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ZPrinter 350 and 450 User Manual
ZPrinter 350 and 450 User Manual
ZPrinter 350 and 450 User Manual
ZPrinter® 450
User Manual
Part Number 95035
Rev. A
Notices
Copyright and Trademarks
Copyright © 3D Systems, Inc. 1995-2012. All rights reserved. The information in this document may not be
duplicated or transmitted in any way without the express written consent of 3D Systems, Inc. The informa-
tion contained herein is for the use of 3D Systems, Inc. customers, who are permitted to create brief
excerpts for the purposes of training and review. This information may not be incorporated in any commer-
cial programs, books, databases, or in any kind of software without the consent of 3D Systems, Inc.
Z, 3D Systems, zp, zb, ZPrinter, ZCast, ZScanner, ZScan and the 3D Systems logo and design are pend-
ing/registered trademarks of 3D Systems.
ZPrint® 7.15 System Software Copyright (c) 1996-2012 3D Systems, Inc.This software is based in part on
the work of the Independent JPEG Group.
PNG library libpng version 1.2.2 Copyright (c) 1998-2002 Glenn Randers-Pehrson, (Version 0.96 Copy-
right (c) 1996, 1997 Andreas Dilger), (Version 0.88 Copyright (c) 1995, 1996 Guy Eric Schalnat, Group 42,
Inc.)
ZLIB general purpose compression library version 1.1.4, Copyright (C) 1995-2002 Jean-loup Gailly and
Mark Adler.
Microsoft Windows is a trademark of Microsoft Corporation.
3D Systems acknowledges the trademarks of other organizations for their respective products or services
mentioned in this documentation.
Proprietary Information
Information contained in this document is the confidential property of 3D Systems. Recipient shall not dis-
close such Information to any third party, and shall not use it for any purpose whatsoever other than what is
required to install and use this ZPrinter® system.
Use of Equipment
3D Systems' Equipment, and use of the Equipment, may be subject to limitations imposed under
patents licensed to or owned by 3D Systems, and is to be used solely for the fabrication of appearance
models and prototypes using new 3D Systems-supplied consumables from 3D Systems or its authorized
distributors in the original packaging. Other uses may be restricted; contact 3D Systems for further
information. Consult the User's Manual before operation of any 3D Systems Equipment.
The Equipment is designed to be used by design engineers and other professionals in the production of
early-stage 3D appearance models and prototypes. The Equipment is not to be used to produce, either
directly or indirectly, medical or other products that may require precise dimensions or tolerances to ensure
the safe and effective operation of such products. You agree to indemnify, defend and hold 3D Systems
and its officers, directors and employees harmless from and against any and all claims, losses, damages,
costs and expenses resulting from any use of the Equipment other than for the production of early-stage
appearance models and prototypes.
Warranty
Your ZPrinter® system is guaranteed to be free of defects in materials and workmanship, when used for
production of early-stage appearance models and prototypes and with 3D Systems consumables, for the
period described below under WARRANTY PERIOD. All consumables and materials are guaranteed to
perform as described in their specifications when stored and used as directed, up to the expiry date printed
on the label. THE COMPANY MAKES NO WARRANTIES, EXPRESS OR IMPLIED, AND DISCLAIMS ALL
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ZPrinter® 350 / ZPrinter® 450 User Manual
WARRANTY PERIOD: In the U.S., warranty is for 90 days and covers service, parts and training material.
In the EU, warranty is for 1 year and covers service, parts and training material.
Symbols
The following symbols are used on the ZPrinter system and in this manual.
Change History
Rev. A 10/30/2012
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ZPrinter® 350 / ZPrinter® 450 User Manual
ZPrinter® 350
ZPrinter® 450
User Manual
TABLE OF CONTENTS
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1.2 Specifications
Printer Dimensions and Type • With top cover closed: 48” wide x 31” deep x 55”
high. (122cm wide x 79cm deep x 140cm high)
• With top cover open: 48” wide x 31” deep x 72.3”
high. (122cm wide x 79cm deep x 183cm high)
• Floor standing model on four casters. The front two
casters are lockable.
• Integrated vacuum system.
• Integrated fine powder removal chamber.
• Full color capability; color shell thickness = .025”
(ZPrinter 450 only)
Printer Weight 425 lbs., 193 kg.
Network Connectivity TCP/IP 100/10 Base T
Operating Environment
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To start, the ZPrint Software takes a three-dimensional design file, (ZPrint is compatible with most 3D mod-
eling software files) and converts it into cross-sections, or layers, that are between 0.0035" - 0.004" (0.089
- 0.102 mm) thick. Before printing, ZPrint evaluates the part geometry and checks if there are enough
materials in the printer to print the number of layers required to build the part. If there are, the printer then
prints each layer, one after the other, from the bottom of the part to the top. If not, ZPrint will prompt you to
add powder, to add binder, or to change a print head before it will start the print job.
During printing, binder is first applied with a higher saturation to the edges of the part, creating a strong
“shell” for the part exterior. Next, an infrastructure that works like strong scaffolding is created for the part
walls, which are also built with a higher saturation of binder for added strength. The remaining interior
areas are printed with a lower binder saturation, which gives the part its stability.
