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Predictions of tumble and turbulence in

four-valve pentroof spark ignition


engines

M Achuth and P S Mehta


Internal Combustion Engines Laboratory, Indian
Institute of Technology, Madras, India

Received 18 July 2001

Abstract: A predictive model for tumble charge motion ified [2] organized rotary charge motion occurring in
and turbulence in four-valve pentroof engines has been an axial plane. A tumble plane is parallel to the plane
developed. The model formulation is based on a mean flow containing the cylinder axis and that containing the
analysis of tumble motion in conjunction with k-å turbu- centres of inlet and exhaust valves, while a cross
lence equations. All major phenomena, including fluid tumble plane is an axial plane orthogonal to the
shear, affecting mean vortex behaviour and turbulence tumble plane. Though tumble is observable in pan-
generation are included. The predictions are made for both cake chambers with either a shrouded intake valve
intake and compression periods of the engine cycle. The [2] or a properly oriented intake port [3], its real
model predictions have been compared with earlier analyt- application is in the case of four-valve pentroof
ical investigations in two engines and are found to be in engines with suitably designed intake ports, which
good qualitative and quantitative agreement. The distinct have an inherently tumble conducive chamber
stages characterizing mean vortex and its turbulence have geometry. Through the production of a well-timed
been identified in this work. Further, the mechanism turbulence, which is more intense than swirl-gener-
responsible for turbulence enhancement through tumble ated turbulence [3, 4], an optimized tumble charge
has been synthesized and related to these stages. motion can enable better combustion in spark
A preliminary parametric study with intake valve lifts ignition (SI) engines, even at high levels of charge
and pentroof angles is carried out to demonstrate the capa- dilution. This is beneficial for part-load engine oper-
bility of the model in design studies. It is revealed that a ation and also finds wide use in lean burn engine
large-angled pentroof retains significant vortex structures concepts [5-10]. The production of tumble during
even at top dead centre. In an optimized geometry, these intake is emerging as an important consideration in
structures may play a role in improving overall mass burn the design of modern automotive SI engines [11, 12].
rates. The chamber geometry is found to have a significant Several experimental investigations have been
influence on bulk motion and turbulence levels at ignition. reported in the literature concerning a predomi-
The intake system, however, influences the formation of nantly ‘tumbling’ intake flow in four-valve pentroof
tumble vortices during the intake stroke. engines. These investigations employed techniques
that vary in their degree of sophistication from a
Key words: four-valve, pentroof spark ignition (SI) simple tumble meter [7] to the more recent flow vis-
engine, tumble, turbulence ualization techniques such as particle tracking veloci-
metry (PTV) in a water analogue rig [13-15] or laser
sheet particle tracking/imaging velocimetry (PIV)
1. Introduction studies with tracer particles in the intake air [10, 16].
Some of the investigations also concern compression
The contribution of charge motion in internal com- tumble [6, 17-19], where the tumble vortex is
bustion engines [1] towards improving their per- deformed and destroyed by the upward-moving
formance and emission characteristics is well piston and turbulence is enhanced. From these
recognized. Tumble motion is a rather recently ident- investigations, useful insight into the mechanism of

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M Achuth and P S Mehta

tumble generation during induction and its conver- of validation will be highly erroneous. It has been pro-
sion to turbulence during compression were posed that dynamic flow visualization techniques,
obtained. The important observations include: such as PTV/PIV, will be better tools to explore and
quantify a tumble field [14, 16]. These techniques pro-
1. A strong tumble can be generated by the separa- duce the results in terms of gross quantities like tumble
tion of flow near the exit of intake ports, thereby ratio and for which successful correlations with com-
generating an unsymmetric flow distribution bustion parameters are reported [13, 15]. Therefore,
about the intake valves. The bulk of the flow these data are well suited for comparisons with the
passes to the exhaust valve side of the combustion predictions of phenomenological models. Because of
chamber and becomes properly directed by the the high cost and complexity of these techniques, only
pentroof geometry. limited quantitative data are available in the literature.
2. The intake process and tumble breakdown are the Even combined experimental–CFD studies [22] have
major sources of turbulence inside the combustion to be content with a single point validation. Perhaps
chamber. due to this, the earlier phenomenological models
[24, 25] could not go beyond a qualitative validation
Hence it is perceived that the intake system and com-
of mean flow predictions.
bustion chamber geometry considerations are quite
In this paper, a predictive model is developed for
important in affecting tumble air motion and its
tumble motion and turbulence in a pentroof chamber
turbulence.
SI engine following Benjamin [24]. Further, the
Though some multi-dimensional computational
model predictions are made from the beginning of
studies with limited comparison with experimental
intake to the end of compression in order to under-
data are reported in the literature to model tumble
stand and identify the stages of tumble and turbu-
and its turbulence [17, 20-22], the phenomenological
lence behaviour more clearly. Then, after comparing
modelling attempts are quite limited because of the
the qualitative and quantitative predictions of the
highly transient and complex nature of this phenom-
model with CFD/quasi-dimensional model data
enon. Nevertheless, phenomenological models can
[21, 25], preliminary parametric studies are conduc-
serve as fast and economical complementary tools
ted with an emphasis on intake system and combus-
for combustion system design if the critical physical
tion chamber designs, to demonstrate the capability
processes are incorporated properly.
of this model in design studies.
Benjamin [23] was the first to propose a simple
phenomenological description of tumble motion. He
later on improved his earlier description of the turbu- 2. Model Formulation
lence process using a k-å model [24]. In his work,
many useful observations are made regarding the The present model has been formulated based on a
tumble vortex and turbulence behaviour, but analy- mean flow analysis of tumble motion in conjunction
sis was restricted to the compression period in a pan- with k-å equations for turbulence. An approach of
cake chamber. Subsequently, Dai et al. [25] proposed separating the mean flow field from the fluctuating
a quasi-dimensional model for the predictions of component is adopted in modelling tumble and
tumble and turbulence in a multi-valve engine in its turbulence. The major assumptions made in the
conjunction with their combustion model. Their formulation of the present model are listed below:
model seems to lack generality in calculating the 1. The mean flow field spins in a two-dimensional
intake flow and the tumble-generated turbulence. plane (the xy plane in Fig. 1). This assumption is
Much of the available experimental data on tumble valid in both two-valve pancake [2, 3] and four-
and turbulence are based on single location velocity valve pentroof geometries [15, 21].
measuring techniques such as laser Doppler veloci-
metry (LDV) and hot wire anemometry (HWA). These
are suitable for validating a computational fluid dy-
namic (CFD) model (see reference [20]), where the
velocities can be calculated at different spatial loca-
tions inside the chamber. In phenomenological models,
where spatial homogeneity of thermodynamic proper-
ties and fluid dynamic variables are assumed, the use
of location-specific experimental data for the purpose Fig. 1 Coordinate system used in the model.

