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Article
Modelling and Optimizing the Durability Performance of Self
Consolidating Concrete Incorporating Crumb Rubber and
Calcium Carbide Residue Using Response
Surface Methodology
Okorie Austine Uche 1 , Sylvia E. Kelechi 1,2 , Musa Adamu 1,3, * , Yasser E. Ibrahim 3, * , Hani Alanazi 4
and Imhade P. Okokpujie 5,6
1 Department of Civil Engineering, Bayero University, P.M.B. 3011, Kano 700006, Nigeria;
uoaustine.civ@buk.edu.ng (O.A.U.); skelechi@pnw.edu (S.E.K.)
2 Department of Mechanical and Civil Engineering, Purdue University, Northwest, Hammond, IN 46323, USA
3 Engineering Management Department, College of Engineering, Prince Sultan University,
Riyadh 11586, Saudi Arabia
4 Department of Civil and Environmental Engineering, College of Engineering, Majmaah University,
Al-Majmaah 11952, Saudi Arabia; hm.alanazi@mu.edu.sa
5 Department of Mechanical and Mechatronics Engineering, Afe Babalola University, Ado Ekiti 360101, Nigeria;
ip.okokpujie@abuad.edu.ng
6 Department of Mechanical and Industrial Engineering Technology, University of Johannesburg,
Johannesburg 2028, South Africa
* Correspondence: madamu.civ@buk.edu.ng (M.A.); ymansour@psu.edu.sa (Y.E.I.)
Citation: Uche, O.A.; Kelechi, S.E.;
Abstract: The world is now focusing on a sustainable environment and reducing the effects of global
Adamu, M.; Ibrahim, Y.E.; Alanazi, warming. One way to achieve such targets is to properly utilize waste and reduce greenhouse CO2
H.; Okokpujie, I.P. Modelling and emissions. The cement industry is responsible for almost 10% of global CO2 emission due to the
Optimizing the Durability high demand for cement in the construction industry. One of the ways to minimize this effect is
Performance of Self Consolidating the partial replacement of cement by other materials in concrete. Therefore, in this study, calcium
Concrete Incorporating Crumb carbide residue (CCR), which is highly rich in calcium oxide, partially replaced cement for waste
Rubber and Calcium Carbide management. Waste tires were grinded to fine sizes in crumb rubber (CR) and partially replaced
Residue Using Response Surface
the fine aggregate. Therefore, this paper investigared the influence of CR and CCR on the durability
Methodology. Buildings 2022, 12, 398.
properties and heat/temperature resistance of self-compacting concrete (SCC). The experiment was
https://doi.org/10.3390/
designed using response surface methodology to investigate the effects of CR and CCR on SCC
buildings12040398
properties, design models for properties of the SCC, and optimize the mixes to achieve the best
Academic Editor: Jorge de Brito results. The properties considered were the durability of acid attack resistance (H2 SO4 attack), salt
Received: 2 February 2022
attack resistance (MgSO4 attack), and water absorption. The heat resistance considered was weight
Accepted: 16 March 2022 reduction and residual compressive strength after heating the samples at a 200 ◦ C and 400 ◦ C. The
Published: 24 March 2022 results findings showed that CR and CCR negatively affect the acid and salt resistance of the SCC.
Furthermore, CR negatively affects the heat resistance of the SCC, while CCR slightly improved
Publisher’s Note: MDPI stays neutral
it at 200 ◦ C. The models developed using RSM were significant with high degrees of correlation
with regard to jurisdictional claims in
and predictability. The optimum properties achieved 2.9% CR as a fine aggregate replacement and
published maps and institutional affil-
iations.
5.5% CCR as a cement replacement. The developed models can predict the durability performance of
SCC mixes in terms of acid and salt attack resistance and the effects of elevated temperatures using
CR, CCR, and fly ash as the variables. This will reduce the need for carrying out experimental work,
thereby reducing cost and time.
Copyright: © 2022 by the authors.
Licensee MDPI, Basel, Switzerland. Keywords: calcium carbide residue; crumb rubber; self-consolidating concrete; response surface
This article is an open access article methodology; elevated temperature; durability
distributed under the terms and
conditions of the Creative Commons
Attribution (CC BY) license (https://
creativecommons.org/licenses/by/
4.0/).
1. Introduction
The development of environmentally friendly construction materials has become
the main concern of the building and construction industry’s professionals due to the
global issue of ozone layer depletion caused by greenhouse gases. Cement production
generates substantial by-products that intensify global warming when discharged into
the atmosphere [1]. In order to cut down on the consumption of cement in the building
and construction sector, the partial or full substitution of cement with sustainable and
eco-friendly cementitious materials has to be given serious attention. A study aimed at
promoting the use of local and sustainable construction materials to reduce the impacts
of the continuous use of conventional materials was conducted by Obianyo et al. [2]. On
the other hand, industrial wastes such as used tyres and calcium carbide dumped in the
environment contribute to the significant environmental issues faced by society. Although
efforts have been targeted towards industrial wastes recycling and converting these waste
materials to use raw materials for utilization in diverse industries, the quantity of industrial
wastes abandoned continues to increase due to industrialization [3]. The need to broaden
the utilization of these waste materials has led researchers to identify more applications
areas. The use of calcium carbide residue and crumb rubber from waste tyres by utilizing
them as replacement materials in concrete production is a good idea. Implementing it will
ensure that the consumption of 100% of such industrial waste is generated.
