Rev Issue Date Issue Purpose Description of Revision

6 16/07/2009 FC Update per NCP Comments

REVISION 7 03/09/2009 FC As per Houston Meeting
8 02/11/2010 AB Issue As Built
4 11/02/2009 For construction Contractor Comments
5 29/05/2009 For construction Update as per NCP Comments
COMPANY’s name : Saudi Polymers Company TOTAL SHEET 6
Purchaser’s name : JGC Corporation
Plant Location : Al Jubail Saudi Arabia
Project name : NCP Project
Purchase Order No. : 0-4848-P-215B-010-A
Equipment/Material name : PACKAGE BOILER
Item Number : 56V05
Document title : Cause and Effect Chart

NCP Project (JOB No. : 0-4848-20)

ISSUE AB
RESULT CODE : A, B, R, N, F ( )
NEXT STATUS: FA, FI, FC, AB ( )
RESUBMISSION DATE : ( )
RESPONSIBLE DEPT./PERSON : ( )
Review Date: ( )
A: Approved without Comment;
B: Approved with Minor Comment
R: Approved with Comments
N: Rejected F: Not Subject to Review
Approval or review hereunder shall not be construed to relieve Supplier / Subcontractor
of his responsibilities and liability under the Contract.
JGC ORIG. PURCHASE ORDER NO. SERIAL REV.
DOC.
NO. V- 215B-010-A 618 08
DISTRIB. R C
ING. SOLD
GCIA. DISEÑO
P.A.P.
P.N.P.
D.E.
COORDINADOR
GCIA. P.I.B.
INGIA. DE PROC.
I.Y.C. 1 NOTE: THE SCOPE OF SUPPLY ESPECIFIED IN THIS
GCIA. LJN. DOCUMENT IS FOR ONE SET OF BOILER,
PRODUCCION TWO SET OF BOILERS (ONE CONTRACT) ARE REQUIRED.
C. CALIDAD
ASEG. CALIDAD
CERREY, S.A. DE C.V.
COMPRAS MONTERREY, N.L. MEXICO
SERVICIO JGC CORPORATION / NCP PROJECT
MONTAJE 42-VP24-CR 66" 56.52 kg/cm2g
CLIENTE 1 CAUSE AND EFFECT CHART
TUBERIAS SCALE : - SIGN DATE CERREY CONTRACT
ING. DE PROYECTO 1 DRAWN AHO AHO 21-Jul-08
GTE. PROYECTO DESIGN BDM BDM 21-Jul-08 55P1240
SOLICITANTE 1 REVIEWED BDM BDM 21-Jul-08
TOTAL 0 4 APPROVED HMR HMR 21-Jul-08 DRAWING NUMBER REV
R - REPRODUCIBLE VERIFIED N.A.
C - XEROX COPY AUTHORIZED N.A.
A L23100-01 8
 Revisions Data

No. IN SIGN DATE DESCRIPTION DATE

DRAWN: AHO AHO 3-Nov-10 Issue As Built
DESIGN: BDM BDM 3-Nov-10

8 REV. BDM BDM 3-Nov-10

APPROV. HMR HMR 3-Nov-10

VERIF.

AUTHO.
DRAWN: AHO AHO 24-Nov-08 Update as per NCP Comments
DESIGN: BDM BDM 24-Nov-08

2 REV. BDM BDM 24-Nov-08

APPROV. HMR HMR 24-Nov-08

VERIF.

AUTHO.
DRAWN: AHO AHO 15-Dec-08 Update as per NCP Comments
DESIGN: BDM BDM 15-Dec-08

3 REV. BDM BDM 15-Dec-08

APPROV. HMR HMR 15-Dec-08

VERIF.

AUTHO.
DRAWN: AHO AHO 11-Feb-09 Contractor comments
DESIGN: BDM BDM 11-Feb-09

4 REV. BDM BDM 11-Feb-09

APPROV. HMR HMR 11-Feb-09

VERIF.

AUTHO.
DRAWN: AHO AHO 29-May-09 Update as per NCP Comments
DESIGN: BDM BDM 29-May-09

5 REV. BDM BDM 29-May-09

APPROV. HMR HMR 29-May-09

VERIF.

AUTHO.
DRAWN: AHO AHO 16-Jul-09
Update as per NCP Comments
DESIGN: BDM BDM 16-Jul-09

6 REV. BDM BDM 16-Jul-09

APPROV. HMR HMR 16-Jul-09

VERIF.

AUTHO.
DRAWN: AHO AHO 3-Sep-09 As per Houston meeting
DESIGN: BDM BDM 3-Sep-09

7 REV. BDM BDM 3-Sep-09

APPROV. HMR HMR 3-Sep-09

VERIF.

