JOB SAFETY ANALYSIS

PANIPAT REFINERY & PETROCHEMICAL COMPLEX

JOB SAFETY ANALYSIS
PART-A :  JSA No.: 04 Date: Page:
14.03.2022 1 of 6
Unit: PTA
Area: PTA Location: IOCL Panipat
Job Title: SSD Radiography test in welding joints JSA done by:
at Unit area SN. Name Designation Department
1.
2. YogeshYadav AM(PJ) Project
3. PulkitGarg AM(PJ) Project
Job to be Executed By :M/s HEC 4. Rajnish Kumar Lead Piping Worley
Department Contractor 5. Kuldeep Singh HSE Advisor Worley
PROJECT M/s. L&T HE 6. Rajat Khandelwal SFSO Fire & Safety
7. Sandip P Patil HSE Lead L&T
JSA Reviewed By (HOD’s Name & Designation) Name Designation

HOD of Operation Department K. Balamurgan DGM(PN)

HOD of Project Department P.K. Ghosh DGM(PJ)

Sl. No. Activities Hazards Recommended Actions /Procedures & Control ComplianceStat Checked
Measures us (Complied/ ByName of
Not complied) Officer with
Sign. date &
time
1 Site Preparation  Poor  Work permit from the client, with all concurring
communication parties’ signatures approval must be obtained prior
between work to start of work and display work permit at site.
parties.  Conduct the toolbox talk to discuss the hazards and
 Inexperienced risk.
persons / lack of Only experience person should be deployed on this
safety awareness work.
 HSE Induction shall be carried out by client / plant
prior to start the activity.
2 Mobilization /  Unskilled Worker  Only experience person should be deployed on this
Deployment of carrying out activity work.
Manpower & Beginning resulting in incident Use of required PPEs such as Safety Helmet, jacket
of the job (i.e. falling of Safety shoes, Hand Gloves, ear plugs, nose mask,
material, fall of safety goggles, lather apron, Shoulder Pad.
person, Electric  HSE Induction shall be carried out by client / plant
Shock) prior to start the activity.
 Toolbox talk should be conduct before starting the
activity.
 Work permit should be taken before starting the
work.
 Work activity should be carried out under adequate
& continues supervision.
SSD Radiography test in welding joints at Unit area 04
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  Improper
communication
3 Working at Height  Fall from Height /  Only trained worker & staff will be deployed for
4 Scaffolding Erection & 
dismantling
 Improper access  Proper access should be ensured.
 Scaffold collapse  Work permit shall be obtained before starting
JOB SAFETY ANALYSIS
 Toolbox should be conducted regarding Material
handling, Loading & Unloading.
Fall Hazards height work.
 Use only inspected & tagged scaffolding only.
 No loose materials kept on the platform.
 Proper bag will be used to keep material on the
platform.
 Gunny bag & plastic bag not used to keep material
at height.
 Tie off tools otherwise secure them from falling
below.
 Area barricade.
 Use Full Body Safety Harness
 Follow 100 % tie off policy
Fall of  Only trained and competent person allowed for
Person/scaffold confined space entry.
materials  Area cordoning properly.
 Ensure gin wheel/rope pulley is used while
hoisting/lowering of tools/scaffolding components.
Ensure gin wheel/rope pulley is fitted with 18-20
mm PP rope.
 Ensure rope pulley is properly installed by
projecting the tube up to 750mm.
 Bow line knot shall be use while hoisting material
by using tool bags.
 Ensure no person shall be allowed under the
scaffold erected zone.
 Ensure Use of tool bag for keeping tools at height.
 No loose materials shall be kept on the working
platform.
 Simultaneous activity (top and bottom) at the same
time shall be avoided.
 Ensure use of triple rolling hitch knot while hoisting
/ lowering of scaffolding pipe to elevated location.
 Use of appropriate PPE’s
 Access ladder must be made by sound materials.
 Ladder shall be properly secured & must be
extended minimum one meter from work platform.
 Ensure ladder placed in 750 to the scaffolding
platform.
 12 mm diameter wire rope is use as lifeline for
working at height shall be ensured.
 Ensure first ladder (ladder placed at first level)
should be outside the scaffolding platform and
remaining ladder shall be internal.
 Scaffolding shall be equipped with access ladder,
mid rail, top rail, and toe guard & swing gate.
SSD Radiography test in welding joints at Unit area 0 4
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 JOB SAFETY ANALYSIS
work.
 Inspection and Usage of approved Scaffold
Materials.
 Scaffold erection with the supervision of
scaffolding Inspector / Engineer.
 Scaffolding register should be maintained by
scaffolding supervisor.
 Scaffold tagging system shall be followed (Green
Tag for safe use & Red tag for not use of scaffold).
 Usage of good quality materials & ensure good
condition of material put in use.
 Bi-Monthly (7 Days) inspection of scaffolding to be
ensured by scaffolding inspector.
 Ensure workmen use only green tag equipped
scaffold.
 Ensure scaffolding is sufficiently tied with
structure/Beams to avoid collapse of scaffolding.
5 Storage of the  Spread of ionizing  Radiography camera, source when not in use shall
Radiography Activity on radiation always store in separate storage room under lock &
site key.
 The proper storage of source inside the camera
shall be verified after every operation with a
radiation survey meter (While keeping inside the
storage & while taking them out of storage room)
 Proper safety warning signs with radiation symbol
shall posted.
 The operator shall maintain the log book to record
the details of day to day use of the equipment.
6 Field Radiography  Spread of ionizing  Radiography activity shall carry out only by certified
Activity radiation radiographers under the supervision of competent
person.
 All employees working for the radiography activity
shall wear TLD Badge and pocket dosimeter.
 Obtain necessary work permit and inform to
concern about the radiography timing.
 All necessary documents must be available with RT
team during night.
 first aid box must be available with RT operation
team
 Identify the timing for the radiography activity
(check for the less occupancy or no occupancy)
 Appropriate area around the radiation source shall
be cordoned off during field radiography.
(Cordoning distance is determined by type and
strength of the radiation source used)
 The radiation levels along with the cordon shall be
monitored by a suitable and calibrated radiation
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 JOB SAFETY ANALYSIS

