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Pipes. Maximum Span Between Pipe Supports For A Given Maximum Bending Stress
Pipes. Maximum Span Between Pipe Supports For A Given Maximum Bending Stress
tallowances = 1.59 mm
trated = #VALUE! mm
p⋅I σ total⋅I y= (q )
c= - (m) 384⋅E⋅I
4⋅t d Microsoft Equation
3.0
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ASME B31.3-2008
Pipe thickness
Equation 3a, ASME B312.3-2008
t= P*D / ( 2*(S*E*W + P*Y) )
t: Pressure design thickness
P: Internal design gauge pressure
D: Outside pipe diameter
d: Inside pipe diameter
c: sum of mechanical, corrosion
and erosion allowances
S: Material stress value. Table A-1
E: Quality factor from table A-1A or A-1B
W: Weld joint strength reduction factor per
para. 302.3.5€ and Table 302.3.5
Y: Coefficient from Table 304.1.1, valid for t <D/6
For t>= D/6, Y = (d + 2*c) / ( D + d + 2*c )
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8- Maximum deflection
Result
For
Lselected = 7 m
there is a deflextion
ycalc = #VALUE! mm
Requirement 2
ycalc <= Lselected / 600
Lselected = 7 m
Lselected / 600 = 0.0117 m
Lselected / 600 = 11.67 mm
Check
ycalc = #VALUE! mm
Lselected / 600 = 11.67 mm
thus
ycalc #VALUE! Lselected / 600
Microsoft Equation
3.0
#VALUE!
essure is neglected,
re has to be set to zero.
g= 9.80665 m/s²
Material: SS
P= 20.0 bar
dn = 300 mm
st,max = 34.5 Mpa
E= 1.0 -
W= 1.0 -
Y= 0.4 -
Allowances
tcorr = 1.59 mm
tthread = 0.0 mm
Comparison of results with different internal pressures and with consideration vs. negle
12 Lsel/600 = 11.7 mm
#VALUE!
tNom = Pipe_SI_SS_Thickness_dn_sch
tbasic = P * dext / ( 2* (st,max * E*W + P* Y) ) B31.3 (Eq. a)
ecting the tension due to the interior pressure, that is when setting p' = 0
cts the c-value), the calculated length L calc changes very little in the low pressure
r). In the hight pressure case (20 bar) the resulting length is 50% larger than
idering the tension stress due to the interior pressure.
m (When considering he longitudinal tension due to internal pressure)
m (Neglecting the longitudinal tension due to internal pressure)
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Equation
Bending stress
(( ) )
2
L 2
σ b,max = w⋅ L+ w c⋅ ⋅L
d
L d
⋅ ( g) ( g)
σ b,max = w⋅16 + w8c⋅ I
16 8 I
represents the maximum stress due to the bending of the pipe .
Equation
(( ) )
2
L 2
σ b,max = w⋅ L+ w c⋅ ⋅L d ( g)
L d
σ b,max = w⋅16 + w8c⋅ I ⋅ ( g)
16 8 I
This equation represents the maximum stress due to the bending of the pipe.
represents the
If, in addition, the pipemaximum stress"p",
has an internal pressure duetheretowillthebe abending
tangential of the pipe .
tension due to this pressure (The radial tension is not considered in this case).
If, in addition,
For thin-walled thethispipe
cylinders, tensionhas an internal
is considered pressure
to be uniform across thep , there will
(
from the neutral fiber is the sum of the L2
stress due to the bending σ t,max = w⋅ + w
16
(L2 L d
) =(w⋅ + w
2
σ b,max = w⋅ + w c⋅ ⋅ ( g) L
σ t,max
16 8 I 16
=( w⋅ + w
and to the stress due to the internal pressure σ t,max L 2
p⋅r
σ t =2⋅t (h) d 16
(
σ b,max = w⋅ + w c⋅ ⋅
16 )
8 I
( g) (
σ t,max = w⋅ + w
16
(
and to the stress due to the internal pressure σ t,max L2
p⋅r = w⋅ + w
σ t =2⋅t (h) d 16
Thus, the maximum tension stress is I
σ t,max =σ b ,max +σ t σ t,max⋅I w 2
= ⋅L +
d 16
( L2
16 )
L d p⋅r
σ t,max = w⋅ + w c⋅ ⋅ +
8 I 2⋅t
(i)
w 2 wc
⋅L + ⋅L+
p⋅
16 8 4⋅
( L2 L d
σ t,max = w⋅ + w c⋅ ⋅ +
16 8 I
p⋅r
2⋅t ) (i) . .. a . . .. . . .. . . .. . b . .