AUTHO.
 JGC CORPORATION / NCP PROJECT AL JUBAIL SAUDI ARABIA

ow Fire P32300-02 1/2 / V-215B-010-A-170

ow Fire P32300-02 2/2 / V-215B-010-A-170

P32300-02 1/2/ V-215B-010-A-170
P32300-02 1/2/ V-215B-010-A-170
P32300-02 1/2/ V-215B-010-A-170
P32300-02 1/2/ V-215B-010-A-170
P32300-02 1/2/ V-215B-010-A-170
P32300-02 1/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170
P32300-02 1/2/ V-215B-010-A-170
P32300-02 1/2/ V-215B-010-A-170
P32300-02 1/2/ V-215B-010-A-170
P32300-02 1/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170

P32300-02 1/2/ V-215B-010-A-170

P32300-02 1/2/ V-215B-010-A-170
P32300-02 1/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170

P32300-02 1/2/ V-215B-010-A-170

P32300-02 2/2/ V-215B-010-A-170

P32100-01 2/2/ V-215B-010-A-165

P32300-01/ V-215B-010-A-169
P32300-01/ V-215B-010-A-169

P32300-01/ V-215B-010-A-169
P32300-01/ V-215B-010-A-169

P32200-01/ V-215B-010-A-166
P32200-01/ V-215B-010-A-166
P32200-01/ V-215B-010-A-166
P32200-01/ V-215B-010-A-166
P32200-01/ V-215B-010-A-166
P32300-01/ V-215B-010-A-169

P32300-01/ V-215B-010-A-169
CAUSE AND EFFECT CHART Dwg. No. A-L23100-09 Rev. 08
Remarks:

P&ID No.
1. Abbreviations:
C = Closed
O = Open
(Blank) = No Action

2. Pilot and Fuel gas Burner Header Shut Off Valves are commanded to close and Vent Valves are commanded to
open when is the last pilot or burner

3. The scanners associated with the fuel gas burner must detect the pilot during pilot light off and must also be able
to see the main burner flame during main burner light off.

alve

alve

Burner F.G Header Vent Valve

e

Burner 1 F.G Control Valve Lo

Burner 2 F.G Control Valve Lo

Burner 1 F.O Steam Purge Va

Burner 2 F.O Steam Purge Va

4. Time delay to close (30 seconds)

Burner 1 F.O Atomizing Valve

Burner 2 F.O Atomizing Valve

e

FDF Damper Drive Discharge

e

Desuperheater Control Valve

Burner 1 F.O Control Valve
Burner 1 F.G Control Valve

Burner 2 F.O Control Valve

Burner 2 F.G Control Valve
FDF Damper Drive Suction
Burner 1 Air Slide Damper
Burner 2 Air Slide Damper
INTERLOCK ACTION

Burner F.G Header Valve

5. The fuel gas control valve 56FV-20203AB or 56FV-20203BB is commanded to low fire position (5%)

Burner 1 F.G Vent Valve

Burner 2 F.G Vent Valve

Pilot Header Vent Valve
Description

Burner 1 F.O Valve 1

Burner 1 F.O Valve 2

Burner 2 F.O Valve 1

Burner 2 F.O Valve 2

Burner 1 F.G Valve 1

Burner 1 F.G Valve 2

Burner 2 F.G Valve 1

Burner 2 F.G Valve 2

6. The fuel oil control valve 56FV-20222 or 56FV-20225 is commanded to low fire position (5%)

FGR Damper Drive

Pilot 1A Vent Valve

Pilot 1B Vent Valve

Pilot 2A Vent Valve

Pilot 2B Vent Valve

Pilot Header Valve

Pilot 1A Valve 1

Pilot 1A Valve 2
Pilot 1B Valve 1

Pilot 1B Valve 2
Pilot 2A Valve 1

Pilot 2A Valve 2
Pilot 2B Valve 1

Pilot 2B Valve 2
7. The FDF damper drive 56FV-20179B (suction) and 56FV-2079A (discharge) is commanded to purge position.

8.The values and settings shown in this document could be adjusted during combustion tests.

9. Watch pilot flames during start-up

10.- If other flames are not present.

Notes
11.- in case this trip is not the last burner.

27 56FV-20186A
Tag No.

25 56HV-20130A
26 56HV-20130B
01 56XV-20209X

03 56XV-20216X

05 56XV-20216Y
03 56XV-20239X

05 56XV-20239Y
06 56XV-20217X

08 56XV-20217Y
06 56XV-20240X

08 56XV-20240Y
09 56XV-20226X
10 56XV-20226Y
11 56XV-20229X
12 56XV-20229Y
13 56XV-20227X
14 56XV-20227Y
15 56XV-20230X
16 56XV-20230Y
17 56XV-20208X

19 56XV-20218X

21 56XV-20218Y
22 56XV-20219X

24 56XV-20219Y

28 56FV-20179A
29 56FV-20179B
02 56XV-20209Z

04 56XV-20216Z

04 56XV-20239Z

07 56XV-20217Z

07 56XV-20240Z

18 56XV-20208Z

20 56XV-20218Z

23 56XV-20219Z

33 56FV-202225
30 56FV-20222

36 56TV-20166
56FV-20203BB
56FV-20203AA

56FV-20203AB

56FV-20203BA
INTERLOCK TRIP INITIATORS
REF

31
32

34
35
No. Description Tag No. Range Units Prealarm Cut Out Time Delay Interlock Type P&ID Remarks Rev.
MASTER FUEL TRIP
Steam Drum Level Low Low 56LT-20105X/Y/Z 0-100 % (mm) 33.1 (-305) 30.2 (-362) 2-oo-3 P32100-01 2/2 C O C O C C O C C O C C O C C C C C C C C C C O C O C C O C O O C 7 7 6 5 5 6 5 5 C
01 --- BMS - 100 V-215B-010-A-165