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Predictions of tumble and turbulence

2. A tumble vortex is assumed to have an elliptical where Jin is intake angular momentum, T is the
shape in two-dimensional tumble planes as pro- torque owing to external couples calculated based on
posed by Benjamin [23, 24]. The velocity vari- fluid shearing stresses acting on the surface of the
ations ux and uy along the x and y directions in vortex (Ts ) and the wall shear stresses from the cylin-
the tumble plane xy are represented respectively der walls, piston and head faces (Tw ). The angular
as momentum of cylinder contents ( J) is given by

A B
z2 y

P
ux =2U 1 (1)
R2 L J= (ux y uy x) dx dy dz
vol

A B
z2 x
uy =2U 1 (2) mc U
R2 W = (L +1.81R) (4)
8
where U is instantaneous tumble velocity, R is
cylinder radius, L is instantaneous chamber height where mc is cumulative cylinder charge mass at
and W the width of the elemental vortex. any instant.
3. The external torques acting on the tumble vortex The intake-generated flux (dJin /dt) is expressed as
are estimated through a step-by-step approach
[24]. First, the fluid shear torque is evaluated dJin
Ç U0h
=m (5)
assuming a no-slip condition at the walls and then dt
the wall shear torque is estimated using flat plate
where m Ç is mass flowrate at intake, U0 is the tumble
approximation.
component of velocity at intake and h is the perpen-
4. Exhaust flow and back-flow fluxes are neglected
dicular distance of instantaneous tumble component
in the mean vortex analysis.
of velocity at intake from the instantaneous centre C
5. The wall shear stress is the sole mechanism of
along the cylinder axis (refer to Fig. 2a). From geo-
angular momentum loss during intake. Because
metrical considerations the distance h is expressed in
of this assumption, the mean vortex rotation
terms of chamber height (L) and instantaneous valve
during that period is implied to be a solid-body
lift (Lv ) as
rotation.
6. Turbulence generation from tumble flow is owing
h= 12(L Lv cos ö) (6)
to the energy loss of the tumble vortex during the
compression stroke. Further, during compression,
The torque due to fluid shear stresses (Ts ) is
the fluid shear in the mean vortex also contributes
to tumble arrestment. Ts =Ts1+Ts2 (7)

2.1 Mean flow field


where suffix 1 is for cylinder wall and 2 is for the
The law of conservation of angular momentum for
cylinder head–piston crown surfaces. The torque Ts1
the mean vortex is expressed as
resulting from shear stresses acting on both sides of
dJ dJin the vortex in contact with the cylinder wall (see
= T (3)
dt dt Fig. 3) is

Fig. 2 Schematic arrangement and definition of geometrical parameters concerning pentroof chamber geometry.

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M Achuth and P S Mehta

torque due to the fluid shear stresses acting on the


vortex surface is expressed as

3Umc ît 1
A B
8
Ts = + (12)
2 L 9ðR

The torque due to wall shear stresses (Tw ) is


represented by

Tw =Tw1+Tw2 (13)

The shear stress due to flow over a wall (ôw ) is


ôw = 12ru2wall cf (14)

where cf is the coefficient of friction evaluated based


on flat plate considerations [26] as

cf =0.074 ReÕ 0.2 for 5×105<Re<107 (15)

where Re is the Reynolds number with engine bore


and tumble velocity as characteristic length and vel-
ocity respectively. The torque owing to cylinder
walls (Tw1) is given as

Tw1= 21rcf
Psurf
u2y WL ds (16)

