STOD-GEN-AED-0000-ME-SPE-0012 - Functional Specification For AGP Booster Pumps

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Contents

ABBREVIATIONS ...................................................................................................... 3
TABLE OF HOLDS..................................................................................................... 5
1.0 INTRODUCTION................................................................................................ 6
2.0 SCOPE............................................................................................................... 7
2.1 Supply Description ..................................................................................... 7
3.0 APPLICABLE DOCUMENTS ............................................................................. 8
4.0 TECHNICAL REQUIREMENTS ......................................................................... 9
4.1 General Requirements ............................................................................... 9
4.2 Extent of Supply ......................................................................................... 9
4.3 Battery Limits ........................................................................................... 10
4.4 Design Requirements............................................................................... 10
5.0 TESTING.......................................................................................................... 12
5.1 Visual and dimensional check .................................................................. 12
5.2 Accessibility check ................................................................................... 12
5.3 Painting check.......................................................................................... 12
5.4 Performance Test..................................................................................... 12
5.5 Noise level measurement......................................................................... 13
6.0 GUARANTEES ................................................................................................ 14

Client Name – OMV (Tunesien) Production GmbH


File name: STOD-GEN-AED-0000-ME-SPE-0012 Rev 000 Functional Specification for AGP Booster
Pumps
Genesis Date: November 2013
Page 2 of 14
ABBREVIATIONS

AED Anaguid East Development


AGP Anaguid Gathering Point
ASME American Society of Mechanical Engineers
API American Petroleum Institute
BEP Best Efficiency Point
CPF Central Processing Facility
CPU Central Processing Unit
EPC Engineering Procurement Construction
FEED Front End Engineering Design
I&TP Inspection and Test Plan
LV Low Voltage
NPSH Net Positive Suction Head
Nss Suction Specific Speed
P&ID Piping and Instrumentation Diagram
PLC Programmable Logic Controller
PSV Pressure Safety Valve
SI Système International D'unités
SPS Surface Pump system
USC United States Customary Units
TEFC Totally Enclosed, Fan Cooled

Client Name – OMV (Tunesien) Production GmbH


File name: STOD-GEN-AED-0000-ME-SPE-0012 Rev 000 Functional Specification for AGP Booster
Pumps
Genesis Date: November 2013
Page 3 of 14
DEFINITIONS

COMPANY: OMV (Tunisien) Production GmbH


PROJECT: Anaguid East Development Project
CONTRACTOR: EPC Contractor or the Contractor(s) appointed by COMPANY for
the supply of equipment. Requirements of this specification shall be
enforced at all levels of the CONTRACTORs procurement process.
COMPANY shall have access to all CONTRACTORs SUPPLIERs
to the same extent as required of CONTRACTOR.
SUPPLIER/VENDOR: The party(s) which manufactures and/or supplies materials,
equipment, technical documents/drawings and services to perform
the duties specified by COMPANY.
Shall Is to be understood mandatory
Should Is to be understood as strongly recommended
May Is to be understood as an action to be undertaken at the
CONTRACTOR’s discretion.
The work All activities for the construction of the defined elements as detailed
in the scope of work.
Approved Agreed and approved by COMPANY in writing

Client Name – OMV (Tunesien) Production GmbH


File name: STOD-GEN-AED-0000-ME-SPE-0012 Rev 000 Functional Specification for AGP Booster
Pumps
Genesis Date: November 2013
Page 4 of 14
TABLE OF HOLDS

Hold Section Comment

Client Name – OMV (Tunesien) Production GmbH


File name: STOD-GEN-AED-0000-ME-SPE-0012 Rev 000 Functional Specification for AGP Booster
Pumps
Genesis Date: November 2013
Page 5 of 14
1.0 INTRODUCTION
OMV is undertaking the Anaguid East Development (AED) Project which comprises
of exploration and subsequent development of multiple hydrocarbon structures in the
South of Tunisia.
The hydrocarbon structures are located within the production concessions of
Cherouq and Dorra where OMV is currently the operator in addition to the
exploration permits of Anaguid (Anaguid East area) and Jenein Nord B & C. The
concessions are located relatively close to the existing Waha Central Processing
Facility (CPF) in the Cherouq concession some 750 km south of the capital city,
Tunis.
The general configuration of the AED Project is shown below:

The AED project surface facilities are the following:


• Initially 7 wellsites
• A gathering system (individual flow lines)
• Anaguid Gathering Point (AGP) facilities
• A multiphase trunk line from AGP to Waha CPF
• A receiving facility at Waha CPF

Client Name – OMV (Tunesien) Production GmbH


File name: STOD-GEN-AED-0000-ME-SPE-0012 Rev 000 Functional Specification for AGP Booster
Pumps
Genesis Date: November 2013
Page 6 of 14
2.0 SCOPE
The scope of this specification is to define the general requirements for the design,
materials, fabrication, inspection, non-destructive examination, testing, preparation
for shipment and technical documentation for the supply of booster pump packages
to be installed at AGP.