When the part is finished printing, the user empties the Build Bed of most of the excess powder around the
part by vacuuming with the integrated vacuum system. This returns the powder to the Feeder for reuse.
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ZPrinter® 350 / ZPrinter® 450 User Manual ZPrinter 350 and ZPrinter 450 Overview
After the bulk of the powder removed, the part is moved from the Build Bed to the integrated Fine Powder
Removal Chamber where any remaining powder is cleaned off the part.
After the part is powder-free, it is ready to be removed from the printer. You can evaluate the part as it is, or
you can choose to post-process the part with infiltration products to give it additional strength and durabil-
ity. With the finished part in your hands, you can start improving or modifying your design within the same
day, and usually within hours.
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ZPrinter® 350 / ZPrinter® 450 User Manual ZPrinter 350 and ZPrinter 450 Overview
Print Head - There is one HP11 Print Head for the ZPrinter 350. When a new HP11 print head is installed,
the printer runs an automatic purge cycle to clean the print head of its ink and to prepare it for dispensing
binder. Note: Only HP11 model C4810A Black cartridges can be used in the ZPrinter 350/450.
For the ZPrinter 450, there is also a color HP 57 print head.
Print Head Contacts - The contact points on a print head cartridge that match up with the Pogo Pins.
Purge - Process of removing ink from the HP11 print head to prepare it for dispensing binder.
Service Station - Cleans the print head jets to remove powder residue during printing. It is extremely
important to clean the Service Station after every build to remove residue buildup that gets left on the Ser-
vice Station during a build. If the Service Station is not clean, your print head will not get properly cleaned
and this will result in shortened print head life.
Waste Tray - Absorbs the binder waste and will require changing only when you are prompted to in ZPrint.
Located at the bottom rear of the printer after removing the rear panel.
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Number Component
1 Build Chamber
3 Arm Holes
4 Control Panel
5 LCD Display
6 Control Knob
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Number Component
1 Binder Cartridge
2 Debris Separator
3 Vacuum Hose
4 Service Station
5 Deck
7 Build Bed
8 Front Overflow
9 Parking Caps
(ZPrinter 450 Type 1 and 2 only)
(Filled with blank plate on all
ZPrinter 350 and ZPrinter 450
Type 3)
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Number Component
1 Air Wand
2 Air Hose
3 Perforated Floor
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Number Component
5 Power Switch
Power Cord Connection
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Type 1 Type 3
Number Component
1 Power Switch
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Number Component
1 Cover
2 Wick
3 Squeegees
5 Front Overflow
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Number Component
1 Cover
4 Printhead Tubing
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Number Component
1, 3 Pogo Pins
2 Septum
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Number Component
1 LCD Display
2 Control Knob
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ZPrinter® 350 / ZPrinter® 450 User Manual Setup And Print The Build
2.1.1 ZPrint
If ZPrint has not been installed, you will first need to install it. Installation instructions are available in the
ZPrint User Manual. Be sure to install the software on the same computer that is connected to your 3D
Printer. Also be sure you use the version of ZPrint that came with the ZPrinter 350/450.
If you encounter any problems during installation, please contact your local Service Provider or Reseller, or
visit the Support section of our Web site at 3dscentral.3dsystems.com.
2.1.2 ZEdit
ZEdit is an add-on software that ships with ZPrint. This software program works in conjunction with ZPrint
to apply labels to your part, as well as to diagnose and correct simple file problems.
Customers should install ZEdit when ZPrint is installed. See the ZPrint User Manual for installation
instructions. Refer to the ZEdit User Manual, or the ZEdit Online Help, for specifics about using this soft-
ware.
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ZPrinter® 350 / ZPrinter® 450 User Manual Setup And Print The Build
There are three important characteristics to 3D printing that will help you print the best parts for your
intended purposes.
• Part Placement = Printing Speed. The ZPrint Software automatically positions parts in the Build Bed
for maximum build speed by placing parts with the smallest dimension in the Z-Axis.
• Strength. The ultimate strength of an uninfiltrated part will be somewhat affected by its orientation
within the Build Bed. The part will be strongest along the X-Axis and Y-Axis and less strong along the
Z-Axis. This is because the cross sections are printed in continuous strips along the Y or the “fast” axis
(the print head’s direction of travel); in bands across the X or the “slow” axis (the fast axis direction of
travel); and in laminated layers along the Z-Axis. Once a part is infiltrated, it uniformly takes on the
strength characteristics of the infiltrating product.
• Accuracy. The accuracy of your part depends on how clean the printer is, your printer/powder set-
tings, and the materials you choose for post-processing. You can also employ features like Anisotropic
Scaling to adjust for expected shrinkage and bring your parts into true scale. More information on
Anisotropic Scaling can be found in the ZPrint User Manual.
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ZPrinter® 350 / ZPrinter® 450 User Manual Setup And Print The Build
The remainder of this chapter takes you through setting up your build in ZPrint and printing a part.
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2. In the Open dialog, select a file to print, or browse to a file on your computer. Click the Open button, or
double click on a file to open it in ZPrint.
