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0105/UM-39301C-U

USER MANUAL
ATEQ EP2P
Version 1.21
In accordance with directives

This document is the exclusive property of ATEQ.


It cannot be communicated, reproduced, or used without prior permission.
REVISION OF THE EP2P
USER MANUAL version 1.21

Edition/Revision Reference Chapters updated

First edition 0105/UM-39301C-U -


Recommendations for electrical testing
intruments
Preventive measures for high voltage
As the voltage of the test can reach 5 kV, a risk of electric shock has to be taken into account.
ATEQ recommends the following for the operators protection :

• the use of a bi-manual remote • the clear delimitation of the safety


contrôle with a coincidence relay, zone (floor marking, warning
light…) around the test area or the
use of a protection bell over the test
part.

Precautions on the test environnement


• Let the test area dry and clean, free from explosive gaz.

Precautions on the operators


• ATEQ recommends that the operators using the instruments should have a suitable
qualification and training with respect to the work bench requirements.

General precautions
• Read the users manual before using • the electrical main supply must
the instrument, absolutely have proper earthing,
• all electrical connections coming to • disconnect the electrical
the instrument must be equipped connections to the equipment for
with a safety system (fuse, cicruit maintenance,
breaker…) adapted to the needs and
• do not open the instrument under
adhering to the norms,
power voltage,
• to avoid electromagnetic • avoid water spillage in the direction
interferences, the cable connections of the instrument,
to the instrument should be less
than two meters in lenght, • ATEQ is at your disposal for any
further information concerning the
use of the instrument under
maximum safety conditions.

We would like to bring to your attention that ATEQ will not be held responsible
for any accident connected to the improper use of the instrument, to the work
bench or to the lack of compliance with safety rules.

ATEQ Company is free from any responsibility for any adjustment of its
instrument which would not have been done by its own technicians.

Rel-U/0048
ATEQ, THE ASSURANCE OF A COMPETENT AFTER SALES
SERVICE
! THE ATEQ AFTER SALES SERVICE IS :
• a team of qualified technicians,
• a permanent telephone assistance,
• agencies close to you for faster reaction,
• a stock of spare parts available immediately,
• a car fleet for rapid intervention,
• a commitment to quality ...

ATEQ IS COMMITTED TO REPAIRING INSTRUMENTS


WITHIN 48 HOURS IN ITS OFFICES
(24 HOURS ON DEMAND)

! THE OVERHAUL
ATEQ carries out the overhaul of your instruments at interesting prices.
The overhaul corresponds to the maintenance of the instrument (checking, cleaning, replacing of used parts) as part
of preventive maintenance.
Preventive maintenance is the best way to guarantee reliability and efficiency. It allows the maintenance of a group of
instruments in good operational order and prevent eventual break-downs.

! MAINTENANCE KITS
The ATEQ After Sales Service proposes, two kits destined for the preventive maintenance of the pneumatic circuits of
instruments.

! CALIBRATION
This may be carried out on site or in our offices.
ATEQ is attached to the COFRAC and delivers a certificate following a calibration.

! TRAINING COURSES
In the framework of partnership with our customers, ATEQ offers two types of training in order to optimise the usage
and knowledge of our instruments. They are aimed at different levels of technician:
• method / control training,
• maintenance / upkeep training.

! A TARGETED TECHNICAL DOCUMENTATION


A number of technical documents are at your disposal to allow you to intervene rapidly in the event minor breakdowns:
• problem sheets describing and offering solutions to the main pneumatic and electronic problems,
• several maintenance manuals.

! A QUALITY GUARANTEE
The instruments are guaranteed for parts and labour in our offices:
• 2 years for leak detection equipment,
• 1 year for electrical tests to norms instruments,
• 1 year for the accessories.
Our After Sales Service is capable of rapidly answering all your needs and queries.

SAV-U/0036
PREFACE

Dear Customer,

You have just purchased an ATEQ instrument, we thank you for the trust you have placed on
our brand. This instrument has been designed to ensure a long and unparalleled life expectancy,
and we are convinced that it will give you complete satisfaction during many long years of
operation.

In order to maximise the life expectancy and reliability of your ATEQ instrument, we
recommend that you install this instrument on a secured workbench and advise you to consult
this manual in order to familiarise yourself with the functions and capabilities of the instrument.

Your ATEQ SAV (After Sales Service) centre can give you recommendations based on your
specific operation requirements.

ATEQ

PREF-U/0039
Table of contents

CONTENTS TABLE

INTRODUCTION 5
1. TESTING PRINCIPLE .................................................................................................................................... 5
1.1. Ground Continuity .......................................................................................................... 5
1.2. Dielectric strength, static ................................................................................................ 5
1.3. Dielectric strength, dynamic ........................................................................................... 5
1.4. Insulation resistance........................................................................................................ 5
1.5. Power .............................................................................................................................. 5
2. DEFINITION AND PRINCIPLE OF ATEQ EP2P ....................................................................................... 6

Chapter 1 INSTALLATION OF THE ATEQ EP2P


1. LAYOUT OF THE REAR PANEL ................................................................................................................. 9
1.1. High voltage output connectors ...................................................................................... 9
1.2. Earthing of earth continuity connectors.......................................................................... 9
1.3. Connector to test power / current.................................................................................. 10
1.4. Main Power Connector ................................................................................................ 10
1.5. Cable inlet ..................................................................................................................... 10
2. CONNECTION EXAMPLES ........................................................................................................................ 11
2.1. Earth continuity test, dielectric strength, and Insulation resistance.............................. 11
2.2. Power / current Test ...................................................................................................... 12
2.3. Test for earth continuity, static dielectric strengh and power/current .......................... 13
2.4. Test for earth continuity, dynamic dielectric strengh and power/current ..................... 14
3. PLC/ATEQ INTERFACES ............................................................................................................................ 15
3.1. On/off output (T.O.R.).................................................................................................. 15
3.2. Asynchronous Serial link.............................................................................................. 16
3.3. Output supply of 24 v for external usage...................................................................... 16
3.4. On/off output (T.O.R.).................................................................................................. 16
3.5. Serial Link RS 232 or RS 485 ...................................................................................... 17
3.6. Alternate serial link....................................................................................................... 17
3.7. 1.6 A Fuse ..................................................................................................................... 18
3.8. Rotary switch ................................................................................................................ 18
4. ELECTRICAL SUPPLY ................................................................................................................................ 19
5. INPUT/OUTPUT TIMING CHART ............................................................................................................. 20
5.1. End of cycle « STOP ».................................................................................................. 21
5.2. End of cycle « automatic RESET » ............................................................................. 22

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Table of contents

Chapter 2 USER INTERFACES


1. THE ATEQ EP2P IN ITS CASE ................................................................................................................... 23
2. LAYOUT OF THE FRONT PANEL............................................................................................................. 24
3. SCHEMATIC FLOW CHART FOR USING THE KEYS.......................................................................... 25
4. FUNCTIONS OF THE KEYS AND DISPLAYS.......................................................................................... 26
4.1. Displays ........................................................................................................................ 26
4.1.1. Left displays................................................................................................................................... 26
4.1.2. Right displays................................................................................................................................. 27
4.2. Indicators ...................................................................................................................... 27
4.3. The keys ........................................................................................................................ 28
4.3.1. Voltage / Current............................................................................................................................ 28
4.3.2. Percentage of the indicated voltage................................................................................................ 28
4.3.3. Rise time ........................................................................................................................................ 28
4.3.4. Stabilisation time and test time ...................................................................................................... 29
4.3.5. Fall time ......................................................................................................................................... 29
4.3.6. Maximum and minimum reject level ............................................................................................. 29
4.3.7. Function ......................................................................................................................................... 30
4.3.8. Test................................................................................................................................................. 31
4.3.9. Cursor key !.................................................................................................................................. 31
4.3.10. Cursor key "................................................................................................................................ 31
4.3.11. Reset key (Red key) ..................................................................................................................... 31
4.3.12. Start cycle key (Green key) .......................................................................................................... 32
4.3.13. CYCLE / RUN ACCESS switch.................................................................................................. 32
4.3.14. On/Off Switch .............................................................................................................................. 32

Chapter 3 STARTING THE EQUIPMENT – SETTINGS - TESTS


1. SWITCH ON THE EQUIPMENT................................................................................................................. 33
2. USING THE KEYS ......................................................................................................................................... 33
3. ENTER THE PARAMETERS ....................................................................................................................... 34
3.1. Principle ........................................................................................................................ 34
3.2. Method .......................................................................................................................... 35
3.2.1. Reset to zero all the sequences....................................................................................................... 35
3.2.2. Selection of a sequence .................................................................................................................. 35
3.2.3. Selection of a step .......................................................................................................................... 35
3.2.4. Selection of type............................................................................................................................. 35
3.2.5. Programming an earth continuity test ............................................................................................ 36
3.2.6. Programming a dielectric strength test........................................................................................... 37
3.2.7. Programming an insulation resistance test ..................................................................................... 38
3.2.8. Programming of the test to measure the power (current) ............................................................... 39
3.2.9. Validation of parameters ................................................................................................................ 40
4. TEST CYCLE.................................................................................................................................................. 41
4.1. Starting the test cycle .................................................................................................... 41
4.1.1. Displays.......................................................................................................................................... 41
4.1.2. Earth continuity cycle .................................................................................................................... 42
4.1.3. Dielectric strength cycle................................................................................................................. 42
4.1.4. Insulation resistance cycle.............................................................................................................. 42
4.2. Cycle to test the power, current or phase shift angle .................................................... 42

