KNPC CFP - MAB2 Project

FDH JV Site HSE Manual

Table of Contents
Revision No.: 1, 15-Jan-15

HEALTH, SAFETY, AND ENVIRONMENTAL HSE MANUAL – TABLE OF CONTENTS

Click here for Forms by Numbers

Number Title Type

General
Site HSE Plan
P6022MAB.000.51S.001 FDH JV Site Health, Safety, and Environmental Plan Section
P6022MAB.000.51S.002 FDH JV Site Health, Safety, and Environmental Manual Table of Contents

Administrative
Site HSE Plan
P6022MAB.000.51S.004 HSE General Requirements Section
 Site Rules  Noise
 Hierarchy of Controls  HAZMAT and HAZCHEM
 Posting Requirements  Resolving HSE Concerns and Issues
 Project HSE Handbook  Personal Stop Work Authority and HELP
 Safety Topics Reporting
 Site HSE Meetings  Environmental Tobacco Smoke
 Toolbox Meetings  Adverse Weather Conditions
 Competent Person Designations  Brownfield Operations Liaison and Integration
 Operation of Cellular Telephones  Action Communication and Tracking
 Personal Jewelry  Handover Report
 Tool/Equipment Modifications  Exceptions / Exclusions
Site HSE Plan
P6022MAB.000.51S.005 Training and Orientation Section
Compliance
P6022MAB.000.51S.006 Office HSE Procedure
Site HSE Plan
P6022MAB.000.51S.007 [FDH JV] Contractor Selection and Alignment Section
Compliance
P6022MAB.000.51S.008 Travel Safety Procedure
Site HSE Plan
P6022MAB.000.51S.009 Disciplinary Process Section
Site HSE Plan
P6022MAB.000.51S.010 HSE Communications Section
Site HSE Plan
P6022MAB.000.51S.011 Awards Program Section
Emergency Preparedness (Medical, Fire, Chemical, Site HSE Plan
P6022MAB.000.51S.012 Section
Weather)
Mandatory
P6022MAB.000.51S.013 Injury Management and Workers’ Rehabilitation Procedure
Mandatory
P6022MAB.000.51S.014 Incident Reporting and Investigation Procedure
Mandatory
P6022MAB.000.51S.015 Identifying a Root Cause Procedure
Mandatory
P6022MAB.000.51S.016 FDH JV Information Management System Procedure

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 KNPC CFP - MAB2 Project
FDH JV Site HSE Manual
Table of Contents
Revision No.: 1, 15-Jan-15

Number Title Type

Mandatory
P6022MAB.000.51S.017 Permit to Work Procedure
Site HSE Plan
P6022MAB.000.51S.018 Process Safety Management Section
Mandatory
P6022MAB.000.51S.019 Pre-Task Planning/Risk Analysis Procedure
Site HSE Plan
P6022MAB.000.51S.020 Inspections/Assessments and Audits Section
Site HSE Plan
P6022MAB.000.51S.021 Safe Work Observation Section
Compliance
P6022MAB.000.51S.023 Work Hour Control/Working Alone Procedure
[FDH JV ONLY] Records Management and Document Site HSE Plan
P6022MAB.000.51S.024 Section
Control
Compliance
P6022MAB.000.51S.025 Project Closeout Procedure
Site HSE Plan
P6022MAB.000.51S.026 Site Access & Security Section
Compliance
P6022MAB.000.51S.027 Violent/Potentially Violent Situations Procedure
Site HSE Plan
P6022MAB.000.51S.028 Business Continuity Plan Section
Industrial Hygiene/Occupational Health
Site HSE Plan
P6022MAB.000.51S.029 Industrial Hygiene Program Requirements Section
Site HSE Plan
P6022MAB.000.51S.030 Field Execution Health Management Section
Site HSE Plan
P6022MAB.000.51S.031 Rest, Eating, Sanitation and Accommodation Facilities Section
Site HSE Plan
P6022MAB.000.51S.032 Working in Heat Section
Compliance
P6022MAB.000.51S.033 Abrasive Blasting Procedure
Site HSE Plan
P6022MAB.000.51S.034 Hazard Communications Section
Site HSE Plan
P6022MAB.000.51S.035 Medical Examination Program Requirements Section
Compliance
P6022MAB.000.51S.036 Blood-borne Pathogens Procedure
Site HSE Plan
P6022MAB.000.51S.037 Infectious Disease Control Section
Compliance
P6022MAB.000.51S.038 Lead Exposure Procedure
Compliance
P6022MAB.000.51S.039 Hydrogen Sulfide Procedure
Compliance
P6022MAB.000.51S.040 Crystalline Silica Procedure
Mandatory
P6022MAB.000.51S.041 Disinvestment of Systems Containing Asbestos Procedure
Compliance
P6022MAB.000.51S.042 Control of Cadmium and Hexavalent Chromium Procedure
Compliance
P6022MAB.000.51S.043 Benzene Procedure