The durability of cement-based materials such as concrete cannot be ignored due to
their heterogeneous nature [4]. The heterogeneity of the concrete matrix results within
the concrete’s microstructure, which significantly affects its durability performance [5]. A
review work conducted by Sofi [6] on the influence of waste rubber tyres on the durability
and mechanical properties of concrete revealed a reduction in the compressive strength,
flexural tensile strength, and depth of water penetration of the rubberized concrete when
compared to the control mix. However, the water absorption (up to 10% replacement) and
abrasion resistance were better than the control mix concrete. Hilal [7] examined the effect of
CR size and content on hardened characteristics of self-compacting concrete and discovered
that the addition of crumb rubber in concrete resulted in a negative effect on the self-
compacting concrete’s hardened properties. However, in terms of ductility, a substantial
improvement was accomplished by adding all types of waste tires. Valizadeh et al. [8]
investigated the influence of specimen geometry on the tensile strengths and compressive
strength of self-compacting rubberized concrete with CR granules. Their findings showed
that the variations between the cubes and cylindrical specimens were higher for the self-
compacting rubberized concrete containing 20% CR in comparison to the mixes with
lower CR content. In addition, a remarkable size effect on the tensile strength of self-
compacting rubberized concrete was observed as the CR aggregate was added. Another
study conducted by Bušić et al. [9] on the mechanical properties of SCC containing recycled
rubber and silica fume indicated that a compressive strength above 30 MPa was obtained
at the optimal combinations with up to 15% of recycled rubber and 5% of silica fume for
28 days curing age According to the authors, this result suggests the possibility of applying
reinforced self-compacting rubberized concrete for structural elements in the future.
Response surface methodology is a design method that generates a set of continu-
ous statistical analysis methods that explores the links between variables and their re-
sponses [10–12]. The major idea of RSM is to determine the relationship between the
dependent and independent variables and study their interactions while obtaining their
optimal responses [13]. The application of RSM in modeling and optimization has been
proven in various fields (e.g., food, electronic technology). Its widespread adoption is
due to its practicality, economy, and relative ease of use [14]. The main advantage of RSM
is that the number of experimental trials required to evaluate multiple parameters and
their interactions is inexpensive [15,16]. RSM is used for two main purposes: modeling
and optimization. The optimization work carried out using RSM covers many research
areas such as waste treatment, the food industry, the welding process, and the sputtering
process [17]. RSM is used for modeling wire discharge machining processes [18], H3 PO4
Buildings 2022, 12, 398 3 of 24
activated rubber waste adsorption in water treatment applications, and wastewater treat-
ment from plants’ palm oil [19]. It is also used in the field (e.g., splatter thin film coating
for electronic Aapplications [20]) and as an additive in concrete for use in the construction
industry [21,22].
RSM has been helpful for modelling and optimization of concrete. Mohammed
et al. [23] employed RSM to develop a model that predicts paper mill concrete’s compressive
strength. Haruna et al. [24] also utilized RSM to predict the compressive strength of
mortar by developing an optimization model. Rezaifar et al. [25] developed a model
and optimized high-performance concrete using metakaolin and fly ash as variables to
minimize the durability coefficient and maximize compressive strength. Mohammed
et al. [26] developed a model to predict compressive strength, unit weight, and water
absorption of rubber created using RSM. They also optimized the rubber to create a mix by
maximizing compressive strength and minimizing water absorption. Alyamac et al. [27]
developed a self-compressing engineering cement composite (SC-ECC) mixed design
model using RSM. They also optimize the ECC blend by maximizing elasticity and energy
absorption. Vincent [28] examined the properties of rubberized concrete containing waste
tire steel reinforcement at an early age. They analyzed the compressive strength, splitting
tensile strength, and flexural strength using RSM. The normal residual plots indicated that
the model was very appropriate. Haruna et al. [10] used RSM to investigate the effect of
NaOH on the molarity of outdoor cured geopolymer mortars containing high calcium fly
ash. They further conducted optimization and discovered the best mix contains 10Molarity
Sodium hydroxide concentration and 0.5 water binder ratio, which yielded maximum
compressive strength and flowability within range.
Several researchers reported that CR has many advantages when used in concrete,
such as improved ductility, energy absorption capacity, thermal insulation, etc. [12,29,30].
However, the major drawback in using CR in concrete is its negative effect on concrete’s
mechanical and durability performance. Many methods of mitigating the negative effect
of CR on concrete have been carried out. However, there are limited studies that utilize
the hybrid of fly ash and CCR as cementitious materials to mitigate the negative effect
of CR on the durability performance of SCC. Although the combination of CCR and fly
ash is expected to significantly enhance the durability of SCC due to the reaction between
SiO2 from fly ash, Ca(OH)2 can be used from CCR to generate secondary C-S-H gels.