Steam Drum Level High High 56LT-20105X/Y/Z 0-100 % (mm) 66.5 (152) 69.8 (178) 2-oo-3 P32100-01 2/2 C O C O C C O C C O C C O C C C C C C C C C C O C O C C O C O O C 7 7 6 5 5 6 5 5 C
02 --- BMS - 100 V-215B-010-A-165

Steam Drum Level High High 56LE-20106 0-100 % (mm) 66.5 (152) 69.8 (178) 1-oo-1 P32100-01 2/2 C O C O C C O C C O C C O C C C C C C C C C C O C O C C O C O O C 7 7 6 5 5 6 5 5 C
03 --- BMS - 100 V-215B-010-A-165

Steam Drum Level Low Low 56LE-20106 0-100 % (mm) 33.1 (-305) 30.2 (-362) 1-oo-1 P32100-01 2/2 C O C O C C O C C O C C O C C C C C C C C C C O C O C C O C O O C 7 7 6 5 5 6 5 5 C
04 --- BMS - 100 V-215B-010-A-165

Deleted
05

Main Steam Temperature High High (1 min delay) 56TT-20165X/Y/Z 0-500 °C 390 395 1 min 2-oo-3 P32100-01 2/2 C O C O C C O C C O C C O C C C C C C C C C C O C O C C O C O O C 7 7 6 5 5 6 5 5 C
06 BMS - 100 V-215B-010-A-165

Combustion Air Flow Low Low 56FT-20179X/Y/Z 0-100 % 25 15 2-oo-3 P32200-01 C O C O C C O C C O C C O C C C C C C C C C C O C O C C O C O O C 7 7 6 5 5 6 5 5 C

07 (0-350000) (Kg/hr) (87500) (52500) --- BMS - 100 V-215B-010-A-166

Furnace Pressure High High 56PT-20108X/Y/Z 0-635 mmH2O 505 530 2-oo-3 P32200-01 C O C O C C O C C O C C O C C C C C C C C C C O C O C C O C O O C 7 7 6 5 5 6 5 5 C
08 --- BMS - 100 V-215B-010-A-166

Burner F.G Header Pressure High High 56PT-20202X/Y/Z 0-5 Kg/cm2g 3.7 4.2 2-oo-3 P32300-01 C O C O C C O C C O C C O C C C C C C C C C C O C O C C O C O O C 7 7 6 5 5 6 5 5 C
09 --- BMS - 100 V-215B-010-A-169

Burner F.G Header Pressure Low Low 56PT-20202X/Y/Z 0-5 Kg/cm2g 2.8 2.4 2-oo-3 P32300-01 C O C O C C O C C O C C O C C C C C C C C C C O C O C C O C O O C 7 7 6 5 5 6 5 5 C
10 --- BMS - 100 V-215B-010-A-169

Total Flame Failure 56BS-20157; 56BS-20158

Burner 1 2-oo-3 P32300-02 2/2 C O C O C C O C C O C C O C C C C C C C C C C O C O C C O C O O C 7 7 6 5 5 6 5 5 C
56BS-20159 BMS - 101 V-215B-010-A-170
11
Burner 256BS-20154; 56BS-20155 --- BMS - 102
note 2 56BS-20156
BMS Local Panel Main Master Fuel (BRPB) Manual Trip 56HS-20201B BMS - 101 1-oo-1 BMS Local Panel C O C O C C O C C O C C O C C C C C C C C C C O C O C C O C O O C 7 7 6 5 5 6 5 5 C
12
Pushbutton --- V-215B-010-A-170
56HS-20201 A 1-o-o-1 P32300-02 2/2 C O C O C C O C C O C C O C C C C C C C C C C O C O C C O C O O C 7 7 6 5 5 6 5 5 C
13 DCS Main Master Fuel (BRPB) Manual Trip Switch --- BMS - 101 V-215B-010-A-170

56XA-20280 1-o-o-1 C O C O C C O C C O C C O C C C C C C C C C C O C O C C O C O O C 7 7 6 5 5 6 5 5 C
16 First Burner Light Off Delay
--- BMS - 101 V-215B-010-A-611
56XA-20170C 1-o-o-1 C O C O C C O C C O C C O C C C C C C C C C C O C O C C O C O O C 7 7 6 5 5 6 5 5 C
17 Delay of Light Off
--- BMS - 101 V-215B-010-A-611
Start Pilot Delay 56XA-20170B --- 1-o-o-1 C O C O C C O C C O C C O C C C C C C C C C C O C O C C O C O O C 7 7 6 5 5 6 5 5 C
18
note 10 BMS - 101 V-215B-010-A-611

PAGE 3 OF 6
 9
8
7
6
5
4
3
2
1
2
1

10
No.

Deleted
Note 9 , 2
Note 9 , 2
Note 9 , 2

note 2, 11
Remarks:

Stop Burner 1
O = Open
C = Closed
1. Abbreviations:

Pilot 1B Flame Failure

Pilot 1A Flame Failure
(Blank) = No Action

Light-off Delay Pilot 1A/ 1B

Pilot 1A & 1B Flame Failure

Burner 1 Total Flame Failure

p

Burner 1 F.G Pressure Low Low

Burner 1 F.G Pressure High High
Burner 1
Description

Pilot F.G Header Pressure Low Low

Pilot F.G Header Pressure High High

Burner 1 Air Slide Damper Not Open

10.- If other flames are not present.
4. Time delay to close (30 seconds)
open when is the last pilot or burner

9. Watch pilot flames during start-up

11.- in case this trip is not the last burner.

