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T-Connected Autotransformer-Based 24-Pulse AC-DC Converter For Variable Frequency Induction Motor Drives
T-Connected Autotransformer-Based 24-Pulse AC-DC Converter For Variable Frequency Induction Motor Drives
Abstract—A new robust passive waveshaper based on 24-pulse reduced. Similarly, to reduce the THD of ac mains current fur-
ac–dc conversion is proposed to feed voltage source inverter (VSI) ther, a 28-step current shaper has been proposed [17]; but even
supplying squirrel-cage induction motor drive. The passive wave- with this configuration, the THD of ac mains current at full load
shaper consists of a newly designed T-connected autotransformer
with less number of windings resulting in simplicity in design and is 6.54%, which is also not within IEEE Standard 519 limits.
manufacturing. The proposed 24-pulse ac–dc converter is found This paper presents a 24-pulse ac–dc converter based on
capable of suppressing less than 23rd harmonics in the supply cur- a newly designed T-connected autotransformer for vector-
rent. The power factor is also improved to near unity in the wide controlled induction motor drives. The proposed autotrans-
operating range of the vector-controlled induction motor drive former makes use of only two main windings from which dif-
(VCIMD). Finally, the design of the autotransformer is modified to
make it suitable for applications, where presently a 6-pulse diode ferent phase voltages at different phase angles are produced.
bridge rectifier is used. A laboratory prototype of proposed T- Further, the design of the autotransformer is modified to make
connected autotransformer-based 24-pulse ac–dc converter is de- it suitable for applications where a 6-pulse rectifier is being
veloped and test results are presented to validate the developed de- used. The present approach results in a compact, simple, cost
sign procedure and the simulation models of this ac–dc converter effective, rugged, and reliable converter configuration with a
under varying loads.
flexibility to vary and adjust the transformer output voltages as
Index Terms—Autotransformer, MATLAB, multipulse ac–dc per the requirement.
converter, power quality improvement, vector-controlled induction Different power quality parameters such as total harmonic
motor drive (VCIMD).
distortion (THD) and crest factor (CF) of ac mains current,
I. INTRODUCTION power factor (PF), ripple factor (RF), displacement factor (DPF),
distortion factor (DF), and THD of supply voltage at PCC are
HE variable frequency induction motor drives are today
T replicating the dc drives in various industrial applications
such as air conditioning, blowers, fans, pumps for waste water
computed and compared with that of a 6-pulse fed system. Var-
ious tests are conducted on the developed prototype of the au-
totransformer along with the interphase transformer. The exper-
treatment plants, cement industry, ship propulsion, etc. [1], [2]. imental results validate the simulation results for the proposed
These variable frequency induction motor drives (VFIMDs) are 24-pulse ac–dc converter.
used generally in vector control mode [3] due to their inherent
advantages. The ac–dc interface feeding voltage source inverter II. ANALYSIS AND DESIGN OF THE PROPOSED PASSIVE
(VSI) of induction motor drive, making use of diode rectifiers WAVESHAPER
(because of their reliability and economy) generally inject har-
monics in ac mains, thereby polluting the power quality at the The fundamental concept of harmonic elimination through
point of common coupling (PCC). These drawbacks of diode autotransformer makes use of two or more converters, where
rectifiers supplying induction motor drives have attained wide the harmonics generated by one converter are cancelled by the
attention in the literature [4]. Moreover, international standard other converter through proper phase shift given by [6].
IEEE 519-1992 [5] has been issued in 1992 to keep restrictions Phase shift = 60◦ /Number of six-pulse converters.
on these harmonic producing equipments.
To alleviate these harmonics, multipulse converters have (1)
gained importance because of their robustness, efficiency, and For achieving the 24-pulse ac–dc conversion, the phase
simplicity in control. Many researchers have used different con- shift required among different sets of phase voltages is 15◦ .
figurations based on 12- and 18-pulse rectifications [6]–[15]. Fig. 1 shows the circuit diagram of the proposed T-connected
Recently, an 18-pulse converter has been reported [16] to re- autotransformer-based 24-pulse ac–dc converter. It is divided
duce the harmonics, but the THD of ac mains current has been into three main parts.
around 8.6% only, which may deteriorate further as the load is
A. T-Connected Autotransformer
Manuscript received January 11, 2006; revised January 11, 2006. Paper no.
TEC-00249-2005. The T-connected autotransformer makes use of only two main
The authors are with the Department of Electrical Engineering, Indian Insti- windings resulting in saving of space, size, volume, weight, and
tute of Technology, New Delhi 110016, India (e-mail: bhim_singh@yahoo.com;
bhuvan225@gmail.com; vipin123123@gmail.com). cost. The two main windings AI and CB are connected as shown
Digital Object Identifier 10.1109/TEC.2006.875777 in Fig. 2. The ratio of number of turns in windings AI and CB
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664 IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 21, NO. 3, SEPTEMBER 2006
Fig. 1. The Proposed 24-pulse ac–dc converter based on T-connected autotransformer feeding VCIMD (Topology B and C).