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Table of contents

Chapter 4 FUNCTIONS OF THE ATEQ EP2P


1. CHAINING FUNCTION ................................................................................................................................ 43
2. STEP BY STEP FUNCTION ......................................................................................................................... 44
3. COM MODE.................................................................................................................................................... 45
4. FUNCTION STAT 2 ....................................................................................................................................... 47
5. FRAME FUNCTION ...................................................................................................................................... 48
6. COLOUR ......................................................................................................................................................... 50
7. FUNCTION OF THE DATE AND TIME RECORDER............................................................................. 51
8. START TEST DELAY TIME MODE........................................................................................................... 52
9. COUNTER MODE.......................................................................................................................................... 53
10. ROTARY SWITCH FUNCTION ................................................................................................................ 54
11. FUNCTION KEY .......................................................................................................................................... 55
12. OFFSET EARTH CONTINUITY FUNCTION ......................................................................................... 56
13. STARTING THE EARTH CONTINUITY (OR GROUND) MODE ....................................................... 57
14. CORRECTION OF THE POWER / CURRENT TEST MODE .............................................................. 58
15. PEAK VALUE MODE.................................................................................................................................. 59
16. AMPERE MODE .......................................................................................................................................... 59
17. PHASE SHIFT ANGLE MODE .................................................................................................................. 60

Chapter 5 ACCESSORIES OF THE ATEQ EP2P


1. REMOTE CONTROL .................................................................................................................................... 61
1.1. Connections to the equipment....................................................................................... 62
2. SAVE MODULE ............................................................................................................................................. 63
3. GROUND CONTINUITY PROBE................................................................................................................ 64
4. DIELECTRIC INSULATION CALIBRATION CHECK BOX ................................................................. 65
5. EARTH CONTINUITY CALIBRATION CHECK BOX ........................................................................... 66

Chapter 6 MESSAGES DISPLAYED


1. RESULT INDICATOR................................................................................................................................... 67
2. PRINTING THE RESULTS........................................................................................................................... 67
2.1. Specifications of the default values of the serial link ................................................... 67
2.2. Results frame ................................................................................................................ 68
3. CURRENT MESSAGES................................................................................................................................. 69
4. ERROR MESSAGES...................................................................................................................................... 69

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Table of contents

APPENDICES INTERNAL CONNECTIONS OF THE EQUIPMENT


1. LAYOUT OF THE PANEL INSIDE THE DOOR....................................................................................... 71
2. ANALOG INPUTS & OUTPUTS.................................................................................................................. 72
2.1. Analog output (voltage) insulation resistance .............................................................. 72
2.2. Analog output converter ............................................................................................... 72
2.3. Analog input (voltage) EARTH continuity / dielectric / power / insulation resistance 72
2.4. Analog input (current) EARTH continuity / dielectric / power / insulation resistance 72
2.5. Analog input phase angle.............................................................................................. 73
2.6. Analog input gain used for the insulation resistance testing ........................................ 73
2.7. Spare analog input J7.................................................................................................... 73
2.8. Spare analog input J8.................................................................................................... 73
3. OTHER CONNECTORS................................................................................................................................ 74
3.1. Power output (selection of the boards) ......................................................................... 74
3.2. Power outputs ............................................................................................................... 75
3.3. Connexion of keyboard on the panel ............................................................................ 75
3.4. Input switch................................................................................................................... 76
3.5. Front panel key ............................................................................................................. 76
3.6. Power switch................................................................................................................. 76

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Introduction

INTRODUCTION

1. TESTING PRINCIPLE

1.1. GROUND CONTINUITY


Current generator
from 5 to 30 A
12 V AC maxi

measuring

Ph

1.2. DIELECTRIC STRENGTH, STATIC

Ph
N
HT 200 4 000 V AC

1.3. DIELECTRIC STRENGTH, DYNAMIC

Ph
U U x 1,06
N

HT
200 to 4000 V AC

1.4. INSULATION RESISTANCE

Ph
N
HT 500 V DC

1.5. POWER

A
Ph

U V/ϕ
N

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Introduction

2. DEFINITION AND PRINCIPLE OF ATEQ EP2P

ATEQ EP2P is equipment intended for checking the safety standards of single phase electrical
equipment.
The equipment allows 1, 2 or 3 of the following tests to be carried out :
the combined insulation resistance test and power test is impossible.
X = value measured

TESTS RANGE PRECISION RESOLUTION

Dielectric
strength
AC orDC 500 - 4 000 V AC +/-(10 V + 0,01 X) 10 V
Test voltage 500 - 5 000 V DC +/-(10 V + 0,01 X) 10 V
0 - 30 mA AC +/-(0,05 mA + 0,01 X) 0,1 mA
Test current 0 - 3 mA DC +/-(0,02 mA + 0,01 X) 0,01 mA
Circuit breaking Depending on full scale.
current
Ground
Continuity
Test current 5 - 30 A +/-(0,05 A + 0,025 X) 0,1 A
Resistance 0 -275 mΩ (25 A) +/-(2,5 mΩ + 0,01 X) 1 mΩ
Insulation
Resistance
Test voltage 50 to 1 000 V DC +/-(1 V + 0,01 X) 1V
Resistance 1 MΩ to 2 GΩ
If U < 100 V or T < 1 s then :
⇒ 1 MΩ to 1 GΩ +/- (0,03MΩ +0,03X) 0,1 MΩ / 1 MΩ
⇒ 1 GΩ to 2 GΩ +/-(10 MΩ + 0,05 X) 10 MΩ
If U > 100 V and T > 1 s then :
⇒ 1 MΩ to 1 GΩ +/-(0,1 MΩ + 0,01 X) 0,1 MΩ / 1 MΩ
⇒ 1 GΩ to 2 GΩ +/-(10 MΩ + 0,05 X) 10 MΩ
Power
measurement
Voltage test 45 to 270 V AC single phase +/-(0,2 V + 0,01 X) 1V
(50/60Hz)
1 mA
Current test 10 mA to 20 A +/-(5 mA + 0,02 X)
⇒ 10 mA - 2 A
0,01 A
+/-(0,02 A + 0,01 X)
⇒ 2 A – 20 A
Power test 0 to 4,6 kW (230 V) +/-(1° + 0,01 X) 1/10 W to 1/10 kW
Phase shift angle - 90 ° to + 90 ° 1°
test

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Introduction

Default Values Dielectric Ground Insulation Power meas.


Strength AC Continuity Resistance

Max/Min Cut off 5% 5% 10%


Voltage 1 250 V 500 V 230 V
Current 25 A
Rise time 0,5 s 0,3 s 0,1 s
Stabilisation time 0s 1s
Test time 2s 1s 1s
Fall time 0,5 s 0,5 s 1000 W
Maxi cut off 5 mA 100 mΩ 500 W
Mini cut off 1 mA 0 mΩ 2 MΩ
ATEQ EP2P allows the carrying out of from 1 to 16 sequences.
Each sequence can contain from 1 to 8 steps.
Each step is the type of test to be done.
All these functions can be chained automatically using the chaining function (ref. chaining
function).
SEQUENCE
01 (Level #)
02 (Level #)
03 (Level #)
04 (Level #)
LEVEL
01 ( Test Type ) TYPE
05 (Level #)
02 (Test Type)
06 (Level #) _ Nothing
03 (Test Type)
07 (Level #) E Ground continuity
08 (Level #) 04 (Test Type) _
_ DC dielectric
05 (Test Type)
d AC dielectric
06 (Test Type)
I Insulation
07 (Test Type)
P Power
08 (Test Type)

16 (Level #)

KEYS

kV
A
TYPE
_ Nothing
E Ground continuity
_
_ DC dielectric
kV +0
d AC dielectric
A
0 -
I Insulation

P Power
kV
+0
A
0 -
kV
+0
A
0 -
kV +0
A
0 -

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Introduction

Type of test :

• E : ground (or Earth) continuity test < 12 V AC without load, 30 A maximum

• = : dielectric strength DC 200 to 5 000 V DC


• : dielectric strength AC 200 à 4 000 V AC
• : insulation resistance
• P : test to measure power

Programming :
By the keypad on the front panel or by downloading (Mode Jbus)
• High Voltage indication (RD / IR)
• Cut off test voltage (RD / IR / Power)
• Current Indication (ground continuity)
• Rise time
• Stabilisation time
• Test time
• Fall time
• Maxi / mini reject level cut off
• Functions

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Chapter 1 Installation of the ATEQ EP2P

Chapter 1
INSTALLATION OF THE ATEQ EP2P

1. LAYOUT OF THE REAR PANEL

CAUTION
MAINS TO BE
DISCONNECTED
PRIOR STATION
TO CABLING GROUND
I/O'S
CAUTION
HIGH VOLTAGE

1.1. HIGH VOLTAGE OUTPUT CONNECTORS

Ground

1 High voltage output connectors


2 Earthing for the high voltage test (this terminal must have a connection to the factory earth)

1.2. EARTHING OF EARTH CONTINUITY CONNECTORS

Earth continuity output

_ 24 V Probe buzzer power supp


+
Start cycle

Probe (measurement)
Probe current generator
Return measurement
Return current generator

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Chapter 1 Installation of the ATEQ EP2P

1.3. CONNECTOR TO TEST POWER / CURRENT

Phase
Test parts' power supply for the power test
Neutral

Earth
Neutral Parts to be tested output
Phase
Secondary wiring of the isolation
Neutral transformer for dynamic
Phase dielectric strengh

Note : the cable used on the secondary winding of the isolation transformer must be capable
of supporting high voltage and high current (up to 20 A) for the power measurement.