CONTINUONS OPERATION STAGE

to see the main burner flame during main burner light off.

Tag

56XA-20159
56XA-20158/
g No.

56BS-20159
56BS-20158
56BS-20157
56BS-20159
56BS-20158
56PT-20207
56PT-20207

56BS-20159

56HS-20287B
56BS-20158 &

56ZSO-20130A

56HS-20287BA
56PT-20194X/Y/Z
56PT-20194X/Y/Z
g

0-5
0-5
0-0.28
Range

0-0..28
8.The values and settings shown in this document could be adjusted during combustion tests.
6. The fuel oil control valve 56FV-20222 or 56FV-20225 is commanded to low fire position (5%)

Units
5. The fuel gas control valve 56FV-20203AB or 56FV-20203BB is commanded to low fire position (5%)

Kg/cm2g
Kg/cm2g

Kg/cm2g
Kg/cm2g
INTERLOCK TRIP INITIATORS
7. The FDF damper drive 56FV-20179B (suction) and 56FV-2079A (discharge) is commanded to purge position.

2.8
3.9
0.1

0.23
3. The scanners associated with the fuel gas burner must detect the pilot during pilot light off and must also be able
2. Pilot and Fuel gas Burner Header Shut Off Valves are commanded to close and Vent Valves are commanded to

Prealarm

2.4
4.4
0.25
0.07
CAUSE AND EFFECT CHART Dwg. No. A-L23100-09 Rev. 08

Cut Out

---
JGC CORPORATION / NCP PROJECT AL JUBAIL SAUDI ARABIA

---
---
---
---
---
---
---
---
---
---
Time Delayy
Interlock

BMS - 101
BMS - 101
BMS - 101
BMS - 101
BMS - 101
BMS - 101
BMS - 101
BMS - 101
BMS - 101
BMS - 100
BMS - 100
yp
Type

2-oo-3
2-oo-3

2-oo-3
1-oo-1
2-oo-2

1-o-o-1
1-o-o-1
1-o-o-1
1-o-o-1
1-o-o-1
1-o-o-1

INTERLOCK ACTION
P&ID

P&ID No.
REF

P32300-01
P32300-01

P32300-02 2/2
P35620200-01
P32300-02 2/2
P32300-02 2/2
P32300-02 2/2
P32300-02 2/2
P32300-02 2/2

BMS Local Panel

V-215B-010-A-612
V-215B-010-A-612
V-215B-010-A-170
V-215B-010-A-170
V-215B-010-A-166
V-215B-010-A-170
V-215B-010-A-170
V-215B-010-A-170
V-215B-010-A-170
V-215B-010-A-170
V-215B-010-A-169
V-215B-010-A-169

