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32nd European Photovoltaic Solar Energy Conference and Exhibition

FABRICATION OF STRAIN-COMPENSATED HETEROJUNCTION GE/SI1-XCX


QUANTUM DOT SOLAR CELLS

Kazuhiro Gotoh1, Ryuji Oshima2, Takeshi Tayagaki2, Takeyoshi Sugaya2, Koji Matsubara2, and Michio Kondo1,3
1
Department of Innovative and Engineering Materials, Interdisciplinary Graduate School of Science and Engineering,
Tokyo Institute of Technology, 4259 Nagatsuta-cho, Midori-ku, Yokohama, Kanagawa 226-8503, Japan
2
Research Center for Photovoltaics, National Institute of Advanced Industrial Science and Technology (AIST),
1-1-1 Umezono, Tsukuba, Ibaraki 305-8568, Japan
3
Fukushima Renewable Energy Institute, AIST (FREA), 2-2-9 Machiikedai, Koriyama, Fukushima 963-0298, Japan

ABSTRACT: Heterojunction 50-layer-stacked Ge quantum dot solar cells (QDSCs) were fabricated via molecular
beam epitaxy using a strain-compensation technique. Si1-xCx materials consisting of a Si matrix with a small amount
of carbon (~0.05%) were used as strain-compensating layers (SCLs). In the 50-layer-stacked Ge QDs, large coalesced
islands with a density of 4.0  108 cm-2 were observed for QDs stacked with Si spacer layers, whereas the formation
of coalesced islands was effectively suppressed for QDs stacked with Si1-xCx SCLs. The external applied bias voltage
dependence on the short circuit current was calculated from external quantum efficiency measurements. This study
revealed that the carrier collection efficiency Ge/Si1-xCx QDSCs was superior to Ge/Si QDSCs, possibly due to the
reduction of non-radiative recombination centers associated with coalesced islands. As a result, the open circuit
voltage increased from 0.38 V for Ge/Si QDSCs to 0.42 V for Ge/Si1-xCx QDSCs.
Keywords: Silicon, Germanium, Carbon, Quantum Dots and Solar Cell

1 INTRODUCTION

Recently, self-assembled quantum dots (QDs), which


were formed via the Stranski-Krastanov growth mode in
lattice-mismatched hetero-epitaxy, were employed in
intermediate band solar cells (IBSCs). In IBSCs, an
additional photocurrent is generated by utilizing two-step
optical transitions via IB states (transitions from the
valence band (VB) to the IB and from the IB to the
conduction band (CB)). This current adds to the
conventional direct optical transition from the VB to the
CB (Fig. 1). IBSCs may ideally achieve higher Figure 2: Schematic concept of strain compensation
conversion efficiency than the single-junction Shockley- in multi-stacked Ge QDs on Si substrate.
Queisser limit of ~30% [1,2].
In the Ge QDs in the Si matrix, the photo-generated
electron-hole pairs can be efficiently separated in real and accumulation of compressive strains induced by QD
k spaces, because they have type-II heterointerfaces and layers. If the host material used for burying the QDs was
indirect band structures [3,4]. These characteristics may the same as the substrate, the QDs in a stacked
lead to an improvement of the collection efficiency of configuration would be generally accompanied by an
carriers. In order to realize practical QD-IBSCs, QDs increase in size [5] and, in case their thickness exceeded a
should be dense, homogeneous in size, and periodically critical value, they would generate misfit dislocations. To
distributed to form the mini-bands utilized as IB states. address this issue, a strain-compensation growth
Increasing the number of stacked, self-assembled QDs is technique was recently developed for GaAs-based [6-8]
a promising way to increase the total QD density, and InP-based QD [9] systems, in which the compressive
although some difficulties may arise from the strain induced by the QDs was compensated by the
tensile strained spacer layers. In the case of Ge/Si QDs,
we have developed strain-compensated Ge QDs buried in
Si1-xCx strain compensating layers (SCLs) with a small
amount of carbon (x = 0.05%) [10]. Fig. 2 shows the
schematic concept of strain compensation in multi-
stacked Ge QDs on Si substrates with Si spacer layers or
Si1-xCx SCLs. This work characterizes the carrier
collection efficiency of strain-compensated Ge/Si1-xCx
QDSCs.

2 EXPERIMENTAL

All QD samples were grown by solid-source


molecular beam epitaxy (SS-MBE) on 350 m-thick p+-
Figure 1: Schematic band diagram of Ge/Si QDSCs.
Si (001) substrates (resistivity: ~10-3 cm). The typical
base pressure of the growth chamber was 310-10 Torr.

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32nd European Photovoltaic Solar Energy Conference and Exhibition

150 C and 20-nm-thick n-type a-Si:H deposited at 180


C by PECVD. An indium tin oxide (ITO) layer was used
as transparent conductive oxide (TCO); silver and
aluminum were deposited for the front and rear contact
electrode, respectively. The cell size was 0.25 cm2. For
the solar cell characterization, the current-voltage (I-V)
characteristic was measured under air mass 1.5 global
(AM1.5G), 100 mW/cm2 at 25 C. External quantum
efficiency (EQE) measurements were performed at room
temperature under a constant monochromatic photon
irradiation of 1014 cm−2 using a standard lock-in
configuration.

