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The Preparation and Characterization of An X-Type Zeolite: An Experiment in Solid-State Chemistry
The Preparation and Characterization of An X-Type Zeolite: An Experiment in Solid-State Chemistry
The Preparation and Characterization of An X-Type Zeolite: An Experiment in Solid-State Chemistry
Topics in solid-state chemistry are often neglected in positive trivalent charge on Al can be virtually any electro-
undergraduate laboratories partly because there are rela- positive element, from protons to lanthanides. These cat-
tively few experiments that capture the attention and ions can he located throughout the structure. I n fact, there
imagination of students. The advent of high-Tc supercon- are more cation sites than cations.
ductors that provide dramatic yet simple experiments (1) In this experiment we will prepare the sodium form ofan
has increased interest in solid-state materials. We have X-tvoezenlite.Thesodium ionscan then brexchanged with
been part of a movement to introduce solid-state chemistry othk; metal ions such a s cobalt(I1).
topics in the advanced undergraduate labs. We report an We have found the X-type zeolite can be prepared during
undergraduate experiment based on the syntheiis and a typical lab period and later characterized by infrared
charactrrrzat~ono f m X-twe -. zmlite (21. spectroscopy, ion exchange, and adsorption.
The synthetic X-type zeolite has the faujasite structure
(3) shown below. Faujasite is the naturally occurring, but Preparation of NaX
rare, mineral. The general formula is M,i,(A102),(Si02)~9~.n Many variables can influence zeolite synthesis: temper-
where n = 77-96 and x = valence of M. The faujasite ature, pH, crystallization time, order of mixing, amount of
structure wnsists of ten cages connected by hexagonal Si, Al, Na, and HzO. Zeolite NaX is a metastable phase,
prisms or double six-ring (D6R)units. The P cages are oRen meaning that other types of zeolites such a s P, A, or sodalite
called sodalite cages because the structure of the zeolite may form if this recipe is not followed carehlly. The proce-
sodalite (3) contains eight of these truncated octahedra dure detailed below should produce highly crystalline NaX
connected through the four rings. The vertices in Figure 1 within a normal lab period (2-4 h) without detectable
represent either tetrahedral A1 or Si atoms with the 0 contamination from other phases.
atoms omitted f ~ r ~ c l a r i t yThis
. structure transcribes a The first procedure is to prepare sodium silicate and
sphere of about 12 Awhich we designate a s the supercage. sodium aluminate separately. The sources of silicon and
The 12 ring apertures to the a or supercage are about 7.4 aluminum can vary, but we have found that silica gel
A in diameter. These dimensions allow only certain mole- (Aldrich)and aluminumisopropoxide (Aldrich)are suitable
cules to be adsorbed by the zeolite. starting materials. Since this experiment requires working
I n this experiment we will probe the pore size by moni- under alkaline conditions, plasticware should be used.
toring the adsorption of various molecules. If we view I'olypropylene bottles shouldbe used for the rnstallizatiun
zeolite as a micropourous silicate in which the Si4+has been berausr 1hc.v are generdly autoclavnble. Sote: Polyethyl-
partially substitued with A13t then we realize that for every ene bottles $11 crick and leak.)
A13+there must be an equal number of positive charges The sodium silicate is prepared by adding 3.0 g of silica
added for balance. The cations that compensate for the gel, 2.4 g of sodium hydroxide, and 6 mL of deionized water
to a 250-mL plastic beaker. This mixture is swirled until
cage
the solids are completely dissolved. The sodium aluminate
solution is prepared simultaneously by adding 6.9 g of
aluminum isopropoxide, 2.4 g of sodium hydroxide, and 9
mL of deionized water to a 250-mL plastic beaker. The
mixture is stirred with gentle heating (below 80 ' C ) in a
prism water bathuntil the solids are dissolved (about 10 min) and
a clear gel is formed. A watch glass placed over the beaker
should prevent loss ofwntcr. (Note: The isopropanol furmed
during i h e hydrolysis of aluminum isopropoxide will evap-
orate or form droplets a t the surface. There is no need to
separate the alcohol from the gel.) When both solutions are
a t room temperature, the aluminate solution is added to
Figure 1. Structure of zeolite X. the silicate solution. An additional 27 mL of water is added
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Volume 68 Number 10 October 1991 875
PROTOCOLE 901
. , a,e,<- ?>,,>c . , < e , < - .!" ,~,, ,.,:,; have access to this technique. However, ifXRD is available,
. ...*.