These C-S-H gels are expected to fill the pores created by the CR in the cement matrix and
densify the concrete’s microstructure, enhancing strength and durability. Studies in the
application of RSM modelling in durability performance prediction of green SCC utilizing
CR as a partial substitute to fine aggregate and CCR as cement replacement material are
limited. Therefore, there is a need for more research in using RSM analysis in predicting
the durability performance of various green concretes such as SCC. Therefore, in this
study, RSM was used for designing the experiments developing models to predict the
durability performance and elevated temperature resistance of SCC using CR and CCR as
the variables.
also obtained using XRF and shown in Table 1. Its microstructural morphology as ob-
tained through scanning electron microscopy is presented in Figure 1. The joint particle
XRF
size and shown inplot
distribution Table 1. Itsaggregate,
of Fine microstructural
coarsemorphology
aggregate, andas obtained
CR shown through scanning
in Figure 2 was
electron
used formicroscopy
the study. Inis presented
accordance inwith
Figure 1. The
[29], jointfine
CR and particle size distribution
aggregate both belong plot
to of FineII
zone
aggregate, coarse particle
class and exhibit aggregate, and
size. The CRfine
shown in Figure
aggregate was2natural
was used forsand
river the study.
with aInspecific
accor-
dance
gravity with [29], water
of 2.63, CR andabsorption
fine aggregate both belong
of 1.96%, to zoneofII1560
bulk density classkg/m
and exhibit particle
3, and mud size.
content
The fine aggregate was natural river sand with a specific gravity of 2.63,
of 1.1%. The CR had a specific gravity of 0.95. The coarse aggregate consists of 19mm water absorption
of 1.96%, bulk density of gravel
1560 kg/m 3, and mud content of 1.1%. The CR had a specific
maximum-sized crushed with specific gravity, bulk density, and water absorption
gravity
of 2.65, of 0.95.
1450 The3, coarse
kg/m aggregate
and 0.94%, consists Also,
respectively. of 19mm maximum-sized
self-compaction of thecrushed
concrete gravel
was
with specific gravity, bulk density, 3, and 0.94%,
achieved with the incorporation ofand water absorption
a superplasticizer. Theofsuperplasticizer
2.65, 1450 kg/mbelongs to the
respectively. Also, self-compaction
polycarboxylate-based classificationof the
withconcrete was achieved
a density with and
of 1.11 kg/L the incorporation
dosage of 2 of to
a15bfl.oz/cwt
superplasticizer. The superplasticizer
of cementitious materials. belongs to the polycarboxylate-based classification
with a density of 1.11 kg/L and dosage of 2 to 15 bfl.oz/cwt of cementitious materials.
Table 1. Properties of binder materials.
Table 1. Properties of binder materials.
Oxide Composition Cement CCR
Oxide Composition
SiO2 Cement 12.00 CCR 1.1
SiO2 Al2O3 12.00 3.01 1.1 0.04
Al2 O3 Fe2O3 3.01 4.11 0.04 0.5
Fe2 O3 4.11 0.5
CaO
CaO 74.03
74.03 96.46
96.46
MgO MgO 1.3 1.3 0 0
SO3 SO3 2.07 2.07 0.29 0.29
Na2 O Na2O 0.19 0.19 0.01 0.01
K2 O 1.28 0.45
K 2O 1.28 0.45
LOI 1.02 1.02
Specific GravityLOI 3.15 1.02 2.22 1.02
Specific Gravity 3.15 2.22
Figure 1.
Figure 1. Microstructural
Microstructural morphology
morphologyof
ofCCR.
CCR.
60
50
40
30
20
10
0
0 0 1 10 100
Sieve Size (mm)
Figure
Figure 2.
2. Aggregates
Aggregates gradation.
gradation.
The CCD has a factor planning component of 2k, where k is the number of related
The CCD has a factor planning component of 2k, where k is the number of related
variables or factors operated at two levels of a low and high number [24]. The variable
variables or factors operated at two levels of a low and high number [24]. The variable
lower and upper limits are coded with negative and positive numbers, respectively. The
lower and upper limits are coded with negative and positive numbers, respectively. The
central point of the central composite design is the average of upper and lower limits from
central point of the central composite design is the average of upper and lower limits from
the factorial design [35]. Hence the center point is described as the zero-point area that
the factorial
meets designconditions.
the optimal [35]. Hence the center point is described as the zero-point area that
meets the optimal conditions.
Buildings 2022, 12, 398 6 of 24
The experiment was designed and statistically analyzed using RSM from design
expert version 10 software in this study. The mathematic models between variables and
response were developed. Modelling of a variable using response surface methodology
(RSM) involves a sequence of processes to achieve the research objective, which requires
recognizing the research problem based on the formulated research optimization goals.
