Nissan Serena c24 Repair Manual Index

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NISSAN SERENA C24 1999-2005 (petrol / diesel) - manual repair, maintenance,

operation of the vehicle.

Repair Manual, operation and maintenance, the device is driven forward and full of drive
(2WD & 4WD) right-hand drive car Nissan Serena in the back of C24 1999-2005 years.
Release equipped gasoline engine SR20DE and diesel engine YD25DDTi (Neo Di).
The manual contains detailed instructions for maintenance, diagnosis, repair and
adjustment of engines and engine management systems, brake systems (including anti-
lock ABS), automatic transmission, active vehicle suspension, active engine mounts,
steering, etc.
Detail the procedures for self-diagnostics and trouble codes engine control systems,
automatic transmission, ABS, etc. A complete set of electrical circuits.
Available in the management of information will enable car owners to carry out
independent competent car service and does not bring his state to costly repairs.
In the case of repair, the publication will serve as an indispensable tool for
troubleshooting all components of the vehicle. Step by step, and a clear description of
repair procedures, the abundance of pictures, extensive background data will repair
qualified to pick up options for replacement parts, make the appropriate adjustments,
edits the body, etc.
In some sections of the manual includes instructions for manual Nissan Serena, the
recommendations on the maintenance and the electrical circuit (wiring) of the car.
This book will be useful for car owners Nissan Serena, Specialists SRT, repair shops and
garages.

Contents:

MANUAL 9
Instruments and controls 9
Opening and closing 11
Adjustable steering column, seats and mirrors, 16
Safety belts 20
Additional passive safety system (airbags) 20
Dashboard indicators and warning lights 22
Switches 26
Driving 28
The system of ABS (antilock brake system) 37
Air Conditioning 37
Stereo system 1941
Salon Equipment 43
Replacing the Fuse 46
On-board tools, jack, spare tire 46
Puncture tires 1947
Technical data 49
MECHANICAL ENGINE SR2ODE 51
Maintenance on a car in 1951
Spark plugs 51
Element air cleaner 1951
Compression 51
Belts in 1951
Air cleaner and air duct 52
Removing and installing 53
Fuel injectors 53
Removing and installing 53
EGR system 54
Removing and installing 54
Intake Manifold 55
Removing and installing 56
Exhaust manifold 1956
Removing and installing 56
Check 56
Oil pan and oil strainer (model 2WD) 57
Removing and installing 57
Oil pan and oil strainer (model 4WD) 59
Removing and installing 59
Starter 1960
Removing 60
Installation 60
Valve cover 61
Removing and installing 61
Camshafts 62
Removing 62
Check 63
Installation of 64
Adjusting 65
Timing chain 66
Removing 66
Installation 67
Cylinder head 1968
Removing 68
Installation 63
Disassembly 69
Check 70
Assembly 71
Removing and installing engine 72
Removing 73
Installation 74
Check 74
The cylinder block 75
Procedure for selection of components 75
Disassembly 76
Check 77
Assembly 81

MECHANICAL ENGINE YD25DDTI 84


Maintenance on a car in 1984
The filter element air cleaner 1984
Compression 84
Belts in 1984
Check 84
Adjusting 85
Removing the belt 85
Installing the belt 85
Air cleaner and air duct 85
Removing and installing 85
Intercooler 86
Removing and installing 86
Intake Manifold 66
Removing and installing 86
Check 87
Catalyst 1988
Removing and installing 88
Exhaust manifold and turbocharger 88
Removing and installing 88
Disassembly and reassembly 89
Valve cover 92
Removing and installing 92
The vacuum pump 92
Removing 93
Installation 93
Check 93
Disassembly 93
Assembly 94
Oil pan, oil strainer 94
Removing and installing 94
Starter 1995
Removing 96
Installation 96
Fuel tube high-pressure nozzle assembly 96
Removing and installing 96
Check 97
High pressure pump (injection pump) with electronic control. 97
Removing 98
Installation 100
Secondary Timing Chain 101
Removal of 102
Installation 102
Primary Timing Chain 103
Removal of 103
Installation 105
Camshafts 107
Removal of 107
Checking 107
Installation 108
Check and adjust valve clearance 109
Checking 109
Adjustment 110
Cylinder Head 111
Removing and installing 111
Disassembly 112
Checking 113
Assembly 115
Removing and installing engine 115
Removal of 116
Installation 117
Checking 117
The cylinder block 118
Procedure for selection of components 119
Disassembly 119
Checking 120
Assembly 125