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SINGH et al.: T-CONNECTED AUTOTRANSFORMER-BASED 24-PULSE AC–DC CONVERTER 665
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666 IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 21, NO. 3, SEPTEMBER 2006
where
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SINGH et al.: T-CONNECTED AUTOTRANSFORMER-BASED 24-PULSE AC–DC CONVERTER 667
3 π
v4 = 1 + tan2 22.5◦ Vm sin
π 3
∞
2 nπ ◦
× 1− cos cos n(ωt + 22.5 ) .
3,6,9
n2 − 1 3
(18)
The dc components of these voltages are given by
3 π
V1 = 1 + tan2 7.5◦ Vm sin = 0.8341Vm (19)
π 3
3 π
V2 = 1 + tan2 22.5◦ Vm sin = 0.8951Vm (20)
π 3
3 π
V3 = 1 + tan2 7.5◦ Vm sin = 0.8341Vm (21)
π 3
3 π
V4 = 1 + tan2 22.5◦ Vm sin = 0.8951Vm . (22)
π 3
Thus, the average dc output voltage Vo1 (considering only the
upper part of the diode bridge rectifiers) is given by
Fig. 7. Schematic diagram of 6-pulse diode rectifier fed vector-controlled
1 induction motor drive. (Topology A).
Vo1 = [V1 + V2 + V3 + V4 ] = 0.866Vm . (23)
4
Similarly, the output voltage Vo2 (considering the lower part speed error at the n th and (n − 1)th instants. Kp and KI are
of the diode bridge rectifiers) is given by the proportional and integral gain constants.
∗
The flux control signal (imr ) along with T(n ) are fed to the
vector controller, which computes the flux producing component
Vo2 = −Vo1 . (24)
of current (i∗ds ), torque component of current (i∗qs ), slip speed
Therefore, the dc output voltage of the 24-pulse converter (ω2∗ ) and the flux angle (ψ) as given below
becomes
i∗ds = imr + τr (∆imr /∆t) (29)
The ripple in output dc voltage is given by ω2∗ = i∗qs /(τr imr ) (31)
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668 IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 21, NO. 3, SEPTEMBER 2006
Fig. 8. MATLAB block diagram of proposed 24-pulse ac–dc converter fed VCIMD (Topology B and C).
are
These current errors are amplified and fed to the PWM current
controller, which controls the duty ratio of different switches in
VSI. The VSI generates the PWM voltages being fed to the
motor to develop the torque required to maintain the rotor speed
equal to the reference speed.
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SINGH et al.: T-CONNECTED AUTOTRANSFORMER-BASED 24-PULSE AC–DC CONVERTER 669
Fig. 12. AC mains current waveform of VCIMD fed by 6-pulse diode rectifier
along with its harmonic spectrum at light load (20%) (Topology A).
Fig. 10. Dynamic response of 6-pulse diode rectifier fed VCIMD with load
perturbation (Topology A).
that of a 6-pulse diode bridge rectifier, as given in Table I. The
THD of ac mains current at full load is 2.60% as shown in Fig. 13
and under light load is 5.20%, as given in Table I. The design
of the autotransformer is modified for retrofit applications, re-
sulting in Topology C. This topology is similar to Topology
B except the difference in number of turns in the windings to
produce same dc link voltage.
The dynamic response of the drive at starting and load pertur-
bation is shown in Fig. 14 for Topology C, showing the similarity
in response as that of a 6-pulse diode bridge rectifier system. The
ac mains current waveform along with its harmonic spectrum at
full load is shown in Fig. 15 and that at light load is shown in
Fig. 16, showing THD at full load as 2.46% and power factor
as 0.992. Under light load condition (20%), THD of ac mains
current is 5.2% and power factor is 0.993 as shown in Table I.
The dc link voltage is almost the same as that of a 6-pulse diode
bridge rectifier system.
To study the effect of load variation on different power quality
indices, the load is varied on the VCIMD. The different power
quality indices are tabulated in Table II. It can be observed from
Fig. 11. AC mains current waveform of VCIMD fed by 6-pulse diode rectifier Table II, that the THD of ac mains current is always within
along with its harmonic spectrum at full load (Topology A).
the IEEE Standard limits [5] for systems with SCR > 20. The
power factor is always above 0.992 in the wide operating range
of the drive.
iabcs , motor developed torque ‘Te ’ (in Newton meters) and dc On magnetics front, the proposed configuration needs only
link voltage vdc (V). The waveform of ac mains current along two main windings per phase, resulting in autotransformer rat-
with its harmonic spectrum is shown in Fig. 11 showing the ing of 3.26 kVA, and small interphase reactors of 0.638 kVA,
THD of ac mains current at full load as 31.3% and at light load totaling to magnetics of 3.9 kVA, which is 37.4% of the drive
as 62.2% as shown in Fig. 12. The power factor under these rating.