0 HOURS -., .".* I ,..... < ,, I . " .. students should be referred to JCPDS file no. 38, 237 to
obtain a standard pattern for NaX (4).
The most reliable alternative is infrared s~ectrosco~v
which we can use to identify the zeolite and estima't;, the
(5).
W
tions. The appearance of th&e bands coincides withforma-
tion of the three-dimensional framework. The location of
these bands will shift to higher frequencies as the SiIAl
ratio of the product zeolite increases, but students can use
these spectra as a guide.
In Figure 2 the main asymmetric stretch is a t 982 m-'
with a shoulder at 1053 cm-'. The symmetric stretches
occur at 748 and 670 m-' with a weak shoulder at 689 cm-'.
The band a t 560 cm-' is associated with the double 6 rings
that connect the sodalite cages. A TO4 bending vibration
2000 1400 1000 BOO so0 400 occurs at 456 m-'.
wavmuuems(cm->)
If an impurity phase did hystallize, it should be fairly
easy to identify by IR. The key area to monitor is the
Figwe 2 FT-IR speclra of zeol~fecrystal zatlon mlxtJre recordeo as double-ring region. Common phases that might appear as
KBr pellets taken alter 0 2, 3 and 4 n. impurities include zeolites P and sodalite which both lack
double-ring structural units (3).Therefore, there should be
to the gel and stirred with either a spatula or stir bar until no IR bands near 560 em-' for these phases. Zeolite P has
the mixture appears homogenous. a characteristic band at 600 cn-'; sodalite, at 660 cm-'. If
The gel may take on a variety of appearances, but the -
zeolite A were an imouritv the double-rinevibration would
- ".
initial eelatinous mixture will usuallv ouicklv form a sus-
A
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Volume 68 Number 10 October 1991 877
PROTOCOLE 901
Every student of chemistry meets the fascinating proper- Zeolite N a y is a synthetic faujasite with an SilAl ratio of
ties of molecular sieve zeolites during his or her career. We 2.4 f 0.8.We eive a simole. reoroducible method. adanted
encounter them as drying agents, selective gas adsorbents, (n,
f r o m ~ a s a h a r a eal.
t for its preparation from analytically
ion exchangers, chromatographic media, catalysts, or cata- Dure chemicals. The ~rocedureis based on the senaration of
lyst supports (I).A large number of interesting experiments nucleation and growth processes. Nucleation of ;he desired
can be performed with the many varieties of commercial seed ia induced in a clear solution with hieh NaOH concen-
zeolites, e.g., Linde A, X, and Y (2).However, the prepara- tration. The dissolution of aluminum and silica in concen-
tion of these highly organized porous crystalline systems trated solutions of NaOH begins with the following reac-
remains a mystery tomost users. This does not change dras- tions:
tically when the synthetic and patent literature is examined
(3).