survey meter
 Radiation warning symbols shall posted along the
cordon / barricading.
 Display safety placards in appropriate English and
local language & warning lights
 The concerned radiographer shall be available at
the site very near to the cordoned area throughout
the exposure.
 Provide suitable supporting and fastening devices
for hoisting and positioning radiography camera.
 The operation shall plan in advance and executed in
minimum possible time.
 After termination of each exposure, the area shall
be verified by means of radiation survey meter.
 Camera and source shall properly secure during
transportation.
 In case of any damage to the camera inform to
BARC.
 Maintenance and servicing of radiography
equipment shall not be attempted without
consulting Radiography Safety Officer.
 The operator shall aware about the dose records
and Periodical check-up of the employee shall
carried out
 Conduct tool box meeting prior to start of activity.
 Providing shielding for the workmen or workmen
need to stand behind building, steel, keep away
from the source of radiation.
 Follow the maximum permissible dose limit of
radiation.
 Verbally communicating surrounding area
contractors regarding RT timing
7 Diesel Generator  Unskilled operator  Deploy skilled and knowledgeable technician
operation for electrical  Training should be given
supply
 Abnormal Noise &  Schedule DG maintenance
Vibration  Daily checking / noting down the Readings
 Heating  Secure & check compliance with cooling system

SSD Radiography test in welding joints at Unit area 04

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 JOB SAFETY ANALYSIS
 Fire & Explosion
 Use of PESO approved spark arrestors
 Do not stack fuels & flammable materials near DG
 Ensure fuel Tank with secured Cap
 Check if lead, spark, or glow plug are secured
 Clean & clear loose clothes and flammable
materials
 Check of any fluid leakage
 Fire extinguisher placed near DG
 Secure and check compliance with cooling system

 Electrical shock  Cables are routed through cable tray

 Armoured cables are used for power supply
 Emergency stop button are in working condition
 Electrical shock chart should be displayed
 Rubber mats should be provided for standing of
operator
 Rotating parts  Proper guards on rotating parts
 Do not operate while wearing loose clothes
8 Night work at site  Poor Illumination  Ensure adequate Illumination level & should be
 Slips, trips & fall. checked on regular basis.
 Fatigue
 Insects/reptiles  Ensure proper illumination arrangements at work
location.
 Vehicle parking at
roadside  Ensure the working crew shall take rest at rest
shelter only.
(Personal Injury /  Ensure to use only designated work access. Ensure
Property Damage) no lone work at night.
 Emergency contact no. Must be displayed at
strategic locations.
 Ensure to use full sleeve dress to avoid insect
stings.
 Ensure the vehicle parked at designated location
with wheel stopper.
 Ensure valid work Permit for night work.
 Ensure proper supervision in Night shift.
 Ensure no one work more than 12 hrs
9 Emergency Response  Lack of supervision  Emergency response Plan should be at site.
 Gas leakage  Ensure emergency vehicle is available at site.
 Extreme Weather  ERT shall be formed and roles and responsibility
condition communicated to all.
 Effective TBT shall be ensured to inform emergency
response.
10 Housekeeping  Materials  Ensure the area kept clean
obstruction  Secure all the equipment after the work is
completed
 Waste material should be disposed at designated
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 JOB SAFETY ANALYSIS

place
 Work material must not block the road /
emergency access way
 Ergonomic  Buddy system implementation
 Use correct manual lifting method

 Sharp object  Eliminate/secure any sharp edges

 Wear proper hand gloves
Job Safety Analysis Name
Performed By
Designation

Sign

Reviewed By HOD of Operation

HOD of Project

SSD Radiography test in welding joints at Unit area 04

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