The torque from head and piston faces Tw2 is

P
Fig. 3 The elemental vortex.
Tw2= 21rcf u2x WL dz (17)
surf

Ts1=
P
surf
W (ôs L ds) By combining equations (16) and (17), the total
torque due to wall shear stresses becomes
=
P
surf
(ôxy dz+ ôyz dx)WL (8) Tw =0.72cf mc U 2 (18)

On substituting equations (4), (5), (12) and (18) in


where ds is an elemental circumferential length along
equation (3), the mean flow equation becomes
the cylinder wall,

C D
d mc U
(L +1.81R)
A B
quy qux
ôxy =rît + (9) dt 8
qx qy
3Umc ît 1
A B
8
and =m
Ç U0h + 0.72cf mc U 2 (19)
2 L 9ðR
quy
ôyz =rît (10) where U0 is the tumble component of velocity at
qz intake.
where ît is the turbulent kinematic viscosity. Simplifying and expressing the above equation in
Because of the pentroof geometry, the evaluation terms of crank angle (õ ) gives
of the stresses acting on the vortex is rather complex.
G
dU 1
A simplification is made in obtaining these quantities =
dõ ö e (L +1.81R)
by assuming that the effective shear area at the cylin-

C D
der head is equivalent to the piston crown area. The Ç
8m Ç
m
× U 0h U(L +1.81R)
torque Ts2 resulting from the shear stresses ôxy due mc mc
to the cylinder head and piston face is given by

A B
dL 1 8
+ öe U +12Uît +
õ ð
P
d L 9 R
Ts2= L(ôxy W dz) (11)

H
surf
+5.76cf U 2 (20)
After evaluating equations (8) and (11), the total

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Predictions of tumble and turbulence

where öe is engine angular speed. The above dk 2 dL 5ît 2


= k+ U
expression is applicable to both intake and com- dõ 3L d õ 2öe
å
A B
pression processes. 1 7 256
× 2+  
L 15R 2
75ðRL ö e
î î
C t,eq2(k keq2)
D
2.2 Turbulence model 2 t,eq l (kkeq 1)
A two-parameter k-å model has been used for turbu-  +
öe Ryeq1 Lyeq2
lence predictions [24, 27]. For any turbulent structure Ç
m
s, the general rate equation is + (kin k) (26)
Vröe
ds då 4 dL 5î
=Ps Ds +Js (21) = å+ t U2
dt dõ 3L dõ 2öe
cå1 å å2
A B
1 7 256
where Ps is rate of production, Ds is rate of destruc- × 2+   c
L 15R 2 75ðRL k öe k å2
tion and Js is rate of diffusion arising from random
2 ît,eq l (å  åeq1) ît,eq2(å  åeq2)
convection of the turbulent structure.
The rate equations for turbulent kinetic energy (k)

öe C
Ryeq1
+
Lyeq2 D
and its dissipation rate (å) are integrated over the Ç
m
+ (åin  å) (27)
chamber volume and the diffusion flux over the Vröe
vortex surface and are represented as where kin and åin are intake-generated kinetic energy
and dissipation rate terms which are evaluated from

P
dk
r dV
vol dt kin =(c k uin )2 (28)

cd k3in/2
P A B P
2 dr qui åin =
= k + ôij rå dV + FK ds cl Lî,max
(29)
vol 3 dt qxj surf

where cd , cl and ck are empirical constants and their


P C D
Ç
m
+ (kin k) dV (22) chosen values, along with other empirical constants,
vol V
are given in Table 1.

P
The non-linear coupled differential equations (20),
r dV
vol dt (26) and (27) are simultaneously solved from the start
of intake to the end of compression using a fourth-
å qui
P A B
4 dr order Runge–Kutta method.
= å +cå1 ôij rcå2 dV
vol 3 dt k qxj

P P C D
Ç
m
+ Få ds+ (kin k) dV (23) 3. Computational Procedure
surf vol V
The computational elements of this model concern
where iëj, V is the chamber volume and FK and Få
analysis of intake flow, the changes in the flow
are the respective boundary fluxes for k and å which
during compression owing to interaction with the
are approximated by
engine geometry, turbulence production from the
mean flow and its dissipation. During intake, the
P
kkeq
FK ds=rît,eq surface area (24) instantaneous values of pressure, temperature and
surf yeq
density are computed from the gas exchange analysis
å  åeq
P surf
Få ds=rît,eq
yeq
surface area (25)

Constants Chosen values


The individual terms in equations (22) and (23) rep-
resent the contributions of piston motion, shear cd 0.09
stresses, dissipation, wall flux and intake processes ck 0.47
cl 0.30
respectively. c e1 1.44
The rate equations are integrated over the chamber c e2 1.92
c0 0.10
volume, the boundary fluxes integrated over the
vortex surface and finally expressed in terms of crank Table 1 Values of empirical constants for k–e model
angle (õ ) as [equations (26) to (37)].