LUBRICATION SYSTEM AND ENGINE COOLING 128


Maintenance on the car 128
Motor Oil 128
Oil Filter 128
Coolant 129
Radiator 131
Removing and installing 131
Radiator Fan 132
Removing and installing 132
Disassembly and reassembly 132
Oil pump (model engine SR) 132
Disassembly and reassembly 133
Checking 133
Oil filter bracket (models with engine SR) 134
Removing and installing 134
Water Pump (models with engine SR) 135
Removing and installing 135
The thermostat and water pipes (models with engine SR) 136
Preparatory work 136
Installation 136
Checking 136
Oil pump (model engine YD) 137
Removing and installing 137
Checking 137
Oil filter bracket (models with engine YD) 138
Removing and installing 138
Oil Cooler (models with engine YD) 138
Removing and installing 138
Water Pump (models with engine YD) 139
Removal of 139
Checking 139
Installation 139
Thermostat, water pipes and hoses (models with engine YD) 139
Thermostat 139
Check the thermostat 139

The engine management system SR2ODE 140


System Description 140
The control circuit unit ECCS 140
System device 141
Possible reasons for failure 142
Emergency operation control unit 142
Test Function 143
General description 143
Description of the system self-test 143
Check No load speed, ignition timing and fuel mixture ratio of the components 145
Standard No Load Speed (After heating) 145
Checking the speed X · X 145
Check and adjust ignition timing 145
Check the concentration of CO and HC 145
Speed \u200b\u200bcontrol X · X (training injection of air at the speed of idling). 145
Check fuel pressure 146
Check the fuel supply cut-off function 146
Standard voltage input / output signal control unit ECCS 147
Wiring 147
Connector Pin Assignments ECCS control unit 148
Standard voltage input / output signal control unit ECCS 149
Location of Components 153
Wiring diagram of vacuum hoses and tubes 154
The control unit 154
Removing and installing 154
Sensors 155
Crank angle sensor 155
Air mass flow sensor 155
Coolant temperature sensor 155
The oxygen sensor 155
Knock sensor 155
Sensor Throttle 156
Ignition lock 156
Refrigerant pressure sensor 156
Flow switch steering 156
Actuators 157
Injector 157
High-tension cables 157
Power transistor 157
Ignition coil 157
EGR valve 157
Valve 157 ACC
Fuel pump 158
The heating element is the oxygen sensor 158
Radiator Fan 158
Control valve by blowing carbon filter 158
The location of the relay 158
Checking the fuel vapor recovery system (EVAP) 158
Check the crankcase ventilation system of forced 159

The engine management system YD25DDTI 160


System Description 160
The control circuit unit ECCS 160
System device 161
Test Function 162
General description 162
Description of the system self-test 162
Modes of control Pampa engine trouble 162
Self-diagnostic codes 163
Conditions under which the test light goes out engine trouble 164
How to erase the results of self 164
Check No load speed, fuel injection timing and concentration of soot in the exhaust 164
Standard No Load Speed (After heating) 164
Check and adjust speed X · X 164
Check the concentration of soot in the exhaust 164
Check the fuel filter 164
Removal and installation of water level sensor 164
Checking the water level sensor 164
Bleeding the fuel filter 164
The frequency of changing the fuel filter 165
Removal of water from the fuel filter 165
Standard voltage input / output signal control unit ECCS 166
Connector Pin Assignments ECCS control unit 167
Standard voltage input / output signal control unit ECCS 168
Location of Components 171
Wiring diagram of vacuum hoses and tubes 172
The control unit 172
Removal of 172
Sensors 173
Sensor TDC 173
Air mass flow sensor 173
Coolant temperature sensor 173
Breaker, idle and switch fully pressed the accelerator pedal 173
Switch accelerator 173
The accelerator pedal assembly 174
Switch accelerated warming up the engine 174
Ignition lock 174
Switch stoplamp 174
Wheel ABS sensor 174
Actuators 174
The warning lamp and relay heater 174
Relay Heater 175
Candles glow 175
EGR valve 175
Radiator Fan 175
Solenoid control twist 175
Actuator control valve 175 twist
Control valve VNT 176
Actuator control valve VNT 176
Solenoid valves for exhaust gas (a model for regions with cold climates) 176
Damper for exhaust 176
Forced ventilation system housing 177

ACCELERATOR, fuel system and exhaust system 178


Maintenance on the car 178
Check for fuel leakage 178
Fuel Filter 178
Accelerator (models with engine SR20DE) 178
Accelerator (models with engine YD25DDT1) 179
Installation of the accelerator pedal 179
Check the operation of the pedal 179
Fuel system 179
Fuel level sensor, fuel filter and fuel pump 179
The fuel tank 182
The exhaust system 183
Models with engine SR 183
Models with engine YD 183
Removal of 183
Installation 183