3. If the Choose Units dialog opens, choose the display units that correspond to the part dimensions and
then click Next. The file is opened in a new ZPrint window using the units specified in this dialog.
4. If you would like to add additional files to the build, select File > Import and select more files. By
default, ZPrint will position each file in the Build Bed for the fastest print time.
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3. In the Select 3D Printer dialog, choose Network as the Port Type. Click the Find button to locate the
printer on the network. If the printer is connected to the network, it will appear on the list. Select the
printer and click OK.
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ZPrinter® 350 / ZPrinter® 450 User Manual Setup And Print The Build
4. The Default Printer Settings dialog reopens showing your new default settings. To save your set-
tings, click the Save As Default button. You can change these settings at any time by repeating Steps
1 - 4.
2. Select the printer and the powder type from the left-side panel to view the settings for that combination.
• ZPrint defaults to the recommended powder settings for the Saturation Levels, Binder/Volume
Ratio, Anisotropic Scaling and Fixture Clearance.
Important: Most of the powder settings cannot be changed, but you can override the settings for
the Layer Thickness, Bleed Compensation, Anisotropic Scaling, and the Fixture Clearance
for the current build only. We do not recommend changing these, but should you need to:
• Select Transform > Anisotropic Scaling to change the values for Anisotropic Scaling.
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ZPrinter® 350 / ZPrinter® 450 User Manual Setup And Print The Build
• Select Edit > Make Fixture to change the Fixture Clearance amount. This value is the smallest
amount of space between the Fixture and the part, without actually touching.
Create A New Powder Type You can create a new powder type and enter new data in the fields that
are activated in the Powder Settings dialog. The new settings must be saved under a unique powder
name and will be added to the left-side panel after saving. See the ZPrint User Manual for complete
instructions on how to create a new powder type.
2. Check that the printer listed in the Select Printer field is the printer connected with the computer run-
ning ZPrint, and that the printer is Online.
• If the printer is Offline, the Select Printer field will display Offline beside the printer name. Click the
Select Printer button to locate an Online printer via a Network connection.
3. Bleed Compensation is checked (On) by default. For most ZPrinter 350/450 users, the Bleed Com-
pensation setting should not be unchecked (Off) except in a couple of special situations:
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ZPrinter® 350 / ZPrinter® 450 User Manual Setup And Print The Build
• If you are building a part for visualization purposes only, uncheck Bleed Compensation so the part
will build with slightly thicker dimensions for added strength.
• If your part is a complex assembly containing many shells and you can see lines between the
shells, or if the part tends to break at the shell boundaries, uncheck Bleed Compensation to weld
together the places in the assembly that are slightly touching. Leaving Bleed Compensation
checked will tend to create fracture lines between abutted sections.
4. Click OK.
1. Select File > 3D Print, or click on the Toolbar, to display the Printer Status dialog.
NOTE: ZPrint checks the printer readiness and calculates the materials needed to complete the
build. The results are reported in the Printer Status dialog for you to check before starting the
build.
• The dialog shows OK for each item and the Print button is enabled when the printer is ready.
• If you see a message and the Print button is not available for selection, see Chapter 5 - Additional
Operations for instructions on how to clear a message.
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ZPrinter® 350 / ZPrinter® 450 User Manual Setup And Print The Build
2. Choose your options for the build in the Print Job Options section of the Printer Status dialog.
• Preheat Build - Warms up the build chamber before printing (ZPrinter 450 only).
• Delay Start Time - Delays starting the build for a time period you specify.
• Empty Build Piston After Printing - Turns on Automated Gross Depowdering (AGD), which
vibrates the build platform after printing and vacuums excess powder down through holes in the
build platform. (ZPrinter 450 only)
3. Check the Printer Status window to see what is currently displayed on the printer LCD menu. The
printer must be Online before you can start the print job.
4. When all of the items in the Print Head, Powder, and General sections show OK, the Print button is
enabled. Click Print to start the build. Before starting the build, the printer will:
• Service the print head
• Fill the Build Bed with powder and then spread one layer to make the top surface smooth
5. The Printing dialog opens and tracks the following information for the duration of the build:
• Estimated Finish Time
• Estimated Time Remaining
• Layer% Completion status bar
• Starting Time
• Elapsed Time
• Pause Button - Click to pause the build. Click again to resume the build
• Cancel Button - Click to cancel the build
• Cross-section view (2D) of the current build
• Part orientation of the current build as it is printing, in the X-Z Axis (side view)
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8. Open the printer top cover and move the part to your post-processing station, or leave it in the cham-
ber to continue drying and strengthening.
Best Practices For Cleaning: When finished, use the Air Wand to quickly clean the Fine Powder
Removal Chamber of all powder. Apply air around each side of the chamber and the backside of the
top cover to remove any excess powder.
9. Turn the air compressor off by pushing the Control Knob once and return the Air Wand to its clip.
Best Practices For Vibrant Colors: Brushing your part before infiltration will greatly enhance its color.
Go over the part using the 2" Soft Bristle Brush, the double-ended Stiff Bristle Brush, or the Medium
Bristle Brush that is shipped with your printer Accessories Kit. Not every part will look like it needs
brushing, but every part will benefit from brushing and will assure the best possible finished part. After
brushing the part, use the Air Wand to remove any remaining powder on the part.