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 KNPC CFP - MAB2 Project
FDH JV Site HSE Manual
Table of Contents
Revision No.: 1, 15-Jan-15

Number Title Type

Mandatory
P6022MAB.000.51S.044 Ionizing Radiation Control Procedure
Mandatory
P6022MAB.000.51S.045 Radiography Procedure
Industrial/Construction Safety
Mandatory
P6022MAB.000.51S.046 Personal Protective Equipment Procedure
Mandatory
P6022MAB.000.51S.047 Fall Protection Procedure
Mandatory
P6022MAB.000.51S.048 Respiratory Protection Procedure
Mandatory
P6022MAB.000.51S.049 Hearing Protection Procedure
Compliance
P6022MAB.000.51S.050 Fire Prevention and Protection Procedure
Mandatory
P6022MAB.000.51S.051 Hot Work (Welding, Cutting, Burning) Procedure
Compliance
P6022MAB.000.51S.052 Hazardous Materials Procedure
Pressurized/Compressed Air Equipment and Mandatory
P6022MAB.000.51S.053 Procedure
Compressed Gas Cylinders/Operations
Mandatory
P6022MAB.000.51S.054 Motorized Heavy Equipment Procedure
Mandatory
P6022MAB.000.51S.055 Cranes and Rigging Equipment Procedure
Compliance
P6022MAB.000.51S.056 Loading and Unloading Material Procedure
Mandatory
P6022MAB.000.51S.057 Powered Industrial Trucks (Forklifts) Procedure
Aerial Lifts, Elevating Work Platforms, and Mandatory
P6022MAB.000.51S.058 Procedure
Material/Personnel Hoists
Mandatory
P6022MAB.000.51S.059 Marine Operations Procedure
Compliance
P6022MAB.000.51S.060 Working Near Overhead Power Lines Procedure
Compliance
P6022MAB.000.51S.061 Tire Management Procedure
Site HSE Plan
P6022MAB.000.51S.062 Traffic Management Section
Mandatory
P6022MAB.000.51S.063 Motor Vehicle Operations Safety Procedure
Compliance
P6022MAB.000.51S.064 Housekeeping Procedure
Mandatory
P6022MAB.000.51S.065 Barricades, Signs, Tags, and Lighting Procedure
Compliance
P6022MAB.000.51S.066 Portable Ladders Procedure
Compliance
P6022MAB.000.51S.067 Scaffolds Procedure
Compliance
P6022MAB.000.51S.068 Working on Roofs Procedure
Compliance
P6022MAB.000.51S.069 Manual Handling Procedure

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 KNPC CFP - MAB2 Project
FDH JV Site HSE Manual
Table of Contents
Revision No.: 1, 15-Jan-15