2.1 Supply Description


Each package shall be supplied complete and furnished with all associated
auxiliaries as defined in the purchase order documentation and associated
specifications.

Client Name – OMV (Tunesien) Production GmbH


File name: STOD-GEN-AED-0000-ME-SPE-0012 Rev 000 Functional Specification for AGP Booster
Pumps
Genesis Date: November 2013
Page 7 of 14
3.0 APPLICABLE DOCUMENTS
This specification shall be read in conjunction with the Anaguid Booster Pumps Data
Sheet STOD-GEN-AED-0000-PR-DAT-0005 and with the General Mechanical
Package Specification STOD-GEN-AED-0000-ME-SPE-0003.
As a minimum, the equipment shall comply with the requirements specified in the
General Mechanical Package Specification and applicable documents, Codes and
Standards referenced therein.
Any deviations or exceptions to the applicable documents, Codes and Standards
shall be explicitly highlighted by the SUPPLIER in their bid.
The General Mechanical Package Specification includes information on the
following:

• Order of precedence
• General design data
• Overall SUPPLIER responsibilities
• Overall design objectives
• Piping requirements for packaged mechanical equipment
• Structural requirements for packaged mechanical equipment
• Material requirements
• Detailed equipment nozzle loads
• Welding and non-destructive examination
• General health, safety and environmental requirements
• Quality assurance and quality control
• Inspection and certification
• General testing requirements
• Shipping, storage and preservation
• General requirements for SUPPLIER data
• Special tools and spare parts
• General requirements for SUPPLIER guarantees

Client Name – OMV (Tunesien) Production GmbH


File name: STOD-GEN-AED-0000-ME-SPE-0012 Rev 000 Functional Specification for AGP Booster
Pumps
Genesis Date: November 2013
Page 8 of 14
4.0 TECHNICAL REQUIREMENTS
4.1 General Requirements
Booster pumps are required at AGP to increase the liquid pressure coming from the
wellsites and send the pumped liquid to the multiphase trunkline.
Centrifugal pumps or twin screw pumps driven by fixed speed electric motor are
recommended for the booster service.

4.2 Extent of Supply


Liquid booster pump packages shall be supplied as a completely assembled skid
mounted package in accordance with the Anaguid Booster Pumps Data Sheet and
the General Mechanical Package Specification and all the Specifications, Codes and
Standards referenced therein.
The scope of supply shall include but not be limited to the following components:
• Multistage centrifugal pump compliant with API 610 (latest edition) or twin
screw pumps compliant with API 676 (latest edition).
• LV electric motor driver.
• Coupling and non-sparking coupling guard.
• Mechanical seals and sealing system, as required.
• The equipment package shall be operationally complete and fit for purpose in
accordance with the data sheet.
• Structural steel skid complete with drip pan and flanged drain connection. A
shelter may be added to the skid-mounted package upon COMPANY
approval.
• All necessary instruments and electrical equipment.
• Local start/stop plus emergency stop pushbuttons (adjacent to each
package).
• On skid interconnecting piping, pipe supports, filters, valves and fittings for
utilities, drains, vents and relief systems terminating at skid edge with flanged
connections.
• On skid interconnecting instrument and electrical cabling, cable trays and
supports within the skid limits terminating at skid edge mounted junction
boxes.
• All necessary earthing and bonding.
• Single point lifting of the fully assembled skid.
• All necessary (certified) equipment/devices to lift the package and equipment
• Insulation and trace heating, where required.
Client Name – OMV (Tunesien) Production GmbH
File name: STOD-GEN-AED-0000-ME-SPE-0012 Rev 000 Functional Specification for AGP Booster
Pumps
Genesis Date: November 2013
Page 9 of 14
• Spare parts for commissioning and start-up and two years operating.
• Special tools.

4.3 Battery Limits


The battery limits shall be considered to be at the booster pump package baseplate
edge and as further defined below.
• Liquid inlet and outlet connections at skid edge
• Outlet of drain connection(s) from skid baseplate
• Electric motor(s) terminal box(es)
• Instrumentation junction box(es) at skid edge.

4.4 Design Requirements


• Packages shall be designed in accordance with the General Mechanical
Package Specification and all the Specifications, Codes and Standards
referenced therein
• Packages shall be suitable for unprotected outdoor operation in a harsh
desert environment.
• Unless otherwise specified, package shall be installed in hazardous area. All
electrical and electronics equipment shall be ATEX certified and cables shall
be flame retardant.
• Packages shall be designed and constructed for continuous operation and
sized in accordance with the data sheet.
• Each pump shall be supplied complete with baseplate common to pump and
motor. Baseplate shall be of sufficient rigidity and stiffness so as to ensure the
alignment of the pump-motor against mechanical stresses transmitted by the
pipes. Thermal or hydraulic origin stresses due to transport and lifting
operation should be considered.
• The pump NPSH margin (NPSHa – NPSHr) shall be at least 1.0 m at all flows
in the allowable operating region of the pump.
• Centrifugal Pumps shall be designed to allow installation of upgraded impeller
bundle to increase head by at least 5%. Motor shall be sized for this whilst still
complying with API 610 power margin.
• The centrifugal pumps suction specific speed (Nss) at the best efficiency point
(BEP), with maximum diameter impeller shall be lower than 200, using SI unit
(11,000, using USC units). The Nss shall be calculated according to the
formula stated in API 610 (latest edition), annex A.