Tag No. Notes Description

C
C

01 56XV-20209X Pilot Header Valve P32

2300-01/ V-215B-010-A-169
O
O

02 56XV-20209Z Pilot Header Vent Valve P32

2300-01/ V-215B-010-A-169

C
C
C
C
C

03 56XV-20216X Pilot 1A Valve 1 P32

2300-02 1/2/ V-215B-010-A-170

O
O
O
O
O

04 56XV-20216Z Pilot 1A Vent Valve P32

2300-02 1/2/ V-215B-010-A-170

C
C
C
C
C

05 56XV-20216Y Pilot 1A Valve 2 P32

2300-02 1/2/ V-215B-010-A-170

C
C
C
C
C

03 56XV-20239X Pilot 1B Valve 1 P32

2300-02 1/2/ V-215B-010-A-170
O
O
O
O
O

04 56XV-20239Z Pilot 1B Vent Valve P32

2300-02 1/2/ V-215B-010-A-170
C
C
C
C
C

05 56XV-20239Y Pilot 1B Valve 2 P32

2300-02 1/2/ V-215B-010-A-170
C
C

06 56XV-20217X Pilot 2A Valve 1 P32

2300-02 2/2/ V-215B-010-A-170
O
O

07 56XV-20217Z Pilot 2A Vent Valve P32

2300-02 2/2/ V-215B-010-A-170
C
C

08 56XV-20217Y Pilot 2A Valve 2 P32

2300-02 2/2/ V-215B-010-A-170
C
C

06 56XV-20240X Pilot 2B Valve 1 P32

2300-02 2/2/ V-215B-010-A-170
O
O

07 56XV-20240Z Pilot 2B Vent Valve P32

2300-02 2/2/ V-215B-010-A-170
C
C

08 56XV-20240Y Pilot 2B Valve 2 P32

2300-02 2/2/ V-215B-010-A-170
C
C
C
C
C

09 56XV-20226X Burner 1 F.O Valve 1 P32

2300-02 1/2/ V-215B-010-A-170
C
C
C
C
C

10 56XV-20226Y Burner 1 F.O Valve 2 P32

2300-02 1/2/ V-215B-010-A-170
4
4
4
4
4

11 56XV-20229X Burner 1 F.O Steam Purge Valve P32

2300-02 1/2/ V-215B-010-A-170
C
C
C
C
C

12 56XV-20229Y Burner 1 F.O Atomizing Valve P32

2300-02 1/2/ V-215B-010-A-170
13 56XV-20227X Burner 2 F.O Valve 1 P32
2300-02 2/2/ V-215B-010-A-170
14 56XV-20227Y Burner 2 F.O Valve 2 2300-02 2/2/ V-215B-010-A-170
P32
15 56XV-20230X Burner 2 F.O Steam Purge Valve P32
2300-02 2/2/ V-215B-010-A-170
16 56XV-20230Y Burner 2 F.O Atomizing Valve P32
2300-02 2/2/ V-215B-010-A-170
17 56XV-20208X Burner F.G Header Valve P32
2300-01/ V-215B-010-A-169
18 56XV-20208Z Burner F.G Header Vent Valve P32
2300-01/ V-215B-010-A-169
C
C
C
C
C

19 56XV-20218X Burner 1 F.G Valve 1 P32

2300-02 1/2/ V-215B-010-A-170
O
O
O
O
O

20 56XV-20218Z Burner 1 F.G Vent Valve P32

2300-02 1/2/ V-215B-010-A-170
C
C
C
C
C

21 56XV-20218Y Burner 1 F.G Valve 2 P32

2300-02 1/2/ V-215B-010-A-170
22 56XV-20219X Burner 2 F.G Valve 1 P32
2300-02 2/2/ V-215B-010-A-170
23 56XV-20219Z Burner 2 F.G Vent Valve P32
2300-02 2/2/ V-215B-010-A-170
24 56XV-20219Y Burner 2 F.G Valve 2 P32
2300-02 2/2/ V-215B-010-A-170
C

C
C
C
C
C
C

25 56HV-20130A Burner 1 Air Slide Damper P32

2200-01/ V-215B-010-A-166
26 56HV-20130B Burner 2 Air Slide Damper P32
2200-01/ V-215B-010-A-166
27 56FV-20186A FGR Damper Drive P32
2200-01/ V-215B-010-A-166
28 56FV-20179A FDF Damper Drive Discharge P32
2200-01/ V-215B-010-A-166
29 56FV-20179B FDF Damper Drive Suction P32
2200-01/ V-215B-010-A-166
6
6
6
6
6
6
6
6
6

30 56FV-20222 Burner 1 F.O Control Valve P32

2300-01/ V-215B-010-A-169
5
5
5
5
5
5
5
5
5

31 56FV-20203AA Burner 1 F.G Control Valve P32

2300-02 1/2/ V-215B-010-A-170
5
5
5
5
5
5
5
5
5

32 56FV-20203AB Burner 1 F.G Control Valve Low Fire P32

2300-02 1/2 / V-215B-010-A-170
33 56FV-202225 Burner 2 F.O Control Valve P32
2300-01/ V-215B-010-A-169
34 56FV-20203BA Burner 2 F.G Control Valve P32
2300-02 2/2/ V-215B-010-A-170
35 56FV-20203BB Burner 2 F.G Control Valve Low Fire P32
2300-02 2/2 / V-215B-010-A-170
36 56TV-20166 Desuperheater Control Valve P32
2100-01 2/2/ V-215B-010-A-165
SEE NOTE 3
SEE NOTE 3
SEE NOTE 3
SEE NOTE 3
Remarks
Rev.

PAGE 4 OF 6
 9
8
7
6
5
4
3
2
1

10
No.

note 2
note 2
note 2

Deleted
note 2, 11
Remarks:

Stop Burner 2
O = Open
C = Closed
1. Abbreviations:

Pilot 2B Flame Failure

Pilot 2A Flame Failure
(Blank) = No Action

Light-off Delay Pilot 2A/2B

Pilot 2A & 2B Flame Failure

Burner 2 Total Flame Failure

Burner 2 F.G Pressure Low Low
Burner 2 F.G Pressure High High
Burner 2
Description

Burner 2 Air Slide Damper Not Open

10.- If other flames are not present.
4. Time delay to close (30 seconds)
open when is the last pilot or burner

9. Watch pilot flames during start-up

11.- in case this trip is not the last burner.

to see the main burner flame during main burner light off.

56XA-20156
56XA-20155/
Tag No.

56BS-20156
56BS-20155
56BS-20154
56BS-20156
56BS-20155

56BS-20156

56HS-20284B
56BS-20155 &

56ZSO-20130B

56HS-20284BA
56PT-20195X/Y/Z
56PT-20195X/Y/Z

0-5
0-5
Range
8.The values and settings shown in this document could be adjusted during combustion tests.
6. The fuel oil control valve 56FV-20222 or 56FV-20225 is commanded to low fire position (5%)

Units
5. The fuel gas control valve 56FV-20203AB or 56FV-20203BB is commanded to low fire position (5%)

Kg/cm2g
Kg/cm2g
INTERLOCK TRIP INITIATORS
7. The FDF damper drive 56FV-20179B (suction) and 56FV-2079A (discharge) is commanded to purge position.