In this study, the face-centered central composite design (FCCCD) available in the RSM
software having α = 1 was used to develop mathematical models to predict the relationships
between the variables and responses. The independent variables considered were CR as
partial replacement to fine aggregate, which varied at three levels (i.e., 0%, 10%, and 20%) by
volume of sand. The second variable was CCR as partial replacement to cement and varied
into three levels (i.e., 0%, 5%, and 20%) by volume of cement. The responses were weight
reductions due to immersion in acidic (H2 SO4 ) and salt (MgSO4 ), and water absorption.
Other responses were residual compressive strength and weight reductions due to elevated
temperatures (normal temperature, 200 ◦ C, and 400 ◦ C). The RSM software-generated
thirteen (13) mixes with regards to the various combinations of the variables, as shown in
Table 2. From Table 2, the water-to-binder ratio (W/B) was not constant (unified). This
is due to the fact that the CCR was used as a partial replacement by volume of cement
and not by weight. Due to the lower specific gravity of the CCR compared to cement, this
resulted in variation in total weight of the cementitious materials, resulting in variation of
the W/B ratio across the mixes.
mixture. For the effect of elevated temperatures on the SCC mixes, 28 days of water curing
was conducted on the 100 mm cube samples before testing. After curing, the samples
were air-dried and weighed before subjecting to elevated temperature. The samples were
then exposed to heat for 1 h at different temperatures of 200 ◦ C and 400 ◦ C, respectively.
The specimens were air-cooled and weighed after that. The samples were then tested for
compressive strength in accordance with BS EN 12390-3 [38] specification. The weight
reduction was then calculated using Equation (3). Triplicate samples were tested for all
of the mixtures and elevated temperature and mean value were recorded. The water
absorption test was carried out using 100 mm cube samples in accordance with ASTM
C642 [37] specifications. The specimens were water cured for 28 days prior to water
absorption determination. Three samples were tested for water absorption and the mean
value was also recorded.
W
WR (%) = i × 100 (3)
Wn
where WR represents the weight reduction in %, Wi and Wn represent the initial and final
weights respectively in kg.
The RSM developed models to predict the weight reductions of the SCC in H2 SO4 and
MgSO4 solutions using CR and CCR as the variables. Furthermore, the water absorption
of the SCC mixes was also modelled statistically. The developed models were explained
statistically using analysis of variance (ANOVA), as presented in Table 4. The probability
(P-Significance) test was used to explain the significance of the models and each model
term. A model or its term has been said to be significant if its p-value is less than 0.05,
implying that the null hypothesis has been proven to be statistically true. The lower the
p-values, the higher the agreement of the null hypothesis with the corresponding developed
models and vice versa. From Table 4, the models for predicting the weight reduction due
to immersions in H2 SO4 and MgSO4 and water absorption were all statistically significant
Buildings 2022, 12, 398 8 of 24
with p-values far less than 0.05. the F-values of 30.16, 81.04, and 11.21 for weight reduction
(H2 SO4 ), weight reduction (MgSO4 ), and water absorption models, respectively, indicated
that they were all significant against their corresponding null hypotheses. The significance
of each of the model terms can also be explained using p < 0.05. For weight reduction due
to immersion in the H2 SO4 model, the model terms CR, CCR, and (CR)2 were statistically
significant in the model with p values below 0.05. At the same time, interaction between
CR and CCR (i.e., CR ∗ CCR and (CCR)2 ) were not significant as their p values are greater
than 0.05. For weight reduction due to immersion in the MgSO4 model, the terms CCR,
(CR)2, and (CCR)2 were statistically significant, while the terms CR and CR*CCR were
not significant statistically. Additionally, for the water absorption model, the terms CR,
CR ∗ CCR, and (CR)2 were all statistically significant within the model, while the terms
CCR and (CCR)2 were not statistically significant.
The statistical lack of fit, which is defined as the amount, the model predictions missed
the observations, was further used to evaluate each model’s significance. The F values of
5.77, 4.46, and 5.66 for weight reduction (H2 SO4 ), weight reduction (MgSO4 ), and water
absorption models, respectively. It implied only 6.18%, 9.15%, and 6.37% probabilities
for weight reduction (H2 SO4 and weight reduction (MgSO4 ). Also, the water absorption
models, respectively, indicated that the lack of fit for those F-values could arise due to noise.
For the model to be fit, its lack of fit should be non-significant [11,32,39]. For the weight
reduction (H2 SO4 ), weight reduction (MgSO4 ), and water absorption model, their p-values
for the lack of fits were greater than 0.05. Therefore, all of the models were said to fit
well. Their lack of fit was not significantly relative to their corresponding pure errors. The
Buildings 2022, 12, 398 9 of 24
developed statistical models for the weight reduction (H2 SO4 ), weight reduction (MgSO4 ),
and water absorption models are presented as Equations (4)–(6), respectively.
(a) (b)
(c)
Figure 3.
Figure 3. Normal plotsplots against
against internally
internallystudentized
studentizedresiduals
residualsfor
fordurability
durabilitymodels.
models.(a)(a)
Weight
Weight
Loss (H
Loss SO44),), (b)
(H22SO (b) Weight Loss (MgSO
Weight Loss (MgSO44),), and
and (c)
(c) Water Absorption.
