DSL135 Power Swivel

Operation Instructions
DSL135-SM

Augustus
DONGYING ROBUST PETROLEUM EQUIPMENTCO.,LTD
SHENGLI OILFIELD GUBANG PETROLEUM EQUIPMENT CO., LTD
Address: East Qingzhou Road, Dongan Town, Dongying City, Shandong Province, China.
Email: augustuszhang@163.com
Website: www.cnrobust.com / www.slgubang.com
Mobile:+86 152 6600 4518(What's App And Wechat)
 Contents
Preface ...................................................................................................................................................................... 2
1. Safety Notice......................................................................................................................................................... 3
2. Major Technical Parameters............................................................................................................................... 4
3. Working Principle and Product Structure......................................................................................................... 5
3.1 Product Composition ........................................................................................................................................... 5
3.2 Hydraulic Principle (Fig. 2) ............................................................................................................................. 6
3.3 Hydraulic Swivel ............................................................................................................................................. 7
3.4 Lever ................................................................................................................................................................ 8
3.5 Pump Set of Diesel Engine .............................................................................................................................. 8
3.6 Hydraulic Oil Tank and High-pressure Filter ................................................................................................ 10
3.7 Console of Auxiliary Pump ........................................................................................................................... 10
3.8 Traction Winch ...............................................................................................................................................11
3.9 Hydraulic Windlass ........................................................................................................................................ 12
3.10 Remote Hydraulic Control Console............................................................................................................... 13
4. Equipment Installation and Commissioning ................................................................................................... 15
4.1 Preparation prior to Installation ..................................................................................................................... 15
4.2 Installation of Hydraulic Swivel .................................................................................................................... 15
4.3 Commissioning .............................................................................................................................................. 16
5. Standard Operation Procedure (SOP) of Equipment ..................................................................................... 17
5.1 Pressure Regulating and Torque Setting: ....................................................................................................... 17
5.2 Speed Regulation and Forward/Inverse Rotation: ......................................................................................... 17
5.3 Handling of Emergency Cases:...................................................................................................................... 17
6. Maintenance ....................................................................................................................................................... 18
6.1 Maintenance of Hydraulic Swivel ................................................................................................................. 18
6.2 Maintenance of Hydraulic Power Control Unit ............................................................................................. 20
7. Assembly/Disassembly of Hydraulic Swivel .................................................................................................... 22
7.1 Disassembly of Hydraulic Swivel.................................................................................................................. 22
7.2 Reassembly of Hydraulic Swivel ................................................................................................................... 22
8. Troubleshooting ................................................................................................................................................. 24
9. List of Hydraulic Pipes for DSL135 Power Swivel (Kerui) ............................................................................ 25

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 Preface
DSL135 power swivel (hereinafter referred to as “this Product”), of which central pipe rotates under driving force
of hydraulic variable motor through gear reduction system, is featured by compact structure and designed weight
of 1,200 kg, making it applicable to drilling derrick or work-over derrick.
This Product can provide stable and impact-free torque, have the maximum static load of 1,350kN at zero speed,
and be capable of bearing 934kN dynamic load at revolving speed of 80rpm.
This Product is applicable to assembly/disassembly of long and single drilling rods without using spinning chain,
pipe wrench and Kelly spinner and, by reducing the startup/shutdown times of drilling rig, this Product can help
improve the efficiency of drilling rig and reduce the wear of pump, winch and other drilling equipment.
This Product is configured with closed circuit hydraulic system, of which remote hydraulic control operating
device is equipped with hydraulic control proportional handle in order to adjust the flow and direction of
hydraulic oil. This Product’s central pipe can realize stepless speed change of revolving speed.
This Product also covers the functions as common swivels. While central pipe enters revolving or static state,
drilling fluid will enter the drilling rod through goose neck, wash pipe and central pipe for circulating.
This Product is composed of two parts, i.e. YSL135 hydraulic swivel and DKYC320/31.5Y hydraulic power
control device, all of which are mounted on the entire lever body to bring a firm and light structure.
This Product is featured as follows:
1) Provide stable and impact-free torque and reduce repair of drilling column;
2) Applicable to most well drilling and work-over derricks;
3) Long drilling columns supported;
4) Settable torque limit;
5) Perfect substitution of traditional rotary swivel;
6) Wholly mounted on lever body for easy transport.
This Product is applicable to:
1) Fishing and well repair, in particular, such as cutting of internal/external casing, oil pipe or drilling rod;
drilling and removal of block, filler or cement;
2) Drilling operation: with compact and light-weight structure, this Product can be used in minor and
medium-sized drilling operation, including drilling of oil well, gas well, as well as drilling of water well, pier
piling and laying of foundation.
3) Drilling sampling: this Product can also be used for drilling sampling. With reasonable and stable torque,
this Product can well protect the coring tool or tubular columns against damage, and support drilling of rock
core at any length.

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 1. Safety Notice
Please carefully read this Manual and strictly follow the safety notice and steps below prior to use of this Product:
Operator must first determine the maximum static load of this Product prior to use!
A reaction torque cable, which is used for bearing the reaction torque generated by hydraulic swivel in operation
process, must be installed in this Product by crossing it through the reaction torque arm, fixing one end at top of
derrick and another end on wellbay surface. Make sure the cable is installed vertically and this Product can have
free up/down movement under the torque effects. Mounting angle of reaction torque cable should not exceed 5%;
otherwise, it may lead to partial load of this Product and affect its normal operation.
1.1 Safety Notice of This Product
1) Please firstly read this Manual to get acquainted with structure and performance of this Product and its
installation and fixing on work-over well prior to operation and maintenance.
2) Check if this Product is installed correctly, firmly and reliably and all parts are well connected prior to
operation and maintenance, such as the connection between lifting ring and elevator, connection between
water hose and goose neck, connection between connector of central pipe and screw thread of oil pipe, and
connection between hydraulic pipelines.
3) Be acquainted with working principle and working process of this Product and functions of hydraulic
elements.
4) Operators should pass training and be equipped with normal PPE (personal protective equipment).
5) If this Product is used for 2 years, implement flaw detection to major load-bearing parts (lifting ring, shell,
lifting ring pin and central pipe) and make sure they are satisfactory before continuing operation.
1.2 Safety Notice for DKYC320/31.5Y Hydraulic Power Control Unit
1.2.1 Requirements for personal protection in operation and maintenance of hydraulic power control unit
1) Please firstly read this Manual to get acquainted with structure and performance of hydraulic power control
unit and its installation and fixing on well site prior to operation and maintenance.
2) Check if power control unit is installed at flat point, firmly connected and all parts are well connected prior
to operation and maintenance of hydraulic power control unit.
3) Be acquainted with working principle and working process of hydraulic power control unit, and the
functions of operation buttons and handles.
4) Cut off battery switch if hydraulic power control unit is stopped or maintained, in order to prevent personal
injury due to misoperation.
5) Do not regulate or disassembly any part during operation without permission. No inspection or maintenance
should be conducted during operation.
1.2.2 Safety requirements for operation and maintenance of hydraulic power control unit
1) Make sure hydraulic power control unit is placed stably and reliably and never place it on soft surface.
2) Make sure surface of oil in oil tank of hydraulic power control unit is within the range of oil pointer.
3) Once hydraulic oil pump is inspected or replaced, make sure to manually inject hydraulic oil in the pump
shell as required prior to the first startup of hydraulic oil pump.
4) It is forbidden to have collision and knocking of hydraulic power control unit to prevent damage of parts.
5) All hydraulic pipelines should be well protected to prevent sharp bending and compression by heavy
objects.