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ZPrinter® 350 / ZPrinter® 450 User Manual Setup And Print The Build
Refer to the Color Quality Best Practices document for complete information.
Regular cleaning and maintenance is the simplest, best way to ensure your parts look their best,
and to keep your printer running trouble-free.
See Section 3, ’Routine Cleaning’ for complete details on how to perform these routine cleaning tasks.
After you have cleaned and prepared the printer for the next build, proceed with the Post-Processing steps
in Section 4, ’Post-Processing With Z-Bond’.
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ZPrinter® 350 / ZPrinter® 450 User Manual Routine Cleaning
3 Routine Cleaning
This chapter describes the routine cleaning you should complete after every build. This will prepare the
printer for the next build and keep the printer running smoothly. These tasks take only a few minutes to per-
form but make a huge difference in how well your printer runs.
• Section 3.1, ’Vacuum Excess Powder’
• Section 3.2, ’Empty The Debris Separator’
• Section 3.3, ’Clean The Fast Axis Rails and Carriage’
• Section 3.4, ’Clean The Service Station’
• Section 3.5, ’Clean the Parking Caps’
5. The vacuum will stop automatically if the Feeder becomes full, or you can push the Control Knob once
to shut off the vacuum. If the Feeder does become full, the LCD displays:
FEEDER IS FULL
AUTO SHUTOFF IN 10 SEC
KEEP VACUUM ON
6. Only continue running the vacuum if there is very little powder remaining to be cleaned up.
NOTE - When the feeder is full, it has enough powder to complete a build that uses the entire 8” verti-
cal capacity of the Build Bed. Adding further powder provides no benefit, and risks overfilling the
feeder. Do not continue running the vacuum after the FEEDER IS FULL message appears. If
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ZPrinter® 350 / ZPrinter® 450 User Manual Routine Cleaning
you continue to vacuum powder into the feeder, the LCD will display FEEDER POWDER LIMIT
and the vacuum will be disabled.
7. When you are finished, return the hose to its holder.
Important: Never vacuum up water or other fluids - it will clog the vacuum system.
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ZPrinter® 350 / ZPrinter® 450 User Manual Routine Cleaning
Number Component
1 Top Rail
2 Bottom Rail
5. Using a fresh paper towel, wipe the Carriage to remove any powder.
6. Wipe or vacuum the Build Bed and Deck as needed to remove any powder dislodged from the Rails
and Carriage.
Important: Never vacuum up water or other fluids - it will clog the vacuum system.
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ZPrinter® 350 / ZPrinter® 450 User Manual Routine Cleaning
Number Description
1 Powder Residue
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ZPrinter® 350 / ZPrinter® 450 User Manual Routine Cleaning
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ZPrinter® 350 / ZPrinter® 450 User Manual Routine Cleaning
4. Position the squirt bottle close to the station and squirt water into the service station.
5. Use the cotton swabs or a paper towel and wipe the service station thoroughly.
6. Use a brush or the Pick to scrape excess powder out of any corners.
The Parking Caps provide a clean, surface for seating the print heads between builds.
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ZPrinter® 350 / ZPrinter® 450 User Manual Routine Cleaning
1. Lift the Parking Cap cover to a horizontal position and place a dry paper towel underneath.
2. Squirt the distilled water onto the cover to clean the Parking Caps. Do not squirt water into the powder.
3. Use a dry paper towel to wipe the Parking Caps clean.
4. Remove the paper towel and wipe up any excess water on the Deck.
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ZPrinter® 350 / ZPrinter® 450 User Manual Post-Processing
4 Post-Processing
This section describes how to post-process your part to give it both strength and enhanced color. You have
a variety of choices in post-processing methods, including salt water, Z-Max epoxy, and Z-Bond instant
infiltrant. For more details about these methods, see our 3DS Central website at
3dscentral.3dsystems.com.
We’re always testing new materials and combinations, so check our Web site for the latest complete infor-
mation regarding post-processing materials, techniques, Best Practices, and material storage guidelines.
All this information, plus shopping for consumables, is at 3dscentral.3dsystems.com.
4.1.1 Preparation
Before you begin infiltrating your part, make sure the part is completely free of powder. See Section 2.10.2,
’Fine Powder Removal’ for more details. Follow these preparation guidelines:
• Wear a lab coat or smock, safety glasses, and a pair of the high quality gloves from the Startup Kit
(or 2 pairs of lightweight disposable gloves).
• Use a dipping container large enough to fully submerge your part.
• Have paper towels ready for absorbing excess fluid.
• Ensure the part is completely dry before applying Z-Bond.
• Work in a well-ventilated area.
• Place a piece of cardboard down in your work area and place a piece of wax paper over the card-
board for the part to dry on.
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ZPrinter® 350 / ZPrinter® 450 User Manual Post-Processing
3D Systems also offers a Z-Bond Dipping Kit. This Kit contains all the supplies needed for post-process-
ing. The Kit provides a convenient and cost-effective way to get started quickly.
Please visit our Web site for more information or to purchase your supplies: 3dscentral.3dsystems.com.