Number Title Type

Compliance
P6022MAB.000.51S.070 Hand and Portable Power Tools Procedure
Compliance
P6022MAB.000.51S.071 Shop Equipment and Facilities Procedure
Compliance
P6022MAB.000.51S.072 Lawn Equipment and Chain Saws Procedure
Mandatory
P6022MAB.000.51S.073 Electrical Work Safety Procedure
Compliance
P6022MAB.000.51S.074 Excavating Fibrous Materials Procedure
Mandatory
P6022MAB.000.51S.075 Excavation, Trenching, and Shoring Procedure
Mandatory
P6022MAB.000.51S.076 Earthwork, Concrete, and Masonry Procedure
Compliance
P6022MAB.000.51S.077 Dismantling and Demolition Procedure
Compliance
P6022MAB.000.51S.078 Drill and Blast Operations Procedure
Mandatory
P6022MAB.000.51S.079 Hazardous Energy Control Procedure
Compliance
P6022MAB.000.51S.080 Hot Tapping Procedure
Compliance
P6022MAB.000.51S.081 Steel Erection Procedure
Compliance
P6022MAB.000.51S.082 High-Pressure Water Cleaning Procedure
Compliance
P6022MAB.000.51S.083 First Line Breaks Procedure
Mandatory
P6022MAB.000.51S.084 Tank and Piping System Testing Procedure
Mandatory
P6022MAB.000.51S.085 Confined Space Entry Procedure
Mandatory
P6022MAB.000.51S.086 Grating, Floor Plate, and Guardrail Removal Procedure
Environmental
Mandatory
P6022MAB.000.51S.087 Environmental Management Procedure
Procedures, Guidelines, References, Master Specifications)
Site HSE Plan
P6022MAB.000.51S.089 Pre-Commissioning and Commissioning Section

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 KNPC CFP - MAB2 Project
FDH JV Site HSE Manual
Table of Contents
Revision No.: 1, 15-Jan-15

FORMS

Number Title

HSEF0100 Job Safety Analysis

HSEF0101 Safety Task Assignment

HSEF0103 Hazard Communication Program Checklist

HSEF0105a Inspection Report – Motorized Construction Heavy Equipment: Forklift

HSEF0105d Inspection Report – Motorized Construction Heavy Equipment: Excavator

HSEF0105e Inspection Report – Motorized Construction Heavy Equipment: Backhoe

HSEF0105f Inspection Report – Motorized Construction Heavy Equipment: Skid Steer

HSEF0105g Inspection Report – Motorized Construction Heavy Equipment: Dozer

Inspection Report – Motorized Construction Heavy Equipment: Trucks and Light
HSEF0105h
Vehicles
HSEF0105i Inspection Report – Motorized Construction Heavy Equipment: Front-End Loader

HSEF0105j Inspection Report – Motorized Construction Heavy Equipment: Farm Tractor

Inspection Report – Motorized Construction Heavy Equipment: Roller/Vibrating
HSEF0105k
Compactor
HSEF0105l Inspection Report – Motorized Construction Heavy Equipment: Motor Grader

HSEF0105m Inspection Report – Motorized Construction Heavy Equipment: Belly Dump/Pan

HSEF0105n Inspection Report – Motorized Construction Heavy Equipment: Shovel

HSEF0105o Inspection Report – Motorized Construction Heavy Equipment: Well Drilling Rig

HSEF0105p Inspection Report – Motorized Construction Heavy Equipment: Blasting Drill Rig

HSEF0105q Inspection Report – Motorized Construction Heavy Equipment: Grad-All

HSEF0105r Inspection Report – Motorized Construction Heavy Equipment: Ditching Machine

HSEF0105s Inspection Report – Motorized Construction Heavy Equipment: Sweeper

HSEF0107a Inspection Report – General Line Equipment: Daily – Material/Personnel Hoists

HSEF0107b Inspection Report – General Line Equipment: Personnel Platform (Aerial Lift)

HSEF0107c Inspection Report – General Line Equipment: Personnel Platform (Scissor Lift)

HSEF0107d Inspection Report – General Line Equipment: Monthly – Material/Personnel Hoists

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 KNPC CFP - MAB2 Project
FDH JV Site HSE Manual
Table of Contents
Revision No.: 1, 15-Jan-15