1.4. MAIN POWER CONNECTOR

J8
Blue wire = Neutral
Brown wire = Phase
Green/Yellow wire = earth
90 - 260 V AC
50 / 60 Hz A main wire is supplied with the equipment

1.5. CABLE INLET

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Chapter 1 Installation of the ATEQ EP2P

2. CONNECTION EXAMPLES

2.1. EARTH CONTINUITY TEST, DIELECTRIC STRENGTH, AND INSULATION RESISTANCE

2
∅ 1mm

2
(10/15 kV)
2
∅ 4mm
∅ 1mm

∅ 1mm 2

Gnd
Ph N

∅ 1mm
2

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Chapter 1 Installation of the ATEQ EP2P

2.2. POWER / CURRENT TEST

Ground wire
2
Gnd ∅ 3mm
N Ph Ground

2 standard wires
∅ 3mm
2

2 HV wire + power
∅ 3mm
2

N Ph

Electrical
Network

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Chapter 1 Installation of the ATEQ EP2P

2.3. TEST FOR EARTH CONTINUITY, STATIC DIELECTRIC STRENGH AND


POWER/CURRENT

Ground
Ground wire security
∅ 1mm
2

Ground wire
2
∅1mm Standard wire
2 2
∅4mm et 1mm

Gnd
N Ph

2 standard
wire
∅3mm²
2 HV wires + power
∅ 3mm
2

N Ph
Electrical
Network

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Chapter 1 Installation of the ATEQ EP2P

2.4. TESTFOR EARTH CONTINUITY, DYNAMIC DIELECTRIC STRENGH AND


POWER/CURRENT

∅ 1mm
2

2
∅ 3mm

2
∅ 1mm

2 2
∅ 4mm et 1mm
2
Gnd ∅ 1mm
N Ph Ground security

∅ 3mm
2

∅ 3mm
2

N Ph

Electrical network

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Chapter 1 Installation of the ATEQ EP2P

3. PLC/ATEQ INTERFACES
J1 J2 J3 J4 J5 J6 J7 J8

RC1

J11

Clavier / Keyboard
J9 J10

J20

J12

J13

J17 J18

F1

J14 J16 J15 J19

Inside view of the door

3.1. ON/OFF OUTPUT (T.O.R.)

The cycle results can be read on the front fascia via the luminous indicators and electronic
displays. The corresponding electrical dialog take place inside the device on the J15
connector. The informations « Pass » « Fail » etc ... given by the ATEQ EP2P are of
maintained contact form.

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Chapter 1 Installation of the ATEQ EP2P

These outputs can be used under a maximum of 110 V ~/ 500 mA.

Relay

Gmov Output

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

J15
1 2 : output for Pass
3 4 : output for Fail(min, max and alarms)
5 6 : output for Fail in earth continuity
7 8 : output for Fail in AC/DC Dielectric strength
9 10 : output for Fail in Power / current / angle
11 12 : output end of cycle (depends on the position of the rotary switch RC1)
13 14 : output for Fail in insulation resistance
15 16 : output Busy

3.2. ASYNCHRONOUS SERIAL LINK


1 2 3 4
1 + 24 V
2 Bus ATEQ
J16
3 Bus ATEQ
4 Gnd.

3.3. OUTPUT SUPPLY OF 24 V FOR EXTERNAL USAGE


1 2
24 V user output. Maximum current 0.4 A (400 mA)
10V
J17
2 + 24 V

3.4. ON/OFF OUTPUT (T.O.R.)


1 2 3 4 5 6 7 8 9
The electrical interaction corresponding with the front
panel is done inside the equipment on the J18 connectors.
J18

The inputs and the outputs are according to the CNOMO standards, switched by the leading
edge of a 24v signal / 20 mA or 110/220 volts ~ / 20 mA.

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Chapter 1 Installation of the ATEQ EP2P

Electrical drawings of the inputs and outputs :


Led
Input
CNOMO Resistance

Gmov

Common 0v

Opto-coupling
1 R.A.Z. Reset to zero
2 Start cycle
3 Decreasing the sequence no. by pulsing
4 Increasing the sequence no. by pulsing
5 Selection of the sequences through volt-free contact (binary weight 1)
5 Selection of the sequences through volt-free contact (binary weight 2)
5 Selection of the sequences through volt-free contact (binary weight 4)
5 Selection of the sequences through volt-free contact (binary weight 8)
9 Common in AC or 0 V in DC

Sequence no.
___________ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Binary Weight
1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
2 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1
4 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1
8 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1

3.5. SERIAL LINK RS 232 OR RS 485


1 2 3 4 5 6 7 8 9
RS 232 RS 485
⇓ ⇓
J19
1 Gnd ⇓ ⇓
2 RXD receive 2 RXD ⇓
3 TXD send 3 TXD ⇓
4 RTS asking for send ⇓
5 Gnd 5 Gnd 5 Gnd
6 DIFFA 6 DIFFA
7 RTS
8 CTS authorising send
9 DIFFB 9 DIFFB

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Chapter 1 Installation of the ATEQ EP2P

3.6. ALTERNATE SERIAL LINK


1234
J20

1 TXD
2 VCC
3 RXD
4 Gnd

3.7. 1.6 A FUSE


F1

3.8. ROTARY SWITCH

RC1 The functioning of the equipment is connected to the position of the rotary switch
«hardware» which is on the CPU.
Default position : 4

0 / 2 / 8 /A End of continuous cycle & stop if Fail


1/3/9/B End of pulsed cycle & stop if Fail
4/6/C/E End of continuous cycle & automatic reset
5/7/D End of pulsed cycle & automatic reset
F Position reserved for calibration

Note : pulse duration at End of Cycle signal is 500 ms.

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Chapter 1 Installation of the ATEQ EP2P

4. ELECTRICAL SUPPLY

The electrical supply is done by the 3-pin connector located below the equipment. The
equipment can be supplied with a voltage between 90 and 260 V

J8
Blue wire = Neutral
Brown wire = Phase
Green/yellow wire =
90 - 260 V AC earth
50 / 60 Hz

A main wire is supplied with the equipment.

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Chapter 1 Installation of the ATEQ EP2P

5. INPUT/OUTPUT TIMING CHART

In order to interface the ATEQ EP2P with the equipment (PLC, PC …), the following timing
chart shows the sequencing of the electrical outputs (relay board on Connector J15) in
accordance with the input/output commands on front panel or on the Connector J18 (START,
RESET and sequence number selection).
The timing proposed depends directly on the rotary switch position; this allows selection of
the 2 end of cycles: automatic RESET or STOP.
Keys
W Waiting Period (TRDT)
R Rise time
S Stabilisation time
T Test time
F Fall time
START Press on the key on the front panel or contact between pins 2 and 9 on the
connector J18
RESET Press on the key on the front panel or contact between pins 1 and 9 on
the connector J18
Programme Nb Select the sequence number by combination of the binary weight
Pins 5 to 8 of connector J18
P or F PASS or FAIL relay on Connector J15
EoC End of cycle relay on connector J15
@ 500 ms when End of Cycle if reached

The time scale is not respected except for the time indicated which has to be respected.

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Chapter 1 Installation of the ATEQ EP2P

5.1. END OF CYCLE « STOP »

W R S T F

Cycle

500 ms
Prog.nb mini

12.5 ms
START

RES 20 ms
mini

PASS

OR
FAIL

Busy

EoC @

Ready
@: 500 ms when End of Cycle is reached
• For safety purposes, the start cycle (START) should be maintained throughout high
voltage tests (dielectric strength, insulation resistance). For all other tests, activating for of
20ms (min) is sufficient to start the test.
• Selecting « STOP » or « automatic RESET » end of cycle can be done with the help of
the rotary switch function (ref. chapter 4 § 10). The configuration of the parameters of this
function overrides the position of the hardware component (rotary switch). The hardware
rotary switch allows definition of the nature of the end of cycle signal (maintained or
pulsed 500 ms), respectively on the odd and even positions of the rotary switch.