conditions is 0.935 and 0.807 respectively. It shows that there
is need to improve the power quality indices. C. Experimental Performance of Proposed Harmonic
Mitigator (Topology C)
B. Performance of Proposed 24-Pulse AC–DC
Various tests are carried out on the developed prototypes for
Converter Fed VCIMD Topology C as shown in Fig. 1. The harmonic spectrum of ac
The T-connected autotransformer-based 24-pulse ac–dc con- mains current, along with the waveform of supply voltage (vab )
verter feeding VCIMD load is simulated and referred here as and current (iC ) at full load in Topology C, is shown in Fig. 17
Topology B. In this topology, the dc link voltage is higher than and at light load (20%), it is shown in Fig. 18. It can be observed
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670 IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 21, NO. 3, SEPTEMBER 2006
TABLE I
COMPARISON OF POWER QUALITY PARAMETERS OF A VCIMD FED FROM DIFFERENT CONVERTERS
Fig. 15. AC mains current waveform along with its harmonic spectrum at full
load for Topology C.
Fig. 13. AC mains current waveform along with its harmonic spectrum at full
load for Topology B.
Fig. 16. AC mains current waveform along with its harmonic spectrum at light
load (20%) for Topology C.
TABLE II
COMPARISON OF POWER QUALITY INDICES OF PROPOSED 24-PULSE
HARMONIC MITIGATOR (TOPOLOGY C) FED VCIMD UNDER VARYING LOADS
Fig. 14. Dynamic response of proposed ac-dc converter (Topology C) fed
VCIMD with load perturbation.
from Figs. 17 and 18, that even under light load condition, the
power quality indices are within the IEEE Standard 519 [5]
limits.
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SINGH et al.: T-CONNECTED AUTOTRANSFORMER-BASED 24-PULSE AC–DC CONVERTER 671
APPENDIX
Motor and Controller Specifications:
r Three-phase squirrel-cage induction motor: 10 hp
(7.5 kW), three-phase, 4 pole, Y-connected, 415 V, 50 Hz,
rated current = 14.5 A,
r Rs = 1.0 Ω, Rr = 0.76 Ω,
r Xls = 0.77 Ω, Xlr = 0.77 Ω, Xm = 18.84 Ω, J =
0.1 kg·m2
r PI speed controller: Kp = 7.0, Ki = 0.1
r DC link parameters: Ld = 0.002H, Cd = 2200 µF.
r Magnetics ratings: autotransformer rating 3.26 kVA, inter-
Fig. 17. Experimental results of ac mains voltage and current waveforms phase transformer 0.638 kVA.
along with harmonic spectrum of ac mains current at full load for Topology C.
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672 IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 21, NO. 3, SEPTEMBER 2006
Bhim Singh (SM’99) was born in Rahamapur, India Vipin Garg (M’05) was born in Kurushhetra, India,
in 1956. He received the B.E. degree in electrical en- in 1972. He received the B.Tech. and M.Tech. degrees
gineering from the University of Roorkee, Roorkee, from Regional Engineering College, Kurukshetra,
India, in 1977 and the M.Tech. and Ph.D. degrees India, in 1994 and 1996, respectively, both in electri-
from the Indian Institute of Technology (IIT), New cal engineering. Presently, he is pursuing the Ph.D.
Delhi, India, in 1979 and 1983, respectively. degree in the Department of Electrical Engineer-
In 1983, he joined as a Lecturer and in 1988 be- ing, Indian Institute of Technology (IIT), New Delhi,
came a Reader in the Department of Electrical Engi- India.
neering, University of Roorkee. In December 1990, In 1995, he joined as a Lecturer in the Department
he joined as an Assistant Professor, became an As- of Electrical Engineering, Regional Engineering Col-
sociate Professor in 1994, and Professor in 1997 at lege, Kurukshetra. In January 1998, he joined IRSEE
the Department of Electrical Engineering, IIT, New Delhi. His current research (Indian Railways Service of Electrical Engineers) as an Assistant Electrical
interests include power electronics, electrical machines and drives, active filters, Engineer, became Divisional Electrical Engineer in 2002, and Deputy Chief
static VAR compensator, and analysis and digital control of electrical machines. Electrical Engineer in 2006. His current research interests include power elec-
Dr. Singh is a Fellow of the Indian National Academy of Engineering tronics, power conditioning, and electrical machines and drives.
(INAE), Institution of Engineers (India) [IE (I)] and Institution of Electron-
ics and Telecommunication Engineers (IETE), a Life Member of the Indian
Society for Technical Education (ISTE), System Society of India (SSI), and
National Institution of Quality and Reliability (NIQR).
G. Bhuvaneswari (SM’99) received the M.Tech. and Ph.D. degrees from the In-
dian Institute of Technology (IIT), Madras, India, in 1988 and 1992, respectively.
In 1997, she joined as an Assistant Professor in the Department of Electri-
cal Engineering, IIT, New Delhi, India. Her current research interests include
power electronics, electrical machines and drives, active filters, and power
conditioning.
Dr. Bhuvaneswari is a Fellow of the Institution of Electronics and Telecom-
munication Engineers (IETE).
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