There are many motives for synthesizing zeolites in the
laboratory: Commercial zeolites have unknown chemical pu-
+
-
or 2 I A l l t 20H- + 6H,O 2[AI(OH)J + 3H,
SiO, NaOH -Na[SiO,OH] dissolved (2)
rity and are often crystallographically not well character-
ized. All commercial zeolites are contaminated by heavy
metals, mostly iron, which produce all sorts of artifacts if one Condensation leads to the formation of dimeric, trimeric,
studies EPR spectra of sorbed free radicals (4). Last but not and finally oligomeric anions, which are already the struc-
least: One takes great satisfaction from successfully synthe- tural subunits of the zeolite. Equation 3 suggests a first
--
sizing one of these enigmatic substances and from proving condensation step:
that i t is monophasic, conforms to a specific type of crystal- Al(OH),- + Na[SiO,OH] Na[(OH),A1+SiOOH] + OH-
lographically well-defined zeolite species, and s h o w all the
expected properties even better than the commercial prod- +
or Al(OH),- [BO,OHl- [(HO),Al-O-SiOOHI- + OH-
uct. Since the architectural variations for assembly of zeolite (3)
structures from the prototype "bricks" ( 5 ) are not yet ex-
The surrounding cations compensate the charge of the an-
hausted by far, it iseven possibleto discover systematically a
new phase with unusual adsorptive properties, e.g., built-in ionic network and serve as template agents for the three-
chiral discrimination. dimensional arrangement. All the secondary building units
The published synthesis procedures are mostly uncom- (SBU) of zeolites have been probed by high resolution FT-
meuted recipes. Only meager information is given regarding NMR of 27Aland 29Siin the liquid phase, a method that is
reaction steps, reaction paths or mechanisms. The impor- powerful enough to discriminate aluminosilicate species
havinguo to 10 Sior A1 atoms (8).The formation of colloidal
tant reaction parameters are not clearly described, which particies-is indicated by the decrease of visible light trans-
creates the reader's impression that the process can hardly
be reproducible. However, recent investigations with novel mittance of the nucleation solution during the aging process.
.. ..
A simple spectrophotometer is adequatefor these measure.
tools have led to a better understanding of the reaction
conditions, e.g., MAS (magic angle spinning) NMR of 27Al ments. Both methuds combined give strong evidence for the
and 29Si, light scattering and photon correlation spectrosco- formation of aggregates with about one unit cell dimension
py of the phase nucleation steps, and computer simulations. from the smaller structwal subunits in the clear nucleation
solution.
The results allow one to infer what happens and how t o
control the conditions for a specific synthesis. But predic- The clear nucleation solution is mixed with a precipitated
tions of how t o proceed for creating new zeolites are still eranular sodium-alumina-silica eel in the ratio 15. Mixine
unreliable (3). Gf the two systems (probably) lea& t o a steady state equilib':
rium between dissolution of the a m o r ~ h o u eel
s and further
Plannlng a Synthesis *
crystal growth. Crystallization a t 92 2 OC needs 24-72 h.
The nucleation solution is decisive for the zeolite obtained,
Systematic studies of zeolite preparation involve careful
consideration of the following important areas: and small changes of the composition, aging time, or tem-
perature cause remarkable effects on the zeolite crystalliza-
the nature and composition of the reactants and the formation of tion process.
precursor species,
nucleation kinetics and crydtal growth, Zeollte Nay: Experlmenial Procedure
phase transformations,temperature, and pressure factors. For all theswpa w be described below laboratory glassware has to
be avoided. Polyethylene or polypropylene flasks with tight screw
At least six different zeolites (NaA, NaX, Nay, PI,P2, caps have to b~ applied. Why?!
CHA) and "mixtures" are obtained in hydrothermal pro-
cesses using the same set of reactants (SiOa, Al, Al2(SO4)8, Nucleation
NaOH, and HzO) under different reaction conditions (3,6); Solution A (eq 1) is prepared by dissolution of 1.35 g (0.05 mol)
on the other hand pure N a y can be obtained by several metallic A1 (99.999%obtained from Alusuisse) in a solution of 15.0g
procedures. Because subsequent crystal separation is impos- (0.375 mol) best purity NaOH in 35 mL distilled water. Solution B
sible, 100% yield of amonophasicproduct has to be achieved. (eq 2) is produced by dissolving 15.0 g (0.25 mol) dry SiOn(Fluka No.
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Volume 67 Number 6 June 1990 519
PROTOCOLE 901
Acknowledgment
.
.... - . . --
H.stud. surf. SC;. c n i . 1~81,24,107-128.~ar~are~ar,
3. ~echart, R.M. s l u d surf. sei. cot
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Volume 67 Number 6 June 1990 521