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Cheung 2001
Cheung 2001
velocity in pipes
Wan-Sup Cheung,a) Hyu-Sang Kwon, Kyung-Am Park, and Jong-Seung Paik
Mechanical Metrology Division, Korea Research Institute of Standards and Science, P.O. Box 102, Yusong,
Taejon 305-600, Republic of Korea
I. INTRODUCTION tance apart. The phase change of the transfer function, which
depends on the flow velocity and its direction, was exploited
The measurement technology of gas flow velocity in to estimate the Mach number of flowing fluid in the pipe.
pipes has recently been an important issue in nationwide Three different methods of estimating the phase change of
natural gas pipelines, intake and exhaust gas pipelines of the standing wave and related Mach number using the single,
automobiles, and ventilation ducts of large buildings. The dual, and triple paired microphones were introduced recently.
gas flow measurement has been a prime factor in the state Feasibility studies on these methods are in progress, includ-
control of gas supply systems, for the production of quieter ing experimental investigation to judge their effectiveness in
and more fuel-efficient engines and in the environmental real flow measurements.
noise reduction of large buildings. The flow measurement This work is also based on fundamental duct acoustics.2
principle in these industrial applications is still based on the Acoustic plane waves in the pipe present two excellent prop-
classical nozzle-type or hot-wire flowmeters.1 Unlike these erties: the uniformly distributed propagation velocity normal
classical flow measurement methods, acoustical methods to the cross-section area and the outstanding repeatability of
have attempted to use the principle of the pipe or duct the plane waves inside the pipe. The uniformly distributed
acoustics2 to measure the gas flow velocity. Fundamentals sound propagation property leads to the measurement of the
behind these attempts are based on the use of the incident averaged flow velocity over the cross-sectional area. Further-
and reflected plain waves in the pipe. Potzick et al.3 sug- more, multiple velocities at multiple positions, locally mea-
gested the long wavelength acoustic flowmeter that uses the sured within the finite length, enable us to obtain the mean
two microphones installed in the pipe wall to measure the velocity along the length of the pipe as well as over the pipe
standing waves excited by two frequency components 共fun- cross-section area. In fact, the acoustic plane waves in the
damental and second-harmonic components兲. The specific pipe are always accompanied by the superposition of the
equal-amplitude conditions for the two microphones, which ‘‘incident’’ plane wave coming from the acoustic source with
are obtained by choosing the two harmonic components of a the reflected one from the outside of the straight pipe. This
sound source, were shown to give a way of measuring the condition provides excellent repeatability of the acoustic
flow velocity in the pipe. This method requires a delicate plane wave inside the pipe. The ‘‘effective’’ speed of sound
tracking and tuning technology of two harmonic sounds that for the plane wave propagating in the same direction as fluid
should satisfy the equal amplitude conditions according to flow is increased by the amount of the normal flow velocity.
the flow velocity. The instrumentation for tracking and tun- Similarly, the ‘‘effective’’ speed of sound for the plane wave
ing two harmonic sounds presents much difficulty in real propagating oppositely to the flow direction is decreased.
implementation. Unlike this tracking and tuning methodol- Both changes of wave numbers corresponding to each plane
ogy, Alves et al.4,5 suggested the use of the acoustical trans- wave can give an indirect measure of the averaged flow ve-
fer function between paired microphones spaced a finite dis- locity along the finite length of the pipe as well as over the
cross-sectional area. This understanding has already been in-
a兲
Electronic mail: wansup@kirss.re.kr vestigated in experimental work.6 – 8 More improved mea-
2308 J. Acoust. Soc. Am. 110 (5), Pt. 1, Nov. 2001 0001-4966/2001/110(5)/2308/7/$18.00 © 2001 Acoustical Society of America
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surement techniques of flow velocity in the pipe are pro-
posed in Sec. II. In order to examine the proposed methods
experimentally, a new measurement device developed in this
work is also introduced in Sec. III. The experimental recon-
struction of acoustic pressure field in the measurement sys-
tem is addressed in Sec. IV. Experimental results are pre-
sented to demonstrate the success of this work and related
discussions are also added in Sec. V. In Sec. VI, major con-
tributions of this work are summarized and work in progress FIG. 1. Schematic setup of measuring the standing wave in the pipe.
is discussed.