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 2. Major Technical Parameters
Table 1: Major Technical Parameters of DSL135 Power Swivel
Technical Parameters
Item
Metric System British System
Max. static load 1350 kN 150 US ton
Rated dynamic load (80rpm) 934 kN 103 US ton
Max. torque 14500 N.m 10700 ft.lbf
Max. revolving speed 150r/min
Max. circulating pressure 34.5 MPa 5,000 psi
Connecting thread of goose neck 3LP
Connecting thread of central pipe NC38 (API 3 1/2IF)
Specification of elevator 3 1/2” or 4 1/2”
Model of diesel engine Commins 6CTA8.3-C260
Rated power/revolving speed of diesel
194kW 260HP
engine
Capacity of hydraulic pipeline 30.5 m 100 ft
Specification of high-pressure pipe ∮32 1 1/4”
Specification of drain pipe ∮25 1”
Max. working pressure of hydraulic
34.5 MPa 5000 psi
system

Max. working flow of hydraulic system 320 L/min 84.5 gal/min

Rated work pressure of hydraulic system 24 MPa 3,480 psi

Rated work flow of hydraulic system 280L/min 74 gal/min

Effective volume of hydraulic oil tank 450L 119 gal

Effective volume of diesel oil tank 320L 84.5 gal

2
Cooling area 15m 161.5ft2
Dimensions 5,300×2,100×2,170 mm 208.7×82.7×85.4in
Applicable ambient temperature -20～+55℃

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 3. Working Principle and Product Structure
3.1 Product Composition

Fig. 1 Structural Diagram for DSL135 Power Swivel

1. 1. Diesel box 2. Skid device 3. Diesel engine-pump set

2. 4. Instrument box 5. Control console of auxiliary pump
3. 6. Traction winch 7. Hydraulic oil tank 8. Hydraulic
winch 9. Reel 10. Remote hydraulic control console
4. 11. Hydraulic swivel
5.

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This Product is composed of hydraulic power control unit and hydraulic swivel, in which, the hydraulic swivel is
mounted on work-over derrick and its hydraulic motor is driven by hydraulic oil outputted by hydraulic power
control unit, to drive the central pipe for rotation through gear reduction, in order to realize fishing, well repair,
drilling and sampling. Hydraulic power control unit is mounted near derrick and hydraulic pump is driven by
diesel engine to output hydraulic oil. Diesel engine pump unit, hydraulic oil tank, diesel tank, traction winch,
swivel bracket, console of auxiliary pump and remote hydraulic console are mounted on the lever body.

3.2 Hydraulic Principle (Fig. 2)

Fig. 2 is the hydraulic principle diagram for DSL135 power swivel. This Product is mainly composed of main
pump (closed pump), oil supplementation pump and gear pump. Being placed at the output end of diesel engine,
the coaxial device is driven by diesel engine to convert the mechanical energy into hydraulic energy under the
effects of hydraulic pump.
The main pump is used for outputting the hydraulic power with the maximum flow of 320L/min and the
maximum pressure of 31.5MPa, in order to drive the hydraulic motor of swivel. Hydraulic oil outputted by main
pump is firstly filtered by high-pressure filter and then delivered to hydraulic motor of swivel through 3-way
swivel joint and quick coupling, in order to drive the operation of hydraulic motor. Hydraulic oil from drainage
port of hydraulic motor is delivered to hydraulic oil tank through cooler in order to have cooling of system.
Oil supplementation pump is integrated in the main pump in order to supply and supplement oil to the
low-pressure oil port of main pump, and to regulate the flow of main pump and supply oil to the remote control
hydraulic console;

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Pressure oil outputted by gear pump can drive the winch and hydraulic windlass and, with the help of full-range
pressure compensation type adjustable valve control valve, regulate the flow of liquid circuit, so as to change the
revolving speed of winch and hydraulic windlass.
Pressure oil port of both main pump and oil supplementation pump is configured with the maximum pressure
value, in order to keep safety of hydraulic system.
3.3 Hydraulic Swivel
Fig. 3 Structure Diagram of Hydraulic Swivel
1. Lifting ring
2. Goose neck
3. Wash pipe
4. Bracket of goose neck
5. Packing assembly
6. Upper cover
7. Bearing
8. Central pipe
9. Output gear
10. Main bearing
11. Shell
12. Lower alignment bearing
13. Hydraulic control assembly
14. Short connector
15. Secondary reduction gear shaft
16. Primary reduction gear shaft
17. Motor output gear
18. Motor mounting plate
19. Hydraulic motor (2Pcs)

As a major part for realizing revolving and drilling, the hydraulic swivel, as shown in Fig. 3, is mounted on
derrick and driven by a hydraulic motor (19) that is installed at lower part of swivel, and the hydraulic swivel is
well protected by the steel framework. Two high-pressure hydraulic hoses and one motor oil-return pipe is drawn
from the bottom side opposite to motor in order to have connection with pipe windlass of lever. High-pressure
hydraulic hose is connected to motor through universal joint and quick coupling. NPT1 1/4 and NPT1 should be
respectively used as high-pressure joint and drainage joint.
Goose neck (2), which is prepared through one-piece cast of alloy, is blocked at top side using NPT2 1/2 plug
screw in order to support borehole operation of cable and small tools through swivel. Both goose neck and swivel
packing (5) have passed the static pressure test under the pressure as high as 5000psi.
All load-bearing parts on swivel, such as lifting rings (1), lifting ring pin, shell (11) and central pipes, are prepared
through heat treatment and strictly inspected according to relevant standards and all of them conform to the
regulations of American Petroleum Institute (API).
The hydraulic oil drives the revolving of hydraulic motor and then flows to the central pipe through three-stage
gear. Based on helical gear transmission, the transmission gear can have good contact of gear and ensure stable
transmission.
Motor mounting plate (18) at lower part of swivel shell is installed with magnetic screw plug to absorb the fine
scrap irons generated from meshing of internal gear of shell, in order to keep the internal gear oil clean. Two oil

7
pointers are installed on both sides of shell to observe the amount of internal gear oil. The oil level should stay in
the range between two oil pointers.
3.4 Lever

Fixed on traction winch

Guide pulley of hydraulic

pipeline

Fig. 4 Lever
1. Base 2. Pipe slot 3. Swivel mounting bracket

All parts are installed, fixed or placed on the skid-mounted base (1) that is formed by welding special square pipes
and steel pipes. The Point A1, A2, A3 and A4 at four corners are used for suspending sling. Idled swivel can be
placed on the swivel mounting bracket (3) installed at the right side of base. Three pipe guide shafts are installed
at bottom of swivel mounting bracket to have rolling friction of guide wheel shaft while stretching or retracting
the hydraulic pipelines, in order to protect the pipelines.
The base is also installed with pipe slot (2) to collect most of the hydraulic pipelines from power control unit, in
order to protect the hydraulic pipes and prolong the service life of hydraulic pipes.
3.5 Pump Set of Diesel Engine

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 Fig. 5 Pump Set of Diesel Engine
1. Duplex pump 2. Pump set seat 3. Half coupling I 4. Elastic pin 5. Half coupling II
6. Diesel engine (Cummins 6CTA8.3-C260) 7. Cooler
Being composed of diesel engine (6) and duplex hydraulic oil pump (1), the pump unit of diesel engine is used for
supplying hydraulic power to this Product. Two-way hydraulic oil pump is integrated and installed on flange of
pump set (2). Pump set input shaft and diesel engine flywheel are connected through half coupling I (3), elastic
joint pin (4) and half coupling II (5) in the flywheel shell.
Two-way hydraulic oil pump (1) is formed through series connection of main pump (closed) and gear pump.
Closed-type oil pump is used as main pump, of which, two oil ports (A, B) are directly connected to hydraulic
motor to form closed loop. Safety pump is installed at both main oil ports to prevent overload of oil pump and
realize unloading if pressure of two oil ports reach the maximum value, in order to further protect the main pump.
Two control ports (Y1, Y2) are installed on the main pump to change the flow and direction of oil ports using
hydraulic control proportion handle, in order to adjust the flow and direction of hydraulic motor and have stepless
speed regulation of hydraulic system. There’s no flow in two oil ports if hydraulic control proportion handle is
located at the neutral position.
Gear pump is used for supplying hydraulic oil to hydraulic windlass and hydraulic winch and realizing the actions
through direction conversion of multi-valve handle on auxiliary pump console.