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ZPrinter® 350 / ZPrinter® 450 User Manual Post-Processing
7. Move the part frequently for the first few minutes. This prevents pooling of Z-Bond under the part and
the part adhering to the paper.
8. Let the part dry and cool at least 30 minutes before handling further.
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ZPrinter® 350 / ZPrinter® 450 User Manual Additional Operations
5 Additional Operations
When you start a print job, ZPrint checks the printer to ensure there are enough materials to complete
the job and that the printer is properly prepared before starting the job. If the printer does not have
enough powder, binder, or print head life to complete the job, a message appears in the Printer Status
dialog telling you what you need to do to prepare the printer before printing.
Important: Do not add powder or binder to the printer, or change a print head, unless you see a mes-
sage telling you to in the Printer Status dialog.
• Section 5.1, ’The Printer Status Report’
• Section 5.2, ’The Printer Status Dialog’
• Section 5.3, ’Change Print Head(s)’
• Section 5.4, ’Add Binder’
• Section 5.5, ’Add Powder’
• Section 5.6, ’Add Wash Fluid’
• Section 5.7, ’Replace the Waste Tray’
• Section 5.8, ’Position Build Piston (Build Bed)’
BINDER LEVEL OK
HP11 REMAINING 25%
FEEDER LEVEL 4.6”
BUILD PLATFORM 3.4”
WASTE OK
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ZPrinter® 350 / ZPrinter® 450 User Manual Additional Operations
In the examples above, the Printer Status dialog shows the printer is ready for printing. Notice that
each item shows OK except for HP11 print head, which needs to be replaced soon. In both cases the
Print button is enabled. From here you would choose your printing options and click Print to start the
job. Before the printer starts printing your file, it will first:
• fill the Build Bed with powder
• spread a layer to ensure the Build Bed surface is smooth
• service the print head(s)
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ZPrinter® 350 / ZPrinter® 450 User Manual Additional Operations
If there are not enough materials to complete the job, or the printer is not properly prepared, a mes-
sage appears similar to the examples in red above. When any one of these messages appears, the
Print button is disabled. The remainder of this chapter describes how to clear a message in the Printer
Status dialog and start the build.
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5. Lift print head out of its slot and properly recycle or dispose of the empty cartridge.
On a Zprinter 450, ALSO remove the other printhead even if it does not need replacing.
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ZPrinter® 350 / ZPrinter® 450 User Manual Additional Operations
6. Get an alcohol swab (included with your Startup Kit). Snap it to break the glass inside, and squeeze
the tube to saturate the swab
7. Wipe off all the pogo pins for (both) printhead(s) (inside the carriage) with the alcohol swab. Use addi-
tional swabs if needed.
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ZPrinter® 350 / ZPrinter® 450 User Manual Additional Operations
8. Wet a paper towel with distilled water and wipe the underside of the Carriage.
Keep wiping until the towel picks up no more debris or ink.
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ZPrinter® 350 / ZPrinter® 450 User Manual Additional Operations
11. Insert the new printhead(s). Press down firmly on the top of the printhead, at the same side as the
pogo pins, to securely fit the printhead into its slot.
12. On a ZPrinter 450, also insert the other printhead that is not being replaced.
13. Close the carriage cover by pressing down until you hear it click shut. Be sure the latch is engaged.
14. Close the printer top cover. Select CONTINUE on the LCD.
15. The fast axis reparks.
16. If the HP11 printhead was replaced, it will need to be purged of its black ink before printing a part. You
can select PURGE now, otherwise the printer will perform a purge the next time you start a build.
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ZPrinter® 350 / ZPrinter® 450 User Manual Additional Operations
Important: If a cartridge does not snap into place, do not force it. Check the orientation and that it is
the correct type and try again.
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ZPrinter® 350 / ZPrinter® 450 User Manual Additional Operations
5. Remove the gray sealing cap from the top of the canister.
6. Insert the vacuum hose into the hose fitting located on top of the canister.
7. Select VACUUM on the LCD menu. The vacuum starts, pulling powder out of the canister and into the
Feeder.
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ZPrinter® 350 / ZPrinter® 450 User Manual Additional Operations
TIP: To check that powder is getting into the Feeder, look at the Debris Separator. You should see powder
moving through the window when the vacuum is running.
The vacuum automatically shuts off when the Feeder becomes full. See below.
NOTE - When the feeder is full, it has enough powder to complete a build that uses the entire ” vertical
capacity of the Build Bed. Adding further powder provides no benefit, and risks overfilling the feeder.
Do not continue running the vacuum after the Feeder is Full message appears. If you continue to vac-
uum powder into the feeder, the LCD will display FEEDER POWDER LIMIT and the vacuum will be
disabled.
FEEDER IS FULL
AUTO SHUTOFF IN 10 SEC
KEEP VACUUM ON
8. Remove the powder canister and return the vacuum hose to its stand.
1. Open the top cover and then open the Service Station cover.
2. Hold down the top of the service station while pulling off the red cap.
3. Remove the red cap. Add cleaning solution until the tank is half full. Do not overfill.
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ZPrinter® 350 / ZPrinter® 450 User Manual Additional Operations
5.9 Cover
The printer cannot start a print job when the top cover is open. If the top cover is open, go to the printer and
close it. Do not open the cover while the machine is printing.
