Código de Fallas Solon Sigma

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Part TCD

Solon LD Ctrl. No. Solon_LD-TS-03-1

FOD Page 1/127


Overseas Support Team
Trouble Shooting Date Apr. 2009

TCD

‹ Revision History
Rev. Prepared Checked Approved
Date Revision Contents
No. by by by
Nov. Harold
0 Release YS Kim DH Kim
2007 Lee
Deletion of TCD 57,72,73
Addition of TCD 209
Apr. Harold
1 Change of TCD 240 YS Kim DH Kim
2009 Lee
Application of New PCB – DOC141 &
DHG162, etc
Part TCD
Solon LD Ctrl. No. Solon_LD-TS-03-1

FOD Page 2/127


Overseas Support Team
Trouble Shooting Date Apr. 2009

Index

1 Description of Trouble Code _______________________________________________ 3


1.1 TCD Management of Si231 Control Panel______________________________________ 3

1.2 Bit definition of Error Operation Flag _________________________________________ 4

1.3 Trouble-shooting according to the grade _______________________________________ 4

1.4 TCD Table for Si231 Control Panel ___________________________________________ 5


2. Trouble code list 10
Part TCD
Solon LD Ctrl. No. Solon_LD-TS-03-1

FOD Page 3/127


Overseas Support Team
Trouble Shooting Date Apr. 2009

1 Description of Trouble Code

1.1 TCD Management of Si231 Control Panel


a. TCD (Trouble Code) Design standards
a) TCD (Trouble Code), which is mentioned on this document, has been made for SI231
control panel.
b) The number of TCD is 1~240 and they are classified by function.

b. Word definition
a) Operation CPU: It designates Main CPU (i186/i960)
b) Speed CPU: It designates INV DSP CPU
c) Error Operation Flag: It decides an elevator operation condition according to this
number that is Control Flag.

c. Classification of TCD Number

Number
Functional Classification Operation condition in case of Trouble
Classification
1 ~ 15 System Error
16 ~ 29 Inverter Interface Error
30 ~ 69 Inverter / Converter Error It is defined by Error Operation Flag of
70 ~ 149 Device Error each TCD
150 ~ 199 Control Error
200 ~ 239 Network Error
240 RUSSIA_OPZX error
Part TCD
Solon LD Ctrl. No. Solon_LD-TS-03-1

FOD Page 4/127


Overseas Support Team
Trouble Shooting Date Apr. 2009

1.2 Bit definition of Error Operation Flag

8 7 6 5 4 3 2 1 0 Flag definition Description


● R5SC Cut Operation unable
Inspection operation unable or operation
Qualified
● unable in case Car stops within door
R5SC Cut
zone.
● C1ST Cut Starting unable
Inspection operation unable or operation
Qualified
● unable in case Car stops within door
C1ST Cut
zone.
● FAST Run Cut High speed operation unable
Operation unable in case of emergency
return switch off
● REST Mode Returning escape floor and operation
unable in case of emergency return
switch on
● Hall Call Cut Hall call service unable
● Hold Type Holding trouble condition

1.3 Trouble-shooting according to the grade

Grade Operation flag Description


R1 91 R5SC Off right after trouble
R2 94 C1ST Off right after trouble
R3 90 Slow speed able. Call service unable. immediate stop in case of
the trouble during high-speed operation
R4 82 Stop at the nearest floor in case of the trouble during high-speed
operation. R5SC off at the door zone
R5 88 Stop at the nearest floor in case of the trouble during high-speed
operation. C1ST off at the door zone
R6 C0 Call service unable
R7 80 Hall call service unable
Part TCD
Solon LD Ctrl. No. Solon_LD-TS-03-1