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M Achuth and P S Mehta

using an emptying and filling model [27]. Initial where up is mean piston speed, Lv,max is maximum
pressure and temperature are taken to be the mani- valve lift and c 0, cl and cd are empirical constants
fold values. The flow is assumed to be compressible whose chosen values are included in Table 1.
and the relevant equations for mass flowrate under The instantaneous values of turbulence length
choked or unchoked conditions, as applicable, are scale (l ), turbulence intensity (uê) and turbulent kine-
employed. The instantaneous valve area is estimated matic viscosity (ît ) are estimated using the relations
based on a procedure suggested by Heywood [28].
k3/2
At low valve lifts, the mass inflow becomes sym- l=cd (35)
å
metrically distributed about the intake valves, while
at high lifts, most of the flow passes directly towards uê=c1d/3k1/2 (36)
the exhaust valve side of the combustion chamber
ît =lk1/2 (37)
[14, 16, 18]. To account for this dependence of tumble
velocity on the valve lift, an effective mass flow coef- where k and å are the instantaneous values of turbu-
ficient (f) is introduced. Thus the tumble component lent kinetic energy and its dissipation rate deter-
of velocity at intake is expressed as mined from the turbulence model.
U 0=fuin cos(ö â) (30)
where uin is total velocity of the incoming charge, ö is 4. Results and Discussion
the pentroof angle, â is the valve seat angle and f has a
value of 0.5 at low lift and 1.0 at medium and high lifts. Since the present model is developed for predicting
The effect of the pentroof configuration is incor- in-cylinder mean flow and turbulence behaviour
porated through the top dead centre (TDC) chamber owing to tumble motion in an engine during intake
height (LTDC ), defined as a function of engine cylin- and compression processes, the results of the analy-
der radius (R) and pentroof angle (ö) as sis are presented in terms of the tumble ratio for the
mean vortex [15], and the turbulent kinetic energy
LTDC =cg R tan ö (31)
(or turbulent intensity) and turbulence length scale
where cg is a geometry specific constant which for the turbulence characteristics. Results concerning
accounts for the difference in a calculated value of the assessment of the predictive capability of the
clearance chamber height and its actual value in a model are presented. The various stages of tumble
production engine if the TDC chamber height is charge motion have been identified and their bases
available as an engine specification; otherwise it discussed. Further, a couple of preliminary para-
assumes a value of unity. metric studies are undertaken to demonstrate the use
Due to non-availability of the details of the cam, a of the model in design studies.
sinusoidal profile is chosen over a duration of 180°
CA (crank angle), starting at intake TDC. It has been 4.1 Model assessment for mean flow predictions
noted from earlier CFD investigations [17, 20] that It is attempted to assess the capability of the present
no significant error has been introduced in the accu- model to give acceptable qualitative and quantitative
racy of results by not taking the actual valve timing predictions. The predictions of the present model are
and valve overlap period into consideration; rather, compared with two well-tested earlier models of Das
it helped in reducing computational complexities. and Dent [21] and Dai et al. [25]. The specifications
The complicated flow patterns resulting from the of the four-valve pentroof spark ignition engines
interaction of exhaust and intake flows during the used in these two studies are given in Table 2 as
overlap period are not easily amenable to a quasi- engines 1 and 2 respectively.
dimensional analysis. To compare the mean flow predictions, the compu-
The initial (intake TDC) values of the parameters tational fluid dynamic data of Das and Dent [21] are
such as kinetic energy (k 0), length scale (l 0) and dissi- chosen. The results of their model are reported to
pation rate (å 0) required in k–å equations (24) and have good agreement with PIV and HWA data. On
(25) are respectively given as account of this fact and the availability of predicted
k 0= 12c 0u2p (32) results during intake and compression periods, the
quantitative comparison with them can be more
l 0 =cl Lv,max (33)
meaningful here than a single point comparison.
cd k30/2 The validation of turbulence characteristics is
å 0= (34)
l0 understandably more difficult, even more so when

214 Int J Engine Research ä Vol 2 ä No 3


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Predictions of tumble and turbulence

Engine 1 [21] Engine 2 [25]

Engine bore (mm) 84.45 78


Engine stroke (mm) 89 83.6
Connecting rod length (mm) 155.4 133
Compression ratio 10.5:1 9.8:1
Speed (r/min) 1000 1500
Intake valve diameter (mm) 27 27.6
Exhaust valve diameter (mm) 22.50 24.90
Maximum valve lift (mm) 10.16 9 (assumed)
Valve seat angle (deg) (assumed) 30 30
Pentroof angle (deg) (assumed) 30 25
IVO (ATDC) (deg) 10 15
IVC (ATDC) (deg) 230 223
EVO (ATDC) (deg) 230 239
EVC (ATDC) (deg) 10 9
Tumble ratio (at BDC) 0.72 (approx.) 1.01 (measured using
PTV technique)

Table 2 Specifications of engines.

they are in terms of gross quantities. A preferred the predictions of earlier investigations [21, 25].
method may be to use the turbulence predictions in These comparisons show a fairly good agreement
a combustion model and then to check the validity between them.
of combustion duration predictions. The turbulence Figure 4 shows a comparison of predictions made
predictions of the quasi-dimensional model of Dai from the present model with those of the CFD model
et al. [25] have been used in a combustion model to of Das and Dent [21]. For a quantitative comparison
yield acceptable predictions of combustion duration. of the tumble motion, the calculated value of tumble
Therefore, the turbulence predictions of the present ratio at bottom dead centre (BDC) is calibrated with
model are compared with their predictions. Finally, respect to the available experimental values. The pro-
for the sake of completeness in the qualitative cedure adopted includes estimation of the tumble
description, which was not possible with limited ratio at BDC from the model and its comparison with
CFD data, the tumble ratio predictions of these the experimental value obtained by Trigui et al. [15]
models have also been compared. using the PTV technique. From this comparison, a
Figures 4 and 5 show comparisons of the model scale factor is established by taking the ratio of calcu-
predictions of the instantaneous tumble ratio with lated and experimental values of the tumble ratios.