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ZPrinter® 350 / ZPrinter® 450 User Manual Printer Maintenance
6 Printer Maintenance
This chapter details how to perform maintenance on your printer and how to prepare your printer for stor-
age if you will not be running it for extended periods. Most of these procedures are only performed when
you are prompted to in the ZPrint Maintenance dialog. Others should be performed at the recommended
frequency detailed in each procedure below.
• Section 6.1, ’The Maintenance Dialog’
• Section 6.2, ’Fast Axis Bearing Lubrication’
• Section 6.3, ’Piston Screw Lubrication’
• Section 6.4, ’Slow Axis Bearing Lubrication’
• Section 6.5, ’Clean The Spreader Roller’
• Section 6.6, ’Upgrading The Firmware’
While lubrication of these items is important, it is equally important not to over-grease the bearings and pis-
ton screw when lubricating. Only a very small amount of grease is required to keep these parts working
optimally. Over-lubricating creates a situation where lubricant builds up in places where it should not be,
and may cause the printer to report an error.
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ZPrinter® 350 / ZPrinter® 450 User Manual Printer Maintenance
3. Slide the Carriage back and forth to distribute the grease evenly over the Top Rail.
4. Clean the excess grease off the Top Rail and Carriage.
5. Reset the Maintenance Counter in ZPrint.
Number Component
2 Relief Hole
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ZPrinter® 350 / ZPrinter® 450 User Manual Printer Maintenance
Number Component
1 Piston Screw
7. Squirt grease onto a paper towel and spread the grease up and down the Piston Screw to evenly dis-
tribute it over the entire length of the screw.
8. Move the Build Bed up and down through its full range of travel a couple of times to finish lubricating
the screw. Use the LCD menu items BUILD CHAMBER > RAISE PLATFORM and BUILD
CHAMBER > LOWER PLATFORM. Don’t forget to hold down the Control Knob to raise or lower the
platform.
9. Wipe off any grease that may collect at the bottom of the screw with a clean paper towel.
10. Replace the side and back cover panels.
11. Reset the Maintenance Counter in ZPrint.
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ZPrinter® 350 / ZPrinter® 450 User Manual Printer Maintenance
3. Pull the Fast Axis forward until that hole is visible between the Carriage rails and the Spreader Roller.
You will see the Slow Axis bearing in the hole.
4. Assemble the grease gun that is part of your Accessories Kit according to the instructions found in the
document 09576 Grease Gun Loading Instructions, which is supplied in the materials that were
shipped with the printer. You can also find these instructions on our Web site at
3dscentral.3dsystems.com.
5. Squeeze the handle until grease dispenses from the tip. Wipe clean with a clean paper towel.
6. Place the tip of the grease gun over the grease fitting. Push down to snap the gun into place on the fit-
ting.
7. Squeeze the trigger 2 - 3 times or until you feel the tension change and then STOP. Do not over-
grease.
8. Unsnap the grease gun from the fitting. Replace the plastic cover.
9. Slide the fast axis forward and backward several times to spread the grease on the slow axis surfaces.
10. Reset the Maintenance Counter in ZPrint.
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ZPrinter® 350 / ZPrinter® 450 User Manual Printer Maintenance
Number Component
1 Spreader Roller
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ZPrinter® 350 / ZPrinter® 450 User Manual Printer Maintenance
1. Open ZPrint and select the printer you will be upgrading. Make sure the printer is powered up and
online.
2. In ZPrint, select Service > Check Status to see which version of Firmware is installed on your printer.
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ZPrinter® 350 / ZPrinter® 450 User Manual Printer Maintenance
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ZPrinter® 350 / ZPrinter® 450 User Manual Troubleshooting the ZPrinter 350/450
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ZPrinter® 350 / ZPrinter® 450 User Manual Troubleshooting the ZPrinter 350/450
5. Troubleshoot.
If none of these actions resolve the problem, you will need to troubleshoot what’s happening.Use the
flowcharts and tables in the following sections to discover the problem and resolve it.
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ZPrinter® 350 / ZPrinter® 450 User Manual Troubleshooting the ZPrinter 350/450
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ZPrinter® 350 / ZPrinter® 450 User Manual Troubleshooting the ZPrinter 350/450
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ZPrinter® 350 / ZPrinter® 450 User Manual Troubleshooting the ZPrinter 350/450
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ZPrinter® 350 / ZPrinter® 450 User Manual Troubleshooting the ZPrinter 350/450
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ZPrinter® 350 / ZPrinter® 450 User Manual Troubleshooting the ZPrinter 350/450
How to do it
To perform the cleaning and lubrication called for in the flowchart, see:
• Section 6.4, ’Slow Axis Bearing Lubrication’
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ZPrinter® 350 / ZPrinter® 450 User Manual Troubleshooting the ZPrinter 350/450
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ZPrinter® 350 / ZPrinter® 450 User Manual Troubleshooting the ZPrinter 350/450
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ZPrinter® 350 / ZPrinter® 450 User Manual Troubleshooting the ZPrinter 350/450
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ZPrinter® 350 / ZPrinter® 450 User Manual Troubleshooting the ZPrinter 350/450
Solution
Clean the Spreader Roller. See Section 6.5, ’Clean The Spreader Roller’.