2.8
3.9
3. The scanners associated with the fuel gas burner must detect the pilot during pilot light off and must also be able
2. Pilot and Fuel gas Burner Header Shut Off Valves are commanded to close and Vent Valves are commanded to

Prealarm

2.4
4.4
CAUSE AND EFFECT CHART Dwg. No. A-L23100-09 Rev. 08

Cut Out

----
JGC CORPORATION / NCP PROJECT AL JUBAIL SAUDI ARABIA

---
---
---
---
---
---
---
---
Time Delay
Interlock

BMS - 102
BMS - 102
BMS - 102
BMS - 102
BMS - 101
BMS - 102
BMS - 102
BMS - 102
BMS - 102
Type

2-oo-3
2-oo-3

2-oo-3
1-oo-1
2-oo-2
1-oo-1
1-oo-1

1-o-o-1
1-o-o-1
INTERLOCK ACTION
P&ID

P&ID
D No.
REF

P32300-02 2/2
P32300-02 2/2
P35620200-01
P32300-02 2/2
P32300-02 2/2
P32300-02 2/2
P32300-02 2/2
P32300-02 2/2

V-215B-010-A-612
V-215B-010-A-612
V-215B-010-A-170
V-215B-010-A-170
V-215B-010-A-166
V-215B-010-A-170
V-215B-010-A-170
V-215B-010-A-170
V-215B-010-A-170
V-215B-010-A-170

Tag
g No. Notes Description

C
209X
01 56XV-202 Pilot Header Valve B-010-A-169
P32300-01/ V-215B

O
209Z
02 56XV-202 Pilot Header Vent Valve P32300-01/ V-215B
B-010-A-169
03 56XV-202
216X Pilot 1A Valve 1 P32300-02 1/2/ V-2
215B-010-A-170
04 56XV-202
216Z Pilot 1A Vent Valve P32300-02 1/2/ V-2
215B-010-A-170
05 56XV-202
216Y Pilot 1A Valve 2 P32300-02 1/2/ V-2
215B-010-A-170
03 56XV-202
239X Pilot 1B Valve 1 P32300-02 1/2/ V-2
215B-010-A-170
239Z
04 56XV-202 Pilot 1B Vent Valve P32300-02 1/2/ V-2
215B-010-A-170
05 56XV-202
239Y Pilot 1B Valve 2 P32300-02 1/2/ V-2
215B-010-A-170
C
C
C

06 56XV-202
217X Pilot 2A Valve 1 215B-010-A-170
P32300-02 2/2/ V-2
O
O
O

07 56XV-202
217Z Pilot 2A Vent Valve P32300-02 2/2/ V-2
215B-010-A-170
C
C
C

217Y
08 56XV-202 Pilot 2A Valve 2 P32300-02 2/2/ V-2
215B-010-A-170
C
C
C

240X
06 56XV-202 Pilot 2B Valve 1 P32300-02 2/2/ V-2
215B-010-A-170
O
O
O

07 56XV-202
240Z Pilot 2B Vent Valve P32300-02 2/2/ V-2
215B-010-A-170
C
C
C

08 56XV-202
240Y Pilot 2B Valve 2 P32300-02 2/2/ V-2
215B-010-A-170
226X
09 56XV-202 Burner 1 F.O Valve 1 P32300-02 1/2/ V-2
215B-010-A-170
226Y
10 56XV-202 Burner 1 F.O Valve 2 P32300-02 1/2/ V-2
215B-010-A-170
11 56XV-202
229X Burner 1 F.O Steam Purge Valve P32300-02 1/2/ V-2
215B-010-A-170
12 56XV-202
229Y Burner 1 F.O Atomizing Valve P32300-02 1/2/ V-2
215B-010-A-170
C
C
C
C
C

227X
13 56XV-202 Burner 2 F.O Valve 1 P32300-02 2/2/ V-2
215B-010-A-170
C
C
C
C
C

227Y
14 56XV-202 Burner 2 F.O Valve 2 215B-010-A-170
P32300-02 2/2/ V-2
4
4
4
4
4

15 56XV-202
230X Burner 2 F.O Steam Purge Valve P32300-02 2/2/ V-2
215B-010-A-170
C
C
C
C
C

16 56XV-202
230Y Burner 2 F.O Atomizing Valve P32300-02 2/2/ V-2
215B-010-A-170
17 56XV-202
208X Burner F.G Header Valve P32300-01/ V-215B
B-010-A-169
18 56XV-202
208Z Burner F.G Header Vent Valve P32300-01/ V-215B
B-010-A-169
218X
19 56XV-202 Burner 1 F.G Valve 1 P32300-02 1/2/ V-2
215B-010-A-170
20 56XV-202
218Z Burner 1 F.G Vent Valve P32300-02 1/2/ V-2
215B-010-A-170
21 56XV-202
218Y Burner 1 F.G Valve 2 P32300-02 1/2/ V-2
215B-010-A-170
C
C
C
C
C

22 56XV-202
219X Burner 2 F.G Valve 1 P32300-02 2/2/ V-2
215B-010-A-170
O
O
O
O
O

23 56XV-202
219Z Burner 2 F.G Vent Valve P32300-02 2/2/ V-2
215B-010-A-170
C
C
C
C
C

24 56XV-202
219Y Burner 2 F.G Valve 2 P32300-02 2/2/ V-2
215B-010-A-170
25 56HV-201
130A Burner 1 Air Slide Damper B-010-A-166
P32200-01/ V-215B
C
C
C
C
C
C
C