9
Cooler (7) can realize cooling of oil drainage from hydraulic motor of swivel. It is installed in front of water box
of diesel engine, close to the box and shares the same air fan with the box.
3.6 Hydraulic Oil Tank and High-pressure Filter

Fig. 6 Hydraulic Oil Tank and High-pressure Filter

1. Hydraulic oil tank 2. Oil tank cover 3. Tank filler cap 4. Respirator 5. Filter bracket 6. High-pressure
filter 7. High-pressure ball valve 8. Oil return manifold 9. Oil drainage manifold 10. Liquid thermometer
11. Pressure gauge 12. Low-pressure ball valve 13. Oil suction filter (A1, A2: filter input port: B1, B2; filter
output port: O1, O2: oil return port)
As shown in Fig. 6, pipe filters (oil suction filter and high-pressure oil filter) are installed on hydraulic oil tank (1)
which has reserved oil quantity of 450L. Oil is injected from the tank filler cap (3) at top of oil tank and liquid
level can be displayed on the liquid thermometer (10). Hydraulic oil is firstly delivered to oil filter (13) for coarse
filtration and then sent to oil supplementation pump and control pump. Sealing performance of pipeline can be
observed from pressure gauge (11);
Oil port A1 and A2 are connected to oil port pipeline A and B of main pump, oil port B1 and B2 are connected to
the two ports of swivel joints on hydraulic windlass (two M45×2A buckle joints on windlass); O1 oil return port is
connected to flushing oil port of main pump (M39×2A) and O2 oil return port is connected to cooler outlet
(M39×2A). The oil drainage port (9) has a total of 6 oil ports which are respectively connected to pump and valve
group.
Oil suction filter (13) is installed to prevent impurity of oil in hydraulic oil tank from being inhaled to the pipe and
oil supplementation pump. A pressure gauge is installed on oil suction filter to indicate the conditions of oil filter.
Oil filter is under normal working state if pointer of pressure gauge stays at green area, of it is imperative to clean
or replace oil filter if pointer stays in red area.
Being equipped for closing oil outlet of hydraulic oil tank during overhaul of pump set, the low-pressure ball
valve (12) can make overhaul easier and reduce the waste and pollution caused by leakage of hydraulic oil.
As a bi-directional filter with high filtration precision, the high-pressure oil filter (6) is installed in the pipeline to
further filter the hydraulic oil outputted by pump set and prevent the small granules, which are generated by
mechanical wear, from entering the pump set and swivel hydraulic motor along with the oil, so as to improve the
service life of pump set and hydraulic motor. One high-pressure ball valve is installed at input end of
high-pressure filter. Working pressure of swivel can be adjusted by closing ball valve and regulating the overflow
valve of main pump. The ball valve should be opened for normal working.
3.7 Console of Auxiliary Pump

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 Fig. 7 Console of Auxiliary Pump
1. Multi-way directional valve 2. Pressure gauge; 3. Tank body 4. Operation handle of traction winch
5. Operation handle of hydraulic windlass 6. Tee flow valve 7. Flow-adjusting handle
8. Control port for variable displacement motor

Two-way console is used as auxiliary pump console in order to control forward/inverse rotation of traction winch
and hydraulic windlass. As shown in Fig. 7, the tank body (3) is installed with multi-way directional valve (1),
pressure gauge (2) and tee flow valve (6), etc. Pull traction winch operation handle (4) or hydraulic windlass
operation handle (5) upwards or downwards to realize forward and inverse rotation of traction winch and
hydraulic windlass; if output speed of winch and windlass is not appropriate, turn the handle of flow-adjusting
valve handle to adjust the speed. Working pressure of auxiliary pump console can be adjusted by regulating the
overflow valve in pump set, or be adjusted through the overflow valve of multi-way directional valve (1); the
working pressure must be lower than the pressure of overflow valve.
3.8 Traction Winch
As an auxiliary device of power control unit, the traction winch (1) is installed at top of bracket (3) and used as
traction rope for ascending/descending hydraulic swivel during assembly or disassembly; as shown in Fig. 8, the
reel of traction winch (1) is twisted with steel wire rope (2) and active end is fixed with rope hook (4), which is
buckled on the plug of lifting rings; by retracting or stretching steel wire rope (2), the winch can realize traction
effects while ascending/descending hydraulic swivel and prevent collision of swivel or other parts due to inclined
traction of swivel.

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 Fig. 8 Traction Winch
1. Traction winch 2. Steel wire rope 3. Bracket 4. Rope hook
3.9 Hydraulic Windlass
As an auxiliary device of power control unit, the hydraulic windlass is used for winding and storing the hydraulic
hoses connected to swivel. As shown in Fig. 9, the hydraulic windlass is composed of windlass bracket mounting
plate (1), left and right bracket of windlass (2, 9), hydraulic motor (3), travelling reducer (4), pipe windlass (5) and
hydraulic swivel joint (8).
The three slots of windlass (5) is respectively twisted with three hydraulic pipes which are 30.5m long; one end of
hose is connected to three output joints of hydraulic rotary joints at internal side of windlass; input joint of
hydraulic rotary joint is respectively connected to oil inlet (M39×2A) of high-pressure oil filter (A1, A2) and
cooler; another end of three pipes are also equipped with high-pressure quick coupling to have direct connection
with swivel interfaces and form a closed hydraulic loop.
Hydraulic windlass (5) is rotating under the driving force of hydraulic motor (3) through travelling reducer (4) in
order to retract and stretch the three hydraulic pipes twisted in the windlass; if swivel is uplifted to the drill floor
for installation, or be delivered from drilling floor to the storage place (swivel bracket), it is imperative to stretch
and retract the pipes by rotating the windlass. Generally, it is not needed to disconnect the quick coupling at the
connection position of hydraulic swivel and pipe.

