Process Wise Rework & Rejection Report From Date: 10/1/2021 To Date: 10/19/2021

S.No Date& Operation Machine Name Operator Name Item Code Item Name WO No WO Qty Pend Prod Item Rework Rework Rejection Rejection
Reason
Doc Num Qty Qty Cost Qty Cost Qty Value

1 04/10/2021 OD TURNING Center Lathe DINESH KUMAR.E,E 0913013802 148034/E SPROCKET-REAR 21220472 705 415 280.00 155.79 0 0.00 2.00 312 OD unwash
21237577 Machine DRIVE

2 04/10/2021 OD TURNING Center Lathe DINESH KUMAR.E,E 0913014201 1100701/B SPROCKET-REAR 21220475 7560 969 544.00 179.28 0 0.00 5.00 896 OD unwash
21237578 Machine DRIVE

Rework Qty: 0.00 Rejection Qty: 7.00 Rework Value: 0.00 Rejection Value: 1,207.98
3 05/10/2021 CNC TURNING-I CNC Machine 15 MD.AKBAR,HINDI 0915014403-B 2FR0127090100SD044L03 / 21220508 14000 2371 292.00 119.20 0 0.00 3.00 358 Face step mark
21237197 PASSION PILUS NEW
SPROCKET 44 TEETH

4 05/10/2021 TOOTH TOOTH UMA MAHESHWARI,M 0915014001 W08901040O - REAR WHEEL 21220534 5100 730 100.00 131.45 0 0.00 7.00 920 Face step mark
21237233 SCRAPING(MANU SPROCKET/TVS JIVE
SCRAPPING

5 05/10/2021 WINDOW WINDOW UMA MAHESHWARI,M 0913013801 REAR SPROCKET 530-38T 21220513 10000 1980 100.00 221.33 0 0.00 1.00 221 Face step mark
21237235 FILLING(MANUA RS-RE-490 (594048/G)
FILING(MANUAL)

6 05/10/2021 DEBURRING(MA DEBURRING(MAN UMA MAHESHWARI,M 0915014403-B 2FR0127090100SD044L03 / 21220508 14000 14000 150.00 129.31 0 0.00 4.00 517 Face unwash
21237236 UAL) PASSION PILUS NEW
NUAL) SPROCKET 44 TEETH

7 05/10/2021 WINDOW WINDOW CHITRA,R 0915014102 2FR0127080100SD041K03 / 21220527 4896 1196 50.00 88.55 0 0.00 5.00 443 Face unwash
21237244 FILLING(MANUA Rear wheel sprocket for
FILING(MANUAL) shine-41 T

8 05/10/2021 CNC TURNING-I CNC Machine 18 SIVANADHAN,N 0913014201 1100701/B SPROCKET-REAR 21220475 7560 1730 175.00 190.35 0 0.00 4.00 761 Face unwash
21237281 DRIVE

9 05/10/2021 TOOTH TOOTH UMA MAHESHWARI,M 0915014207 2FR0127080100SD042C03/D 21220499 2820 2070 50.00 90.26 0 0.00 2.00 181 Face step mark
21237287 SCRAPING(MANU ESC-W08801042C-4
SCRAPING(MANU STROKE MOPED RW
SPROCKET

10 05/10/2021 OD TURNING Center Lathe BALASUBRAMANI,R 0913011501 RLL00003 /B SPROCKET 21220535 6026 5375 475.00 43.90 0 0.00 4.00 176 OD under size
21237698 Machine COMP -ENGINE

Rework Qty: 0.00 Rejection Qty: 30.00 Rework Value: 0.00 Rejection Value: 3,576.59
11 06/10/2021 CNC TURNING-I CNC Machine 15 SAMIR KHAN,HINDI 0915014403-B 2FR0127090100SD044L03 / 21220508 14000 973 250.00 119.18 0 0.00 3.00 358 Face step mark
21237405 PASSION PILUS NEW
SPROCKET 44 TEETH

12 06/10/2021 CNC TURNING-I CNC Machine 17 MAHESH,K 0913014201 1100701/B SPROCKET-REAR 21220475 7560 1388 183.00 190.36 0 0.00 4.00 761 Face unwash
21237417 DRIVE

13 06/10/2021 TOOTH TOOTH MAHALAKSHMI,R 0915014207 2FR0127080100SD042C03/D 21220499 2820 1670 100.00 90.32 0 0.00 1.00 90 Face step mark
21237428 SCRAPING(MANU ESC-W08801042C-4
SCRAPING(MANU STROKE MOPED RW
SPROCKET
Rework Qty: 0.00 Rejection Qty: 8.00 Rework Value: 0.00 Rejection Value: 1,209.30
14 07/10/2021 HOBBING Hobbing Machine 1 DHANASEKARAN,P 0910026202 Z5167890 0 SPROCKET 21220505 6 1 1.00 1,148.63 0 0.00 1.00 1149 Bore U/S
21237452
S.No Date& Operation Machine Name Operator Name Item Code Item Name WO No WO Qty Pend Prod Item Rework Rework Rejection Rejection
Reason
Doc Num Qty Qty Cost Qty Cost Qty Value

15 07/10/2021 HOBBING Hobbing Machine 1 DHANASEKARAN,P 0906022402 FR0172- Freemantle Sprocket 21220477 27 1 1.00 329.70 0 0.00 1.00 330 Bore U/S
21237453 DRG No: CMG-C-072