Water Absorption.
Buildings 2022,
Buildings 12, x398
2022, 12, 1012of
of 16
24
(a) (b)
(c)
Figure
Figure 4.
4. 3D
3D Response
Response surface
surface plot
plot for
for durability
durability properties
properties for
for (a)
(a) Weight Loss (H
Weight Loss (H2SO 4), (b) Weight
2 SO4 ), (b) Weight
Loss (MgSO 4), and (c) Water Absorption.
Loss (MgSO4 ), and (c) Water Absorption.
quantity of CaO in CCR, which reacts with the cement’s chemical oxides. Thus increasing
pozzolanic reaction, densifying the concrete’s microstructure, and reducing ingress of
acids and salts [47]. Regarding the water absorption, from Figure 4c, there is a significant
increment in water absorption with an increase in CR content. This was attributed to the
increment in the pores in the hardened cement paste caused by the hydrophobic nature of
the CR. The CR captures air during mixing causing high porosity when the sample cubes
have dried fully. This leads to an increment in water absorption [11,44,48]. The addition of
CCR slightly decreased the water absorption of the SCC mixes. This might be due to the
filling effect of the CCR, which makes it fill the pores in the SCC mix and hence reduces
water absorption [44,49].
is presented in Table 7. Using the P-Significance test, all of the models for the residual
compressive strength were statistically significant, with p-values less than 0.05. Therefore,
the null hypothesis for all of the models was proven to be true. The models F-values of 10.43,
4.01, and 7.85 for residual compressive strengths at 27◦ C, 200 ◦ C, and 400 ◦ C, respectively,
indicated that they were all significant against their corresponding null hypotheses. The
significance of each of the model terms can also be explained using p < 0.05. For residual
compressive strength at the 27 ◦ C model, the model terms CR and (CCR)2 were statistically
significant with p values less than 0.05. All other terms were not significant as their p values
were greater than 0.05. For residual compressive strengths at 200 ◦ C and 400 ◦ C models,
only the model term CR is statistically significant. Still, all other model terms were not
significant statistically. All of the model’s lack fit was not significant as their p-values were
greater than 0.05. The F values of 2.00, 0.011, and 0.12 for residual compressive strengths
at 27 ◦ C, 200 ◦ C, and 400 ◦ C models, respectively, implied that there is 25.59%, 99.82%,
and 94.22%. The probabilities for residual compressive strengths at 27 ◦ C, 200 ◦ C, and
400 ◦ C models, respectively. Tthat the lack of fit those F-values could arise due to noise.
For the model to be fit, its Lack of fit should be non-significant [11,32,39]. Therefore, all
Buildings 2022, 12, 398 14 of 24
of the models were said to fit well. Their lack of fit was not significant relative to their
corresponding pure errors. The developed statistical models for the residual compressive
strengths at 27 ◦ C, 200 ◦ C, and 400 ◦ C are presented as Equation (9a–9c), respectively.
The ANOVA for the residual compressive strengths models at 27 ◦ C, 200 ◦ C, and
400 ◦ C was further explained in terms of the degree of determination (R2 ) as presented in
Table 8. An R2 value of 1 (unity) implied a perfectly fitted model, while a lower R2 value
implied a model not well fitted. All of the developed models have a reasonably high degree
of correlations (R2 > 0.7), which implies that for all of the models, only less than 30% of the
experimental data could not be explained by the models. The R2 values of 0.882, 0.741, and
0.849 for residual compressive strengths models at 27 ◦ C, 200 ◦ C, and 400 ◦ C, respectively,
implied that all of the experimental data were fitted and explained by the model except
11.8%, 25.9%, and 15.1% for residual compressive strengths at 27 ◦ C, 200 ◦ C, and 400 ◦ C
models, respectively. The adjusted and predicted R2 values were further used to check the
adequacy and correlation of the models. For a good and well-fitted model, the difference
Buildings 2022, 12, 398 15 of 24
between the adjusted and predicted R2 should be less than 0.2 [39,40]. For the residual
compressive strength models at 200 ◦ C and 400 ◦ C, the difference between their predicted
and adjusted R2 values is less than 0.2. Therefore, it can be said their predicted and adjusted
R2 are reasonably in agreement with each other. However, for the residual compressive
strength model at 27 ◦ C, the difference between its predicted and adjusted R2 value is
greater than 0.2. This might be due to a problem with the model or data or might indicate a
large block effect. Therefore, model reduction through backward elimination was carried
out to remove the non-significant model terms. After model reduction, the differences
between the predicted and adjusted R2 values for the residual compressive strength model
at 27 ◦ C became less than 0.2, as shown in Table 8. The coefficient of variations (CoV)
was also used to measure the dispersion of experimental data across the predicted models.
