Pre-Processing System

Equipment Specification Sheet

Sl. No. Description Units

1 Material to handled
3 Moisture %

5 Bulk Density for Design T/M³

6 Bulk Density for Power T/M³
9 Supply Voltage
10 Control Voltage
Make Vendor details:
1 Bearings
2 Bearing Housing
3 Couplings
4 Gear Box
5 Hold back
6 Service Factor
Normal Duty Motors

7
 Geared Motor

8
 VFD Duty Motor

9
 Flame Proof LPBs

10

11 Pull Cord Switch

12 Pull Cord Rope

13 Zero Speed Switch

14 Proximity Switch
15 VFD Make
General Requirements:
All the Equipment to be supplied with complete safety guards where ever required. Shall be closed with deck pl
A required.
 Supplier to prepare and submit the Equipment GA, Mechanical Layout GA and Floor plans with load data for Civ
B Dalmia will submit the GA Drawings of their scope of supply Equipments.

C Supplier to provide the indicative supports loation, maintenance platform requirements for structural design.
All Conveyor Feed and Discharge Chutes shall be in Supplier scope, Feed Dump Hopper Detailed fabrication dra
D provided by supplier, Fabrication will be in M/s Dalmia Scope

E Submission of E&I Drawings.

F All the drawings to be submitted in CAD Format.
G All the Equipment O&M Manual to be submitted in Soft copy and 3 Nos of Hard copy.
Supplier must send the Service Engineer for Supervision of Erection and Commissioing of Equipments.
H
1. Imported Shrededer - Feeding Equipment
Chain Belt Conveyor
Sl. No. Description Units
1 Capacity TPH
2 VFD Requirement Y/N
3 Chain Conveyor Make
4 Type
5 Centre to centre distance m
6 Inclination Deg
8 Linear speed M/s
9 Dump Hopper Requirement Y
9 Chain pitch mm
10 Type
11 Type of guide arrangement for Chain
12 No. of Chain strand
13 Belt details
14 Width mm
15 Belt Material
16 Side sealing (at feed or throughout length) mm

18 Baffel height
19 Baffel pitch mm
20 Belt make
21 Sprocket
22 Type of Sprocket -
23 Replaceble Segmented design Y/N
24 No of Teeth -
25 Shaft dia at bearing mm
26 MOC of Shaft -
27 Hardness of Teeth of Sprocket HRC
28 MOC of Sprocket -
29 Short Support Y/N
30 Head, Drive and Tail Frame Y/N
31 Discharge Hood Y/N
32 Feed Chute and Discharge Chute Y/N
33 Tensioning arrangement - Type -
34 Travel length
 35 Drive
36 Output speed rpm
37 Rating kW
38 output shaft -
39 Guard
40 Tesnsion Switch
41 Zero Speed switch
42 Pullcord Switch
43
Others

Belt punching & fixing to be done by Client at site under supervision of Supplier.

2. Imported Shredder - Close Loop System

1 BC-1 - Belt Conveyor
Capacity TPH
Material size
Specifcation
Length & Inclination

2 Magetic Separator
Capacity
Make
Detailed Specification

3 BC-2 - Belt Conveyor

Capacity TPH
Material size
Specifcation
Length & Inclination

4 BC-3 - Belt Conveyor

Capacity TPH
Material size
Specifcation
Length & Inclination

5 BC-4 - Belt Conveyor

Capacity TPH
Material size
Specifcation
Length & Inclination

6 BC-5 - Belt Conveyor

Capacity TPH
Material size
Specifcation
Length & Inclination
3. Indian Shredder Conveyors
1 BC-7 - Belt Conveyor
Capacity TPH
Material size
Specifcation
Length & Inclination
Dump Hopper Requirement Y
VFD Requirement Y/N

2 BC-8 - Belt Conveyor

Capacity TPH
Material size
Specifcation
Length & Inclination

3 Diverting Gate
Capacity TPH
Size mm
Operation
Material size
Detailed Specifcation

4 BC-9 - Belt Conveyor

Capacity TPH
Material size
Specifcation
Length & Inclination

4. Shredded Material Feeding to Existing Shed

1 BC-6 - Belt Conveyor
Capacity TPH
Material size
Specifcation
Length & Inclination

2 BC-7 - Belt Conveyor

Capacity TPH
Material size
Detailed Specifcation
Length & Inclination
No of Discharge Points Nos
 Pre-Processing System
quipment Specification Sheet
Data
RDF, MSW, Plastic Waste, Dry Paint Sludge, Resin Waste, Cotton Waste