Fig. 4 Comparison of tumble ratio predictions with the CFD model predictions of Das and Dent [21].

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M Achuth and P S Mehta

Fig. 5 Comparison of tumble ratio predictions with the quasi-dimensional model predictions of Dai et al. [25].

This factor has been employed throughout the cycle


to demonstrate the comparison of trends between
model predictions and experimental tumble ratios.
This procedure is usually adopted in quasi-dimen-
sional models to overcome the uncertainties in the
description of intake flow, when the flow patterns
are quite complex [25]. In the comparison shown in
Fig. 4, the occurrence of the peak tumble ratio in the
present model seems to be about 25–30° CA earlier
than that shown by the CFD model. This difference
can be attributed to the simplifying assumptions of
opening and closing of the valves at dead centres
and of no overlap during the gas exchange process.
Beside this, the available CFD data during the intake
process are quite limited; hence it is not very certain
as to where the peak would have appeared in the
data of Das and Dent [21]. A comparison of predicted Fig. 6 Typical comparison of mass flowrate predictions during
mass flowrate variations during intake from the pre- the gas exchange process.
sent model and that from the earlier CFD model
explained this fact to some extent (refer to Fig. 6).
Undoubtedly, the CFD model is in a better position ratio variation during intake and compression, which
to consider an acceptable flow distribution about the is not attempted earlier in limited CFD data. There
valve planes and can be considered better in its accu- is good qualitative agreement between the two
racy. However, it may be noted that there is good models. The occurrence of the peak tumble ratio dif-
agreement in the peak value of the tumble ratio and fers somewhat, possibly owing to the differences in
its variation after intake BDC as the total mass flow the approach used for intake flow modelling in the
estimates in both the models seem to be the same. two cases. In the present work, the intake tumble is
Figure 5 shows a similar comparison of tumble modelled on geometric and fluid dynamic consider-
ratio predictions of the present model with that of a ations and the vortex is then calibrated at BDC by a
quasi-dimensional model of Dai et al. [25]. The inten- scaling procedure, discussed earlier. However, Dai
tion is to have a qualitative comparison of the tumble et al. used an adjustable intake angular momentum

216 Int J Engine Research ä Vol 2 ä No 3


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Predictions of tumble and turbulence

flux coefficient to model the intake flow and then This is attributed to the restriction in its growth
calibrated the vortex at BDC. The reason for a quanti- posed by the upward movement of the piston. This
tative difference during compression may be owing feature results in a stabilizing action on the vortex.
to the difference in modelling external torques. Moreover, the vortex is not well contained owing to
a continuous flow of energy. The intake valve tim-
4.2 Stages of tumble charge motion ings seem to be a controlling factor for this phase.
Mean vortex behaviour can be comprehended more
easily by identifying certain features of tumble 4.2.3 Stage III: vortex spin-up phase
charge motion as depicted in the present and earlier This phase extends between intake valve closure and
investigations. This aspect is discussed in the follow- the instant of occurrence of peak tumble. Since the
ing paragraphs and an attempt is made to identify vortex patterns are exposed to compressive forces by
certain stages in tumble motion. The following four the upward-moving piston, the axis of rotation
distinct stages can be identified, as shown in Fig. 7, moves more towards the exhaust valve side through
based on mean tumble vortex behaviour. the cylinder axis. The compression of vortex results
in reduction of its size, thus increasing the vortex
4.2.1 Stage I: vortex generation phase angular speed while conserving the angular momen-
This phase extends from intake TDC to intake BDC. tum. A rapid increase in tumble ratio culminates in
The intake jet flow orientation is mainly controlled its peak value. This ‘spin-up’ action is well recog-
by port geometry and the combustion chamber nized in the literature [2, 3, 21, 22] and is typically
shape. Initially, the centre of vortex formation is on between 60° and 90° before compression TDC. The
the exhaust valve side of the chamber. Then, the vor- combustion chamber and piston geometries seem to
tices grow gradually in size and the vortex centre be controlling this phase.
becomes slightly offset towards intake valve [14, 21].
The instant of a peak angular speed for the vortex is 4.2.4 Stage IV : vortex decay phase
dependent upon the valve geometry and in-cylinder The occurrence of the peak tumble ratio marks the
flow conditions. A large single vortex is formed onset of this phase, which extends until compression
towards the end of this phase with its centre on the TDC. The vortex is squeezed by the piston and cylin-
intake side of the chamber [3, 14, 15, 21]. By this time, der head, causing its breakdown to the smaller vorti-
the angular velocity has decayed considerably. ces. Initially the vortex decays gradually over about
30° crank angle duration, which subsequently
4.2.2 Stage II: vortex stabilization phase
becomes rapid [3, 21]. This is the mechanism of tur-
This phase exists between intake BDC and intake bulence generation as the stored energy of the vortex
valve closure. In this phase, the rate of decay of is released, as seen from a decrease in the tumble
the vortex tends to decrease considerably [21, 22]. ratio.