12
 Fig. 9 Hydraulic Windlass
1. Mounting plate of winch bracket 2. Left bracket of windlass 3. Hydraulic motor 4. Travelling reducer 5.
Hydraulic windlass 6. High-pressure hose 7. Oil-return hose 8. Hydraulic swivel joint 9. Right bracket of windlass
3.10 Remote Hydraulic Control Console

Fig. 11 Remote Liquid Control Console

1. Pressure release valve 2. Three-way needle
valve 3. Mounting panel 4. System pressure
gauge 5. Control port 6.tachometer 7. Liquid
control proportion handle 8. Emergency stop
button of diesel engine 9. Installation leg of
console

As the remote hydraulic control system of power control unit, the remote hydraulic console is mainly composed of
the elements mentioned above. Move the hydraulic control proportion handle (7) forwards and backwards to
change the direction and flow of high-pressure oil of pump, control the revolving direction and speed of swivel

13
and realize stepless speed regulation and forward/inverse rotation of central pipes. The swivel will be stopped if
the hydraulic proportion handle stays at neutral position, have forward rotation if handle is pushed forwards, or
have inverse rotation if handled is pushed backwards; swivels may have higher revolving speed if handle has
longer distance with the handle. (Due to long distance of remote control hydraulic pipe, the hydraulic fluid may be
lagged after movement of proportion handle; swivel central pipe will start rotation 4-5s after movement of
handle).
Pressure release valve (1) is used for releasing the system pressure in hydraulic pipes and showing zero-position
state of system pressure gauge (4).
Three-way needle valve (2) is used for switching between low-high grade of hydraulic swivel. The hydraulic
swivel’s central pipe may have slow rotation and high output torque if three-way needle valve stays at “low grade”,
or it may have fast rotation and low output torque if three-way needle valve stays at “high grade”; the grade
should be selected according to the corresponding conditions.
Hydraulic swivel speed in the tachometer(6) value display.
Mounting plate (3) is also configured with emergency stop button (8) of diesel engine to directly stop the diesel
engine in case of a fault or accident.

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 4. Equipment Installation and Commissioning
4.1 Preparation prior to Installation
1) Check all parts and make sure all devices are intact and all spare parts are well prepared prior to installation.
2) Put lever on smooth and solid ground near derrick, keep lever at horizontal position and make sure all
corners of lever are well supported.
3) Respectively inject engine oil and water to diesel engine and its water tank in accordance with Operation
Specification for Diesel Engine.
4) Move out the remote hydraulic console from base and keep the distance between it and engine within15m.
5) Inject hydraulic oil to the oil tank until it reaches display range of oil pointer and a total of about 440-480L
oil should be injected.
6) Inject diesel oil to the diesel oil tank until the oil pointer reaches the top.
7) Pull power switch of battery and connect power supply.
8) Check if diesel instruments have passed self-inspection.
For details about startup of diesel engine, please refer to Operation Specification for Diesel Engine;
4.2 Installation of Hydraulic Swivel
1) Start diesel engine and adjust the speed to 1800-2100r/min;
2) Hook the lifting ring of hydraulic swivel using small winch of drill and connect the hook of traction winch
(Item 4 in Fig. 8) to the lifting buckle of hydraulic swivel;
3) Slowly uplift the small winch of drill, reel off traction winch, have interactive operation of hydraulic
windlass to loosen the hydraulic hose, until the hydraulic swivel is hoisted to the well position; separate the
hook of traction winch from the lifting buckle of hydraulic swivel, operate control valve of traction winch to
have inverse rotation of winch and wind the steel wire rope on the reel of traction winch;
4) Keep loosening the hose of hydraulic windlass, uplift the
hydraulic swivel to the maximum height of workover rig,
check if hydraulic hose of hydraulic swivel is under free Bracket of overhead crane

state, has additional load and collision with other parts of

workover rig; fix the hose of hydraulic windlass on the
derrick to reserve sufficient length for vertical movement of
hydraulic swivel.
YSL135 hydraulic swivel

5) Install the two reactive torque steel wire ropes attached on

the workover rig by referring to Fig. 12 and Table 2, fasten
the steel wire rope, cross it to the reactive torque arm on
both sides of swivel. The installation center distance of steel
wire rope should be 1,800mm.
6) Move swivel vertically and reactive torque arm should
have smooth sliding on the reactive torque steel wire rope.
7) Check if pressure gauge of auxiliary pump is normal;

Wellbay

Fig. 12: Installation Diagram for DSL135 Hydraulic Swivel

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 Table 2: List of Installation Accessories for DSL135 Hydraulic Swivel
S/N Code Name Qty.
1 RS171.121.00Y Upper bracket 2
2 QJ-219 3/4 bow shackle 2
3 RS171.122.00Y Reactive torque rope L=40m 2
4 RS171.120-01 Fixed pin 2
5 19.500-05 Small pin 2
6 JB/T8112-99 Shackle S-BX6.3 2
7 RS171.120-01Y Sliding bar 2
8 RS171.123.00Y Sliding sleeve 2
9 71.182.00A Assembly of steel wire rope 2
10 GB/T5976-2006 Clamp of steel wire rope 16KHT 6
11 GB/T3818-99 Spiral mouth KUUD-M30 2
12 71.192.00A Bracket 2
4.3 Commissioning
1) Operate the hydraulic proportion handle on remote hydraulic console, slightly move it forwards to have
clockwise rotation of swivel central pipe and observe its revolving speed;
2) Keep operating for 3-5min, return handle to the neutral position and stop the rotation of swivel central pipe;
3) Slightly drag the operation handle backwards to have anticlockwise rotation of swivel central pipe and stop
it after running for 3-5min;
4) Operate the handle to rotate clockwise from the lowest to the highest speed;
5) Operate the handle to rotate anticlockwise from the lowest to the highest speed;
Note: It is forbidden to close the high-pressure ball valve on high-pressure oil filter in the operation process.

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 5. Standard Operation Procedure (SOP) of Equipment
Once hydraulic power control unit is smoothly placed at well field and hydraulic swivel is suspended in derrick
and commissioned, check the running state of all parts, oil temperature and liquid level of oil tank after finishing
circulation of hydraulic oil. Loading or operation should not be started, unless it is confirmed to be normal
operation.
Standard operation procedure:
5.1 Pressure Regulating and Torque Setting:
1) Adjustment of oil supplementation pressure: increase or decrease the oil supplementation overflow valve
(on valve block opposite to oil port of main pump) to adjust the oil supplementation pressure, and its value
can be displayed on the oil supplementation pressure gauge; general pressure for oil supplementation:
2.5MPa; it has been set and locked before delivery.
2) Adjustment of system pressure: system pressure can be adjusted by regulating the overflow valve at Port A
and B of main pump; generally, the oil circuit with high-pressure ball valve should be clockwise (well
drilling) of swivel; high-pressure ball valve should be closed during regulation and be reopened after setting
is finished. System pressure, which can be displayed on the pressure gauge of instrument box assembly or
remote hydraulic console, should not be higher than 31.5 MPa, and it can be adjusted to 25~27 MPa in
general.
3) Pressure adjustment of auxiliary pump: pressure of auxiliary pump can be adjusted by regulating the
overflow valve on multiple directional control valve, and the pressure value can be displayed on the pressure
gauge of auxiliary pump on console; it has been set and fixed at 16MPa before delivery.
5.2 Speed Regulation and Forward/Inverse Rotation:
Normal operation:
1) If hydraulic proportion handle stays at the neutral position, Port A or B of main pump has no flow, hydraulic
swivel stays at shutdown state and revolving speed is zero;
2) Push hydraulic proportion handle inwards to start revolving (clockwise) of hydraulic swivel; the higher the
handle angle is, the faster the revolving will be; it will reach the maximum speed if handle is pushed to the
end point; otherwise, it will be gradually decreased until shut down.
3) Draw hydraulic proportion handle outwards to start revolving (anticlockwise) of hydraulic swivel; the
higher the handle angle is, the faster the revolving will be; it will reach the maximum speed if handle is
pushed to the end point; otherwise, it will be gradually decreased until shut down.
4) Operation of reversing forward/inverse operation: revolving direction of hydraulic swivel will be changed if
hydraulic proportion handle is pulled away from neutral position. Revolving direction should not be reversed
until handle is firstly placed at neutral position and hydraulic swivel is stabilized, in order to prevent impact
and vibration.
5.3 Handling of Emergency Cases:
For any emergency cases, such as hose crack or swivel blockage or unknown accidents, immediately press
“Emergency Stop” button. A total of 2 buttons are set at instrument box and remote hydraulic console. The diesel
engine can be stopped by pressing any of the 2 buttons. The machine should not be restarted until the cause is
found and fault is removed.