B. Measurement method for the mean flow velocity in
the pipe
II. THEORETICAL BACKGROUNDS AND
From Eq. 共1兲, the periodic standing pressure pattern
MEASUREMENT TECHNIQUES
along the pipe is separated into the spatially dependent term
A general case of sound propagation in ducts2 may in- P(x) and the time-dependent P(t). Thus, the position-
clude the convective and scattering effects of the mean flow dependent acoustic pressure P(x) in the pipe at any instant is
with refraction by velocity gradients and temperature gradi- considered separately. Figure 1 shows the schematic view of
ents. But plane wave analysis is appropriate for many cases measuring the acoustic pressures of the standing wave pat-
of sound propagation in ducts where the wavelength of in- tern using multiple microphones installed on the pipe wall.
terest is large compared to their transverse dimension. A When each microphone is equally spaced by a gap ⌬, the
good example is the fluid conveying pipelines where flow acoustic pressures at three neighboring positions satisfy the
冋 册冋 册
measurements are needed. following relations:
⫹ ⫺ n⫺1 兲 ⌬
e ⫺ jk 共 n⫺1 兲 ⌬ e jk 共
冋 册
A. Acoustic plane wave propagation in the pipes P n⫺1
⫹ ⫺ n⌬ P⫹
e ⫺ jk n⌬
0
When an acoustic wave, whose wavelength is quite Pn ⫽ e jk ,
P⫺
large compared to the inner diameter D of the pipe 共i.e., P n⫹1 ⫹ ⫺ n⫹1 兲 ⌬ 0
e ⫺ jk 共 n⫹1 兲 ⌬ e jk 共
typically ⬎2D as recommended in ISO 10534-1兲,9 is gen-
erated in the pipe, it becomes a plane wave whose acoustic n⫽1,2,3,...,N⫺2 . 共3兲
pressure distribution is very nearly uniform10 over the cross
section after it is propagated more than a wavelength from In Eq. 共3兲, P n denotes the acoustic pressure at position x
the source. When the mean flow velocity field is superposed ⫽n⌬. By solving the incident and reflected waves 兵 P ⫹ ⫺
0 , P0 其
with the acoustic field in the pipe, the resultant acoustic pres- at x⫽0 from the first two acoustic pressures 兵 P n⫺1 , P n 其 and
sure is described as then substituting the incident and reflected waves into the
third pressure P n⫹1 , a spatial recursive from along the lon-
⫹ ⫺
P 共 x,t 兲 ⫽ P 共 x 兲 P 共 t 兲 ⫽ 共 P ⫹
0 e
⫺ jk x
⫹ P⫺
0 e
jk x i t
兲e . 共1兲 gitudinal position is obtained as
⫹⌬ ⫺⌬ ⫹ ⫹k ⫺ 兲 ⌬
P⫹ ⫺
0 and P 0 are the acoustic pressures of positively and nega-
P n⫹1 e jk ⫹ P n⫺1 e jk ⫽ P n 共 1⫹e j 共 k 兲. 共4兲
tively propagating wave components at position x⫽0. de- This spatial recursive form will be shown to play a central
notes the angular velocity of sound 共 ⫽2 f , f ⫽the excita- role in estimating the flow velocity in this paper.
tion frequency of an acoustic source兲 and k ⫹ and k ⫺ are the The range of Mach number considered in this work is
complex wave numbers corresponding to the positively and equal to or less than 0.1 共mean air flow velocity U
negatively propagating plane waves. The complex wave ⭐34.3 m/s兲. Consequently, the positive and negative wave
numbers are defined as numbers are approximated as k ⫹ ⬵k 0 (1⫺M ⫹M 2 ⫺M 3 ) and
k ⫹ ⫽ 共 1⫺ ja 兲 k 0 / 共 1⫹M 兲 , k ⫺ ⫽ 共 1⫺ ja 兲 k 0 / 共 1⫺M 兲 , k ⫺ ⬵k 0 (1⫹M ⫹M 2 ⫹M 3 ) by neglecting the fourth- and
共2兲 higher-order terms of the Mach number. Similarly, the phase
angle of the right-hand side of Eq. 共4兲 is also approximated
where M is the Mach number (M ⫽U/C), ␣ the acoustic as (k ⫹ ⫹k ⫺ )⌬⬵2k 0 ⌬(1⫹M 2 ). By substituting these ap-
pressure attenuation constant,2 and k 0 denotes the wave num- proximations into the spatial recursive equation 共4兲 and then
ber of the stationary fluid (U⫽0). In this work, the attenu- arranging them, the spatial recursive relation is rewritten as
ation constant is ignored because ␣ is close to 0.0014 in air 3 兲k ⌬ 3 兲k ⌬
( f ⫽500 Hz, D⫽0.1 m, C⫽343.3 m/s兲. When the fluid in the P n⫹1 e ⫺ j 共 M ⫹M 0 ⫹ P n⫺1 e j 共 M ⫹M 0
J. Acoust. Soc. Am., Vol. 110, No. 5, Pt. 1, Nov. 2001 Cheung et al.: Acoustic flowmeter for mean flow velocity in pipes 2309
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FIG. 2. Phase vector diagram of the spatial recursive form for three neigh-
boring pressures.