Number Title

HSEF0107r Inspection Report – General Line Equipment: Ditching Machine

HSEF0107x Inspection Report – General Line Equipment: Welding Machine

HSEF0107z Inspection Report – General Line Equipment: Air Compressor

HSEF0108 Monthly Inspection Report – Construction Equipment and Light Vehicles

HSEF0110 Electrical Equipment Inspection Register

HSEF0111 Rigging Equipment Register

HSEF0112 Return-to-Work Notice

HSEF0113 Injured Employee Job Description

HSEF0114 Confined Space Entry Register (Front View)

HSEF0115 Confined Space Entry Permit

HSEF0116 Ladder Inspection Register

HSEF0117 Confined Space Entry Allowed Sign (GREEN)

HSEF0118 Suspended Personnel Workbasket/Platform Checklist and Authorization

HSEF0119 Confined Space No Entry Allowed Sign (RED)

HSEF0120 Respirator Medical Evaluation Questionnaire

HSEF0121 Respiratory Supplemental Information Guide

HSEF0122 Recommendation Concerning Respirator Use

HSEF0123 Respirator Fit Testing Record

HSEF0124 Emergency Respirator Protection – Monthly Inspection Report

HSEF0126 Equipment Operator’s License

HSEF0127 Crane Operator License Record

HSEF0128 Equipment Operator Certification Record

HSEF0129 Line Break Permit

HSEF0130 High-Pressure Water Cleaning Job Qualification

HSEF0131 High-Pressure Water Cleaning Equipment Checklist

HSEF0132 High-Pressure Water Cleaning Certification Program

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 KNPC CFP - MAB2 Project
FDH JV Site HSE Manual
Table of Contents
Revision No.: 1, 15-Jan-15

Number Title

HSEF0133 Hot Tap Permit

HSEF0135 Employee Exposure Assessment for Lead

HSEF0136 Employee Monitoring Notification

HSEF0139 Monetary HSE Incentive Program

HSEF0145 Supervisor HSE Responsibilities

HSEF0147 Employee HSE Responsibilities

HSEF0149 HSE Visitor Orientation Attendance Record

HSEF0150 Hazard Inspection Checklist

HSEF0151 HSE Orientation Attendance Record

HSEF0152 Orientation Questionnaire

HSEF0154 Pre-Task Hazard Checklist

HSEF0155 Plant Risk Assessment Checklist

HSEF0156 Hazard and Risk Review

HSEF0158 Major Events Report

HSEF0161 Fall Protection Harness/Lanyard Inspection Report

HSEF0162 Authority to Remove Authorized Worker Danger Tag and Lock

HSEF0163 Dangerous Goods and Hazardous Material/Substance Register

HSEF0165 Pre-Mobilization Inspection Report – Construction Equipment and Light Vehicles

HSEF0166 Injury Management Authorization

HSEF0167 Offer of Suitable Employment

HSEF0170 Grating/Floor Plate/Guardrail Removal Checklist and Permit

HSEF0171 Safe Work Observation Process Report

HSEF0172 HSE Weekly Self-Assessment Program

HSEF0174 Bomb Threat Checklist

HSEF0177 Break-In Permit

HSEF0180 Permit to Work Activity Exemptions

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 KNPC CFP - MAB2 Project
FDH JV Site HSE Manual
Table of Contents
Revision No.: 1, 15-Jan-15

Number Title

HSEF0181 Permit to Work

HSEF0182 Roof Access Permit

HSEF0185 Application for Designated Driver

HSEF0186 Record of Explosives and Detonators Issued

HSEF0187 Working Near Overhead Power Lines Permit

HSEF0188 Toolbox Meeting Report

HSEF0190 Site HSE Inspection Schedule

HSEF0193 Project Incident Log

HSEF0195 Breach of HSE Requirements – Notice of Second Warning

HSEF0196 Confined Space Entry Hazard Identification Guidelines/Checklist

HSEF0198 Incident Investigation Report

HSEF0199 Daily First-Aid Record

HSEF0200 Computer Workstation and Ergonomics Checklist

HSEF0201 Designation of LOTO Responsibilities

Key Result Area (KRA) Performance Index – Weekly Environmental Audit Summary
HSEF0202
Sheet
HSEF0203 Spill Prevention and Countermeasure Plan