3 RESULTS AND DISCUSSION

Fig. 4 shows the AFM images of the topmost surface


Figure 3: Schematic structure of 50-layer-stacked measured for 50-layer-stackedGe/Si1-xCx QDs and Ge/Si
Ge/Si1-xCx QDSCs. QDs. Average height, average lateral size, fluctuation in
lateral size and areal density were 1.5 nm, 28.1 nm,
Both Si and Ge sources were heated by an electron beam 13.6% and 6.5 × 1010 cm-2 for Ge/Si1-xCx and, 1.8 nm,
gun. A Ga dopant cell and a C filament cell were 29.3 nm, 14.5% and 4.4 × 1010 cm-2 for Ge/Si,
installed. The Si substrate was chemically cleaned by respectively. Almost identical Ge QDs were observed
RCA cleaning methods [11] and then was set to the for both samples, except for the occurrence of large
growth chamber. After the deposition of a 1-µm-thick p- coalesced islands with a lateral size of 600 nm and a
type (1  1016 cm-3) Si base layer at 700 °C, 50-layer- density of 4.0  108 cm-2 in the Si/Ge samples. The
stacked 4.6 monolayer (ML) Ge QDs were grown at 500 generation of coalesced islands was probably caused by
C. Composite structures of a 6-nm-thick Si1-xCx SCL exceeding the local critical thickness, due to the
were sandwiched by 2-nm-thick Si mediating-layers [10], accumulation of compressive strain [14,15]. These
which resulted in a total spacer layer thickness of 10 nm. coalesced islands contained misfit dislocations, resulting
The growth rates of Ge QDs and Si1-xCx SCLs were 2.6 in generation of non-radiative recombination centers.
Å/s and 2.0 Å/s, respectively. The C filament cell was Although x = 1.7% would be necessary to exactly
heated at 1400 C for the growth of Si1-xCx SCLs. The C compensate the compressive strain induced by Ge QDs
content in the Si1-xCx SCLs, x, was determined to be in the Ge/Si1-xCx QD configuration [16], the partial
0.05% by X-ray diffraction measurements. A 50-layer- strain-compensation with x = 0.05% could result in the
stacked Ge/Si QD sample was fabricated using an suppression of the formation of coalesced islands.
identical structure, except for 10-nm-thick Si spacer Fig. 5 shows EQE spectra of (a) Ge/Si1-xCx QDSC,
layers instead of Si1-xCx. For solar cells, multi-stacked Ge (b) Ge/Si QDSC and (c) p+-Si cell. For the fabrication of
QD structures were buried by a 750-nm-thick intrinsic Si a p+-Si cell, the bare p+-Si substrate without any
layer. The surface morphology was studied by atomic epilayers was processed by identical heterojunction
force microscopy (AFM). procedures with QDSCs, and was used as a reference.
Heterojunction Ge/Si1-xCx QDSCs using Lower EQE in shorter wavelength region from 300 to
hydrogenated amorphous silicon (a-Si:H) emitter layers 700 nm for both QDSCs, which are mainly contributed
were fabricated, as shown in Fig. 3. The use of a-Si:H as from the absorption of the Si layers, was observed
an emitter layer is advantageous for the suppression of compared with the p+-Si cell. Moreover, the EQE for
interdiffusion of Ge atoms during deposition [12]. In Ge/Si1-xCx cells was slightly higher than that for Ge/Si
order to form p-n junction, the deposition of a-Si:H is cells in the entire wavelength range. These results
typically employed by plasma-enhanced chemical vapor suggest that carriers generated in Si layers are trapped in
deposition (PECVD) at a temperature of as low as 200 C, both QD states and non-radiative recombination centers
in comparison with the conventional phosphorous generated in the stacked QD structure [17,18]. Thus, the
dopant-diffusion process processed at ~900 C in a
furnace [13]. MBE-grown epi-layers were finished with a
combination of 10-nm-thick intrinsic a-Si:H deposited at

Figure 4: 5 µm  5 µm AFM images of topmost


surface for 50-layer-stacked (a) Ge/Si1-xCx QDs Figure 5: EQE spectra of 50-layer-stacked (a)
and (b) Ge/Si QDs. The insets show 1 µm  1 µm Ge/Si1-xCx QDSCs, and (b) Ge/Si QDSCs and (c)
enlarged views for each sample. p+-Si cell as a reference.