17
 6. Maintenance
Please strictly follow the regulations below in order to maximize the service life of this Product;
6.1 Maintenance of Hydraulic Swivel
6.1.1 Lubricating
1) Please check the conditions of lubricating oil applied in gear of swivel shell prior to use. The position of
lubricating oil should be kept between two oil pointers.
2) The lubricating oil of gear should be replaced after this Product has been running for 100h for the very first
time. It is imperative to firstly check the magnetic oil drain plug at shell bottom and clean the metal filling on
plug screw prior to replacement of lubricating oil.
3) If oil is replaced after this Product has been running for 100h for the first time, lubricating oil of gear should
be replaced in every 1,000h after operation. It is imperative to firstly check the magnetic oil drain plug at
shell bottom and clean the metal filling on plug screw prior to replacement of lubricating oil.
4) Magnetic particle testing should be made to lifting ring, lifting ring pin, central pipe and protective joint on
a regular basis.
5）Ring pin lifting,packing device,oil seal in the bracket and other lubrication with No.2 lithium base grease,each
class tao is called once.
6）Thread oil must be applied when connecting the center pipe and transfer joint.
6.1.2 Preheating prior to use
If hydraulic swivel undergoes the primary commissioning or is used again after long-term idling, the hydraulic
swivel should be preheated to normal operation temperature of 48-93 (120-200°F) at small load and low speed.
Temperature should be increased gently, or slightly higher operating temperature is allowed if swivel is running at
hot environment; however, the temperature of swivel shell should not exceed 100℃.
6.1.3 Storage
If operation is finished or hydraulic swivel is to be long idled, it is imperative to firstly inject lubricating oil to
prevent oxidization; central pipe or lower end of central pipe joint should be installed with thread protection cap to
prevent damage of thread. Thread grease should be injected to threads before connecting central pipes, or
connecting thread protection cap with central pipe (central pipe joint).
It is imperative to seal the interface of all hydraulic pipes and wrap the pipe joint using thick and clean Kraft paper
prior to transport.
6.1.4 Replacement of wash pipe parts
If packing is found to be subject to leakage and sealing failure in operation period, wash pipe and packing must be
replaced by referring to Fig. 11 and Table 3 by following the steps below，at the same time,the leakage of mud
with water timely cleaning ,avoid mud corrosion of power swivel parts.

18
 Fig. 11 Assembly of Wash Pipe and Packing of YSL135
Hydraulic Swivel
1) Bend down bolt and gasket (Item 4 and 5) and take
down goose neck (Item 2), wash pipe (Item 6) and seal
ring (Item 3).
2) Unscrew packing box (Item 8) from central pipe
(Item 11) to separate the entire packing assembly from
the central pipe;
3) Remove the set screw on packing box, install the
new packing (Item 16) and O-ring (Item 12) and then
firmly fasten the set screws;
4) Firmly fasten the packing assembly on the central
pipe;
5) Install the new wash pipe on bracket (Item 7) using
bolt and gasket (Item 4, 5) following the sequence of
wash pipe (Item 6), O-ring (Item 3) and goose neck
(Item 2).
6) Inject lubricating grease to packing device.

Table 3: List of Wash Pipe and Packing Assembly for YSL135 Hydraulic Swivel
S/N Code Name Qty.
1 71.110-01 Plug screw 1
2 RS171.100-02 Goose neck 1
3 OR-NBR90 O-ring OR-NBR90 81.92×5.33 1
Outer hexagon bolt with perforated hole
4 ASME 7
1/2"-13UNC-2.25"
5 ASME Gasket 1/2" 7
6 71.100-24B Wash pipe 1
7 71.100-15B Bracket 1
8 71.140-01A Packing box 1
9 71.100-20A Rubber umbrella 1
10 99550-99100 Bearing 1
11 RS171.100-06 Central pipe 1
12 OR-NBR90 O-ring OR-NBR101.19×3.53 1
13 71.140-05A Compression ring 1
14 71.140-05A Isolation ring 2
15 Oil cup NPT1/8 2
16 71.140-03A Packing 3
17 71.140-02B Backing ring 1

6.1.5 Wear limit

The lifting ring should be replaced if the average wear for connection size of upper shaft neck reaches 1.5mm.
Central pipe and short joint should be replaced if connection thread between central pipe and short joint, and
31/2IF thread at lower end of short joint are subject to average wear of 1.5mm for diameter of screw tooth.

19
6.2 Maintenance of Hydraulic Power Control Unit
Daily maintenance to power control unit is of great importance, since the power control unit, as the core for power
control over torque and revolving speed of swivel, may lead to shutdown of swivel and bringing influences on
workover operation if it is subject to a fault in all-weather operation. The maintenance is as follows:
Make sure the base of power control unit is horizontally placed and the four corners at bottom are stably placed
and supported without hanging in the air. Keep power control unit away from places with impact, collision, oil dirt
or mud pollution and easy flammability and keep the machine clean and tidy.
6.2.1 Maintenance of diesel engine
Please follow the maintenance guidance for diesel engine in attached data.
6.2.2 Maintenance of two-way pump set
1) Check if the pumps in two-way pump set are reliably connected;
2) Check if oil port of pump is subject to leakage. Carefully observe the vacuum pressure gauge at oil
absorption port of oil tank to check the conditions of oil absorption of pump; check if pump is working
normally by referring to the display of control pressure gauge and oil supplementation pressure gauge;
3) The pump should be protected against collusion and mud contamination;
4) It is forbidden to maintain or replace pipe, sealing elements or filter screens during the operation to keep out
accident.
6.2.3 Maintenance of diesel oil tank and hydraulic oil tank
1) Diesel oil tank and hydraulic oil tank must have sufficient oil. Check liquid level on a regular basis and
timely supplement oil if it is insufficient;
2) Oil temperature of hydraulic oil tank should be timely inspected to prevent pump from being affected by
ultrahigh or ultralow temperature of oil;
3) Check if filter element of hydraulic oil filter is within the normal area and, if filter element is blocked,
immediately stop it for replacement. If vacuum degree of vacuum pressure gauge for oil absorption filter is
higher than 50kP, immediately stop it to inspect the condition of filter core;
4) Replace hydraulic oil along with variation of ambient temperature. It is recommended to use YB-N32
anti-wear hydraulic oil and YB-N46 anti-wear hydraulic oil in hydraulic oil tank, or YC-N32 and YC-N46
low-freezing hydraulic oil should be used if ambient temperature is low.
6.2.4 Maintenance of traction winch and hydraulic windlass
1) Traction winch should be installed at certain height to prevent collision with other objects; gear box of
winch should be injected with lubricating oil on a regular basis;
2) Bearing and reducer of hydraulic windlass should be injected with lubricating oil on a regular basis;
3) Pipe joint should be aligned while implementing assembly/disassembly of high-pressure quick coupling on
hydraulic windlass to prevent damage of thread. Pipe should be firstly removed prior to rotation of windlass;
4) Cover protective cap on both ends of joint after pipe joint is disassembled to prevent impurities from
entering the oil circuit of pipe.
6.2.5 Maintenance of remote hydraulic console
As the control system (hydraulic control system) for power control unit, the remote hydraulic control console is
directly connected to normal rotation of this Product and its maintenance is of great importance.
1) Remote hydraulic control console, which is composed of fragile objects such as pressure gauge, operation
handle and hydraulic valves, should be free from collision with heavy objects and its operation handle should
be used gently;
2) It is forbidden to disassemble and connect the pipes without permission.
6.2.6 Maintenance of hydraulic hose
1) With long distance and high working pressure, the winch pipe should be winded or stretched at free state
and be neatly winded;
2) Hose should have clean surface and be free from friction with other objects to prevent damage of hose;