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Chapter 1 Installation of the ATEQ EP2P

5.2. END OF CYCLE « AUTOMATIC RESET »

A M S T D

Cycle

500 ms
mini
Prog.Nb

12.5 ms
START

RES

PASS

OR
FAIL

Busy

EoC @

Ready
@: 500 ms when End of Cycle is reached
• For safety purposes, the start cycle (START) should be maintained throughout the high
voltage tests (dielectric strength, insulation resistance). For all other tests, activating for
20ms (min) is sufficient to start the test.
• Selecting « STOP » or « automatic RESET » end of cycle can be done with the help of
the rotary switch function (ref. chapter 4 § 10) The configuration of the parameters of this
function overrides the position of the hardware component (rotary switch). The hardware
rotary switch allows definition of the nature of the end of cycle signal (maintained or
pulsed 500 ms), respectively on the odd and even positions of the rotary switch.

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Chapter 2 User interfaces

Chapter 2
USER INTERFACES

1. THE ATEQ EP2P IN ITS CASE

300 mm

160 mm

EP2P

+
-
kV Ω /MΩ
mΩ Ω
V
300 mm
mA/A
A W/kW

SEQUENCE STEP TEST CYCLE

DISCONNECT POWER
PRIOR TO OPENING
DEBRANCHER
L’APPAREIL AVANT
kV +0
A 0-
TEST
TEST F

TEST
1 0

2 1 - HV CONNECTOR
CONNECTEUR HT
1 3 4 USER EARTH
2-
TERRE UTILISATEUR
5
3 - ELECTRICAL CABLE BUSHING
PASSAGE DE CABLES
7
8 4 - POWER SUPPLY CONNECTOR
6 CONNECTEUR SECTEUR

5 - EARTH CONTINUITY CONNECTORS


CONNECTEURS CONTINUITE DE

6 - PROTECTIVE EARTHING TERMINAL


BORNE DE TERRE DE PROTECTION

7/8 -POWER MEASUREMENT


MESURE DE PUISSANCE
EP2P REF. 393.01

120 mm

150 mm

293 mm

Dimensions without the stand : height 300 mm, breadth 300 mm, depth 160 mm Weight : 15 kg

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Chapter 2 User interfaces
2. LAYOUT OF THE FRONT PANEL

Keys for cycle


Display window of
parameter
the parameters and
test results

EP2P
Calibrating Increase/
the test decrease the
conditions +
parameters
-

kV mΩ /M Ω

V mA/A

A W/kW Reset to zero /


SEQUENCE STEP TEST CYCLE
start of cycle
DISCONNECT POWER
PRIOR TO OPENING
DEBRANCHER
L’APPAREIL AVANT
kV +0
Key to open A 0- Access/ cycle
and close TEST key
TE S T F
the box
TEST PARAMETERS
1 0

Description 2 1- HV CONNECTOR
CONNECTEUR HT
of the bottom 1 3 4
2- USER EARTH
TERRE UTILISATEUR
of the 5
3- ELECTRICAL CABLE BUSHING
PASSAGE DE CABLES
7
equipment 8 4- POWER SUPPLY CONNECTOR
CONNECTEUR SECTEUR
6
5- EARTH CONTINUITY CONNECTORS
CONNECTEURS CONTINUITE DE TERRE

6- PROTECTIVE EARTHING TERMINAL


BORNE DE TERRE DE PROTECTION

7/8 - POWER MEASUREMENT


MESURE DE PUISSANCE
EP2P REF. 393.01

On/Off Switch
Reference and
caracteristics of
the equipment

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Chapter 2 User interfaces

3. SCHEMATIC FLOW CHART FOR USING THE KEYS

Definition
An objet can be : Boolean, description, or numeric value.

Program or X
sequence
number

x x
X
If Object 1 Object 2 Object 3 Object n

If
Title Boolean

Object 3
with point = active
without point = inactive

So If
X
x
Object 3 Object 3 Object 3 Object 3

So If
Enter parameters
(numeric value)

After setting the key in the CYCLE position , the equipment saves the modifications
in the memory.

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Chapter 2 User interfaces

4. FUNCTIONS OF THE KEYS AND DISPLAYS

4.1. DISPLAYS

4.1.1. Left displays

kV
V
A
SEQUENCE Step TEST

DISPLAYS IN ACCESS MODE :


• the sequence to program or programmed
• row in the sequence
• type of test
• target current in amperes ( EC )
• target voltage in volts or kilovolts ( DS / IR )
• cut off voltage ( P )
• percentage of the cut off of the voltage of the test (P / DS / IR )

DISPLAYS IN CYCLE MODE :


• sequence programmed
• row of sequence
• type of test
• target voltage in volts or kilovolts ( RD / RI )
• current for the test in amperes ( CT )
• percentage of the cut off of the voltage of the test (P / RD / RI )
• the correction value of the test (P )

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Chapter 2 User interfaces

4.1.2. Right displays

mΩ / ΜΩ
MA / A
W / kW
CYCLE

Displays in ACCESS mode :


• rise time
• stabilisation time
• test time
• fall time
• high & low reject level
• different functions of the F key
Displays in CYCLE mode :
• test results of earth continuity in mΩ
• test results of dielectric strength in mA
• test results of insulation resistance in MΩ or GΩ
• test results of current in mA /A or power W / kW
• test results of the phase shift angle in degrees
• value of the correction resistance ( CT )
• error messages

4.2. INDICATORS

Exceeding the limits for test voltage/current (these limits are


Red Indicator +0
+%- set by the 0 - key).

Green Indicator
PASS

FAIL because maximum and minimum limits exceeded set by


Red Indicator the key.

Red Indicator Test in process or alarm


!

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Chapter 2 User interfaces

4.3. THE KEYS

4.3.1. Voltage / Current

kV
A

In ACCESS mode, this key together with , arrows allows calibration :

• the indicated current of the earth continuity (30 A maximum),


• the indicated voltage of the dielectric strength or insulation resistance,
• the indicated voltage of the dielectric strength or insulation resistance.
In CYCLE mode, allows consultation of the parameters :
• target current in earth continuity test,
• the target voltage of the dielectric strength or insulation resistance,
• the target voltage of the dielectric strength or insulation resistance.

4.3.2. Percentage of the indicated voltage

+0
0 -
Associated with , keys helps the calibration of the cut off percentage around the
indicated voltage for dielectric strength in insulation resistance and power/ current +/-
1% to 100%.

4.3.3. Rise time

Allows the calibration of rise time on the ramp (RD / RI.)


Minimum Time : 0,3 second.
Maximum Time : 99,9 seconds.

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Chapter 2 User interfaces

4.3.4. Stabilisation time and test time

Allows the calibration of stabilisation time of the test voltage.


Minimum Time : 0,0 second.
Maximum Time : 99,9 seconds.

Allows the calibration of test time.


Minimum Time : 0,1 second.
Maximum Time : 99,9 seconds.
Possible to have a infinite test time (calibration less than 0 s).
Note : it is possible for the power test to set an infinite test time (setting less than 0 s).

4.3.5. Fall time

Helps the calibration of fall time on the ramp (RD / RI.).


Minimum Time : 0,1 second.
Maximum Time : 99,9 seconds.
kV
Consign Test

Time
Rise Stabilisation Measure Fall

4.3.6. Maximum and minimum reject level

Allows setting of minimum and maximum reject level. In case of exceeding or


decreasing these values the test will be declared as Fail.

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Chapter 2 User interfaces

4.3.7. Function

F
In ACCESS mode this key allows access to the following modes :

F F F F F F F F
F F

SgS COM STA2 Horo rot.s Loc


MuLt FrAM CoLo tSdt COUn
MuLt SgS Reset Auto Lock
MBUS Dialog with the Date and time Waiting Total
Condition End of test line step Choice of the Pass part Stop Start
Condition IMPression setting time
statistic software End of sequence color print Fail part
line step conditions Res counter
Choice of the Print counter
print condition

Passage from one mode to the other is done by repeatedly pressing the F key.

A mode is active if it is followed by a point (Boolean function).


To activate or deactivate a mode press on the start key (green key).

Pressing the RESET key (red key) takes you to the beginning of the menu.

In the earth continuity test the following functions will be added :

F F

OFEL StEc

Offset Impulsional
Value state

In the test to measure power the following functions will be added :

F
F F F

Cor PiC AMP AnGL


Peak value Measure in mA/A Max/min angle
Correction reject level
value

In CYCLE mode this key allows viewing of the following parameters :


• offset resistance for the earth continuity test (if the function is activated),
• correction voltage for the power test (if the function is activated).

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Chapter 2 User interfaces

4.3.8. Test

This key allows selection of the type of test (dielectric, earth continuity, insulation resistance,
measurement of power /current).

4.3.9. Cursor key !

Function :
• increasing the number of sequence / row / type of test,

• increasing the numerical value of the parameter.

4.3.10. Cursor key "

Function :
• decreasing the number of sequence / row / type of test,
• decreasing the numerical value of the parameter.

4.3.11. Reset key (Red key)

(Red RESET key) with key in ACCESS position :

• allows scrolling through the program menu,


(move from type of test to the row or from row to the N° of sequence)

• key (red key) + et = general reset to zero of all the sequence


keys,

• key (red key) + F reset to zero of the current sequence.

Note : during the reset to zero the confirmation for cancelling will appear on the right display
arranging all the sequence numbers from 16 to 01.

(Red RESET key) with key in CYCLE position :


allows interruption of current cycle and resetting to zero.