FOD Page 5/127


Overseas Support Team
Trouble Shooting Date Apr. 2009

1.4 TCD Table for Si231 Control Panel

Detection
TCD Definition Description Hold Grade
OPER. SPD.
1
2
3
4
Operation CPU S/W WDT trouble
5 ERR_SW_WDT ● R1
occurred
6 ERR_MEM_ALLOC Memory allocation failed ● R1
7 ERR_TASK_CREATE Task making failed ● R1
8 ERR_SEM_CREATE Semaphore making failed ● R1
9 ERR_WDT_CREATE Operation CPU WDT Timer making failed ● R1
10 ERR_INT Non definitional vector Interrupt occurred ● XX
11
12
13
14
15
16 ERR_INV Speed CPU H/W WDT trouble occurred ● R1
17 ERR_INV_RETRY Speed CPU Retry failure ● ● R1
18
19
20
21 ERR_INV_DPRAM Speed CPU DPRAM WRITE trouble ● ● R1
22
23
24
25
26~
29
30 ERR_INV_OC INV over current (H/W detection) ● ● R1
31 ERR_DC_OV DC Link over voltage ● ● R1
32 ERR_INV_U_SHORT INV phase U IGBT trouble ● ● R1
33 ERR_INV_V_SHORT INV phase V IGBT trouble ● ● R1
34 ERR_INV_W_SHORT INV phase W IGBT trouble ● ● R1
35 ERR_INV_TR Regenerative IGBT trouble ● ● R1
36 ERR_INV_H_CT INV Hall CT trouble ● ● R1
ERR_INV_U_STACK_TH
37 INV over heat ● R4
ERMAL
38 ER_Lotor_Lock_ERR LRT operation error ● ● R1
39
40
41 ERR_INV_C_CNTL INV current control trouble ● R1
42
Part TCD
Solon LD Ctrl. No. Solon_LD-TS-03-1

FOD Page 6/127


Overseas Support Team
Trouble Shooting Date Apr. 2009

Detection
TCD Definition Description Hold Grade
OPER. SPD.
43
44
45
46
47
48 ERR_INV_DC_LINK_UV DC link under voltage ● R2
49
50
51
ERR_INV_REVERSE_RU
52 INV reverse rotation detection ● R1
N
53 ERR_INV_CHARGE INV charging trouble ● C R1
54 ERR_INV_OVER_LOAD INV over load detection ● R1
55 ERR_INV_LOW_SPEED INV under speed detection ● R2
56 ERR_INV_HIGH_SPEED INV over speed detection ● R3
Brake over current detection (N/A, Si210
57 ER_INV_BRAKE_OC ● R2
only)
Brake malfunction detection (N/A, Si210
58 ER_INV_BRAKE_CNTL ● R2
only)
59 ERR_INV_ANTISTALL INV. No operable for 24 sec. ● R2
60 ERR_INV_SPEC INV Spec Data trouble ● ● R1
61 ERR_INV_SPEC_COM INV Spec write trouble ● R1
62 ERR_INV_V48 INV momentary power failure detection ● R1
63
64
65
66
67
68
69 ERR_V100 Missed phase detection (100V) ● R3
70 ERR_POWER 48V power trouble (missing phase) ● R1
71 ERR_V48 Voltage drop detection (80% below) ● R4
72 ER_C1SW_ON C1SW On error_(N/A for Solon LD) ● ● R1
73 ER_C1SW_OFF C1SW Off error_(N/A for Solon LD) ● ● R1
74 ERR_SPEC_OVER Operation SPEC DATA trouble ● RO
75
76 ERR_EEPROM_WRITE EEPROM Write trouble ● R3
77 ERR_EEPROM_READ EEPROM Read trouble ● ● R1
ERR_EEPROM_FHT_SU EEPROM floor height measuring Table
78 ● R3
M Sum trouble
NVRAM floor height measuring Table
79 ERR_NVRAM_FHT_SUM ● R3
Sum trouble
80
81
82
Part TCD
Solon LD Ctrl. No. Solon_LD-TS-03-1

FOD Page 7/127


Overseas Support Team
Trouble Shooting Date Apr. 2009

Detection
TCD Definition Description Hold Grade
OPER. SPD.
83 SafetyChain_Error_detect Safety line fault ● ● R1
84 ERR_R5SC_ON R5SC RELAY ON trouble ● ● R1
85 ERR_R5SC_OFF R5SC RELAY OFF trouble ● R1
86 ERR_C1BR_ON C1BR CTT. ON error ● ● R1
87 ERR_C1BR_OFF C1BR CTT. OFF trouble ● ● R1
88 ERR_C1ST_ON C1ST CTT. ON trouble ● ● R1
89 ERR_C1ST_OFF C1ST CTT. OFF trouble ● ● R1
90 ERR_SUPPRESS_ON SUPPRESS ON trouble ● ● R1
91 ERR_SUPPRESS_OFF SUPPRESS OFF trouble ● ● R1
92 ERR_ENCO R.E disconnected ● ● R1
93 ERR_ENCO_READ R.E pulse counter read trouble ● ● R1
94 ERR_ENCO_COUNTER R.E pulse counter trouble ● ● R1
ERR_MECHANICAL_
95 R5SX OFF trouble (Safety line) ● R1
SAFETY
96 ERR_ABNORMAL_MODE Operation mode input trouble ● R4
97 ERR_CDS, CDS trouble ● R2
98 ERR_LDS LDS trouble ● R2
99 ERR_DUP_IN Dual input signal trouble ● ● R1
100 ERR_SDS1D_ON SD1D ON trouble ● R3
101 ERR_SDS2D_ON SD2D ON trouble ● R3
102
103
104
105
106
107 ERR_SDS1U_ON SD1U ON trouble ● R3
108 ERR_SDS2U_ON SD2U ON trouble ● R3
109
110
111
112
113
114 ERR_POSI(0) PRS (POSI) ON trouble (LDC) ● ● R2
115
116 ERR_LDU PRS (POSI) ON trouble (LDU) ● XX
117 ERR_LDD PRS (POSI) ON trouble (LDD) ● XX
118
119 ERR_SDS SLOW DOWN S/W trouble ● R6
120
121 ● ● R1
122 ER_DES_PARA_ERR DES parameter error ● R1
123 ER_REGE_R_THER Regenerative resister over heat
124
Part TCD
Solon LD Ctrl. No. Solon_LD-TS-03-1