20
3) Hose should be free from compression of heavy objects, smashing or acute bending;
4) If hose is to be long idled, remove the joints on both sides, blow the oil dirt and foreign matters using
compressed air and finally seal the joints on both ends.

21
 7. Assembly/Disassembly of Hydraulic Swivel
The hydraulic swivel should be assembled, disassembled and repaired in clean indoor spaces with complete
equipment. Pay much attention to inspection to prevent impurities from entering hydraulic swivel. It is imperative
to get acquainted with structure of hydraulic swivel in part atlas prior to assembly and disassembly.
7.1 Disassembly of Hydraulic Swivel
1) Remove all hydraulic hoses on hydraulic swivel. Both ends of hose should be wrapped with clean Kraft
paper to prevent impurities from entering the pipe.
Note: idled hydraulic hoses should be packed to prevent knotting or other damages, since damaged hose
may lead to blockage or other running faults.
2) Place hydraulic swivel on appropriate supporting bracket.
3) Remove protective cover of hydraulic motor.
4) Put opened container below the magnetic oil plug, unscrew magnetic drain plug to completely drain the oil
and other impurities in gear of swivel shell.
5) Remove M12 nuts and lifting ring pins on both sides of shell.
6) Insert the round steel, of which diameter is slightly lower than 25mm and length is higher than 150mm, into
the φ25 hole of lifting ring pin and knock the round steel externally, in order to pull lifting ring pin from shell
and move the lifting ring away.
7) Disassemble goose neck and pull out wash pipe.
8) Take out set screw, loosen packing box and take down packing assembly.
9) Disassemble bracket of hydraulic swivel and take out rubber umbrella.
10) Invert the hydraulic swivel, remove the fixed bolts of hydraulic motor and take down hydraulic motor. Note:
hydraulic motor is not non-removable. If motor is believed to be faulty, block the oil port and return the
motor to Rushi for further inspection and treatment.
11) Take down lower end cover and, if necessary, knock the attached object on gasket using soft hammer. Put
lower end cover at one side, take down gasket and make sure two sealing surfaces are clean.
12) Take out check ring from lower end cover and two oil seals at lower side.
13) Remove fixed bolts of motor mounting plate and disassemble motor mounting board. Clean the residues on
sealing surface of motor mounting plate.
14) Take out motor output gear, primary reduction gear, bearing and space ring.
15) Calibrate the hydraulic swivel and remove the fixed bolts on upper cover.
16) Remove the end cover of reduction gear and exterior circle of bearing from shell along with the upper cover,
and make sure cleaning surface of upper cover regulation gasket and sealing ring is cleaned.
17) Take out oil seal from upper cover plate.
18) Take out central pipe, interior ring of bearing, main shaft, output gear and gear shaft from the shell.
19) Take down all bearings from the axles.
Note: The spare parts should be thoroughly cleaned after being disassembled. As the optimum method, the metal
parts should be cleaned using steam or high-pressure cleaning machine, or be cleaned by high-grade solvent and
new brushes. If spare part is cleaned, check if it requires repairing or replacement and all spare parts should be
blown by compressed air or wiped by clean and soft cloth and lubricating oil should be applied on surface. Spare
parts without coating of protective oil should not be left unhandled overnight.
7.2 Reassembly of Hydraulic Swivel
All spare parts should be thoroughly cleaned and injected prior to assembly. Never use lubricating oil discharged
from hydraulic swivel, but use new lubricating oil of the same type and grade.
1) Put shell of hydraulic swivel on hydraulic swivel bracket which is appropriately supported.
2) Install key, output gear and main bearing, provide alignment bearing interior ring and seal wear-resistant
sleeve on central pipe of hydraulic swivel. Install bearing interior ring at upper end of central pipe;

22
3) Install spare parts on two gear shafts;
a. Install secondary driven wheel and bearing of both ends on the secondary gear shaft;
b. Install upper bearing on primary gear shaft;
4) Assemble the central pipe and reduction gear, of which gear and bearing are well installed, into the shell;
5) Check upper surface of shell and make sure the surface is clean and free from burrs;
6) Place seal gasket and adjustment gasket on upper surface of shell;
7) Install bearing exterior ring and upper oil seal on upper cover plate;
8) Install upper cover plate on shell of hydraulic swivel and fasten it using bolt and gasket;
9) Put a small hydraulic jack at the lower end face of central pipe and place dial gauge at top of central pipe, in
order to measure the axial clearance of central pipe. If central pipe is uplifted using a jack, measure its
movement using dial gauge and record its total displacement if movement is stopped.
10) Take down jack dial gauge and upper cover plate, take out adjustment gasket and change its quantity and
thickness. New gasket used should guarantee total axial displacement of 0.1mm and 0.2mm of central pipe.
11) Put upper axis end cover and small adjustment pad of two reduction gear shafts on the upper cover plate;
12) Place lower bearing of primary reduction gear shaft and lower bearing of motor output gear shaft in the
bearing hole of lower cover plate;
13) Fix primary reduction gear, install primary bearing spacer and its isolation ring on the main body of swivel;
14) Invert the shell of hydraulic swivel and install it on the bracket;
15) Install upper bearing of motor output gear shaft in shell and install primary reduction shaft, isolation ring
and lower bearing interior ring at lower end of primary reduction shaft;
16) Fix the motor mounting plate and seal gasket on the shell and fasten the screws.
17) Install the lower alignment bearing in the shell of swivel;
18) Install two framework oil seals and spring collars on the alignment cover, align cover using lubrication oil
cup and connect it to the shell of swivel;
19) Install lower bearing of gear shaft in the holes of motor mounting plate, install framework oil seal and
spring collar in the transparent cover, and install the transparent cover on the motor mounting plate;
20) Install lower cover, seal gasket and adjustment gasket of primary reduction gear shaft on motor mounting
plate;
21) Install hydraulic motor, oil flange, joint and universal joint;
22) Rotate hydraulic swivel to place shell on bracket; install rubber umbrella on central pipe and screw the
installed packing assembly on the upper threads of central pipes;
23) Install swivel bracket on upper cover plate;
24) Connect wash pipe and swivel bracket and insert them into the assembly of packing. Screw the packing box
and fasten the screws;
25) Connect goose neck, seal ring, bracket and wash pipe and fix them using bolts; pay much attention to the
installation direction of goose neck;
26) Install lifting ring on corresponding positions of hydraulic swivel, and align the lifting ring pin with the
lifting ring pin hole on shell. Knock the lifting pin using rubber hammer and cooper bar for fixing and
uplifting. If pin hole is aligned, cross lifting pin in the pin hole and lock it using nut.
27) Install accessories such as motor protection framework, magnetic drain plug and respirator;
28) Lock all perforated bolts at heads in pairs using steel wires;
29) Inject gear oil to shell from upper cover plate and oil level should be within the two oil pointers.