ACTIVE SUPPORT ENGINE 184


Description 184
Location of Components 184
Adjust the vibration level 184
Wiring 185
Standard voltage input / output signal control unit 185 AFM
Fault diagnosis 186
Checking the food chains and mass 186
Checking the input signals 186
Check the output signals 187
Removing and replacing the AFM (model 2WD) 187
Removal of 188
Installation 188
Removing and replacing the AFM (model 4WD) 189
Removal of 189
Installation 190

Automatic Transmission 191


Maintenance on the car 191
Oil ACT 191
The provisions of ACT 191
Band switch 192
Control valves and accumulators (only RE4F04A (V)) 192
Sensor 1 velocity of the car (the sensor output shaft speed automatic transmission, only
RE4BMA (V)) 193
Sensors speed pulleys (only RE0F06A (V)) 193
Lateral gland 193
Gearshift range 194
Control mechanism 194
Managing cable 195
Locking mechanism to switch 196
Location of Components 196
Wiring switch lock mechanism 196
Wiring Buzzer Reverse 196
The cable locking mechanism ignition 197
Transmission assembly 198
RE4F04A (V) 198
RE0F06A (V) 199
Removal of 200
Checking 200
Installation 200
Breather hose 201
Oil cooler PTC (4WD models only with the engine YD25DDTi) 202
Fault diagnosis AKP 203
System Description 203
Check before troubleshooting 210
Checking on a stationary vehicle (Stall test) 211
Test Function 212
Component testing 213
Continuously variable automatic transmission (CVT) 215
System Description 215
Check before troubleshooting 220
Component testing 221

FRONT AXLE AND SUSPENSION 223


Checking on the car 223
The front axle 223
Front Suspension 223
Alignment of the front wheels 223
The front axle 224
Removal of 224
Installation 224
Disassembly 225
Checking 225
Assembly 225
Front Suspension 225
Beam suspension 225
Stand 225
Wishbones 227
Sway Bar 228
Wheels and tires 228
Active suspension system (ADS) 229
Flowchart 229
Location of Components 230
Wiring 231.
Fault diagnosis system ADS 232

REAR AXLE AND SUSPENSION 234


Checking on the car 234
Rear axle 234
Checking the camber angle of 234
Rear axle (model 2WD) 235
Removal of 235
Installation 235
Disassembly 236
Checking 236
Assembly 236
Rear suspension (model 4WD) 236
Removal of 237
Installation 237
Disassembly 237
Checking 237
Assembly 237
Rear Suspension 238
Removal of 239
Checking 239
Installation 239
Upper arm 239
Lower arms 239
Dampers 239
Springs 240
Sway Bar 240

Driveshafts 241
The front drive shafts 241
Removal of 241
Installation 241
Disassembly 242
Check 244.
Assembly 244
Rear drive shafts 247
Removal of 247
Installation 247
Disassembly 248
Checking 248
Assembly 249

Driveshaft 250
Propeller shaft assembly 250
Removal of 250
Checking 250
Installation 250
Transaxle 250
Checking on the car 250
Anterior gland 251
Glands semiaxes 251
Coupling with automatically variable torque (ATC) 251
Removing and installing 251
Checking 252

Transfer Case 255


Checking on the car 255
Oil transfer box 255
Gland axis 255
Transfer case assembly 255
Removal of 255
Installation 255
Protecting omentum 256
Breather hose 256
Location of Components 257
Checking 258
Disassembly 259
Check after the dismantling of 261
Assembly 261

BRAKE SYSTEM 266


Checking on the car 266
The brake pedal 266
Power Brakes 266
The check valve 266
Tank 266
Brake fluid 266
Brake hoses 267
Brake pads 267
Parking brake 267
The brake pedal 267
Removal of 267
Checking 267
Installation 268
Power Brakes 268
Removal of 268
Checking 268
Installation 269
Vacuum tubes and pipes, 269
Checking 269
Installation 269
Brake master cylinder 270
Removal of 270
Installation 270
Disassembly 271
Checking 271
Observations on the assembly of 271
Assembly 271
Brake pipes and hoses, 272
Brake hoses front wheels 272
Hoses brake the rear wheels 272
Front disc brakes 273
Front disc brake assembly 273
Brake pads front wheel 274
Rear drum brakes 275
Rear drum brake assembly 275
Removal of 275
Checking 275
Installation 276
Cylinder 276
Removal of 276
Installation 276
Disassembly 276
Checking 276
Assembly 276
Parking brake 277
Checking 277
ABS System 277
Preliminary remarks 278
Emergency mode 278
Location of Components 278
Wiring 279
Test Function 279
Component testing 281
Removing and installing components 283

