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Large Step Ratio Input-Series-Output-Parallel Chain-Link DC-DC Converter
Large Step Ratio Input-Series-Output-Parallel Chain-Link DC-DC Converter
Large Step Ratio Input-Series-Output-Parallel Chain-Link DC-DC Converter
fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2018.2861702, IEEE
Transactions on Power Electronics
IEEE TRANSACTIONS ON POWER ELECTRONICS 1
Abstract—High-voltage and high-power dc-dc conversion is key networks and isolate dc faults on one network to not affect
to dc transmission, distribution and generation, which require the other [12]–[15]. Alternatively, using hybrid architectures
compact and efficient dc transformers with large step ratios. This with modular cells and switches are also proposed for low cost
paper introduces a dc-dc converter with the input-series-output-
parallel (ISOP) arrangement of multiple high step ratio sub- purpose, particularly suitable for interconnecting dc links with
converter units. Each sub-converter unit is an isolated modular small voltage difference [16].
dc-dc converter with a stack of half-bridge cells chopping the dc High voltage power systems have to feed medium or low
down to low voltage level. The transformer provides galvanic voltage dc networks, and typically only require a fraction of
isolation and additional step ratio. The converter achieves a the power rating of the high-voltage line, which is normally
large step ratio due to the combination of the series-parallel
configuration, the modular cells, and the isolation transformer. rated below 10% [17]. However, the converter must provide
The proposed dc-dc converter is analyzed in a 30 kV to 1 kV, high step ratios of 10 : 1 or more. Some topologies and general
1 MW application to discuss the operation performance, trade- modular dc-dc converters have been proposed to address these
offs, power efficiency and selection of components. Finally, challenges [18], [19]. Additionally, in some other applications
the converter is validated through a laboratory down-scaled such as offshore wind farms, the collector system can be done
prototype.
with pure dc-dc conversion [20]–[22]. These growing needs for
Index Terms—Large step ratio, medium voltage converter, dc high step ratio dc-dc conversion bring new challenges to the
transformer, modular multilevel converter. configuration and control of power electronics based system.
This paper proposes a large step ratio dc-dc converter
I. I NTRODUCTION topology composed of several medium power sub-converters
connected in series-input-output-parallel (ISOP) configuration
V OLTAGE Source Converter (VSC) is considered as the
suitable technology for the future HVDC applications,
among which the modular multilevel converter (MMC) is the
using isolation transformers. Each sub-converter is an isolated
dc-dc converter with a MMC topology in the high voltage
most promising architecture [1]–[5]. The MMC has a modular side and a bridge rectifier in the low voltage side. The MMC
design using series-connected sub-modules (SMs) that form a is a stack of half-bridge cells that generates a three level
stack to provide high voltage generating capability. Therefore, voltage under fixed frequency resonant operation mode, using
each stack can be operated as a controlled voltage source and phase-shift control to regulate the output voltage [23], [24].
the MMC can be implemented in high voltage dc-dc and dc-ac Therefore, the step ratio in the sub-converter is achieved
applications. through three factors: the stack step ratio, the phase-shift mod-
There are several applications of dc-dc converters in dc ulation, and the turn ratio of isolation transformer. Moreover,
grids. The most common example is the point-to-point con- the sub-converters are connected with the ISOP arrangement,
nection, where the dc-links are likely to operate at different which implements a large step ratio converter architecture.
voltage levels. Therefore, a dc transformer is required to con- The following sections present the topology, the operation
nect them with relatively small voltage difference, providing principle, the theoretical analysis, the converter application
a low step ratio on the dc voltage and full power capacity example and the laboratory scale prototype to validate the
at high efficiency. Suitable converters, using a front-to-front proposed converter.
arrangement of two VSCs linked by an ac transformer, have
II. C ONFIGURATION OF ISOP C HAIN -L INK DC-DC
been discussed in [6]–[11]. The galvanic isolation can also
C ONVERTER
be used to provide firewalling capabilities between two dc
This section presents the circuit configuration of the pro-
Manuscript received February 07, 2018; revised April 27, 2018 and June posed converter and explains the sub-converter topology and
29, 2018; accepted July 27, 2018. This work was supported by the National
Key R&D Program of China 2018YFB0904600.
the ISOP configuration. The proposed converter is conceived
Xiaotian Zhang, Mofan Tian and Xu Yang are with the Department of for HVDC tapping applications, which are normally rated
Electrical Engineering, Xi’an Jiaotong University, Xi’an, 710049, China (e- below 10% of the link’s power rating. Therefore, the entire
mail: xiaotian@xjtu.edu.cn; tianmofan@outlook.com; yangxu@xjtu.edu.cn).
Xin Xiang and Timothy C. Green are with the Department of Electrical
converter will be considered as a VSC for the analysis.
Engineering, Imperial College London, London, SW7 2AZ, UK (e-mail:
x.xiang14@imperial.ac.uk; t.green@imperial.ac.uk). A. Circuit Topology of Isolated Chain-Link DC-DC Converter
Javier Pereda is with the Electrical Engineering Department, Pontif-
icia Universidad Catolica de Chile, Santiago, 7820436, Chile (e-mail: The basic step ratio of the proposed configuration is accom-
jepereda@ing.puc.cl). plished by sub-converter units. Each sub-converter has a stack
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2018.2861702, IEEE
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DC-DC 1
Cell 1 Cell N
(a) DC-DC 2
Cell 1 Cell N
DC-DC M
(b)
Cell 1 Cell N
Fig. 2. Circuit configuration of the M -unit ISOP chain-link dc-dc converter.