4.3 Model assessment for turbulence predictions


Figure 8 shows a comparison of the turbulence
characteristics predicted from the present model and
the model of Dai et al. [25]. They seem to follow the
same trend. However, the present model predicts
lower values than its CFD counterpart during the
later part of the intake stroke. This is attributed to
the difficulty of ascertaining the intake flow charac-
teristics in the data of Dai et al. [25] with that of the
present model. The approach of evaluating the
instantaneous turbulent kinetic energies and turbu-
lence length scales is also different in the two models.
Because of these reasons, the empirical constants
chosen in the two models could be quite different.
Even then, the agreement is reasonable. In the pre-
sent model, another observable fact is the sudden
increase in turbulence from 180° ATDC (after TDC)
Fig. 7 Stages of mean vortex flow. onwards. This is more of a computational artefact of

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4.4 Stages of turbulence


Destruction of the mean vortex gives rise to turbu-
lence enhancement, by supplying the mean flow
energy contained in the vortex for the purpose. The
various stages for the turbulence behaviour have
been identified in Fig. 9. There is difficulty in ident-
ifying the exact starting point of each of these stages.
However, the distinctness of these stages suggests
their importance in contributing to turbulence in the
engine flow through different phases.

4.4.1 Stage I: intake- generated turbulence phase


This phase exists between the intake TDC and the
start of compression. The intake flow turbulence is a
major source for this turbulence phase. Beyond BDC,
some turbulence enhancement may be present owing
to shear deformation of the mean vortex. However,
it may not be very significant. It may be observed
Fig. 8 Comparison of turbulence intensity predictions with the
that the turbulent kinetic energy reaches a peak
quasi-dimensional model predictions of Dai et al. [25].
depending upon valve geometry and in-cylinder
flow conditions and then decreases.

the assumption that the shear-generated turbulence 4.4.2 Stage II: tumble-enhanced turbulence phase
starts from the commencement of compression. This phase is from the end of the intake-generated
However, these differences are minor as the main turbulence phase to a point where turbulent kinetic
objective of these calculations is to obtain the value energy reaches a peak. The peak occurs typically
of turbulent intensity near TDC affecting combus- between 20° and 30° before compression TDC,
tion. Dai et al. have successfully used their turbulent depending upon the geometry of the combustion
intensity predictions in a combustion model. It can chamber [3, 6]. In this phase, the increase in turbu-
be seen that both the models predict nearly the same lence is attributed to shear deformation and spin-up
turbulent intensity (of about 3 m/s) at TDC. Further, of the vortex and the eventual vortex breakdown
both show the peak turbulent intensity at about 25° [3, 17]. The vortex breakdown seems to be a major
BTDC (before TDC). source of tumble-generated turbulence, enhancing

Fig. 9 Stages of turbulence.

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Predictions of tumble and turbulence

the intake-generated turbulence present during this maximum valve lifts and pentroof angles are studied.
phase. Combustion chamber geometry has a very The details of the test conditions chosen for this pur-
significant influence over the turbulence levels pose are given in Table 3. The values underlined in
attained in this phase. the table indicate the reference conditions.

4.4.3 Stage III: turbulence decay phase 4.5.1 Effect of valve lift
This is from the end of the tumble-enhanced turbu- As the formation of the tumble vortex is highly sensi-
lence phase to compression TDC. As mean vortex tive to intake system design, the maximum valve lift
destruction is nearly completed, there is no source is expected to be an important design parameter for
of turbulence generation. Therefore, the turbulence the intake system in all four-valve engines. Further,
decays with the passage of time. in the current concepts of inlet valve de-activation
From these distinct stages observable in tumble (to reduce the pumping losses), the effects of valve
and turbulence behaviour, a better understanding of lift on the in-cylinder flow field becomes more
the mechanism of turbulence generation from tumble important.
is possible. A schematic showing the mechanism of Due to a decrease in the maximum valve lift and
turbulence enhancement owing to tumble is shown hence the instantaneous lift, there is a decrease in the
in Fig. 10. valve curtain area. A decrease in the valve area
increases the intake flow velocity and in turn the
4.5 Parametric investigations tumble velocity and turbulent kinetic energy during
In order to demonstrate the capability of the present intake, as shown in Figs 11 and 12 respectively. The
phenomenological model in design optimization, the occurrence of the peak tumble ratio during intake
effects of two major engine design parameters on retards at lower maximum valve lifts.
tumble and its turbulence are studied. It is found
that the intake system and the chamber geometry are
very important in determining tumble and turbu- Parameters Chosen values
lence levels in an engine and hence the maximum
inlet valve lift and the pentroof angle can be con- Pentroof angle (deg) 20, 30, 40
Maximum valve lift (mm) 8, 10, 11
sidered as important design parameters. The vari-
ations of unscaled predicted tumble ratio, turbulent Table 3 Test conditions for parametric studies
kinetic energy and turbulence length scale at various based on Engine 1.

Fig. 10 Mechanistic representation of turbulence enhancement due to tumble.

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M Achuth and P S Mehta

Fig. 11 Effect of maximum valve lift on the tumble ratio.

Fig. 12 Effect of maximum valve lift on turbulent kinetic energy.