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Chapter 2 User interfaces

4.3.12. Start cycle key (Green key)

with key in ACCESS position :

• allows scrolling through the program menu


(passage from type of test to row to No. of sequence),

• activates and deactivates the different modes of the F key.

with key in CYCLE position :

• starting the test cycle(s).

4.3.13. CYCLE / RUN ACCESS switch

ACCESS position :

• between the test parameters.

CYCLE position :

• confirming the parameters entered,


• viewing the value of the parameters simply by pressing on the chosen
parameter key.

4.3.14. On/Off Switch

I
to put the equipment on / off: O : Off
0

1 : On

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Chapter 3 Starting the equipment – Settings - Tests

Chapter 3
STARTING THE EQUIPMENT – SETTINGS - TESTS

1. SWITCH ON THE EQUIPMENT

On switching on the equipment :


• the equipment sends its configuration to the serial port,
• on starting the equipment for 2 seconds it displays the following message :

kV Ω / MΩ
mΩ Ω
V mA / A
A W / kW
SEQUENCE STEP TEST CYCLE

U X.XX indicates the software version.

Then the equipment transmits its configuration on the J 19 (RS 232) output. In downloading
mode, there is no transmission of the configuration.
The equipment then displays the current program.

2. USING THE KEYS

Key in CYCLE position : the equipment is in waiting position.

kV Ω / MΩ
mΩ Ω
V mA / A
A W / kW
SEQUENCE STEP TEST CYCLE

Key in ACCESS position : instrument is in program mode, see chapter 4 "enter the
parameters".

kV Ω / MΩ
mΩ Ω
V mA / A
A W / kW
SEQUENCE STEP TEST CYCLE

Note : if there is an interruption to the power supply the instrument returns to the last program or
function selected.

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Chapter 3 Starting the equipment – Settings - Tests

3. ENTER THE PARAMETERS

3.1. PRINCIPLE

Selection of a SEQUENCE

Selection of ROW

Selection of TYPE

Enter the parameters

Next YES
test

NO

Validation of parameters

YES Next
sequence

NO

Use

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Chapter 3 Starting the equipment – Settings - Tests

3.2. METHOD

3.2.1. Reset to zero all the sequences

Put the key in ACCESS position.

Press on the key (red key) + and .

Put the key in CYCLE position.

3.2.2. Selection of a sequence

Sélection d'une SEQUENCE

Put the key in ACCESS position. The sequence number flashes in the left display.

Select N° of sequence ( 01 à 16 ) required using keys.

3.2.3. Selection of a step

Sélection d'un RANG

After having selected the sequence.


Press on the key to go to the selection of the step.
The zone STEP on the left display flashes.
Select the step to be programmed using keys.
Note : it is impossible to select step n+1 if the row is not programmed.

3.2.4. Selection of type

Sélection d'un TYPE

Press on the key or on the Test key to select the type of test to enter the parameters.
The zone TYPE of the left display flashes.
Select the type of test ( , , E, =, P ) present in the instrument in accordance with the

configuration of the instrument) with the help of keys.

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Chapter 3 Starting the equipment – Settings - Tests

• : no test selected
• E : AC earth continuity test < 12 V without load, 30 A maximum
• : AC dielectric strength 200 to 4 000 V AC
• = : DC dielectric strength 200 à 5 000 V DC
• : insulation resistance test
• P : test to measure power or current and / or test phase shift angle

3.2.5. Programming an earth continuity test

kV
Press on the A key.

Enter la value of the test current required using the keys (left display).

Press on the key.

Enter the value for stabilisation time for the test using the keys (right display).

Press again on the key then using the keys enter the test time (right display).

Press on the key.

Enter the maximum cut off of the reject level using the keys (right display).

Press again on the then using the keys enter the minimum cut off of the reject level
(right display).

Note : certain options are exclusively for this type of test ( ref. Chapter 4 "Functions of the
ATEQ EP2P) different modes of the Function key " : Offset mode for earth continuity
and start mode for earth continuity).

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Chapter 3 Starting the equipment – Settings - Tests

3.2.6. Programming a dielectric strength test

kV
Press on the A key.

Enter the value of the test voltage required using the keys (left display).
+ 0 key.
0 -
Press on the

Together with the keys, allows setting of the percentage of monitoring the test voltage from
1% to 100%.
1st press on the key, set the upper monitoring limit
2nd press, to set the lower limit.
Press on the key.

Enter the rise time using the keys (right display).

Press on the key.

Enter the stabilisation time using the keys (right display).

Press again on the key the using the keys enter the test time (right display ).

Press on the key.

Enter the fall time using the keys (right display).

Press on the key.

Enter the maximum reject level required using the keys (right display).

Press again on the key then using the keys enter the minimum reject level required
(right display).

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Chapter 3 Starting the equipment – Settings - Tests

3.2.7. Programming an insulation resistance test

kV
Press on the A key.

Enter the required voltage value using the (left display).


+ 0 , together with
0 -
Press on the key, which allows setting of the percentage for monitoring
the test voltage from 1% to 100%.
1st press on the key, set the upper monitoring limit,
2nd press, to set the lower limit.
Press again on the key then using the enter the test time (right display).

Enter the maximum cut off of the reject level using the keys (right display).

Press on the key.

Enter the fall time using the key (right display).

Press on the key.

Enter the minimum cut off of the reject level using the keys (right display).

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Chapter 3 Starting the equipment – Settings - Tests

3.2.8. Programming of the test to measure the power (current)

kV
Press on the A key.

Enter the value of the test voltage to be monitored using the keys (left display).
+ 0 , together with
0 -
Press on the key, which allows setting of the percentage for monitoring
the test voltage from 1% to 100%.
1st press on the key, set the upper monitoring limit,
2nd press, to set the lower limit.

Press on the key.

Enter the stabilisation time using the key (right display).

Press again on the key together with the keys enter the test time (right display ).

Press on the key.

Enter the maximum cut off of the reject level using the keys (right display).

Press again on the key using the key enter the minimum cut off of the reject level
required (right display).

For a reject limit expressed in Watts, the test voltage is linked to the reject limit.

Example : if U = 230 V and Maximum Reject Limit = 4,6 kW,

it is not possible to lower the voltage « U » since the intensity « I » would then be greater than 20
A (maximum measurable value).
Note : certain options are especially for this type of test ( ref. Chapter 4 Description of different
modes if function key : Test Correction Mode, Peak Mode, phase shift angle mode,
ampere mode ).

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Chapter 3 Starting the equipment – Settings - Tests

Next YES
Test

1st press on the key (red key) the left display flashes and indicates the current no. of step.

Using the key, increase the row number then go back to paragraph 3.2.4.

On pressing for the 2nd time the left display flashes and indicates the number of the current
sequence. Select the new sequence number required ( 01 to 16 ) using the keys, then go back
to paragraph 3.2.3.

Next
Test
NO

3.2.9. Validation of parameters

Validation des paramètres

Put the key in CYCLE position.

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Chapter 3 Starting the equipment – Settings - Tests

4. TEST CYCLE

4.1. STARTING THE TEST CYCLE

4.1.1. Displays

Test result display (right display) : the line indicates unit of measurement and the point indicates
the unit column.

Right Display Unit selected Test


Ω / MΩ
mΩ Ω
mA / A Ω
mΩ Earth continuity
W / kW
Ω / MΩ
mΩ Ω
mA / A Ω
MΩ Insulation Resistance
W / kW
Ω / MΩ
mΩ Ω
mA / A Ω
GΩ Insulation Resistance
W / kW
Ω / MΩ
mΩ Ω
mA / A Α
mΑ Dielectric strength
W / kW
Ω / MΩ
mΩ Ω
mA / A A Power / Current
W / kW
Ω / MΩ
mΩ Ω
mA / A W Power / Current
W / kW
Ω / MΩ
mΩ Ω
mA / A kW Power / Current
W / kW
Ω / MΩ
mΩ Ω
mA / A degree Phase
W / kW

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Chapter 3 Starting the equipment – Settings - Tests

4.1.2. Earth continuity cycle

Press on the key (green key) , the instrument is ready for test; the operator takes the earth
continuity probe, positions it on the area to be tested & then pushes it in. The test is done. At the
end of the test a signal sounds and a LED glows on the probe indicating to the operator the end of
test.
Example of the test result display
kV Ω / MΩ
mΩ Ω
V mA / A
A W / kW
SEQUENCE Step TEST CYCLE

4.1.3. Dielectric strength cycle

Press and hold the key (green key) during the cycle.

Example of test result display


kV Ω / MΩ
mΩ Ω
V mA / A
A W / kW
SEQUENCE Step TEST CYCLE

4.1.4. Insulation resistance cycle

Press and hold the key (green key) during the cycle

Example of the test result display


kV Ω / MΩ
mΩ Ω
V mA / A
A W / kW
SEQUENCE Step TEST CYCLE

4.2. CYCLE TO TEST THE POWER, CURRENT OR PHASE SHIFT ANGLE

Press on the key (green key)


Example of the test result display
kV Ω / MΩ
mΩ Ω
V mA / A
A W / kW
SEQUENCE Step TEST CYCLE

kV mΩ Ω / MΩΩ
V mA / A
A W / kW
Note : it is possible to start the cycle using a remote control ( ref. chapter 5 : accessories and/or
chapter 1 : rear panel on/off input (§1.18) and on/off outputs.