Microsoft Equation
3.0
2
a⋅L +b⋅L+c=0 (n)
w
a= (k)
16
wc
b= (l )
8
p⋅I σ max⋅I
c= - (m)
4⋅t d
sallowed = (2/3) *sy
( )
σ b,max = (c) L2 L d /2
I σ b,max = w⋅ + w c⋅ ⋅
In case of a pipe 8 4 I
(a ) d
c max = (d )
( )
2 L2 L d
and replacing equation (d ) into (c ) σ b,max = w⋅ + w c⋅ ⋅
Microsoft Equation
3.0 16 8 I
M⋅(d /2 )
σ b,max = (e )
I
Microsoft Equation
3.0
Microsoft Equation
3.0
m equation
w 2 wc p⋅I σ max⋅I
( )
L2 L d p⋅r ⋅L + ⋅L+ - =
16 8 4⋅t d
ax = w⋅ + w c⋅ ⋅ + (i )
16 8 I 2⋅t . .. a . . .. . . .. . . .. . b . .. . . .. . . .. . . .. .
=( w⋅ + w ⋅ )⋅ + ( ⋅ )
L
2
L d d p⋅r I with
ax
16 8 I I 2⋅t d c w
a=
16
=( w⋅ + w ⋅ ) +( ⋅ )
2
ax L L p⋅r I wc
c
16 8 2⋅t 2⋅r b=
8
ax = (w⋅16 + w ⋅8 )⋅I + I ( 2⋅t ⋅d )
c
a=
w
16
=( w⋅ + w ⋅ ) +( ⋅ )
2
ax L L p⋅r I wc
c
16 8 2⋅t 2⋅r b=
8
p⋅I σ max⋅I
ax⋅I w 2 wc p⋅I c= -
= ⋅L + ⋅L + 4⋅t d
16 8 4⋅t
equation ( j) becomes
wc a⋅L 2 +b⋅L+c=0
p⋅I σ max⋅I
−b+ √ b2 −4⋅a⋅c
2
⋅L + ⋅L+ - =0 ( j)
8 4⋅t d Lcalc =
a . . .. . . .. . . .. . b . .. . . .. . . .. . . .. . . .. . c 2⋅a
w 2 wc p⋅I σ max⋅I
Microsoft Equation
3.0 ⋅L + ⋅L+ - =
16 8 4⋅t d
3
app = ⋅σ allow 1
10 σ app = ⋅σ y ( p)
placing equation 5
2
allow = ⋅σ y (n )
3 {1]
to equation (o )
3 2
app = ⋅ ⋅σ y
10 3
1
app = ⋅σ y ( p)
5
app = ⋅ ⋅σ
10 3 y
1
app = ⋅σ y ( p)
5
Microsoft Equation
3.0
page 1 of 5
quation
L
wc⋅ (a )
4
n
(d /2 )
( e)
aximum stress due to
of the pipe
L2
⋅ + w c⋅ ⋅
8 )
L d /2
4 I
(f )
L2 L d
⋅ + w c⋅ ⋅
16 8 I ) ( g)
Microsoft Equation
3.0
page 2 of 5
⋅r
(h )
⋅r
(h )
page 3 of 5
p⋅I σ max⋅I
- =0 ( j)
4⋅t d
b . .. . . .. . . .. . . .. . . .. . c
(k )
(l )
(k )
(l )
(m)
comes
(n)
−4⋅a⋅c
(n1 )
p⋅I σ max⋅I
- =0 ( j)
4⋅t d Microsoft Equation
3.0
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page 5 of 5
eld stress
ated allowed
( p)
[1] Determination of maximum span between pipe supports using maximum bending stress theory
Dr. D.P. Vakharia, Mohd Farroq A.