From Table 8, the residual strength model at 200 ◦ C had the least CoV value of 2.8%, while
the residual strength model at 27 ◦ C had the highest CoV value of 4.49% (although all
of the models can be said to be lower CoV values and can therefore be used to predict
responses with lower residual error related to predicted values). The signal-to-noise levels
for each model were measured using adequate precision. Every one of the prototypes
has a good precision value of more than four. The models can be utilized to cruise the
design domain as defined by the model type selected. The developed mathematical model
after the non-significant terms was removed for residual compressive strength at 27 ◦ C is
presented as Equation (10), Where the best one-term-smaller model (insignificant term),
i.e., B (CCR) for the selected criteria was kept in order to improve the criterion score.
where FC,R represents the residual compressive strength in MPa, A represents CR in %, and
B represents CCR in %.
Equation (10) is the statistically fitted and modified version of Equation (9a), obtained
after Equation (9a) was subjected to model reduction through backward elimination. Based
on the ANOVA presented in Table 8, Equation (9a) cannot be used statistically to predict
the residual compressive strength of the SCC mixes at 27 ◦ C, as the difference between
the model’s predicted and adjusted R2 values must have been greater than 0.2. Therefore,
there might be a large block effect or possible problem with the model or data. Therefore,
to fix this error, model reduction by removing the insignificant terms in the model is re-
quired [39,40]. After model reduction, Equation (10) is the statistically fitted and acceptable
model that can be used to predict the residual compressive strength at 27 ◦ C for the SCC
mixes containing CR and CCR, with agreed predicted and adjusted R2 values as shown
in Table 8.
The degree of determination and correlation of the models for predicting the residual
compressive strength of the SCC mixes at temperatures of 27 ◦ C, 200 ◦ C, and 400 ◦ C were
validated graphically by plotting the normal plots against internally studentized residuals
and the predicted versus actual plots. From the normal plots against internally studentized
Buildings 2022, 12, 398 16 of 24
residuals as presented in Figure 5, all of the models followed the normal probability
Buildings 2022, 12, x distribution. They were all aligned along the straight line. Therefore, the normal12probability
of 16
distribution assumed and used for the statistical models is true. Additionally, the data
points were reasonably aligned across the linear trend line. Therefore, the experimental
results agree
resultswith
agreethe predicted
with models.
the predicted Hence,
models. the developed
Hence, model
the developed equations
model equationscan
canpredict
thepredict
residual compressive strength of the SCC mixes under normal temperature
the residual compressive strength of the SCC mixes under normal temperature (27 (27 ◦ C),
◦ C, and 400 ◦ C using CR and CCR as the variables with high degree of accuracy.
200°C), 200 °C, and 400 °C using CR and CCR as the variables with a high degree of accuracy.
(a) (b)
(c)
Figure
Figure 5. 5. Normalplot
Normal plotagainst
against internally
internally studentized
studentized residuals for for
residuals residual compressive
residual strength
compressive strength
models for (a) Control Temperature (27 °C),
models for (a) Control Temperature (27 ◦ C),(b)(b)200
200°C,◦ C,
and (c) 400 °C. ◦
and (c) 400 C.
The 3D plots of residual compressive strength models at 27 °C, 200
The 3D plots of residual compressive strength models at 27 ◦ C,°C, 200and
◦ C,400
and°C400
are◦
C are
presented in Figure 6a–c, respectively. The residual compressive strength decreased with
presented in Figure 6a–c, respectively. The residual compressive strength decreased with
an increase in elevated temperature. At all of the temperatures, the residual compressive
an strength
increasedecreases
in elevated temperature. At all of the temperatures, the residual compressive
with incrementally replacing fine aggregate with CR. At elevated tem-
strength
peratures, the decrease incrementally
decreases with replacingstrength
in residual compressive fine aggregate with CR.
with increased At elevated
substitution of tem-
peratures, the decrease in residual compressive strength with increased substitution of sand
Buildings 2022, 12, 398 17 of 24
Buildings 2022, 12, x 13 of 16
with CR can be attributed to the continuous deterioration of the rubber particles due to
sand withheat
intense CR can be attributed
resulting in poorto the continuous
bonding betweendeterioration of the rubber
the cement matrix particles
and rubber dueand
particle
tohence
intense heat resulting in poor bonding between the cement matrix and rubber
reduced strength. The addition of CCR improved the residual compressive strengths particle
and hence
of the SCCreduced strength.
mixes. This The addition
increment was more of effective
CCR improved
at higherthe residual compressive
temperatures of 200 ◦ C and
strengths
400 C. This can be as a result of the interaction of CCR with free lime to produce of
◦ of the SCC mixes. This increment was more effective at higher temperatures extra
200
CSH°C and
and 400 °C. hence
CAH, This can be as a the
reducing result of the of
amount interaction
Ca(OH)2ofandCCR anwith free lime
un-moist to pro-
portion of the
duce extrafraction
surface CSH and CAH,by
assisted hence reducingwhich
autoclaving, the amount of Ca(OH)
intensify 2 and an un-moist por-
the rheology and hence improves
tion of the surface fraction assisted
the residual compressive strength [50].by autoclaving, which intensify the rheology and hence
improves the residual compressive strength [50].