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2018.2861702, IEEE
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0
Fig. 3. Circuit diagram of the three-cell chain-link dc-dc sub-converter.
0
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2018.2861702, IEEE
Transactions on Power Electronics
4 IEEE TRANSACTIONS ON POWER ELECTRONICS
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2018.2861702, IEEE
Transactions on Power Electronics
IEEE TRANSACTIONS ON POWER ELECTRONICS 5
3 TABLE I
Q=0.01
2.8 Q=0.02 C ONFIGURATION OF THE ISOP DC-DC C ONVERTER
Q=0.05
2.6 Q=0.1 N M γS M VC Total cell number
Q=0.2 3 6 12 2.5 kV 18
2.4 4 4 12 2.5 kV 16
5 3 12 2.5 kV 15
2.2
6 2 10 3.0 kV 12
2 7 2 12 2.5 kV 14
R
1.8
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6 TABLE III
T=1 C OMPARISON OF THE CONVERTER SCHEMES
5.5 T=1.45
5 T=2 Proposed ISOP DAB
T=2.45
Scheme Scheme
4.5 Number of series-parallel modules 6 12
T=3
4 Number of 5SNG 0150P450300 36 48
Voltage stress on 5SNG 0150P450300 2500 V 2500 V
TR
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Cell 1 Cell 3
Sub-converter 1
Module 1
Sub-converter 2
Module 2
Sub-converter 6 Module12
(a) (b)
Fig. 10. Circuit configurations of the two converter schemes for comparison. (a) Proposed ISOP chain-link converter. (b) Conventional ISOP DAB converter.
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zero. With a small pulse width of parallel inductor voltage, α is small, the discontinuous resonant currents have a high
the stack current has higher rising slope. The voltages vp1 and peak value (Fig. 15(a)). The primary side voltage va1 and va2
vp2 together with ac components of is1 and is2 determine the share the same peak value. The peak value of the voltage is
power transferred to the low voltage side. With well tuned relatively low as the sub-converters achieve a high step ratio.
step ratios of the two units, the parallel inductor voltages When α = 3π/5, the step ratio decreases and the primary side
as well as the stack currents have the same amplitudes. A voltage va1 and va2 share a higher peak value, as is shown
balanced power between the two units is achieved. Moreover, in Fig. 15(b). Due to the junction capacitors of the rectifier,
it can be seen that vp1 and vp2 drop slightly when they the voltage resonance appears during discontinuous conduction
overlap. This is because the cell capacitors have a limited time. Such resonance disappears when α = π (Fig. 15(c)). The
capacitance. The impact on current waveform is significant primary side voltage va1 and va2 are square waves with the
when α = 3π/5. As the time duration of vp1 and vp2 same peak value. The transformer input currents are close to
overlapping is long, the parallel inductor current is prominent sinusoidal waveforms. It can be observed that the transformer
resulting an unsymmetrical stack current waveform. input currents are also well shared.
Fig. 15 shows the experimental voltage and current wave- Fig. 16 shows the experimental voltage and current wave-
forms on the primary sides of the isolation transformers. When forms on the secondary sides of the isolation transformers.
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1
When α = π/5, the transformer secondary side voltages have P=100 W
P=300 W
a narrow pulse width and the currents are highly discontinuous P=500 W
(Fig. 16(a)). When α = 3π/5, the secondary side voltages vb1
and vb2 have wider pulse width and share the same amplitude. 0.95
vb2 turns into square waves. The currents ib1 and ib2 are
close to sinusoidal waveforms (Fig. 16(c)). The voltages and
currents of the transformer secondary sides are equally shared 0.85
between the sub-converters.
Fig. 17 shows the experimental waveforms of the two
switches in a cell. The upper traces show the upper switch 0.8
0 π/10 2π/10 3π/10 4π/10 5π/10 6π/10 7π/10 8π/10 9π/10 π
voltage and upper switch current of the cell. The lower traces (rad)
show the lower switch voltage and the stack current. It can be
seen from Fig. 17 that under different values of α, the upper Fig. 18. Experimental efficiency when α varies.
switch and lower switch of the cell achieve ZVS. However,
the turn-off currents in the switches are positive.
The experimental efficiency results versus the pulse width efficiency. However, when the power level increases and the
is shown in Fig. 18. Under general power level, the maximum devices are well utilized, a good trade-off between conversion
efficiency is achieved when α is close to π/2. Moreover, it ratio and efficiency can be obtained.
can be seen from Fig. 18 that when the operating power The experimental efficiency of the entire dc-dc converter
increases, the utilization of the devices in the converter is versus the input high voltage is shown in Fig. 19. The
improved. As a result, a higher efficiency is achieved. Owning efficiencies are measured under different values of α. It can be
to the limitation of experimental power source, the operating seen from Fig. 19 that when the input voltage increases, the
power is not high enough to reach the highest approachable efficiency is improved. This is achieved by a better utilization
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1
=π/5
TABLE V
=3π/5 C APACITOR VOLTAGES
0.95 =π
Voltages in Unit 1 (V) Voltages in Unit 2 (V)
0.9
α Vdc1 VC1 VC2 VC3 Vdc2 VC1 VC2 VC3
π
5
500 249 250 249 500 249 249 249
0.85 3π
5
499 249 249 249 500 250 250 250
π 499 248 249 248 500 249 249 249
0.8
0.75
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2018.2861702, IEEE
Transactions on Power Electronics
12 IEEE TRANSACTIONS ON POWER ELECTRONICS
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