26 56HV-201
130B Burner 2 Air Slide Damper P32200-01/ V-215B
B-010-A-166
20186A
27 56FV-2 FGR Damper Drive P32200-01/ V-215B
B-010-A-166
28 56FV-20179A FDF Damper Drive Discharge P32200-01/ V-215B
B-010-A-166
29 56FV-20179B FDF Damper Drive Suction P32200-01/ V-215B
B-010-A-166
30 56FV-202
222 Burner 1 F.O Control Valve P32300-01/ V-215B
B-010-A-169
31 56FV-20203AA
AA Burner 1 F.G Control Valve P32300-02 1/2/ V-2
215B-010-A-170
32 56FV-20203A
AB Burner 1 F.G Control Valve Low Fire P32300-02 1/2 / V-2
215B-010-A-170
6
6
6
6
6
6
6
6
6

33 56FV-202
2225 Burner 2 F.O Control Valve P32300-01/ V-215B
B-010-A-169
5
5
5
5
5
5
5
5
5

34 56FV-20203BA
BA Burner 2 F.G Control Valve P32300-02 2/2/ V-2
215B-010-A-170
5
5
5
5
5
5
5
5
5

35 56FV-20203
3BB Burner 2 F.G Control Valve Low Fire P32300-02 2/2 / V-2
215B-010-A-170
36 56TV-20166 Desuperheater Control Valve P32100-01 2/2/ V-2
215B-010-A-165
SEE NOTE 3
SEE NOTE 3
SEE NOTE 3
SEE NOTE 3
Remarks
Rev.

PAGE 5 OF 6
 JGC CORPORATION / NCP PROJECT AL JUBAIL SAUDI ARABIA

P32300-02 1/2 / V-215B-010-A-170

P32300-02 2/2 / V-215B-010-A-170

P32300-02 1/2/ V-215B-010-A-170
P32300-02 1/2/ V-215B-010-A-170
P32300-02 1/2/ V-215B-010-A-170
P32300-02 1/2/ V-215B-010-A-170
P32300-02 1/2/ V-215B-010-A-170
P32300-02 1/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170
P32300-02 1/2/ V-215B-010-A-170
P32300-02 1/2/ V-215B-010-A-170
P32300-02 1/2/ V-215B-010-A-170
P32300-02 1/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170

P32300-02 1/2/ V-215B-010-A-170

P32300-02 1/2/ V-215B-010-A-170
P32300-02 1/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170
P32300-02 2/2/ V-215B-010-A-170

P32300-02 1/2/ V-215B-010-A-170

P32300-02 2/2/ V-215B-010-A-170

P32100-01 2/2/ V-215B-010-A-165

P32300-01/ V-215B-010-A-169
P32300-01/ V-215B-010-A-169

P32300-01/ V-215B-010-A-169
P32300-01/ V-215B-010-A-169

P32200-01/ V-215B-010-A-166
P32200-01/ V-215B-010-A-166
P32200-01/ V-215B-010-A-166
P32200-01/ V-215B-010-A-166
P32200-01/ V-215B-010-A-166
P32300-01/ V-215B-010-A-169

P32300-01/ V-215B-010-A-169
CAUSE AND EFFECT CHART Dwg. No. A-L23100-09 Rev. 08
Remarks:

P&ID No.
1. Abbreviations:
C = Closed
O = Open
(Blank) = No Action

2. Pilot and Fuel gas Burner Header Shut Off Valves are commanded to close and Vent Valves are commanded to
open when is the last pilot or burner

P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
Burner 1 F.G Control Valve Low Fire P
P
P
Burner 2 F.G Control Valve Low Fire P
P
3. The scanners associated with the fuel gas burner must detect the pilot during pilot light off and must also be able
to see the main burner flame during main burner light off.

Burner 1 F.O Steam Purge Valve

Burner 2 F.O Steam Purge Valve

Burner F.G Header Vent Valve

4. Time delay to close (30 seconds)

Burner 1 F.O Atomizing Valve

Burner 2 F.O Atomizing Valve

FDF Damper Drive Discharge

Desuperheater Control Valve

Burner 1 F.O Control Valve
Burner 1 F.G Control Valve

Burner 2 F.O Control Valve

Burner 2 F.G Control Valve
FDF Damper Drive Suction
Burner 1 Air Slide Damper
Burner 2 Air Slide Damper
INTERLOCK ACTION

Burner F.G Header Valve

5. The fuel gas control valve 56FV-20203AB or 56FV-20203BB is commanded to low fire position (5%)

Burner 1 F.G Vent Valve

Burner 2 F.G Vent Valve

Pilot Header Vent Valve
Description

Burner 1 F.O Valve 1

Burner 1 F.O Valve 2

Burner 2 F.O Valve 1

Burner 2 F.O Valve 2

Burner 1 F.G Valve 1

Burner 1 F.G Valve 2

Burner 2 F.G Valve 1

Burner 2 F.G Valve 2

6. The fuel oil control valve 56FV-20222 or 56FV-20225 is commanded to low fire position (5%)

FGR Damper Drive

Pilot 1A Vent Valve

Pilot 1B Vent Valve

Pilot 2A Vent Valve

Pilot 2B Vent Valve

Pilot Header Valve

Pilot 1A Valve 1

Pilot 1A Valve 2
Pilot 1B Valve 1

Pilot 1B Valve 2
Pilot 2A Valve 1

Pilot 2A Valve 2
Pilot 2B Valve 1

Pilot 2B Valve 2
7. The FDF damper drive 56FV-20179B (suction) and 56FV-2079A (discharge) is commanded to purge position.