Average -10 to 30%

Maximum - 35 %
0.25
1
415 V +/- 10% V / 50 Hz
220 V - AC

SKF / FAG
Split Type - MASTA / SIBCO / SKF
Fenner / Elecon / GBM
Helical Gear Box - Elecon / Vulcan / Siemens
Required where ever applicable
Min. 2 on Motor power
Make:Siemens,
Type:Squirrel cage.
Voltage:415+of- 10%
Frequency:50Hz +or -5%
Insulation class:F.
Temprature raise by thermal class:B.
Ambient temp:50deg cel
Efficiancy class:IE3
Operating duty : S1, Continuous, 24 hours a day, 7 days a week.
Type of Earthing: Solidly Earthing system.
Type of Enclosure: Totally Enclosed with fan cooling.
Cooling: IC411 as per IS:6362 effective for bi-directional rotation.
Direction of Rotation : Bi direction.
Method of starting : Direct on-line.
Rotor: Rotor shall be dynamically balanced.
Anti condensation heaters : To be provided for motors 75 KW and
above.
Terminal box: The terminal box shall be located on the right hand side of
the motor seen from the drive end. & It shall be possible to rotate the
terminal box by 360deg at site in steps of 90deg.Separate terminal
boxes shall be provided for, RTO's and space heaters.
Cable entry: Cable entry in terminal box shall be from bottom.
Winding temp RTD & Bearing Temp RTD required for 75KW Motors.
Make:SEW Eurodrive,
Type:Squirrel cage.
Voltage:415+of- 10%
Frequency:50Hz +or -5%
Insulation class:F.
Temprature raise by thermal class:B.
Ambient temp:50deg cel
Efficiency class: IE3
Operating duty : S1, Continuous, 24 hours a day, 7 days a week.
Type of Earthing: Solidly Earthing system.
Type of Enclosure: Totally Enclosed with fan cooling.
Cooling: IC411 as per IS:6362 effective for bi-directional rotation.
Direction of Rotation : Bi direction.
Method of starting : Direct on-line.
Rotor: Rotor shall be dynamically balanced.
Anti condensation heaters : To be provided for motors 75 KW and
above.
Terminal box: The terminal box shall be located on the right hand side of
the motor seen from the drive end. & It shall be possible to rotate the
terminal box by 360deg at site in steps of 90deg.Separate terminal
boxes shall be provided for, RTO's and space heaters.
Cable entry: Cable entry in terminal box shall be from bottom.
Make:Siemens,
Type:Squirrel cage.
Voltage:415+of- 10%
Frequency:50Hz +or -5%
Insulation class: "F" for variable torque and
Class "H" for const torque without external fan.
Temprature raise by thermal class:B.
Ambient temp:50deg cel
Efficiancy class:IE3
Duty:S1.
Allowable variation in the operating
voltage and frequency: Voltage :.10-100%
Frequency: 10-110%.
Combined voltage &
frequency variation: 10-110%.
Operating duty : Continuous, 24 hours a day, 7 days a week.
Type of Earthing: Solidly Earthing system.
Type of Enclosure: Totally Enclosed with fan cooling.
Cooling: IC411 as per IS:6362 effective for bi-directional rotation.
Direction of Rotation : Bi direction.
Method of starting : Variable Voltage Variable Frequency Control
Method.
Treatment of stator coils: Motor falling in 132, 160 and 180 frame size
shall be provided with special impregnation process and other than
above (200l and above frame) motors shall be provided resin poored VPI
insulation. The completely wound stator shall be preheated, dipped in
synthetic varnish under vacuum and pressure and oven cured. Double
treatment shall be given by repeated dipping and curing cycle to ensure
high resistance to moisture, vibration, injurious deposits as well as
chemical contamination.
Rotor: Rotor shall be dynamically balanced.
Overload capacity: 110 % continuous for constant torque application
160% overload for 30 sec., 4 times per hour for.variable torque
application and 250% for 60 sec for constant torque application motors.
Anti condensation heaters : To be provided for motors 75 KW and
above.
Terminal box: The terminal box shall be located on the right hand side of
 MATERIAL : Cast Aluminium Alloy LM-6.
ENCLOSURE :Flameproof (Ex-d) as per IS/IEC60079-1: 2007
Installation in hazardous location zone – 1 & 2 .
LOCKING : Technique make lock & Key type Stop Button. NC
ordering code:S2, NO ordering code:S1,Latching with key
code:2AMLKB4.
Colour: ON-Green, Stop: Red,If RDOL Reverse ON: Yellow.
ENTRY : 2Nos. of ¾ ET
HARDWARE : High tensile zinc passivated.
AREA CLASIFICATION: Gas group IIA & IIB as per IS/IEC 60079-1:2007
FINISH : Anti corrosive epoxy powder coated (631 shade of IS5).
STANDARD : IS/IEC:60079-1/2001/2004
CERTIFICATE :Approved and certified by CIMFR Dhanbad for gas group I,
IIA & IIB.Zone 1&2.
Consisting of below mentioned BOM:
SP2A MCB: 1No.INTERNAL HINGE: MS ZINC PASS.
COMPONENT MOUNTING PLATE:2mm TH. MS.
TERMINAL BLOCK MODEL NO:280-591- 20Nos.
TB Make:Wago.FUSE TERMINAL SLOCKS MODEL NO:
2B1-611/ 281-54 1/EWt-0000 - 5Nos.
Internal Wiring Drawing: Attached Ref.