STEERING 285
Checking on the car 285
Fluid power steering 285
Steering Wheel 285
Gear casing 286
Handling the pressure of oil pump 286
Steering Wheel 286
Removal of 286
Installation 286
The steering column 287
The lower hinge and the lid opening 287
The steering column assembly 287
The steering mechanism 288
Removal of 289
Installation 289
Disassembly 289
Checking 289
Assembly 291
Tubes, hoses and power steering pump 293

MORE PASSIVE SAFETY SYSTEM (SRS) 297


Airbag modules and seat belts prednatyazhiteley 297
Location of Components 297
Driver airbag module (steering wheel with four spokes) 297
Driver airbag module (steering wheel with three spokes) 298
Coiled wire 299
The airbag module front passenger 299
Modules side-impact airbags front seat 300
Sensor Side Impact 301
Seatbelt retractors 301
Sensors airbags 301
Checking 302
Fault diagnosis 306
Component testing 306

SALON EQUIPMENT 307


Dashboard 307
Removing and installing 308
Disassembly and reassembly 309
Trim 310
Door trim 310
Finishing the back door of 311
Side trim body 311
Floor covering 312
Ceiling 313
Blinds with electric 314
Removing and installing 314
Blind Timer 314
Wiring 314
Standard voltage input / output signals timer shutter 315
Seats 315
Front seats 315
The second row of seats 317
The third row of seats 318
Rails second-row seats 319
Seatbelts 320
Seat belts front seat (seatbelt retractors) 320
Seat belts seat of the second and third rows 321

EQUIPMENT OUTSIDE OF THE BODY 322


The front bumper 322
Rear bumper 323
323 Front Grille
Protective lining of the wings 24
Pads thresholds 324
Rear side pads 324
Moldings 325
Exterior door moldings 325
Moldings Roof 325
Lining the front legs 326
Finish sending 326
Cover the hind wings 326
Exterior rearview mirror 327
Precautions 327
Wiring 327
Removing and installing 328
Disassembly and reassembly 328
Rear mirror view of the lower 329
Rear Spoiler 329
The windshield 330
Preparatory work 330
Removal of 330
Installation 330
Side front window, 331
Preparatory work 331
Removal of 331
Installation 332
Glass back door 332
Preparatory work 332
Removal of 332
Installation 332

DEVICE FOR OPENING AND CLOSING 334


Bonnet 334
Adjustment of planting 334
Adjustment of planting 334
Bonnet assembly 335
Cable hood lock opener 336
Door 337
Adjustment of planting the front door 337
The front door assembly 337
Locks the front door 338
Glass front doors of 339
Adjustment of planting the sliding door 340
Sliding door assembly 341
Lock the sliding door 342
Glass sliding doors 343
Central Locking System 345
Location of Components 345
Wiring 345
Standard voltage input / output signal control unit combination of instruments 346
Fault diagnosis 346
System remote control door locks 347
Description 347
Location of Components 347
Wiring 347
Standard voltage input / output signals the remote control unit door locks 348
Checking System 348
Fault diagnosis 349
Component testing 349
Power Windows 349
Description 349
Location of Components 350
Wiring 350
Standard voltage input / output signals on the main switch windows 351
Standard voltage input / output signals door - switches, windows 353
Fault diagnosis 354
Automatic closing the sliding door 355
Location of Components 355
Wiring 355
Standard voltage input / output signals of the control unit with an automatic closing 356
Fault diagnosis 357
Seals 358
Seals the front door 358
Seal the sliding door 358
Seal the tailgate 359
Side window 359
Tailgate 360
Adjustment of planting 360
Rear door assembly 361
Locking rear door 361
Discoverer doors fuel tank 362
Locking sliding door 362
Hatches on the roof of 363
Adjustment of planting 363
Front hatch 364
Block the rear hatch 365
Electrical Manhole 367