HSEF0204 Driver’s License Record

HSEF0205 Authorized Permit Issuers

HSEF0206 Excavation and Trenching Permit (Example 1)

HSEF0207 Excavation and Trenching Permit (Example 2)

HSEF0211 Inspection Report – Crane Work Area

HSEF0217 Crane Operator Physical Examination — International

HSEF0218a Performance Evaluation – Construction Equipment Operator: Forklift

Performance Evaluation – Construction Equipment Operator: Personnel Platform
HSEF0218b
(Manlift)
HSEF0218c Performance Evaluation – Construction Equipment Operator: Scissor Lift

HSEF0218d Performance Evaluation – Construction Equipment Operator: Excavator

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 KNPC CFP - MAB2 Project
FDH JV Site HSE Manual
Table of Contents
Revision No.: 1, 15-Jan-15

Number Title

HSEF0218e Performance Evaluation – Construction Equipment Operator: Backhoe

HSEF0218f Performance Evaluation – Construction Equipment Operator: Skid Steer

HSEF0218g Performance Evaluation – Construction Equipment Operator: Dozer

HSEF0218h Performance Evaluation – Construction Equipment Operator: Dump Truck

HSEF0218i Performance Evaluation – Construction Equipment Operator: Front-End Loader

HSEF0218j Performance Evaluation – Construction Equipment Operator: Farm Tractor

Performance Evaluation – Construction Equipment Operator: Roller/Vibrating
HSEF0218k
Compactor
HSEF0218l Performance Evaluation – Construction Equipment Operator: Motor Grader

HSEF0218m Performance Evaluation – Construction Equipment Operator: Belly Dump/Pan

HSEF0218n Performance Evaluation – Construction Equipment Operator: Shovel

HSEF0218o Performance Evaluation – Construction Equipment Operator: Well Drilling Rig

HSEF0218p Performance Evaluation – Construction Equipment Operator: Blasting Drill Rig

HSEF0218q Performance Evaluation – Construction Equipment Operator: Grad-All

HSEF0218r Performance Evaluation – Construction Equipment Operator: Ditching Machine

HSEF0218s Performance Evaluation – Construction Equipment Operator: Sweeper

HSEF0219 Contractor and Subcontractor HSE Prequalification Questionnaire

HSEF0224 Critical Lift Permit

HSEF0225 PPE Workplace Hazard Assessment Certification

HSEF0226 PPE Employee Training Certification

HSEF0227 HSE Orientation Comprehension Test

HSEF0228 Contractor HSE Alignment (Kickoff) Meeting

HSEF0230 Project Medical Questionnaire — International

HSEF0231 Employee Physical Examination — International

HSEF0232 Medical Access Authority

HSEF0233 Medical Evaluation Report

HSEF0234 Project Pre-employment Medical – Advice of Successful Completion

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 KNPC CFP - MAB2 Project
FDH JV Site HSE Manual
Table of Contents
Revision No.: 1, 15-Jan-15

Number Title

HSEF0236 Hot Work Permit – Example 1

HSEF0236a Hot Work Permit – Example KNPC Aligned

HSEF0237 Hot Work Permit – Example 2

HSEF0244 Inventory Health List

HSEF0245 Medical Checklist

HSEF0256 Hazardous and Toxic Substances Disclosure

HSEF0257 Contractor and Subcontractor HSE Documentation Requirements Checklist

HSEF0258 Contract Scope of Work

HSEF0268 Project Environmental Planning Checklist

HSEF0269 Training/Education Attendance Log

HSEF0270 [FDH JV ONLY] HSE Management System Compliance and Equivalency

HSEF0272 [Fluor] Corporate HSE Audit Protocol

HSEF0273 [Fluor] Corporate HSE Audit Scorecard

HSEF0275 Hazard Elimination Program (HELP)/Near Miss/Unsafe Condition Reporting Card