During compression, the spin-up process further arresting torque acting on the vortex owing to the
augments tumble velocity. Because of a continuously higher turbulence levels is responsible for a rapid
decreasing chamber height and an increasing tumble decay of tumble ratio in the low valve lift case, as
velocity, during the upward piston movement the shown in Fig. 11. Consequently, the tumble ratio at
compression and shear components of turbulence compression TDC is slightly lower in this case, as
increase. This leads to an increased overall turbulent shown in Fig. 13. Further, the peak tumble ratio
kinetic energy and turbulent kinematic viscosity. The occurs earlier during the compression stroke, sug-
higher turbulent kinematic viscosity causes an gesting an early vortex breakdown in the low valve
increase in the magnitudes of the shear stresses, lift case. Figure 12 shows the variation of turbulent
which tends to arrest the tumble vortex. The larger kinetic energy at various maximum valve lifts. The

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Predictions of tumble and turbulence

Fig. 13 Effect of maximum valve lift on the tumble ratio and turbulence length scale at compression TDC.

peak turbulence is higher but occurs earlier during 4.5.2 Effect of pentroof angle
compression in the low valve lift case. This indicates The role of combustion chamber geometry may be
that the decay in turbulence intensity before reaching prominent in the formation of the tumble vortex
TDC will be more in this case as compared to the during intake, and especially in its restructuring
high valve lift case. Due to the higher values of peak during compression. The variation of the tumble
turbulence intensities and the conversion of more ratio for three pentroof angles is shown in Fig. 15.
mean vortices to turbulence, the turbulence intensity The peak value of the tumble ratio during intake is
levels at TDC are higher in the low valve lift case. found to increase with an increase in pentroof angle.
The turbulence length scales are found to be higher This peak value occurs earlier in the intake stroke
in the low valve lift case, as shown in Figs 13 and 14. for a larger pentroof angle. The rate of increase in

Fig. 14 Effect of maximum valve lift on turbulence length scale.

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Fig. 15 Effect of pentroof angle on the tumble ratio.

the peak value decreases as the pentroof angle owing to the fact that the total velocity at the exit of
increases. Though a large angled pentroof is more the intake valve is not affected much by the chamber
suited to directing the incoming jet to follow the cyl- geometry, as it is a dominant function of the valve
inder head geometry, the magnitude of the tumble geometry and the fluid dynamic conditions prevail-
component of velocity at entry during intake ing in the intake ports and the cylinder.
decreases with an increase in the pentroof angle. In During compression, the tumble velocity and tur-
fact, this may suggest that there is an optimum pent- bulent kinetic energy both become enhanced (Figs 15
roof angle for a given engine configuration. Figure 16 and 16). The lower pentroof angle geometry facili-
shows that the turbulence during intake is not very tates faster spin-up, which along with a lower
sensitive to chamber geometry. This is possibly chamber height gives rise to higher turbulence inten-

Fig. 16 Effect of pentroof angle on turbulent kinetic energy.

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Predictions of tumble and turbulence

sities at small pentroof angles. Since the turbulent Figure 18a shows the effect of inlet valve lift and
kinematic viscosity will be higher for a small pent- pentroof angle on vortex structure at TDC. Though
roof angle, the vortex arrestment brought by shear the effect of inlet valve lift is quite prominent in the
stresses will be quite rapid (Fig. 15). Consequently, vortex generation stage, it does not show a signifi-
a large-angled pentroof chamber retains more bulk cant influence over the vortex structure at the end of
structures at compression TDC, and hence the turbu- compression. During the compression stroke both
lence intensity at TDC is lower. Figure 17 shows that chamber and piston geometries play a prominent
the turbulence length scales at TDC are higher for a role in restructuring and destroying the vortex. The
large angled pentroof, suggesting large-sized eddies. combined experimental and CFD studies of Khalighi
An effect of the chamber geometry is that there is a et al. [22] have also shown that a reduced valve lift
significant difference between the turbulence length may not significantly affect the TDC vortex structure.
scales for the three geometries during compression, The effect of chamber geometry is more pronounced
as compared to their variations during intake. as it affects both intake and compression processes.
In order to correlate the mean vortex character- The pentroof geometry has the ability to preserve
istics with turbulence behaviour during com- mean vortex structures even near TDC, thereby
pression, the variations in the tumble ratio at TDC avoiding its complete conversion into turbulence. It
and certain turbulence characteristics are investi- is observed in experimental studies that the pre-
gated. The turbulence characteristics are in terms of ignition turbulence enhancement brought by the
the magnitude and the location of peak turbulent vortex breakdown before TDC affects only the early
kinetic energy, turbulent kinetic energy and turbu- part of combustion [6, 10]. Perhaps the retained bulk
lence length scale at TDC. The location of peak turbu- structures can be used to improve the combustion
lent kinetic energy is expressed as ‘TDC offset’, further. These retained vortices can be used to
which can be defined as a temporal difference enhance the burning rates either through the post-
between the location of peak turbulent kinetic energy ignition turbulence enhancements through vortex
and the TDC position expressed in terms of crank breakdown or by its direct influence on the flame
angle. With a lower TDC offset, the turbulence decay propagation through the bulk tumble motion if it is
up to TDC will be lower. As most of the experimental efficacious. This is a direction in which the investi-
studies on tumble and its turbulence [13, 15] present gations on optimizing the pentroof geometry should
their results in terms of the tumble ratio at BDC as proceed.
the independent variable, this is selected as a The effect of parametric changes on turbulent kin-
common independent variable in this study. etic energy at compression TDC is shown in Fig. 18b.