http://www.wermac.org/pdf/steel3.pdf
[5]
http://www.awc.org/pdf/codes-standards/publications/design-aids/AWC-DA6-BeamFormulas-0710.pdf
[6]
[7] NACE
Materials-Effects & Economic inpact of corrosion
http://www.wermac.org/materials/corrosion_allowance.html
de=
dn =
de=
Modulus of elasticity
E= 195122 MPa Equatorial inertia mom
Maximum bending stress I=
sb = 3.5E+07 Pa de =
Considering no concentrated weight di =
wc = 0 N I=
SS pipe
dn Sch
in -
1/8 5S
1/4 10S
3/8 40S
1/2 80S
3/4
1
1 1/4
1 1/2
2
2 1/2
3
3 1/2
4
5
6
8
10
12
14
16
18
20
22
24
30
ng maximum bending stress theory
the bending stress considered in its calculations is very low (15.9 Mpa)
Tension
The stress due to the internal pressure is a tension stress. Not a bending stress
- equations for calculating the maximum span using maximum bending stress are given
Tension
Safet factor
El autor utiliza un factor de seguridad bastante alto, pero no lo fundamenta ni
tampoco indica una referencia.
Este factor suple en cierta medida la omisión de la tensión que ocurre debida a la
presión interna. Pero evidentemente no está orientado a suplir este defecto.
( )
2
L L
σ b,max = w⋅ + w c⋅ ⋅
16 8
1 / 16 =
1/8=
4
5⋅w⋅L +8⋅w c⋅
y=
384⋅E⋅I
P⋅d ext
t=
2⋅( σ allow⋅E+
Maximum stress due to bending(only)
( )
2
L L d
σ b,max = w⋅ + w c⋅ ⋅ ( g)
16 8 I
4 3
5⋅w⋅L +8⋅w c⋅L
y= (q)
384⋅E⋅I
P⋅d ext
t=
2⋅( σ allow⋅E+ P⋅Y )
Equation 3
P⋅d ext
t=
2⋅( σ allow⋅E+ P⋅Y )
P= 2 MPa
dext = 0.3239
sAllow = 34.53 Mpa
E= 1
Y= 0.4
t= 0.009168 m
t= 9.17 mm
Solution using the example numbers
The example uses carbon steel Weight of a meter of steel pipe Weight of water per meter of steel
pipe dimensions Pipe load (steel) Water load
wp = rp*g*(p/4)*(de^2-di^2) ww = rw * g * V
Nominal Pipe Size of CS (from sheet SS 316) rw = 1000 kg/m³
300 mm rp = 7873 kg/m³ V= #VALUE! m³/m
with a selected shedule de = #VALUE! m ww = #VALUE! N/m
30 di = #VALUE! m
Pipe_SI_SS_Dint_dn_sch wp = #VALUE! N/m Weight of insulation
300 mm (No insulation considered)
30 - Area of pipe section wins= 0 N
#VALUE! mm A= (p/4) * di^2
#VALUE! m di = #VALUE! m Total uniform load
A= #VALUE! m² w= ww + wp + wins
Pipe_SI_SS_Dext_dn wp = #VALUE! N/m
300 mm Volume of water per metre ww = #VALUE! N/m
#VALUE! mm Water volume per meter pipe wins = 0 N/m
V= A*L w= #VALUE! N/m
Equatorial inertia moment A= #VALUE! m²
(p/64) *( de^4-di^4) L= 1 m
#VALUE! m V= #VALUE! m³
#VALUE! m
#VALUE! m4
debida a la
( )
2
L L d
b,max = w⋅ + w c⋅ ⋅ ( g)
16 8 I
0.0625
0.1250
4 3
5⋅w⋅L +8⋅w c⋅L
y= (q)
384⋅E⋅I
P⋅d ext
=
2⋅( σ allow⋅E+ P⋅Y )
Microsoft Equation
3.0
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F = w/16*L^2+wc/8*L-sb*I/de
For the solution of "L", F must
become zero
Assumed length
L= 11.36 m
and with
w= #VALUE! N/m
wc = 0
sb = 3.5E+07 Pa
I= #VALUE! m4
de= #VALUE! m
F= #VALUE!
The solution value of "L" that
makes F = 0 is found using the
function Goal seek
L= 11.36 m
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