Client Name – OMV (Tunesien) Production GmbH


File name: STOD-GEN-AED-0000-ME-SPE-0012 Rev 000 Functional Specification for AGP Booster
Pumps
Genesis Date: November 2013
Page 10 of 14
• Where the design criteria lead to an unjustified oversized motor, Supplier shall
quote as option a motor with lower power.
• The pump shall have flanged suction and discharge nozzles of equal ASME
pressure/temperature ratings.
• If required, SUPPLIER shall provide the suction and/or discharge expansion
joint(s).
• Valves shall not be welded to the pump.
• One casing accelerometer cabled to junction box shall be included in the
SUPPLIER scope of supply.
• Pumps shaft seals shall be mechanical type. Other type of seals shall be used
only if required on the data sheet. Type of seal, materials and relevant
auxiliary equipment of the mechanical seals shall be identified as per API
code and plan.
• Unless otherwise specified, the coupling shall be flexible type. The guards
shall be anti-spark material.
• Booster pumps shall be driven by fixed speed LV electric motor, squirrel cage
and induction type designed in accordance with IEC standards and with
enclosure IP55 (as minimum).
• Electric motor shall be Ex-d or Ex-N(A) type, TEFC and suitable for the
classified hazardous area.
• Electric motor shall be supplied with anti-condensing heater.
• All package’s components shall fall within the maximum perimeter of the skid.
• SUPPLIER shall indicate in the offer any start-up, shutdown or operating
restrictions required in order to protect the integrity of the equipment.
• Painting shall be in accordance with STOD-GEN-AED-0000-YL-SPE-0012
Coating and Painting Specification.
Sufficient paint shall be furnished for touch-up at site after installation.

Client Name – OMV (Tunesien) Production GmbH


File name: STOD-GEN-AED-0000-ME-SPE-0012 Rev 000 Functional Specification for AGP Booster
Pumps
Genesis Date: November 2013
Page 11 of 14
5.0 TESTING
All equipment, piping, valves and components of the package shall be tested
according to I&TP approved by CONTRACTOR/COMPANY.
The fully assembled package shall be tested and inspected before delivery. This
shall include at least:
• Visual and dimensional check
• Accessibility check
• Painting check
• Performance Test
• Noise level measurement
• Check of electrical wiring and insulation (junction boxes, instruments) and
earth continuity.

5.1 Visual and dimensional check


The dimensional inspection shall be carried out to check if actual dimensions of the
package and the terminal points comply with approved drawings.
All actual dimensions within the allowable tolerances shall be recorded on a
dimensional test report.

5.2 Accessibility check


This test shall be carried out to verify the accessibility of all equipment for operating
and maintenance.

5.3 Painting check


The coating must be free of visual defects and the dry film thickness shall be spot
checked using an appropriate device (such as: magnetic gauge, ultrasonic gauge,
etc.).

5.4 Performance Test


Unless otherwise specified, the pumps will be run on water to verify the guarantee
figures, such as: capacity, efficiency, NPSH3 (for centrifugal pumps), power
consumption, and vibration levels.

Client Name – OMV (Tunesien) Production GmbH


File name: STOD-GEN-AED-0000-ME-SPE-0012 Rev 000 Functional Specification for AGP Booster
Pumps
Genesis Date: November 2013
Page 12 of 14
5.6 Noise level measurement
During the package performance test, noise measurements shall be performed at
strategic locations (typically 1.0 m from the equipment) around the package at 100%
load.

Client Name – OMV (Tunesien) Production GmbH


File name: STOD-GEN-AED-0000-ME-SPE-0012 Rev 000 Functional Specification for AGP Booster
Pumps
Genesis Date: November 2013
Page 13 of 14
6.0 GUARANTEES
Unless otherwise specified, the following parameters shall be guaranteed by the
SUPPLIER:
• Operating point(s) - the required duty and performance tolerances as
specified within the data sheet.
• NPSH3 (for centrifugal pumps)
• Power consumption.
• Vibration levels.
• Noise.

Client Name – OMV (Tunesien) Production GmbH


File name: STOD-GEN-AED-0000-ME-SPE-0012 Rev 000 Functional Specification for AGP Booster
Pumps
Genesis Date: November 2013
Page 14 of 14

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