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Chapter 4 Functions of ATEQ EP2P

Chapter 4
FUNCTIONS OF THE ATEQ EP2P

1. CHAINING FUNCTION

The chaining function, common to the sequence, allows the chaining of 8 tests conditionally by
using a NON EXCLUSIVE OR :
the passage to the next test is done if at least one of the conditions selected is filled.
Note : when the chaining function is activated this deactivates the chaining function.
Key in ACCESS position

Press on the
FUNCTION key

Mult message
no displayed ?

yes
Press on START
button

Mult message
no displayed ?

yes
Press on the down arrow

Press on the Up and Down arrow


to move the pointer

Press on START to activate or


deactivate

Turn the key to CYCLE position


to validate the parameters
Right display CHAINING CONDITIONS
1. Good part (default value)
Cheker 2. Reject 1 ; 2 and alarm
3. Reject ground continuity
Activated function 4. Reject AC DC dielectric strength
5. Reject Power / Current / Angle
8 7 6 5 4 3 2 1
6. Reserved
7. Reject insulation resistance
8. Reserved
Default value : PASS.
Note : these active conditions correspond to the relay conditions on the On/Off output board
TOR giving all the test results available for the user on the J15 connector.

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Chapter 4 Functions of ATEQ EP2P

2. STEP BY STEP FUNCTION

The step by step function helps the operator to follow the running of the cycle. He has to start
each test by a start cycle.
Note : when the step by step function is active, this deactivates the chaining function.

Key in ACCESS position

Press on the
FUNCTION key

Message
SBS displayed ?
no

yes
Press on the START
button

Message
no SBS displayed

yes
Press on the DOWN arrow

Press on the UP and DOWN


arrow to move the pointer

Press on START or on RESETto


activate or deactivate a condition

Turn the key to CYCLE position


to validate the parameters

Right display STEP BY STEP CONDITIONS


1. Good part (default value)
Cheker 2. Reject 1 ; 2 and alarm
3. Reject ground continuity
Activated function 4. Reject AC DC dielectric strength
5. Reject Power / Current / Angle
8 7 6 5 4 3 2 1
6. Reserved
7. Reject insulation resistance
8. Reserved
Default Value : PASS.

Note : these active conditions correspond to the relay conditions on the On/Off output board
TOR giving all the test results available for the user on the J15 connector.

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Chapter 4 Functions of ATEQ EP2P

3. COM MODE

The COM mode allows selection of two types of functions :


1. The MODBUS for the download function, called (JBUS). This mode can communicate on
RS 232 port to port or RS485 in multi ports.
2. The IMP mode (printing)
This mode sends the results to the RS 232 ports.

Key in ACCESS position

Press on the
FUNCTION key

Message COM
no displayed ?

yes
Press on START

Message COM.
no displayed ?

yes

Press on the DOWN arrow then


on the FUNCTION key to
get the parameters

Press on the START key to enter


the required function

Press on the DOWN arrow and


then on the FUNCTION key to get
the parameters

Press on the UP and DOWN arows


to adjust the FUNCTION values
then on the FUNCTION key
for the next parameter

Tourner la clef en position CYCLE


pour valider les paramètres

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Chapter 4 Functions of ATEQ EP2P

Default Values

MBUS or downloading

F F

9600 EVEn 8 bit 1Stop n 01


19200 odd 2Stop n 01
4800 mArc à
SPACE
2400 nonE n 255

PRT or printing the results to the RS 232 port

F F

9600 EVEn 7 bit 1Stop


19200 odd 8 bit 2Stop
4800 mArc
2400 SPACE
1200 nonE
600
300

Note : a test for transmission of formats is done. This avoids bad configuration.

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Chapter 4 Functions of ATEQ EP2P

4. FUNCTION STAT 2

The function STA 2 allows dialogue with the statistics software STAT 2.

F
To activate the STA 2 function, go to the programme mode and press on the key, then
F
select the STA2 function using the function key.

To activate or deactivate this mode press on the key, a point (.) is displayed indicating that
the selected mode is active.

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Chapter 4 Functions of ATEQ EP2P

5. FRAME FUNCTION

The frame function helps :

• to add the line feed (L.F.,"Line Feed") at the end of each test frame sent on the
RS 232 line,
• to add line feed at the end of sequence. This helps to separates the test blocks,
making the reading of results very easy,
• to set conditions for the transmission of results. The condition is same as the
chaining function.

Key in ACCESS position

Press on the
FUNCTION key

Fram message
no displayed ?

yes
Press on START

Fram message
no displayed ?

Press on DOWN arrow


yes

Press on the FUNCTION button


and on the UP & DOWN arrows
adjust the number of the end of line
at the end of test (Line test from 0
to 99)

Press on the FUNCTION button


and on the UP & DOWN arrows
adjust the number of carriage
returns at the end of sequence
(Line sequence from 0 to 99)

Press on the FUNCTION button


and on the UP & DOWN arrows
to move pointer

Press on START to activate or


deactivate a condition

Turn the keyton CYCLE position


to validate the parameters

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Chapter 4 Functions of ATEQ EP2P

Right display RESULTS EDITING CONDITIONS


1. Good part (default value)
Cheker 2. Reject 1 ; 2 and alarm
3. Reject ground continuity
Activated function 4. Reject AC DC dielectric strength
5. Reject Power / Current / Angle
8 7 6 5 4 3 2 1
6. Reserved
7. Reject insulation resistance
8. Reserved

Default Value :
0 line feed between the frames (Line test 00)
1 line feed between the sequence (Line sequence 01)
All the transmission conditions are activated

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Chapter 4 Functions of ATEQ EP2P

6. COLOUR

The COLO (colour) function is to print the results put out in a different colour, generally red.
This function is meant for a specific printer whose technical characteristics allow use of different
printing colours (consult us).
Colour printing is done when at least one condition is fulfilled
( non exclusive OR).
Key in ACCESS position

Press on FUNCTION
key

CoLo message
no displayed ?

yes
Press on START

CoLo message .
no displayed ?

yes
Press on the DOWN arrow

Press on the UP and DOWN arrow


to move the pointer

Press on START to activate or


deactivate

Turn the key to CYCLE position


to validate the parameters

Right display COLOR CONDITIONS


1. Good part (default value)
Cheker 2. Reject 1 ; 2 and alarm
3. Reject ground continuity
Activated function 4. Reject AC DC dielectric strength
5. Reject Power / Current / Angle
8 7 6 5 4 3 2 1
6. Reserved
7. Reject insulation resistance
8. Reserved

Default Value : bad part.

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Chapter 4 Functions of ATEQ EP2P

7. FUNCTION OF THE DATE AND TIME RECORDER

The Horo function (time-recorder) sends :


• the date and the start time to the equipment,
• the date and time result at the end of line,
• the date and time of transmission to the counters.

To activate the time recording function go to programme mode then :


+
F -
press on the key, select the function Horo with the help of keys.

To activate or deactivate this mode press on , a point (.) is displayed indicating the selected
mode is active.

Updating the date and time on the date and time recorder
-
After activating the "Horo" function, press on the DOWN , the first function displayed is the
day.
+
- F
Display the Day required with the help of , then press on the key to update the day.
This validation passes automatically to the following step, i.e. the Month.

Proceed in the identical manner for setting :


- month,
- year,
- hour,
- minutes,
- seconds.

Turn the key to CYCLE position to update.

Note : the time recorder function does not count leap years.

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Chapter 4 Functions of ATEQ EP2P

8. START TEST DELAY TIME MODE

The function Tsdt (Test start delay time) delays the start of the test.

Key in ACCESS position

Press on the
FUNCTION button

Message Tsdt
no displayed ?

yes
Press on the START
button

Message Tsdt.
no displayed?

yes
Press on the DOWN arrow

Press on the UP and DOWN


arrows to display the time required
(99.9 sec max.)

Turn the key to CYCLE position


to validate the parameters

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Chapter 4 Functions of ATEQ EP2P

9. COUNTER MODE

The counter function helps to test by sequence :


• number of total parts,
• number of Passes,
• number of Fails,
• to reset the counter or counters to zero,
• to print all the counters.

Key in ACCESS position

Press on the
FUNCTION button

Message Tsdt
no displayed ?

yes
Press on the START
button

Message Tsdt.
no displayed?

yes
Press on the DOWN arrow

Press on the UP and DOWN


arrows to display the time required
(99.9 sec max.)

Turn the key to CYCLE position


to validate the parameters

!"!#$ indicated on the left display, total number of cycles done since last reset at zero. The 3
indicators (reject 1, good part and reject 2) are lighted.
Pass indicated on the left display, total number of good parts. The green indicator is lighted.
reject pass indicated on the left display, total number of bad parts. The two red
indicators are lighted (reject 1 and reject 2).
rSt This function helps to reset the zero of the current sequence counters.

To reset these counter at zero press on . during the reset to zero the right display
shows - - - - .
A the end of the reset the left display indicates the No. of the sequence and the right
display indicates %&!''' .