Model: SW-4038HFP22
Make: Jayashree
Enclosure: Cast Aluminium Flame Proof
Mechanism:1-0 Position Unique Toggle type mechanism provided snap
action & Local manual reset
Contact : 2NO+2NC,10Amps resistive @ 240VAC 50Hz
Protection : IP65
Paint shade: 176phirozi Blue as per IS:5
Cable entry : 2Nos,19mm(3/4") BC conduit thread
Terminal : Moulded Terminal

GALVANIZED IRON,WHITE PVC COATED,OD:4 MM

MODEL:ESS 102C,ZERO SPEED,WITH N30 NPN PROXY,220 VAC,50 HZ,
SPEED RANGE :3 RANGES SELECTABLE BY DIP SWITCH 5-5000 PPM, O/P
RELAY CONTACT 2NO/2NC RATING:5A ,WITH SENSOR MOUNTING,
FLANGE AND SENSING PLATE. LED INDICATION :RED LED SUPPLY ON,
GREEN
MAKE: KANA ELECTROMECHS

KANA Make - 230 V - 30 mm, 2 wire

YASAKAWA A1000

e safety guards where ever required. Shall be closed with deck plates where ever
 GA, Mechanical Layout GA and Floor plans with load data for Civil Design, M/s
ope of supply Equipments.
tion, maintenance platform requirements for structural design.
e in Supplier scope, Feed Dump Hopper Detailed fabrication drawing shall be
Dalmia Scope

t.
d in Soft copy and 3 Nos of Hard copy.
pervision of Erection and Commissioing of Equipments.

Data
40
Y

Yes, Suitable for Pay loader Feeding , 3.5 m width

Y
Y
Y
Y
Screw Take-up
 Required at Head and Tail End
Proximity Type

Deck Plate, Skirt sealing & Side cover arrangement to be provided.

te under supervision of Supplier.

38
90 % < 200 mm, 70 % < 80 mm
As per attachment
As per Layout Drawing

Suitable for above Belt Conveyor

Supplier to provide
Supplier to provide

25
90 % < 80 mm
As per attachment
As per Layout Drawing

25
90 % < 80 mm
As per attachment
As per Layout Drawing

Reversible Conveyor
12
Size between 80 mm to 100 mm
As per attachment
As per Layout Drawing

12
Size between 80 mm to 100 mm
As per attachment
As per Layout Drawing
15
400 to 500 mm
As per attachment
As per Layout Drawing
Yes, Suitable for Pay loader Feeding , 3.5 m width
Yes

15
Size between 70 mm to 150 mm
As per attachment
As per Layout Drawing

15
to be designed suitable by supplier
Motorized
Size between 70 mm to 150 mm
Supplier to provide

15
Size between 70 mm to 150 mm
As per attachment
As per Layout Drawing

25
90 % < 80 mm
As per attachment
As per Layout Drawing

Tripper Belt Conveyor

25
90 % < 80 mm
Supplier to provide
As per Layout Drawing
3