23
 8. Troubleshooting
S/N Fault Phenomenon Cause/Solution
Oil supplementation
pressure is subject to
Pressure indicator shows no Check if pressure gauge is faulty and
1 losses when main pump
charging pressure oil supplementation pump is impaired
is located at neutral
position
Pump or motor is faulty. Close the
high-pressure ball valve at
Oil supplementation Oil supplementation pressure high-pressure oil filter to keep main
pressure is subject to is lower than 0.4MPa when pump under working state; the motor
2
losses when main pump hydraulic swivel is rotating at is faulty if oil supplementation
is under working state the maximum speed pressure is normal; the oil
supplementation pump is faulty if oil
supplementation pressure is abnormal.
Hydraulic oil is milk white, which
means the hydraulic oil is mixed with
Display of liquid thermometer air; check inhalation port of oil
Overheating of hydraulic
3 on hydraulic oil tank exceeds supplementation port or oil absorption
oil
87℃ filter of hydraulic oil tank is subject to
air leakage; check if liquid level of oil
tank is too low;
1) Hydraulic proportion handle is
faulty;
Revolving speed of
4 Visible
central pipe is too low 2) Pump is faulty;
3) Hydraulic motor is faulty;
Hydraulic proportion handle is faulty
5 Loss of direction control Visible
and replace it.
Swivel is still revolving Centering alignment of main pump
6 Visible
at neutral position flow is imbalanced.
Packing is aged or packing and wash
Leakage of packing
7 Visible pipes have wear and replace them with
assembly
new ones.

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 9. List of Hydraulic Pipes for DSL135 Power Swivel (Kerui)
I. List of Hydraulic Pipes for DKYC320/31.5Y Hydraulic Power Control Unit
S/N Code From Port 1 To Port 2 Hose code Qty.
Direct connection,
1 HF-01 Port A of main pump 90°, PA532SF6A High-pressure filter (right inner side) 32IV-3000 1
M45 X2A
2 HF-02 High-pressure filter (ball valve) (left Direct connection, 1
Port B of main pump 135°, PA532SF6A 32IV-2850
inner side) M45 X2A
3 HF-03 Direct connection, Oil drainage port T1 of hydraulic oil Direct connection, 1
Flushing oil port of main pump A25I-4400
M39X2A tank M39X2A
4 HF-04 Pressure measurement interface A Port P11 for shuttle block of Direct connection, 1
90°, M14X1.5A A6II-2250
of main pump instrument box M14X1.5A
5 HF-05 Pressure measurement interface B Port P21 for shuttle block of Direct connection, 1
90°, M14X1.5A A6II-2350
of main pump instrument box M14X1.5A
6 HF-06 Variable displacement control Port Y1 of concentration block of Direct connection, 1
90°, M14X1.5A A6I-4500
port Y1 of main pump winding frame M14X1.5A
7 HF-07 Variable displacement control Port Y2 of concentration block of Direct connection, 1
90°, M14X1.5A A6I-4500
port Y2 of main pump winding frame M14X1.5A
8 HF-07 Port G for oil supplementation Direct connection, Port Ga for torque increase block of Direct connection, 1
A6I-2500
pump of main pump M14X1.5A instrument box M14X1.5A
9 HF-09 Oil supplementation and suction Port S for oil filter of hydraulic oil Direct connection, A36-700 corrugated 1
90°, M45X2A
port of main pump tank M45X2A pipe
10 HF-10 Port S1 for oil filter of hydraulic oil Direct connection, A36-650 corrugated 1
Oil suction port of gear oil pump 90°, M45X2A
tank M45X2A pipe
11 HF-11 Direct connection, Port P for flow valve of auxiliary Direct connection, 1
Oil outlet of gear oil pump C10I-3800
M18×1.5C pump console M18×1.5C
12 HF-12 High-pressure filter (right outer Direct connection, Direct connection, 1
Swivel joint of hydraulic windlass A32IV-1950
side) M45 X2A M45 X2A
13 HF-13 High-pressure ball valve of 1
Direct connection, Direct connection,
high-pressure filter (left outer Swivel joint of hydraulic windlass A32IV-2050
M45 X2A M45 X2A
side)

25
14 HF-14 Swivel joint (internal) A of Universal joint (quick coupling) A of Direct connection, 1
90°, M45X2A 32IV-30000
hydraulic windlass swivel NPT11/4
15 Swivel joint (internal) B of Universal joint (quick coupling) B of Direct connection, 1
HF-15 90°, M45X2A 32IV-30000
hydraulic windlass swivel NPT11/4
16 Swivel joint (internal) T of Oil drainage joint (quick coupling) T Direct connection, 1
HF-16 90°, M39X2A 25II-30000
hydraulic windlass of swivel NPT1
17 Direct connection, Swivel joint of hydraulic windlass Direct connection,
HF-17 Port A of cooler (left) A25I-6400 1
M39X2A (flushing oil of swivel) M39X2A
18 Direct connection, Port T2 for oil filter of hydraulic oil Direct connection, 1
HF-18 Outlet B of cooler (right) A25I-6000
M39X2A tank M39X2A
19 Port Pb2 for shuttle block of Direct connection, Pressure gauge for instrument box Direct connection, 1
HF-19 HFP1-P1-3-P-0.65
instrument box M14×1.5A system (0-40MPa) M14×1.5A
20 Port Pb3 for shuttle block of Direct connection, Port P of concentration block of Direct connection, 1
HF-20 A6II-4500
instrument box M14×1.5A winding frame M14×1.5A
21 Port PG1 for torque increase Direct connection, Port Pb of concentration block of Direct connection, 1
HF-21 A6I-4500
block of instrument box M14×1.5A winding frame M14×1.5A
22 Port PG2 for torque increase Direct connection, Oil supplementation pressure gauge Direct connection, 1
HF-22 HFP1-P1-3-P-0.65
block of instrument box M14×1.5A (0-10MPa) of instrument box M14×1.5A
23 Port Gk for torque increase block Direct connection, Port Pk of concentration block of Direct connection, 1
HF-23 A6I-4500
of instrument box M14×1.5A winding frame M14×1.5A
24 Port A for torque increase block Direct connection, Variable joint for motor of auxiliary 1
HF-24 90°, M14X1.5A A6I-2600
of instrument box M14×1.5A pump console
25 Port T1 for torque increase block Direct connection, Port T of concentration block of Direct connection, 1
HF-25 A6I-4500
of instrument box M14×1.5A winding frame M14×1.5A
26 Port T2 for torque increase block Direct connection, Oil drainage port T3 of hydraulic oil Direct connection, 1
HF-26 A6I-4300
of instrument box M14×1.5A tank M14×1.5A
27 Port P for proportion hydraulic Port P2 for transmission block of Direct connection, 1
HF-27 Hinge type RS343.411.00
handle of hydraulic console hydraulic console M14×1.5A
28 Port T for proportion hydraulic Port T2 for transmission block of Direct connection, 1
HF-28 Hinge type RS343.412.00
handle of hydraulic console hydraulic console M14×1.5A
29 HF-29 Port A for proportion hydraulic Hinge type Port A1 for transmission block of Direct connection, RS343.412.00 1

