mm
8 Connecting rod oil clearance ______mm
(no.1 cylinder)
9 Piston ring end gap ______mm

Project 2:-overhaul fuel systems

 Task 1 Test & overhaul diesel fuel system components
 Task 2 Test & overhaul gasoline fuel system components

Project 3:-service electronic fuel injection system

 Task 1 Repair / service diesel electronic fuel injection components
 Task 2 Repair / service gasoline electronic fuel injection components