Mach number for multiple acoustic pressure measurement This third-order cubic equation gives a single real-valued
data along the pipe. As shown in Eq. 共5兲 and Fig. 2, the Mach Mach number that is readily calculated from the algebraic
number-dependent rotation angle is described as (M ) solution.13 This real-valued solution is used in this work but
⫽k 0 ⌬(M ⫹M 3 ). Let the angle-related cosine and sine com- two complex-valued ones are not considered because they do
ponents be C M ⫽A M cos(k0⌬(M⫹M 3)) and SM not have physical interpretation. It is obvious that the mean
⫽A M sin(k0⌬(M⫹M 3)) where a scale factor A M flow velocity obtained from the above-given estimation pro-
⫽0.5/cos(k0⌬(1⫹M 2)) from Eq. 共5兲. From the set of N mea- cedures is the best-fitted value for the locally measured
surements 兵 P n ,n⫽0,1,2,...,N⫺1 其 , we obtain N⫺2 spatial acoustic pressure data that are collected over the pipe length
recursive forms between three neighboring data, which are between the first and final microphones. It should be noted
冥 冋册
described as from Eq. 共8兲 that the ratio of the cosine component C M to the
冤
共 P 2⫹ P 0 兲 j 共 P 0⫺ P 2 兲 sine component S M enables the Mach number estimation
P1 without any knowledge of the Mach number-dependent scale
共 P 3⫹ P 1 兲 j 共 P 1⫺ P 3 兲 P2 factor A M ⫽0.5/cos(k0⌬(1⫹M 2)).
•
•
•
•
冋 册
CM
SM
⫽
•
•
.
2310 J. Acoust. Soc. Am., Vol. 110, No. 5, Pt. 1, Nov. 2001 Cheung et al.: Acoustic flowmeter for mean flow velocity in pipes
Redistribution subject to ASA license or copyright; see http://acousticalsociety.org/content/terms. Download to IP: 134.129.164.186 On: Fri, 19 Dec 2014 20:30:09
nel microphone power supply 共Larson–Davis model 2210兲
was used to operate the seven-channel microphones and their
preamplifiers. The seven-channel acoustic pressure signals
were simultaneously converted into a digital time series by
using the HP-VXI data acquisition system 共dual HP E8402
A’s兲 that simultaneously converts all analog signals into 16
bit digital codes and records them digitally into the PC hard
drive.