(a) (b)
(c)
Figure
Figure6. 6.
3D3D response
response surface
surfaceplot
plotfor
forresidual
residualcompressive
compressivestrength
strengthmodels
modelsfor
for(a)
(a) Control
Control Tem-
Tempera-
perature
ture (27(27 °C),
◦ C), (b)(b) 200
200 °C,and
◦ C, and(c)(c)400
400◦ C.
°C.
3.2.2.
3.2.2. Weight
Weight Reduction
Reduction dueDue to Elevated
to Elevated Temperature
Temperature
TheThe weight
weight reduction
reduction of of
thethe
SCC SCC mixes
mixes after
after subjecting
subjecting to elevated
to elevated temperatures
temperatures of of
200 ◦ C and 400 ◦ C were modelled using RSM by considering CR and CCR as the variables.
200 °C and 400 °C were modelled using RSM by considering CR and CCR as the variables.
The
The ANOVA
ANOVA summary
summary for for the generated
the generated prototype
prototype models models
is shown is shown
in Tablein9.Table 9. The
The rele-
relevance
vance of theofmodels
the models was tested
was tested utilizing
utilizing theirtheir p-values
P-values (i.e.,(i.e., p < 0.05).
p < 0.05). ThisThis is also
is also usedused
to to
Buildings 2022, 12, 398 18 of 24
prove or disprove the null hypothesis of the models. The models for the weight reductions
at 200 ◦ C and 400 ◦ C were significant with p-values below 0.05. The F-values of 164.73
and 12.09 for weight reduction models at 200 ◦ C and 400 ◦ C correspondingly show they
were all relevant against their corresponding null hypotheses. The significance of each of
the model terms can also be explained using p < 0.05. For weight reduction at the 200 ◦ C
model, only the terms CR and (CCR)2 were statistically significant in the model with p
values below 0.05. The remaining were not significant as their p values are above 0.05. For
weight reduction at 400 ◦ C models, only the model term CR is statistically significant.
Still, all other model terms were not significant statistically. All of the model’s lack
fit was insignificant as their p-values were greater than 0.05. The F values of 0.04 and
0.12 for weight reductions at 200 ◦ C and 400 ◦ C models, respectively, implied 98.77%
and 90.09% probabilities for weight reductions at 200 ◦ C and 400 ◦ C models. Lack of fit
those F-values could arise due to noise. For the model to be fit, its lack of fit should be
non-significant [11,32,39]. Therefore, all of the models were said to fit well. Their lack of fit
was not significant relative to their corresponding pure errors. The developed statistical
models for the weight reductions at 200 ◦ C and 400 ◦ C are presented as Equations (11)
and (12).
(a) (b)
Figure7.7. Normal
Figure Normal plot
plot against
against internally
internallystudentized
studentizedresiduals
residualsfor
forweight
weightreduction models
reduction forfor
models (a)
200 °C◦model and (b) 400 °C◦model.
(a) 200 C model and (b) 400 C model.
The3D
The 3Dplots
plotsfor
forthe
theweight
weight reduction
reduction at at
200200
◦ C°C and
and 400400
◦ C °C
areare presented
presented in Figure
in Figure 8a
8a,b,8b,respectively.
and respectively.The
Theweight
weightreductions
reductionsincrease
increase with
with increment in temperature
increment in temperaturedueduetoto
continuous deterioration of the cement matrix. Additionally, the weight reduction further
increases with the addition in partial substitution of sand using CR at all temperatures.
The weight reduction due to CR addition was more severe at 400 °C. This might be due
to the fact that the spalling due to internal pressure from heating is more severe at higher
temperatures.
Additionally, dehydration of C-S-H gels takes place under elevated temperature, and
this causes increased internal stresses and microcracks, which consequently result in in-
Buildings 2022, 12, 398 20 of 24
creased weight reduction [44,51,52]. As shown in Figure 8a, the addition of CCR does not
affect the weight reduction of the SCC when heated at 200 °C. However, at 400°C, the
addition of CCR significantly increased the weight reduction of CCR. This might be due
◦ C. This might be due
The weight reduction
to continuous due toofCR
degradation theaddition was more
excess C-S-H severe from
generated at 400the reaction of the lime
to the CCR
from fact that
andthe spalling
cement due to internal
hydration pressure
products, causingfrom heating isand
microcracks more severe of
spalling at higher
the ce-
temperatures.
ment paste, thus resulting in increased weight loss [44].
(a) (b)
Figure 8.
Figure 8. 3D3D
response surface
response plotplot
surface for weight reduction
for weight modelsmodels
reduction for (a) 200
for °C
(a)model and
200 ◦ C (b) 400
model °C
and
model. ◦
(b) 400 C model.