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32nd European Photovoltaic Solar Energy Conference and Exhibition

Figure 6: Normalized ISC of (a) Ge/Si1-xCx QDSC Figure 7: I-V curves of 50-layer-stacked Ge
and (b) Ge/Si QDSC and (c) p+-Si cell as function of QDSCs grwon with (a) Si1-xCx SCLs and (b) Si
bias voltage. Dot lines are guides for each sample. spacer layers.

slight increase in EQE for Ge/Si1-xCx cells was probably


due to the suppression of coalesced islands by strain 𝑘𝑇 𝐼SC
𝑉OC = ln (1 + ) (1)
compensation. Conversely, an increased EQE in the 𝑞 𝐼0
longer wavelength region up to 1100 nm for both
QDSCs was attributed to additional absorption by the where k, T, q, and I0 are the Boltzmann constant,
insertion of stacked Ge QD structures. temperature, elementary charge, and reverse saturation
Fig. 6 shows the normalized short-circuit current current density, respectively [19]. The I0 for Ge/Si1-xCx
(ISC) calculated from the EQE measurements for the (a) QDSCs was estimated from dark I-V measurements to
Ge/Si1-xCx QDSC, (b) Ge/Si QDSC and (c) p+-Si cell as be 5.48  10-7 mA/cm2, which was smaller than that of
a function of the external bias voltage applied. The ISC 2.56  10-6 mA/cm2 for Ge/Si QDSCs. Thus, the
was calculated from the EQE spectrum measured at enhancement of VOC is a result of the reduction of I0,
each applied voltage by using following equation: indicating suppression of recombination losses due to
strain compensation. However, the difference in ISC
1 𝜆 ∙ EQE(𝜆)∙𝑏𝑠 (𝜆) between Ge/Si1-xCx and Ge/Si QDSCs was negligibly
𝐼SC = ∫ 𝑑𝜆 (1) small, since the radiative recombination via quantum
1000 1240
states in Ge QDs may play a dominant role in carrier
where λ and bs(λ) are the wavelength and spectral recombination at short circuit conditions.
irradiance, respectively. The ISC was normalized with
the 0 V value for each cell. In the forward applied bias
region, a significant decrease in ISC with increasing 4 SUMMARY
applied voltage was observed for all cells due to the
weakened electric field in the intrinsic region, resulting We fabricated 50-layer-stacked heterojunction
in the enhancement of recombination in the junction. Ge/Si1-xCx QDSCs via SS-MBE. The formation of
Conversely, in the reverse applied bias region, the coalesced islands was effectively suppressed via strain-
degree of ISC increase significantly depends on the kind compensation techniques. The EQE response extended
of cell measured. Especially, the p+-Si cell showed up to 1100 nm due to the contribution of Ge QD layers
almost no change in ISC in the reverse bias region, compared with that of the p+-Si cell. From the applied
indicating that p+-Si SCs contained few recombination external bias voltage dependence on the ISC calculated
centers in the junction. The fact that the degree of from the EQE, a smaller increase in ISC was observed
increase for the Ge/Si1-xCx and the Ge/Si cells were for Ge/Si1-xCx QDSCs in the reverse applied bias region
greater than that for the p+-Si cell indicates poor carrier than that for Ge/Si QDSCs. Moreover, a reduced I0 of
collection efficiency for both QDSCs due to the 5.48  10-7 mA/cm2 was observed for Ge/Si1-xCx QDSCs.
increased recombination in the Ge QD structures. Since These results suggest that the strain compensation
both the radiative recombination via quantum states in effectively reduced the non-radiative recombination
Ge QDs and non-radiative recombination associated centers, although the radiative recombination via
with the misfit dislocations seem to be dominant in quantum states in Ge QDs may play a dominant role in
QDSCs, the smaller degree of ISC increase for Ge/Si1-xCx carrier recombination at short circuit conditions. Thus,
compared to Ge/Si is probably due to the reduction of the VOC was improved from 0.38 V for the Ge/Si QDSC
non-radiative recombination centers. to 0.42 V for the Ge/Si1-xCx QDSC. This initial
Fig. 7 compares the light I-V curves measured for demonstration of Ge/Si1-xCx QDSCs is an important step
50-layer-stacked Ge QDSCs grown with (a) Si1-xCx toward the development of highly efficient, cost-
SCLs and (b) Si spacer layers. The short-circuit current effective Si-based QDSCs.
density (ISC), open-circuit voltage (VOC), fill factor (FF)
and conversion efficiency () were 6.23 mA/cm-2, 0.42
V, 0.73 and 1.91% for the Ge/Si1-xCx cell and 6.20 ACKNOWLEDGEMENTS
mA/cm-2, 0.38 V, 0.70 and 1.62% for the Ge/Si cell.
Note that the VOC was increased from 0.38 V for the This work was supported by the New Energy and
Ge/Si cell to 0.42 V for the Ge/Si1-xCx cell. From the Industrial Technology Development Organization
diode equation, the VOC is given by (NEDO) under the Ministry of Economy, Trade, and

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32nd European Photovoltaic Solar Energy Conference and Exhibition

Industry (METI). One of the authors (K. G) was


supported by Research Fellowships of Japanese Society
for Promotion of Science (JSPS) for Young Scientists
(Grant-in-Aid for Fellows: grant number 26010268).

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