Fig. 17 Effect of pentroof angle on turbulence length scale.

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M Achuth and P S Mehta

Fig. 18 Relationship of the tumble ratio at BDC with the tumble ratio, turbulent kinetic energy and turbulence length scales at TDC
for different valve lifts and pentroof angles.

The variation in TDC turbulence is found to be more intensity and a low TDC offset are desirable in
sensitive to a change in pentroof angle than the order to obtain higher turbulence near TDC. The
change in valve lift. As stated earlier, turbulence at effects of the pentroof angle and the maximum
ignition is an important factor owing to its effect on valve lift are significant in deciding the peak turbu-
the early part of combustion. It is influenced by both lence, as shown in Fig. 19b. However, the effect of
these parameters. valve lift on TDC offset is much less as compared
The turbulence length scale at TDC, which rep- to the effect of the pentroof angle, which is shown
resents the size of eddies, has an effect on combus- in Fig. 19a. The magnitude and timing of turbu-
tion and it is generally known that small eddies burn lence generation owing to the mean vortex destruc-
faster. Figure 18c shows that the effect of combustion tion is closely related to the chamber geometry, as
chamber geometry on turbulence length scale at TDC observed in these figures.
is greater than the effect of maximum valve lift. The results of these preliminary investigations
Figure 19 shows the variations of the peak turbu- show that the chamber geometry is a significant par-
lent kinetic energy and TDC offset with tumble ameter in deciding tumble vortex and turbulent
ratio at BDC. These two parameters together influ- levels at TDC. The effects of chamber geometry on
ence the magnitude of turbulence intensity at turbulence are more prominent during compression,
ignition, which in most cases is slightly advanced while during intake the effects mainly influence the
from compression TDC. A high peak turbulent vortex formation. On the other hand, the effect of

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Predictions of tumble and turbulence

Fig. 19 Relationship of the tumble ratio at BDC with TDC offset and peak turbulent kinetic energy for different valve lifts and
pentroof angles.

intake geometry is quite prominent during the intake The salient stages of mean vortex and turbulence
phase when tumble vortices are being formed in axial behaviour are identified and their bases are dis-
planes. This means that the vortex structure then cussed. This improves understanding of the mechan-
becomes modified during compression. ism of energy transfer taking place through tumble.
The present model demonstrates its ability to The preliminary parametric investigations re-
respond to the parametric changes quite satisfac- vealed the importance of chamber geometry and
torily. A more detailed parametric investigation can intake system design in controlling tumble and
be carried out to aid in the development of fluid turbulence levels. The major conclusions are:
dynamically optimized four-valve pentroof engines.
1. The effect of pentroof geometry is more significant
during the compression stroke than during intake.
5. Conclusions A large-angle pentroof retains more bulk vortex
structures near compression TDC and hence tur-
The predictive model presented here is able to cap- bulence intensity is less at TDC. Turbulence length
ture the gross features of tumble charge motion and scales at TDC are higher in a larger-angle
turbulence in four-valve pentroof engines. In spite of pentroof.
some simplifying assumptions, it provides reason- 2. The effect of intake valve lift is understandably
ably accurate quantitative predictions, as its formu- predominant during intake while its effect on
lation encompasses the major physical phenomena TDC vortex structure may not be significant. The
relating to tumble motion and turbulence generation TDC turbulence intensities are somewhat higher
in engines. in a small valve lift case.

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3. The location of peak turbulence intensity, which up mean piston speed (m/s)
will dictate the decay suffered by the turbulence U maximum tumble velocity at periphery
before reaching the ignition timing, is very much of the vortex (tumble velocity) (m/s)
dependent upon the pentroof chamber design. U0 tumble component of velocity at intake
(m/s)
Perhaps in an optimized combustion chamber, the
W width of elemental vortex (m)
vortices retained at TDC can be made to improve the
x, y, z coordinate axes
combustion process using the post-ignition turbu- â valve seat angle (deg)
lence enhancements achievable through vortex å dissipation rate (m2/s3)
break-up. Another possibility is the use of retained õ crank angle (deg)
bulk motion to affect the flame propagation directly í fluid dynamic viscosity (kg m2/s)
and hence improve the burning rate, if it is ît turbulent kinematic viscosity (m2/s)
efficacious.
r fluid density (kg/m3)
Though the chamber design is seen to be more ô shear stress (N/m2)
important in determining the values of relevant fluid
ö pentroof angle (deg)
dynamic parameters at TDC, the importance of the öe engine angular speed (rad/s)
intake system design should not be underestimated.
It dictates the characteristics of the initial tumble
Subscripts
vortex, which is then modified by the chamber
1 cylinder wall surface
geometry. These two parametric groups are in fact
2 cylinder head–piston crown surfaces
complementary to each other in developing a fluid
eq equilibrium values near the wall
dynamically optimized four-valve pentroof engine
i, j x, y and z axes, as applicable
that gives better performance and emission charac-
in intake
teristics. A detailed parametric study is possible with
max maximum value
the present model, which can aid in the prescription
s fluid shear
of guidelines for such a design, and this is being
w wallshear
carried out.

Notation References

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