16 07/10/2021 CHAMFERING Pillar Drilling Mach KAVITHA,R 0915014403-B 2FR0127090100SD044L03 / 21220508 14000 7015 50.00 132.35 0 0.00 8.00 1059 Drill off set
21237609 PASSION PILUS NEW
SPROCKET 44 TEETH

17 07/10/2021 CHAMFERING Pillar Drilling Mach JEGAJOTHI,N 0913014201 1100701/B SPROCKET-REAR 21220300 540 90 90.00 203.82 0 0.00 2.00 408 Face step mark
21237610 DRIVE

18 07/10/2021 CNC TURNING-I CNC Machine 17 MAHESH,K 0913014201 1100701/B SPROCKET-REAR 21220475 7560 399 108.00 190.36 0 0.00 7.00 1333 Face unwash
21237615 DRIVE

Rework Qty: 0.00 Rejection Qty: 19.00 Rework Value: 0.00 Rejection Value: 4,277.29
19 08/10/2021 CNC TURNING-I CNC Machine 13 KUBENDRAPANDI,S 0913013802 148034/E SPROCKET-REAR 21220558 3000 719 191.00 188.07 0 0.00 10.00 1881 Face unwash
21237759 DRIVE

20 08/10/2021 OD TURNING Center Lathe DINESH KUMAR.E,E 0913013802 148034/E SPROCKET-REAR 21220559 2076 2076 348.00 180.76 0 0.00 4.00 723 OD under size
21237769 Machine DRIVE

Rework Qty: 0.00 Rejection Qty: 14.00 Rework Value: 0.00 Rejection Value: 2,603.74
21 09/10/2021 WINDOW WINDOW PAANDIYAMMAL,S 0915014403-B 2FR0127090100SD044L03 / 21220508 14000 4204 350.00 130.71 0 0.00 9.00 1176 Face step mark
21237797 FILLING(MANUA PASSION PILUS NEW
FILING(MANUAL) SPROCKET 44 TEETH

22 09/10/2021 WINDOW WINDOW CHITRA,R 0915014403-B 2FR0127090100SD044L03 / 21220508 14000 3854 400.00 130.70 120 1,800.00 120.00 0 Face line mark
21237802 FILLING(MANUA PASSION PILUS NEW
FILING(MANUAL) SPROCKET 44 TEETH

23 09/10/2021 DEBURRING(MA DEBURRING(MAN DHANASEKARAN,P 0913014201 1100701/B SPROCKET-REAR 21220475 7560 3365 525.00 202.16 0 0.00 1.00 202 Tapper teeth
21237822 UAL) DRIVE
NUAL)

24 09/10/2021 HOBBING Hobbing Machine MATHAN KUMAR,P 0913014201 1100701/B SPROCKET-REAR 21220475 7560 1622 288.00 200.67 0 0.00 4.00 803 Tapper teeth
21237841 15 DRIVE

25 09/10/2021 OD TURNING Center Lathe DINESH KUMAR.E,E 0913013802 148034/E SPROCKET-REAR 21220559 2076 1728 348.00 180.76 0 0.00 3.00 542 OD under size
21237848 Machine DRIVE

26 09/10/2021 CNC TURNING-I CNC Machine 9 MOHANRAJ,V 0913013802 148034/E SPROCKET-REAR 21220558 3000 528 193.00 188.03 0 0.00 8.00 1504 Face unwash
21237856 DRIVE

27 09/10/2021 CNC TURNING-I CNC Machine 10 MAHESH,K 0913013802 148034/E SPROCKET-REAR 21220558 3000 335 177.00 188.10 0 0.00 8.00 1505 Face unwash
21237858 DRIVE

28 09/10/2021 CNC TURNING-I CNC Machine 17 DINESH,M 0913014201 1100701/B SPROCKET-REAR 21220475 7560 237 50.00 190.58 0 0.00 6.00 1143 Face unwash
21237863 DRIVE

29 09/10/2021 ID PIERCING(100 POWER PRESS BALASUBRAMANI,R 0915014105 W08801041S REAR WHEEL 21220583 1836 1079 1,063.00 61.74 0 0.00 1.00 62 Window offset
21237917 MACHINE SPROCKET (HONDA SHINE
TON) BS VI)

30 09/10/2021 WINDOW POWER PRESS SANKAR,K 0915014105 W08801041S REAR WHEEL 21220583 1836 1836 1,560.00 64.56 0 0.00 4.00 258 Window offset
21237918 MACHINE SPROCKET (HONDA SHINE
PIERCING(150 BS VI)
S.No Date& Operation Machine Name Operator Name Item Code Item Name WO No WO Qty Pend Prod Item Rework Rework Rejection Rejection
Reason
Doc Num Qty Qty Cost Qty Cost Qty Value

31 09/10/2021 CNC TURNING-I CNC Machine 21 MD BASHIR,HINDI 0915014403 2FR0127090100SD044L03 / 21220532 4800 802 301.00 121.14 0 0.00 2.00 242 Face step mark
21238063 PASSION PILUS NEW
SPROCKET 44 TEETH

Rework Qty: 120.00 Rejection Qty:166.00 Rework Value: 1,800.00 Rejection Value: 7,438.29
Rework Qty: 120.00 Rejection Qty: 244.00 Rework Value: 1,800.00 Rejection Value: 20,313.19