8.The values and settings shown in this document could be adjusted during combustion tests.

9. Watch pilot flames during start-up

10.- If other flames are not present.

Notes
11.- in case this trip is not the last burner.

27 56FV-20186A
Tag No.

25 56HV-20130A
26 56HV-20130B
01 56XV-20209X

03 56XV-20216X

05 56XV-20216Y
03 56XV-20239X

05 56XV-20239Y
06 56XV-20217X

08 56XV-20217Y
06 56XV-20240X

08 56XV-20240Y
09 56XV-20226X
10 56XV-20226Y
11 56XV-20229X
12 56XV-20229Y
13 56XV-20227X
14 56XV-20227Y
15 56XV-20230X
16 56XV-20230Y
17 56XV-20208X

19 56XV-20218X

21 56XV-20218Y
22 56XV-20219X

24 56XV-20219Y

28 56FV-20179A
29 56FV-20179B
02 56XV-20209Z

04 56XV-20216Z

04 56XV-20239Z

07 56XV-20217Z

07 56XV-20240Z

18 56XV-20208Z

20 56XV-20218Z

23 56XV-20219Z

33 56FV-202225
30 56FV-20222

36 56TV-20166
56FV-20203BB
56FV-20203AA

56FV-20203AB

56FV-20203BA
INTERLOCK TRIP INITIATORS
REF

31
32

34
35
No. Description Tag No. Range Units Prealarm Cut Out Time Delay Interlock Type P&ID Remarks Rev.
Burner 1 Fuel Oil
Burner 1 F.O Header Pressure Low Low 56PT-20236X/Y/Z 0-15 Kg/cm2g 6.75 5.5 BMS - 101 2-o-o-3 P32300-01 C C 4 C 6 Burner #1 FO start-up & operation only
1 --- V-215B-010-A-169

Burner 1 F.O Header Pressure High High 56PT-20236X/Y/Z 0-15 Kg/cm2g 12.6 13.3 2-o-o-3 P32300-01 C C 4 C 6 Burner #1 FO start-up & operation only
2 --- BMS - 101 V-215B-010-A-169

Burner 1 F.O Temperature Low Low 56TT-20221X 0-150 °C 39 37 1-o-o-1 P32300-01 C C 4 C 6 Burner #1 FO start-up & operation only
3 --- BMS - 101 V-215B-010-A-169

Burner 1 Atomizing Steam Differential Pressure Low Low 56PT-20220X 0-12 Kg/cm2g 0.9 0.8 1-o-o-1 P32300-01 C C 4 C 6 Burner #1 FO start-up & operation only
4 56PT-20210X --- BMS - 101 V-215B-010-A-169

Stop Burner 1 56HS-20297BA BMS - 101 1-o-o-1 P32300-02 1/2 C C 4 C 6

5
--- V-215B-010-A-170
Furnace Outlet Gas Temperature Low Low 56TT-20109X 2-oo-3 P32300-02 2/2 C C 4 C 6 Burner #1 FO start-up & operation only
6 56TT-20109Y 0-1500 °C 401 391 --- BMS - 100
V-215B-010-A-166
56TT-20109Z
Burner 2 Fuel Oil
Burner 2 F.O Header Pressure Low Low 56PT-20237X/Y/Z 0-15 Kg/cm2g 6.75 5.5 2-o-o-3 P32300-01 C C 4 C 6 Burner #2 FO start-up & operation only
1 --- BMS - 102 V-215B-010-A-169

Burner 2 F.O Header Pressure High High 56PT-20237X/Y/Z 0-15 Kg/cm2g 12.6 13.3 2-o-o-3 P32300-01 C C 4 C 6 Burner #2 FO start-up & operation only
2 --- BMS - 102 V-215B-010-A-169

Burner 2 F.O Temperature Low Low 56TT-20224X 0-150 °C 39 37 1-o-o-1 P32300-01 C C 4 C 6 Burner #2 FO start-up & operation only
3 --- BMS - 102 V-215B-010-A-169

Burner 2 Atomizing Steam Differential Pressure Low Low 56PT-20223X 0-12 Kg/cm2g 0.9 0.8 1-o-o-1 P32300-01 C C 4 C 6 Burner #2 FO start-up & operation only
4 56PT-20247X --- BMS - 102 V-215B-010-A-169

Stop Burner 2 56HS-20294BA BMS - 102 1-o-o-1 P32300-02 2/2 C C 4 C 6

5
--- V-215B-010-A-170
Furnace Outlet Gas Temperature Low Low 56TT-20109X 0-1500 °C 401 391 2-oo-3 P32200-01 C C 4 C 6 Burner #2 FO start-up & operation only
6 56TT-20109Y --- BMS - 100 V-215B-010-A-166
56TT-20109Z

01 02 03 04 05 03 04 05 06 07 08 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 29 29 30 31 32 33 34 35 36

PAGE 6 OF 6