HSEF0276 HSE Perception Survey

HSEF0277 Energized Electrical Work Permit (EWP)

HSEF0278 LOTO Clearance Form

HSEF0279 Tagout Index

HSEF0280 Personal Danger Tag

HSEF0281 Equipment Danger Tag

HSEF0282 Group Lockout Tag

HSEF0283 Heat Stress/WBGT Monitoring Log

HSEF0284 Industrial Hygiene Wipe and Bulk Sampling

HSEF0285 Industrial Hygiene Direct-Reading Instrument Survey

HSEF0286 Industrial Hygiene Noise Dosimetry Survey

HSEF0287 Industrial Hygiene Sampling

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 KNPC CFP - MAB2 Project
FDH JV Site HSE Manual
Table of Contents
Revision No.: 1, 15-Jan-15

Number Title

HSEF0288 Industrial Hygiene Personnel Data

HSEF0289 Industrial Hygiene Chain of Custody and Laboratory Request

HSEF0290 Industrial Hygiene and Hazardous Materials Evaluation

HSEF0291 Industrial Hygiene Inspection

HSEF0292 Potential Exposure Log

HSEF0293 Safety and Health Baseline

HSEF0294 Lockout/Tagout Surveillance/Program Review

HSEF0295 LOTO Review Checklist

HSEF0296 Crane Operator Skills Test/Performance Evaluation (Friction)

HSEF0297 Crane Operator Skills Test/Performance Evaluation (Hydraulic)

HSEF0298 Crane Operator Skills Test/Performance Evaluation (Tower)

HSEF0299 Crane Operator Skills Test/Performance Evaluation (Bridge/Overhead)

HSEF0300 Crane Operator Skills Test/Performance Evaluation (Drum Hoist)

HSEF0301 Danger – Don’t Use It – Unsafe Tag

HSEF0302 Daily Inspection Report – Cranes

HSEF0303 Scaffold Inspection Tag

HSEF0304 Scaffold Status Tag (Red) – Keep Off

HSEF0305 Scaffold Status Tag (Yellow) – Special Conditions

HSEF0306 Scaffold Status Tag (Green) – Erected to Code

HSEF0307 Fall Protection Work Plan

HSEF0308 Scaffold Checklist – Erection

HSEF0309 [FLUOR ONLY] HSE Project Information Reporting Sheet

HSEF0310 Competent/Qualified Person Designations

HSEF0311 Barricade Tag – Caution (Yellow)

HSEF0312 Barricade Tag – Danger (Red)

HSEF0313 Hot Work Permit – Example 3

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 KNPC CFP - MAB2 Project
FDH JV Site HSE Manual
Table of Contents
Revision No.: 1, 15-Jan-15

Number Title

HSEF0314 Pre-Task Planning Signoff

HSEF0315 Job Hazard Checklist

HSEF0316 Pre-Task Briefing Checklist

HSEF0317 Good Faith Roof Assessment

HSEF0319 Cover Sign – Danger - Hole Cover – Do Not Remove

HSEF0327 Manager HSE Site Tour

HSEF0329 HSE Deficiency Tracking Log

HSEF0332 First-Aid Kit Inspection Report

HSEF0333 Eyewash Station/Emergency Shower Inspection Report

HSEF0334 Monthly Fire Protection Report

HSEF0335 Fire Extinguisher Inspection Report

HSEF0338 NED Mentor Evaluation

HSEF0339 NED Tracking

HSEF0343 Office HSE Start-Up Checklist

HSEF0344 Training Course Evaluation

HSEF0345 HSE Leadership Training Request

HSEF0347 Daily Inspection of Trenches and Excavations

HSEF0951 HSE Site Self-Assessment

HSEF0952 Sample HSE Audit Assessment Closeout Letter

HSEF1003 Green Lift Checklist

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