Prt This function helps to print the counters of all the sequences on pressing .
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Chapter 4 Functions of ATEQ EP2P

10. ROTARY SWITCH FUNCTION

The rotary switch function helps to define the method of test :


• either by automatic reset to zero,
• or by a manual reset to zero.

Key in ACCESS position

Press on the
FUNCTION key

Rot.s.message
no displayed ?

yes

Press on START

Rot.s message
no displayed?

yes
Press on the DOWN arrow

Select the required RESET mode


or STOP with the help of UP and
DOWN arrows

Turn the key to CYCLE position


to validate the parameters

Default Value

The default values are those of the "hardware" of the rotary switch which are on the CPU board.
Description of the positions of the rotary switch :

0 / 2 / 8/ A Stop DC end of cycle if Fail,


1/3/9/B Stop AC end of cycle if Pass,
4/6/C/E DC end of cycle & automatic Reset,
5/7/D AC end of cycle & automatic Reset,
F Reserved position for calibration.

Note : the duration of the pulse at the end of pulsed cycle at its maximum is 500 ms.

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Chapter 4 Functions of ATEQ EP2P

11. FUNCTION KEY

The Lock function disables the START and RESET buttons on the front panel to oblige the
operator to use the bi-manual remote control for Start or Reset.

To activate the function key go to the programme mode :


+
F LOC -
press on the key, select the function with the help of keys.

To activate or deactivate this mode press on the , a point (.) will indicate that the selected
mode is active.

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Chapter 4 Functions of ATEQ EP2P

12. OFFSET EARTH CONTINUITY FUNCTION

The function OFEC (OFfset Earth Continuity (earth) allows subtraction from the test result of a
value between 0 et 200 mΩ. If the test result is negative (very big offset), an error message is
displayed.

Key in ACCESS position

Press on the
FUNCTION key

Ofec message
displayed ?
no
yes
Press on START

OFec message
no displayed?

Press on DOWN arrow

Select the offset value with the


UP and DOWN arrow(200 mΩ
maximum)

Turn the key to CYCLE position


to validate the parameters

Note : the offset earth continuity function is related to the programmed sequence.

In CYCLE mode, if the function if active, the letter C appears to the left of the test
current on the left display. It is also possible to display this correction resistance by
pressing key F.

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Chapter 4 Functions of ATEQ EP2P

13. STARTING THE EARTH CONTINUITY (OR GROUND) MODE

This function allows selection of the type of start given to the equipment for the earth
continuity test (ref. chapter 2 : inside panel of door, the earth continuity connector) :
• pulsed : the start is given by the probe,

• state (crocodile clip) : start is operated by the START or by remote control.

If this mode is inactive, the default mode of the equipment is pulsed mode.

Key in ACCESS position

Press on the
FUNCTION key

StEc message
no displayed ?

yes

Press on START

StEC message
no displayed?

yes
Press on the DOWN arrow

Choose the required function with


the help o UP and DOWN arrows

Turn the key to CYCLE position to


validate the parameters

Note : in State mode, a strap is needed on the Start cycle input of the probe connector (see
F
Chapter 2: inside of earth continuity connector) .

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Chapter 4 Functions of ATEQ EP2P

14. CORRECTION OF THE POWER / CURRENT TEST MODE

This mode allows correction of the test results of the power or current test ( see AMP
function) in relation to a programmed voltage in case the measured voltage differs from
the programmed voltage.

The formula used is as follows :


2
 Unom 
Pcor = Pmes ×  
 Umes 
Pcor : corrected power
Pmeas : power tested
Unom : nominal voltage
Umeas : voltage tested

Key in ACCESS position

Press on FUNCTION

Cor message
no displayed ?

yes

Press on START

Cor message
no displayed?

yes

Press on the DOWN arrow

Choose the required value


(270 V maximum) with the help of
UP and DOWN arrows

Turn the key to CYCLE position to


validate the parameters

In CYCLE mode, if the function is active, the letter C appears at the left of the test pressure on
F
the left display. Moreover it is possible to see the correction resistance on pressing .

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Chapter 4 Functions of ATEQ EP2P

15. PEAK VALUE MODE

This mode gives the peak value for power or current measured during the test time.

F Pic
Press on the key till you get the mode on the right display.

To activate or deactivate this mode press on the , a point (.) will indicate that the selected
mode is active.

16. AMPERE MODE

This mode allows selection of current measurement instead of power measurement.

F Amp
Press on till you get the mode on the right display.

To activate or deactivate this mode press on the , a point (.) will indicate that the
selected mode is active.

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Chapter 4 Functions of ATEQ EP2P

17. PHASE SHIFT ANGLE MODE

This mode allows checking of the value of the phase shift angle as well as measurement of
current/power. In the cycle the phase shift angle does not display if it is bad & if the result for the
value of the power/current is good.

Key in ACCESS position

Press on FUNCTION

Message Angl
no displayed ?

yes

Press on START

Message Angl.
no displayed?

yes

Press on down arrow

Set required value of upper level of


the angle using UP and DOWN
arrows

Press FUNCTION key

Set required value of lower level of


angle using UP and DOWN
arrows

Turn the key to CYCLE position


to validate the parameters

Note : a small - on the left indicates that it is for the higher or lower reject level.

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Chapter 5 Accessories of the ATEQ EP2P

Chapter 5
ACCESSORIES OF THE ATEQ EP2P
OPTIONAL ELEMENTS

1. REMOTE CONTROL

• 2 push buttons at the ends (command bi-manual) start cycle pressed


• 1 RESET button – reset cycle to zero
• 1 button increase sequence number
• 1 button to decrease sequence number
• 1 green indicator (PASS)
• 1 red indicator (FAIL)

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Chapter 5 Accessories of the ATEQ EP2P

1.1. CONNECTIONS TO THE EQUIPMENT

The remote control connections to the equipment are done with the help of the J15, J17, J18
connectors on the main board inside the door.

!"% !"$ !"#


!"""# !"""#"""$"""%"""&"""'"""(""")"""*""!+"!!"!#"!$"!%"!&"!'
!"""""#""""$""""%"""""&"""""'""""("""")"""""*

678519

09A=9859

012345
:;<=9">3?@3;A

,-.-/-
:;<=9"B7889

Length of the cable around 4 m

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Chapter 5 Accessories of the ATEQ EP2P

2. SAVE MODULE

F AX : +33 (0) 1 30 54 11 00

R E F . : 323.00 N°A

The save module secures the software and the parameters of ATEQ.

The save module connects to the RS 232 output. It also allows :


- programming of the equipment immediately with the parameters of the work unit
(loss of parameters, change of equipment),
- programming of other machines of the same series with identical paramters.

The module does not save the configuration of the equipment.

Refer to the program manual.

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Chapter 5 Accessories of the ATEQ EP2P

3. GROUND CONTINUITY PROBE

6
5
4
3
2
1

Generator + (green) 6
Measurement + (green/yellow) 5
Push button (white) 4
Push button (white) 3
+ Supply (red) 2
- Supply (black) 1

The probe is connected to the J6 connector.

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Chapter 5 Accessories of the ATEQ EP2P

4. DIELECTRIC INSULATION CALIBRATION CHECK BOX

This box allows checking of the calibration of the instrument in insulation resistance and in
dielectric strength mode. It is connected to the J1 et J2 connectors.

ATEQ ID

1 MΩ

500 k Ω 2 MΩ

200 k Ω 5 MΩ

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Chapter 5 Accessories of the ATEQ EP2P

5. EARTH CONTINUITY CALIBRATION CHECK BOX

This calibration box checks the earth continuity calibration of the equipment. It is connected
to the J5 connector.

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Chapter 6 Messages displayed

Chapter 6
MESSAGES DISPLAYED
At the end of test, the result is displayed on the front panel of the equipment.

1. RESULT INDICATOR

• green indicator PASS :


the test result is good and is between the maximum and minimum cut off which were
programmed.

+%- • red indicator :


the test conditions were not respected: the test is abandoned.

•red indicator :
1. the test result is above the max cut off of reject level and the test is bad – Fail.
2. the test result is below the min cut off of reject level and the test is bad – Fail.
Note : the Fail indications are combined on the same output on the on/off output J15 on 3 and 4.

2. PRINTING THE RESULTS

A serial interface port RS 232 is available (J19 connector) for the connection of a printer or a P. C.
At the end of the test the results are transmitted on the serial line. It is possible to separate the results by
adding the line feed (L.F. see Chapter 4, Frame Function).

2.1. SPECIFICATIONS OF THE DEFAULT VALUES OF THE SERIAL LINK

• 9600 bauds,
• 7 bits,
• even parity,
• 1 stop bit.
See configuration, Chapter 4, counter Mode.