HEATER AND AIR CONDITIONER 369


Managing a heater / air conditioning 369
Cable temperature control (air conditioning manual) 369
Cable select airflow (air conditioner with manual control) 369
Cable adjusting the volume of intake air (air conditioner with manual control) 369
The control unit (air conditioner with manual control) 369
The control unit (automatic air conditioning) 370
Block supercharger 370
Blower fan motor 370
Block supercharger assembly 371
Drive the intake valves (automatic air conditioning) 371
Air filter ventilation 371
Rear air conditioner fan motor 372
Resistor fan rear air conditioner (air conditioner with manual control) 372
Cooling unit-injection 372
Removal of 372
Installation 373
Disassembly and reassembly 373
The core of the heater 374
Damper airflow mode (automatic air conditioning) 374
Drive the mixing valve (automatic air conditioning) 374
Ducts 374
Ventilation ducts and grilles, air blowing the windscreen 374
Ducts airflow at the floor level and rear heater grid 375
Lattice rear air conditioning 375
Cover the rear air conditioner 375
Lower Body Rear air conditioner 375
Rear drain hoses 376
Rear heater 377
The layout of pipes and hoses 377
Parsing and assembly 377
Wiring 378
Cooling circuit 378
Compressor 378
Rear air conditioning unit 381
Fan controller (automatic air conditioning) 381
Thermostat (air conditioner with manual control) or the Intake Air Temperature Sensor
(automatic air conditioning) 381
Air temperature sensor in the cabin (automatic, air conditioning) 381
Outdoor air temperature sensor (auto, air conditioning) 381
The sensor intensity of sunlight 381
Refrigerant pressure sensor and flow switch 381
Fault diagnosis Conditioner 382
Location of Components 382
System Description 383
Fault diagnosis by means of a manometer 383
Fault diagnosis conditioner with manual control 384
Fault diagnosis auto air conditioning 387
Component testing 393

ELECTRIC 394
Generator 394
Models with engine SR 394
Models with engine YD 394
Fault diagnosis of the generator 394
Standard voltage input / output signal generator 394
flowchart troubleshooting 395
Cigarette lighter, combined switch and ignition switch 396
Cigarette lighter 396
Socket 396
Combined switch and ignition switch 396
The lighting system 396
Outdoor Lighting 397
Interior lighting 402
Switch headlights and indicators 403
Switch the alarm 403
The switch controls the direction headlamp 403
Fault diagnosis xenon 404
Fault diagnosis system synchronization key and interior lighting 405
The instrument cluster 406
Removing and installing 406
Disassembly and reassembly 406
Rear view and interior chain 407
Fault diagnosis dash 408
Block diagram of instrument cluster 409
Fault diagnosis 410
Standard voltage input / output signal combinations of instruments 411
Component testing 412
Fault diagnosis reminiscent of the buzzer did not remove the key ignition and not turned
off the outer covering 413
Location of Components 413
Wiring 413
Standard voltage input / output signal combinations of instruments 413
Klaxon 414
Front and rear sonar 414
Front corner sonars 414
Rear corner sonars 414
Rear central Sonar 414
Sonar control unit 414
Buzzer sonar 414
Switch sonar 414
Diagnosis sonar 415
Wipers 419
Brush and the wiper arm 419
Vibration of the wiper 419
The front windshield 419
Rear Wiper 420
Switch to cleaner and washer rear window 420
Fault diagnosis front cleaners 421
Fault diagnosis rear purifier 422
WASHER 423
Adjusting the angle of the jet nozzle washer 423
The layout of hoses washer 423
The check valve 424
Front washer nozzle 424
Rear washer jet 424
Cistern washer 424
Water pumps 424
Fault diagnosis Rear Glass 425
Location of Components 425
Wiring 425
Standard voltage input / output signal control unit combination of instruments 425
Fault diagnosis heater brushes windscreen wipers 426
Location of Components 426
Wiring 426
Standard voltage input / output signal switch heater brushes windscreen wipers 426
Audio system 427
Radio with electronic tuning 427
Antenna feeder 428
The antenna on the roof (manual) 428
Fault diagnosis Audio 429

ELECTRIC SCHEME 431


New electric car 438
Wiring the dashboard 442
Wiring Body 444
Wiring Doors 446
C - schematic diagram 448
W-1 - wiring diagram. compounds engine compartment 456
W-2 (1) - wiring diagram. compounds block ECCS (models with engine SR20DE) 460
W-2 (2) - wiring diagram. compounds block ECCS (models with engine YD25DDT1)
463
W-3 - Scheme of electrical connections roof and rear door 466
W-4 - wiring diagram. main electrical connections 468
W-5 - e-mail scheme. Connection wiring body 476
W-6 - wiring diagram. Connection wiring door 478
W-S1 - wiring diagram. Compounds of the ABS 480
W-S2 - wiring diagram. Compounds of ADS 482
W-S3 - Automatic air conditioning 484

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