26
 handle of hydraulic console hydraulic console M14×1.5A
30 HF-30 Port B for proportion hydraulic Port B1 for transmission block of Direct connection, 1
Hinge type RS343.413.00
handle of hydraulic console hydraulic console M14×1.5A
31 HF-31 Port P for three-way valve of Direct connection, Port P1 for transmission block of Direct connection, 1
A6I-220
hydraulic console M14×1.5A hydraulic console M14×1.5A
32 HF-32 Port A for three-way valve of Direct connection, Port A2 for transmission block of Direct connection, 1
A6I-200
hydraulic console M14×1.5A hydraulic console M14×1.5A
33 HF-33 Port T for three-way valve of Direct connection, Port T3 for transmission block of Direct connection, 1
A6I-300
hydraulic console M14×1.5A hydraulic console M14×1.5A
34 HF-34 Pressure release valve T of Direct connection, Port B1 for transmission block of Direct connection, 1
A6I-330
hydraulic console M14×1.5A hydraulic console T1 M14×1.5A
35 HF-35 Pressure release valve P of Direct connection, Port P3 for transmission block of Direct connection, 1
HFP1-P1-3-P-0.35
hydraulic console M14×1.5A hydraulic console M14×1.5A
36 HF-36 YK60-III pressure gauge for Direct connection, Port PT1 for transmission block of Direct connection, 1
HFP1-P1-3-P-0.3
hydraulic control console M14×1.5A hydraulic console M14×1.5A
37 HF-37 YK100-III pressure gauge for Direct connection, Port PT2 for transmission block of Direct connection, 1
HFP1-P2-3-P-0.3
hydraulic control console M20×1.5A hydraulic console M14×1.5A
38 HF-38 Port P’ for transmission block of Direct connection, Port P’ of concentration block of Direct connection, 1
A6II-15000
hydraulic console M14×1.5A winding frame M14×1.5A
39 HF-39 Port Pb’ for transmission block of Direct connection, Port Pb’ of concentration block of Direct connection, 1
A6I-15000
hydraulic console M14×1.5A winding frame M14×1.5A
40 HF-40 Port T’ for transmission block of Direct connection, Port T’ of concentration block of Direct connection, 1
A6I-15000
hydraulic console M14×1.5A winding frame M14×1.5A
41 Port Y1’ or transmission block of Direct connection, Port Y1’ of concentration block of Direct connection, 1
HF-41 A6I-30000
hydraulic console M14×1.5A winding frame M14×1.5A
42 Port Y2’ or transmission block of Direct connection, Port Y2’ of concentration block of Direct connection, 1
HF-42 A6I-15000
hydraulic console M14×1.5A winding frame M14×1.5A
43 Port Pk’ for transmission block of Direct connection, Port Pk’ of concentration block of Direct connection, 1
HF-43 A6I-15000
hydraulic console M14×1.5A winding frame M14×1.5A
44 Control joint for motor of Direct connection, Variable control port for hydraulic Direct connection, 1
HF-44 6I-30500
auxiliary pump console NPT1/4 motor of swivel NPT1/4

27
45 Direct connection, Direct connection, 1
HF-45 Port P1 for throttle valve Port P for multiway valve C13II-900
M22x1.5C M22×1.5C
46 Direct connection, Direct connection, 1
HF-46 Port T for multiway valve Port T1 for throttle valve C13I-600
M22×1.5C M22×1.5C
47 Port T for throttle valve of Direct connection, Oil drainage port T5 of hydraulic oil Direct connection, 1
HF-47 C13I-3200
console M22×1.5C tank M22×1.5C
48 Pressure gauge port of throttle Direct connection, Direct connection, 1
HF-48 Pressure gauge for operation console A6I-700
valve block M14×1.5A M14×1.5A
49 HF-49 Port A1 for multiway valve of Direct connection, Port A for hydraulic motor of traction Direct connection, 1
C13II-1850
auxiliary pump console M22×1.5C winch M22×1.5C
HF-50 Port B1 for multiway valve of Direct connection, Port B for hydraulic motor of traction Direct connection, 1
50 C13II-1850
auxiliary pump console M22×1.5C winch M22×1.5C
51 HF-51 Oil drainage port T for hydraulic Oil drainage port T6 of hydraulic oil Direct connection, 1
90°, M18×1.5C C10I-3100
motor of traction winch tank M18×1.5C
52 HF-52 Port A2 for multiway valve of Direct connection, Direct connection, 1
Port A for motor of hydraulic winch C13II-1900
auxiliary pump console M22×1.5C M22×1.5C
53 HF-53 Port B2 for multiway valve of Direct connection, Direct connection, 1
Port B for motor of hydraulic winch C13II-1900
auxiliary pump console M22×1.5C M22×1.5C
54 HF-54 Oil drainage port T for motor of Direct connection, Oil drainage port T7 of hydraulic oil Direct connection, 1
C10I-4000
hydraulic winch M18×1.5C tank M18×1.5C

II. List of Hydraulic Pipes for YSL135 Hydraulic Swivel

1 HF-61 T-junction A1 (upper right) for shell Direct connection, 1
Hydraulic motor A1 of swivel 90°, M36×2A 25IV-780
bracket of swivel M36×2A
2 HF-62 T-junction A2 (right lower) for shell Direct connection, 1
Hydraulic motor A2 of swivel 90°, SAE1" split flange 25IV-1100
bracket of swivel M36×2A
3 HF-63 T-junction A1 (left lower) for shell Direct connection, 1
Hydraulic motor B1 of swivel 90°, SAE1" split flange 25IV-1100
bracket of swivel M36×2A
4 HF-64 T-junction B2 (left lower) for shell Direct connection, 1
Hydraulic motor B2 of swivel 90°, M36×2A 25IV-780
bracket of swivel M36×2A

28
5 HF-65 Variable control port O1 for Direct connection, T-junction O1 for shell bracket of Direct connection, 1
C13I-1050
hydraulic motor of swivel M22×1.5C swivel M22×1.5C
6 HF-66 Variable control port O2 for Direct connection, T-junction O2 for shell bracket of Direct connection, 1
C13I-900
hydraulic motor of swivel M22×1.5C swivel M22×1.5C
7 HF-67 Variable control port K1 for Direct connection, T-junction K1 for shell bracket of Direct connection, 1
A6I-1000
hydraulic motor of swivel M14×1.5A swivel M14×1.5A
8 HF-68 Variable control port K2 for Direct connection, T-junction K2 for shell bracket of Direct connection, 1
A6I-1350
hydraulic motor of swivel M14×1.5A swivel M14×1.5A

29
 DSL135 Power swivel pressure torque comparison table

pressure High torque Low torque

MPa psi N.m ft.Ibf N.m ft.Ibf

8 1160 1508 1110 2170 1600

10 1450 2057 1515 2958 2180

12 1740 2605 1920 3749 2765

14 2030 3153 2325 4536 3345

16 2320 3702 2730 5325 3930

18 2610 4250 3135 6115 4510

20 2900 4798 3538 6902 5090

22 3190 5347 3940 7693 5675

24 3480 5896 4350 8480 6255

26 3770 6443 4750 9270 6835

28 4060 6992 5155 10060 7420

30 4350 7540 5560 10850 8000

31.5 4568 7950 5865 11440 8440

33 4786 8364 6170 12030 8875

35 5075 8912 6570 12820 9455

37.5 5438 9605 7085 13805 10180

30