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ZPrinter® 350 / ZPrinter® 450 User Manual Troubleshooting the ZPrinter 350/450
Solution:
• Debris Separator
• Remove the Debris Separator and empty the contents into a waste receptacle.
• Check that its gasket is not damaged. Also check that all four magnets are in place on the back of
the Separator. These magnets hold the Separator against the panel.
• When you replace the Debris Separator, ensure that it is flush against the panel.
• Vacuum Hose
• Check the vacuum hose is not plugged with debris.
• Check that the vacuum hose is not cut or torn.
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ZPrinter® 350 / ZPrinter® 450 User Manual Troubleshooting the ZPrinter 350/450
• Power Cycling
• Turn the printer power off.
• Wait a full 60 seconds for the motors, valves, etc. to completely reset.
• Turn the printer power back on.
If after checking these items the problem persists, contact your Service Provider.
Solution:
• Remove and reseat the binder cartridge. Check the following:
• Be sure it’s the correct cartridge for that pocket.
• Check the label to be sure it’s oriented correctly.
• Snap it fully into place in the pocket.
If that doesn’t solve the problem, try a new binder cartridge.
If a new binder cartridge doesn’t solve the problem, contact your Service Provider.
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ZPrinter® 350 / ZPrinter® 450 User Manual Troubleshooting the ZPrinter 350/450
ERROR CODE
Error 40800 Explanation: 1000ml is the expected life of a print head that uses
clear binder. In the rare instances where the print head does not
Error 1004
last this long, the reasons are varied. Some print heads may fail if
Error 1010 the printer does not run a build on a regular basis. They may also
Error 1009 prematurely fail if the printer is turned off for long periods.
Error 1003 Solution: We recommend leaving your printer turned on when not
in use. Doing this will allow the printer to automatically maintain
Error 1008 the print head with a routine it runs between builds. Also, when
changing a print head, be sure to clean the pogo pins at the same
time. Failure to clean the pogo pins may result in poor contact to
the print head, causing the system to report an error and prevent-
ing operation of the printer.
Error 1006 Explanation: This error is most likely caused by a print head
reaching the end of its life. As a print head ages, it overheats and
eventually reports this error. It could also be a failed connection
between the printer and the print head.
Error 2303 (0) Explanation: If the error shows 2303 (0) it means that there is
excessive friction on the slow axis rails, or something is obstruct-
ing the travel path of the axis. If the error is 2303 (1), it means that
Error 2303 (1) there is excessive friction on the fast axis rails, or something is
obstructing the travel path of the axis.
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ZPrinter® 350 / ZPrinter® 450 User Manual Troubleshooting the ZPrinter 350/450
ERROR CODE
Error 1905 Explanation: This error is caused by a layer that is too large for
the printer’s buffer. The printer is unable to process the layer and
reports the error. This is most common with GIS, architecture, and
scanned files, which are usually very large.
7.12Additional Information
7.12.1 Materials
Visit the Materials section of our Web site to get the latest information on:
• Materials that are compatible with your printer.
• Best Practices to help you create the very best parts.
3dscentral.3dsystems.com
7.12.2 Service
Visit the Support section of our Web site for tips on maintaining your printer, troubleshooting problems, or
to contact our Service staff:
3dscentral.3dsystems.com
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ZPrinter® 350 / ZPrinter® 450 User Manual Troubleshooting the ZPrinter 350/450
• Serial Number
• Company Name and Contact Info
• Log File (obtainable through the ZPrint Software Service Menu)
• .INI File (Obtainable through the ZPrint Software Service Menu)
• SPREAD.CSV File(Z650, Z350/Z450 and Z150/Z250) (Obtainable through the ZPrint Software
Service Menu, Receive File option)
• Head Report Information (Obtainable through the ZPrint Software Service Menu)
• Binder/Powder Types
• Binder/Powder Expiration Dates
• EXACT Error Code/ Description of Problem
LED 1
24 V
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ZPrinter® 350 / ZPrinter® 450 User Manual
Index
Numerics Default Printer Settings, 21
3D Print Setup dialog, 23 Default Settings, Check or Change, 21