Lower Upper
Name Goal Solutions
Limit Limit
A:CR (%) In range 0 20 2.9
B: CCR (%) In range 0 10 5.5
Weight Reduction in H2 SO4 (28 Days) (%) minimize 3.67 10.4 6.48
Weight Reduction in MgSO4 (28 Days) (%) minimize 0.99 2.91 1.61
Water Absorption (%) minimize 1.74 2.83 1.99
Residual Compressive Strength (27 ◦ C) (Mpa) maximize 32.5 45.2 43.52
Residual Compressive Strength (200 ◦ C) (Mpa) maximize 35 39.27 38.81
Residual Compressive Strength (400 ◦ C) (Mpa) maximize 27 34.1 32.17
Weight Reduction (200 ◦ C) (%) minimize 0.36 1.43 0.29
Weight Reduction (400 ◦ C) (%) minimize 3.11 5.39 3.75
Desirability (%) 77
4. Conclusions
In this research work, response surface methodology (RSM) was utilized to design the
experiment and develop models for predicting the durability performance of SCC mixes
in terms of acid and salt attacks and the effects of elevated temperatures on the residual
compressive strength and weight of the SCC mixes. The variables considered CR a partial
sand replacement and CCR supplementary cementitious material. Hence the following
conclusions were obtained from the investigation results and interpretation:
1. The replacement of up to 10% fine aggregate with CR improved the acid resistance
of SCC measured in terms of immersion in H2 SO4 and salt resistance measured
immersion in MgSO4 . On the contrary, higher CR content decreased the acid and salt
resistance of the SCC. Similarly, partial replacement of up to 10% cement with CCR
slightly improved its acid and salt attack resistance, with higher CCR contents having
negative effects on the acid and salt attack resistance of the SCC mixes.
2. The water absorption of the SCC increased with the incorporation of CR as fine
aggregate replacement. It decreased with the addition of CCR as SCM.
3. The heat resistance of the SCC measured in weight reduction and residual compressive
strength of the SCC mixes after subjecting to elevated temperatures of 200 ◦ C and
400 ◦ C was decreased with the incorporation of CR as a fine aggregate replacement,
with the reduction more pronounced on the higher temperature.
4. The addition of CCR as cement replacement slightly improved the residual com-
pressive strength of the SCC at all temperatures. In terms of weight reduction, CCR
increased the weight reduction of the SCC at temperatures above 200 ◦ C.
5. The models generated using RSM to predict the durability performance and heat resistance
of the concrete were significant with high degrees of correlation and predictability.
6. The multi-objective optimization results showed that the best optimum or best mix
combination based on minimum weight loss in terms of H2 SO4 and MgSO4 attacks
minimum water absorption. After being subjected to elevated temperature, the
maximum residual compressive strengths and minimum weight reductions were
achieved by replacing 2.9% fine aggregate with CR and 5.5% cement with CCR.
subjected to 5% H2 SO4 and MgSO4 solutions. It can also be used to predict the weight
reductions and residual compressive strength of the SCC mixes after subjecting to normal
and elevated temperatures of acid attack resistance, salt attack resistance, and effect of
elevated temperature 27 ◦ C, 200 ◦ C, and 400 ◦ C. The models developed to apply to SCC
mixes containing 0% to 10% CCR as cement replacements and 0% to 20% CR as fine
aggregate replacements. The developed models can predict the durability performance of
SCC mixes in terms of acid and salt attack resistance and effects of elevated temperatures
using CR, CCR, and fly ash as the variables. This will reduce the need for carrying out
experimental work, hence reducing cost and time. The developed SCC mixes can construct
structures subjected to acid attacks such as industrial storage and sewage systems structures
subjected to salt attacks such as bridge piers under seas or oceans.
Future research directions include studying the effects of higher concentration and
concentration times of the acid and salt solutions on the SCC mixes. Additionally, there is a
need to study the effects of higher temperatures above 400 ◦ C and higher exposure time on
the performance of the SCC mixes containing higher CR and CCR contents.
Author Contributions: Conceptualization, O.A.U., S.E.K. and M.A.; methodology, S.E.K., M.A. and
H.A; software, S.E.K. and M.A.; validation, M.A., Y.E.I. and I.P.O.; formal analysis, S.E.K., M.A. and
H.A; investigation, O.A.U., S.E.K. and I.P.O.; resources, O.A.U., Y.E.I. and H.A.; data curation, S.E.K.
and M.A.; writing—original draft preparation, S.E.K. and M.A.; —review and editing, O.A.U., Y.E.I.
and H.A; visualization, O.A.U. and Y.E.I.; supervision, O.A.U. and Y.E.I.; project administration,
Y.E.I.; funding acquisition, Y.E.I. All authors have read and agreed to the published version of
the manuscript.
Funding: This research was supported by the Structures and Materials (S&M) Research Lab of Prince
Sultan University, Saudi Arabia. Furthermore, the authors acknowledge the support of Prince Sultan
University in paying the article processing charges (APC) of this publication.
Informed Consent Statement: Not applicable.
Acknowledgments: The authors wish to acknowledge the support of the Structures and Materials
laboratory (S&M Lab) of the College of Engineering, Prince Sultan University, Riyadh, Saudi Arabia,
and the Department of Civil Engineering Laboratory, Bayero University Kano, Nigeria, for their
vital support.
Conflicts of Interest: The authors declare no conflict of interest.
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