surement for the three nozzles was found to be less than where K 0 is the record length. The cosine and sine coeffi-
⫾0.43% with a confidence level of 95%. The upstream cients 兵C n , S n ; n⫽0,...,N⫺1其 enable us to reconstruct the
straight length of a nozzle is 20 times the pipe diameter, complex-valued phase vector P n at position x n ⫽n⌬, which
which is enough upstream length for fully developed flow at is given as
a nozzle. To measure the mean air flow velocity, the up-
stream pressure was measured using a U-type manometer P n ⫽ P real共 x n 兲 ⫹ j P imag共 x n 兲 ⫽C n ⫺ jS n . 共10兲
and the differential pressure of the nozzle was also measured Specifically, we chose an equiangle sampling technique, i.e.,
using the pressure gauge 共Rosemount Measurement Modal 512 samples per ten periods 共51.2 samples per period兲. This
1151兲. The output of the pressure gauge was read each half integer number of samples per ten periods was experimen-
second through the digital multimeter 共HP 34401A兲 that is tally found to enable more accurate estimation of the phase
interfaced to a PC using the HP–IB interface. vector than other sample sets of noninteger periods. Multiple
periods of sampled records were intentionally chosen to re-
duce both higher- and subharmonic components as much as
B. Measurement setup of acoustic flowmeter
possible in reconstructing the phase vectors corresponding to
The instruments shown in Fig. 4 were used to measure the single tone acoustic source. The set of reconstructed mul-
the flow velocity using the acoustic wave. The temperature tiple phase vectors 兵P n ; n⫽0,1,2,...,6其 are used to estimate
sensor was used to calculate the speed of sound flowing in the best-fitted mean flow velocity according to the proce-
the pipe. The horn-type acoustic source that generates sound dures described in Eqs. 共6兲–共8兲.
in the pipe was installed at the upstream part of the flow
measurement section whose inner diameter is 0.1 m. In order
to generate a pure tone sound in the pipe, the signal genera- V. EXPERIMENTAL RESULTS AND DISCUSSION
tor 共HP 33120A with a phase lock/TCXO time base兲 was
chosen, which is interfaced to the PC using the HP–IB in- To achieve accurate measurement of the phase vectors
terface. Its output is connected to the power amplifier 共B&K along the pipe, the calibration procedure of multiple micro-
2706兲 that provides an adequate current level for the horn phones is introduced and calibration results are illustrated.
driver unit. A microphone array, which consists of seven eq- The flow velocity obtained by the proposed acoustic flow
uispaced 41 in. microphones 共GRAS 2633兲 and their pream- meter is compared to that measured by the nozzle-type ref-
plifiers 共GRAS 26AC兲, was also fixed just on the inner wall erence flowmeter. Experimental results carried out to exam-
of the measurement section. The gap between two micro- ine the performance of the acoustic flowmeter for different
phones was chosen to be 0.1 m (⌬⫽0.1 m). The multichan- flow conditions are also presented in the following.
J. Acoust. Soc. Am., Vol. 110, No. 5, Pt. 1, Nov. 2001 Cheung et al.: Acoustic flowmeter for mean flow velocity in pipes 2311
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TABLE I. Comparison of relative magnitude errors between the measured
and reconstructed acoustic phase vectors for three different flow control
valve conditions 共closed, half-open, fully open兲.
2312 J. Acoust. Soc. Am., Vol. 110, No. 5, Pt. 1, Nov. 2001 Cheung et al.: Acoustic flowmeter for mean flow velocity in pipes
Redistribution subject to ASA license or copyright; see http://acousticalsociety.org/content/terms. Download to IP: 134.129.164.186 On: Fri, 19 Dec 2014 20:30:09
FIG. 6. Comparison of the measured velocities from the acoustic flowmeter
共y axis兲 against those measured from the reference flowmeter 共x axis兲.
J. Acoust. Soc. Am., Vol. 110, No. 5, Pt. 1, Nov. 2001 Cheung et al.: Acoustic flowmeter for mean flow velocity in pipes 2313
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less variation within a finite range than Fig. 7共b兲, whose ACKNOWLEDGMENTS
standard deviation is equal to 0.101 m/s. It may also be re-
This work was partially supported by the Korea Ministry
lated to the measurement resolution of the developed flow-
of Science and Technology and the Korea Research Institute
meter. Still, the mean values for each velocity measurement
of Standards and Science 共Project Code Nos. 99-0407-100
point reveal a ‘‘curved’’ bias from the zero in the range of
and 00-0406-031兲. The authors would like to acknowledge
flow velocity U⬍12 m/s, similar to the results shown in Fig.
kind comments and appropriate suggestions made by Profes-
7共a兲. To understand and solve this bias feature, further ex-
sor L.C. Sutherland.
perimental work is also in progress.
2314 J. Acoust. Soc. Am., Vol. 110, No. 5, Pt. 1, Nov. 2001 Cheung et al.: Acoustic flowmeter for mean flow velocity in pipes
Redistribution subject to ASA license or copyright; see http://acousticalsociety.org/content/terms. Download to IP: 134.129.164.186 On: Fri, 19 Dec 2014 20:30:09