3D Printing description, 1 Depowder, Definition, 5
Diagram of interior and exterior saturation, 4
Diagram, Carriage, 13
A
Diagram, Print Heads, 13
Accuracy, Part, 17
Diagram, Rear View, 10, , 11
Add Binder, 47
Diagram, Service Station, 12
Add Powder, 48
Dimensions and Type - Printer, 2
Additional Information, 16
Dry The Part, 26
Air Wand, Definition, 5
Automatic Powder Removal, 27
E
Empty The Debris Filter, 31
B
Error 1000, 61
Binder Cartridge is Full But ZPrint Indicates Empty,
Error 1001, 61
72
Error 1003, 61, , 73
Binder solution, 4
Error 1004, 61, , 73
Binder, Add, 47
Error 10040, 61
Binder, Definition, 5
Error 1005, 61
Bleed Compensation, 23
Error 1006, 61, , 73
Build Area, Prepare, 24
Error 1007, 61
Build Bed, Definition, 5
Error 1008, 73
Build Chamber, Definition, 5
Error 1009, 61, , 73
Build Layers, Check with Fixtures, 23
Error 1010, 61, , 73
Build Piston, Raise Build Message, 50
Error 1905, 74
Build Settings, Check, 23
Error 2301, 63
Build, Print, 24
0, 65
Error 2303, 63
C 0, 65
Carriage, Definition, 5 Error 2303 (0), 73
Change Print Head(s), 43 Error 2303 (1), 73
Check Build Settings, 23 Error 2305, 63
Clean The Service Station, 33 0, 65
Cleaning, After every build, 30 Error 2400, 63
Collision Detection, 23 0, 65
Collision detection, 23 Error 3011, 63, , 65
Collision Detection, Fixtures, 23 Error 3013, 63, , 65
Collision, Detection - Fixtures, 23 Error 40800, 61, , 73
Components, ZPrinter 350, 7 Error 40801, 61
Consumables, Definition, 5 Error 40802, 61
Control Knob, Operations, 15 Error 43000, 63, , 65
Cover, Close, 50 Error 60700, 61
CSA, CE Approval, 2 Error 60701, 61
Cylindrical features, 19 Error 60702, 61
Cylindrical Features, Parts with, 19
F
D Fast Axis Bearing, Lubrication, 51
Debris Filter, Definition, 5 Feeder, Add Powder, 48
Debris Filter, Empty, 31 Feeder, Definition, 5
Deck, Definition, 5 Fine Powder Removal, 28
Default Powder Settings, 22 Fixtures, Collision Detection and Check Build Lay-
Index
ers, 23 Parts With Overhangs, 19
Parts, Cylindrical, 19
G Piston Screw, Lubrication, 52
Gantry, Definition, 5 Platform, Definition, 5
Pogo Pins, Definition, 5
Powder Removal, Automatic, 27
H Powder Removal, Fine, 28
How 3D Printing Works, 4 Powder Screen, Definition, 6
Powder Settings, Defaults, 22
I Powder Type, Create New, 23
Important Terms, 5 Powder, Add To Feeder, 48
Infiltration, Definition, 5 Powder, Definition, 5
Information, 16 Power Requirements, 3
Installation, ZPrint/ZEdit, 17 Power Up Problems, 60
Prep Build Chamber, 50
L Prepare, Build Area, 24
Layer Thickness, 2 Print Head Contacts, Definition, 6
LCD Menu, 15 Print Head Errors, 61
LCD, Definition, 5 Print Head(s), Change, 43
Lubrication, Fast Axis Bearing, 51 Print Head, Definition, 6
Lubrication, Piston Screw, 52 Print Heads, 3
Lubrication, Slow Axis Bearing, 54 Print Job Options, 25
Print the Build, 24
Printer Maintenance, 51
M Printer Status Dialog, Add Powder Message, 48
Main Window, ZPrint, 20 Printer Status Dialog, Change Print Head Message,
Maintenance Dialog, ZPrint, 51 43
Maintenance, Printer, 51 Printer Status Dialog, Close Cover Message, 50
Materials, 3, , 74 Printer Status Dialog, Messages, 40
Printer Status Dialog, Raise Build, 50
N Printer Status, Dialog, 24
Network Connectivity, 2 Printer Storage, 56
New Features, 1 Printing Dialog, 25
New Powder Type, 23 Printing Speed, Overview, 17
Noise Levels, 2 Printing the Build, 24
Purge, Definition, 6
O
Open A Part, 19 R
Open or hollow area of part, 18 Raise Build, Printer Status Dialog, 50
Operating Environment, 2 Rear View Diagram, 10, , 11
Options, Printer Status Dialog, 25 Requirements, Computer, 3
Overhangs, Parts with, 19 Requirements, Power, 3
Requirements, Workstation, 3
P Resolution - Printer, 2
Part accuracy, 18 Routine Cleaning, 30
Part Accuracy, Overview, 17
Part placement, 18 S
Part strength, 18 Select Printer, 23
Part Strength, Overview, 17 Service, 74
Part, Dry, 26 Service Station Diagram, 12
Part, Open in ZPrint, 19 Service Station, Clean, 33
Index
Service Station, Definition, 6
Settings, Check Build, 23
Settings, Powder, 22
Setup And Print, 17
Slice View, 23
Slice view, 23
Slow Axis Bearing, Lubrication, 54
Specifications, 2
Speed, Build, 2
Speed, Printing, 17
Storage Preparation, Printer, 57
Strength, 17
Strength, Part, 17
T
Terms, 5
Troubleshooting, 58
V
Vacuum Has Low/No Suction, 71
Vacuum, Powder, 30
Volume, Build, 2
W
Waste System, 3
Waste Tray, Definition, 5
Weak Parts, 61
Weight - Printer, 2
Z
ZPrint, Main Window, 20
ZPrint, Maintenance Dialog, 51
ZPrint/ZEdit Installation, 17
ZPrinter 650 Overview, 1
ZPrinter 650, Components, 7