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Chapter 6 Messages displayed

2.2. RESULTS FRAME


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
[ x x ] x x . x x x x x * : x x x
Sequence Tests conditions Unit State

A P a
k V R 1
V R 2
R 1 2

Columns from 22 to 40 for all types of test


22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 39 40
: x x x x . x x x x x x x x x
Result Unit
m o h m
m A
M o h m
G o h m
A

Columns from 21 to 40 for power test with phase shift angle test
22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 39 40
: x x x x . x W x x x d e g
Result Unit Result
Messages transmitted to the serial port :
• States
- R1 ⇒ reject 1, bad test conditions
- R2 ⇒ reject 2, value outside the cut off reject
- R12 ⇒ reject 1 and reject 2
- Pa ⇒ Pass
- AL ⇒ alarm (type of non defined test, short circuit )
• Result
- Infinite resist ⇒ out of range (Insulation Resistance : Pass)
- EEEE ⇒ out of range
- Short circuit
- ERROFF ⇒ offset error of earth continuity (offset parameter too high: the result is
negative)
• Date and Ttme recording
If this function is activated :
each test frame is followed by date and time with the following format :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
D a t e : D D / M M / Y YA
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
T i m e : T T : M M : S S

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Chapter 6 Messages displayed

Output examples :
[06] 00. 185 A * : 1R: 0002. 7 mA With Time recording
Date : 09/07/98 Time: 16: 15: 57
[06] 00. 001 kV * : R2: Short circuit Without time recording
[06] 00. 000 kV * : R1: 0001. 6 mA ⇓
[01] 00237. V * : Pa: 0001. 4 W
[01] 00234. V * : R2: 0909. 1 W
[01] 00235. V * : R2: 0243. 9 W
[01] 00235. V * : R2: EEEE

3. CURRENT MESSAGES

kV Ω / MΩ
mΩ Ω
V mA / A
A W / kW
CYCLE
Signifies : position of the key in cycle mode, the parameters are valid and the test can be conducted.

kV Ω / MΩ
mΩ Ω
V mA / A
A W / kW
CYCLE
Signifies : earth continuity test. Pulse mode selected. The equipment is in wait mode for using the probe.

kV Ω / MΩ
mΩ Ω
V mA / A
A W / kW
CYCLE
Signifies : (insulation resistance test) part to be tested is outside the resistance range. This signifies that
the part tested is good - Pass.

4. ERROR MESSAGES

kV Ω / MΩ
mΩ Ω
V mA / A
A W / kW
CYCLE
Signifies : type of test not selected.
Action : programme the required test.

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Chapter 6 Messages displayed

kV Ω / MΩ
mΩ Ω
V mA / A
A W / kW
CYCLE
Signifies : part to be tested is outside the test range.
Action : see the parameters entered or check the connections of the part to be tested.

kV Ω / MΩ
mΩ Ω
V mA / A
A W / kW
CYCLE
Signifies : short circuit
Action : check the connections of the part to be tested or the part fails on dielectric strength or insulation
resistance.

kV Ω / MΩ
mΩ Ω
V mA / A
A W / kW
CYCLE
Signifies : parameter error on the sequence XX
Action : do a zero reset of the sequence (= default parameters), or modify it or the parameters entered.
Note : XX is the sequence number between 00 and 15.

kV Ω / MΩ
mΩ Ω
V mA / A
A W / kW
CYCLE
Signifies : offset error earth continuity
Action : value of the offset programmed is very high. Reduce it in such a way to have 1 to 2 mΩ below
the desired value.

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Appendices

Appendices
INTERNAL CONNECTIONS OF THE EQUIPMENT

1. LAYOUT OF THE PANEL INSIDE THE DOOR

J1 J2 J3 J4 J5 J6 J7 J8

RC1

J11

Clavier / Keyboard
J9 J10

J20

J12

J13

J17 J18

F1

J14 J16 J15 J19

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Appendices

2. ANALOG INPUTS & OUTPUTS

2.1. ANALOG OUTPUT (VOLTAGE) INSULATION RESISTANCE

J1 Voltage ⇒ J1 insulation resistance board (540 25)


1 Signal ⇒ 1 Signal
12 2 Gnd ⇒ 2 Gnd

2.2. ANALOG OUTPUT CONVERTER

J2 converter ⇒ J3 converter board(510 07)


1 Signal ⇒ 1 Signal
12
2 Gnd ⇒ 2 Gnd

2.3. ANALOG INPUT (VOLTAGE) EARTH CONTINUITY / DIELECTRIC / POWER /


INSULATION RESISTANCE

J3
1234

Voltage EC (393 00 02) DS (595 02) Power (540 37) IR (540 25)
measurement ⇒ J3 ⇒ J4 ⇒ J8 ⇒ J4
1 - 15 V 1 - 15 V 1 - 15 V 1 - 15 V 1 - 15 V
2 + 15 V 2 + 15 V 2 + 15 V 2 + 15 V 2 + 15 V
3 Gnd 3 Gnd 3 Gnd 3 Gnd 3 Gnd
4 Signal 4 Signal 4 Signal 4 Signal 4 Signal

2.4. ANALOG INPUT (CURRENT) EARTH CONTINUITY / DIELECTRIC / POWER /


INSULATION RESISTANCE

J4
1234
Current EC (393 00 02) DS (595 02) Power (540 37) IR (540 25)
measurement ⇒ J2 ⇒ J3 ⇒ J9 ⇒ J3
1 - 15 V 1 - 15 V 1 - 15 V 1 - 15 V 1 - 15 V
2 + 15 V 2 + 15 V 2 + 15 V 2 + 15 V 2 + 15 V
3 Gnd 3 Gnd 3 Gnd 3 Gnd 3 Gnd
4 Signal 4 Signal 4 Signal 4 Signal 4 Signal

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Appendices

2.5. ANALOG INPUT PHASE ANGLE

J5
1234

Angle Power (540 37) ⇒ J7


measurement
1 - 15 V 1 - 15 V
2 + 15 V 2 + 15 V
3 Gnd 3 Gnd
4 Signal 4 Signal

2.6. ANALOG INPUT GAIN USED FOR THE INSULATION RESISTANCE TESTING

J6
1234
Gain measurement IR. (540 25) ⇒ J5
1 - 15 V 1 - 15 V
2 + 15 V 2 + 15 V
3 Gnd 3 Gnd
4 Signal 4 Signal

2.7. SPARE ANALOG INPUT J7

J7
1234
Measurement
1 - 15 V
2 + 15 V
3 Gnd
4 Signal

2.8. SPARE ANALOG INPUT J8


J8
1234
Measurement
1 - 15 V
2 + 15 V
3 Gnd
4 Signal

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Appendices

3. OTHER CONNECTORS

3.1. POWER OUTPUT (SELECTION OF THE BOARDS)


3 4 5 6 7 8 9 10

Boards selected

2
1

J9

J2 converter board(510 07)


1 : + 24 V ⇒ 1 : + 24 V
2 : Selection ON/OFF ⇒ 2 : Selection ON/OFF

J10 Relay board ( 530 17 ) or 10 Relay board ( 530 17 )


3 : + 24 V
4 : Relay Selection HT ⇒ 2 : Relay Selection HT ⇒ 4 : Relay Selection HT

J10 Power board ( 540 37 )


5 : + 24 V
6 : Selection gain 1 ⇒ 4 : Selection gain 1

J10 Relay board (530 17) J10 P board (540 37 ) J7 RI (540 25)
7 : +24 V ⇒ 2 : + 24 V ⇒ 1 : + 24 V
8 : Power selection ⇒ 6 : Selection P ⇒ 1 : Selection P
Insulation Selection ⇒ 2 : RI Selection

J10 P board ( 540 37 ) or J7 RI ( 540 25 )


9 : +24 V ⇒ 2 / 3 : + 24 V ⇒ 1 : + 24 V
100 V (Gnd) ⇒ 5: 0 V (Gnd) ⇒ 2: 0 V (Gnd)

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Appendices

3.2. POWER OUTPUTS


3 4 5 6 7 8
2

Board selected
1

J10 ⇓

J4 Ground continuity board( 393 00 )


1 : + 24 V ⇒ 1 : + 24 V
2 : Selection CT ⇒ 2 : Selection CT

J4 Ground continuity board ( 393 00 )


3 : + 24 V ⇒ 1 : + 24 V
4 : Selection buzzer ⇒ 2 : Selection buzzer

J2 Converter board ( 510 07 )


5 : + 24 V ⇒ 3 : + 24 V
6 : Selection 50/400Hz ⇒ 4 : Selection 50/400 Hz

J3 Dielectric board ( 595 02)


7 : + 24 V ⇒ 1 : + 24 V
8 : Dielectric selection ⇒ 2 :Dielectric selection

3.3. CONNEXION OF KEYBOARD ON THE PANEL

J11
Clavier / Keyboard

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Appendices

3.4. INPUT SWITCH

1234
1 IT 0 ⇒ 1 J5 Short circuit point for Dielectric Strength (540 03 01)
J12
2 Gnd ⇒ 2 J5 Short circuit point for Dielectric Strength (540 03 01)
3 IT 1 ⇒ 2 J5 Start Point Earthcontinuity (393 00 02)
4 Gnd ⇒ 1 J5 Start Point Earth continuity (393 00 02)

3.5. FRONT PANEL KEY


123

J13 1

2
3 not used

3.6. POWER SWITCH

J14
1

1 Phase
2 Ground
2

3 Neutral
3

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This document is the exclusive property of ATEQ.
It may not be communicated, reproduced or used without prior consent.

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