FOD Page 8/127


Overseas Support Team
Trouble Shooting Date Apr. 2009

Detection
TCD Definition Description Hold Grade
OPER. SPD.
125 ERR_BRAKE_OFF BRAKE open trouble ● ● R3
126 ERR_MAIN_INV_SPEED Speed different between operation / speed ● ● R3
127 ERR_HALL_TEMP_ERR DES PCB overheat
128
129 ER_MOTOR_THER Motor Thermal ● ● R5
130 ERR_WEIGHT_SENSOR Load detector input trouble ● R3
131 ER_SLACK_ROLL_ERR Slack rope breakdown ● ● R3
132 ERR_OPEN_LOCK Door Open Lock detection ● XX
133 ERR_OPEN_LOCK_3 OPEN_LOCK repeated trouble ● R2
134 ERR_CLOSE_LOCK Door Close Lock detection ● XX
ERR_CLOSE_LOCK_
135 Door Close Lock repeated trouble ● R3
REPEAT
136 ERR_ARD ARD trouble ● ● R1
137
138
139 ERR_NUDGING Nudging trouble ● R7
Discharging voltage of Backup Battery
140 ERR_NVRAM_BATTERY ● XX
under reference
141 ERR_RTC Clock Chip trouble ● XX
142
143
144
145 ERR_INV_DM INV. Door CPU WDT trouble ● R6
ERR_COOLER_FLOAT_S
146 Air-conditioner Float S/W trouble ● XX
W
147 ERR_OBS OBS detection ● ● R1
148
149
150 ERR_SDS1D_OS SD1D Over Speed detection ● R3
151 ERR_SDS2D_OS SD2D Over Speed detection ● R3
152
153
154
155
156
157 ERR_SDS1U_OS SD1U Over Speed detection ● R3
158 ERR_SDS2U_OS SD2U Over Speed detection ● R3
159
160
161
162
163
164 ERR_E_STOP Emergency stop detection ● R3
165
166
Part TCD
Solon LD Ctrl. No. Solon_LD-TS-03-1

FOD Page 9/127


Overseas Support Team
Trouble Shooting Date Apr. 2009

Detection
TCD Definition Description Hold Grade
OPER. SPD.
167
ERR_SPEED_DEVIATIO
168 Speed difference (real speed detection) ● ● R3
N
169
170 ERR_DIRECTION Operation direction trouble ● ● R1
Synchronous position trouble when LDC is
171 ERR_DIGI_FLOOR ● R3
activated
172
173
174
175
176
177 ERR_REPEAT Emergency stop occurred frequently ● ● R4
178 ERR_S_DRIVE_REPEAT Safety drive occurred frequently ● ● R5
179
180
181
182 ERR_OVER_DUTY Operation duty trouble ● XX
183
SDS forced deceleration occurred
184 ERR_SDS_FORCE_DEC ● ● R3
frequently
185
186
187
188 ERR_OLS OLS trouble ● R3
189
190 ERR_DECEL_ZONE PRS (POSI) trouble for 2 deceleration ● XX
191 ERR_DOOR_COMMAND Open/Close simultaneous command ● XX
192 ERR_DOOR_POSI Door position trouble ● R6
193 ERR_DOOR_VOLTAGE Door voltage trouble ● R6
ERR_DOOR_MOTOR_TH
194 Door motor over heat ● R6
ERMAL
195 ERR_DOOR_OC Door current trouble ● R6
196 ERR_PHOTO_SHOE Photo-Shoe input error ● XX
197
198
ERR_PCB_PROTECTION
199 PCB protection failed ● XX
_FAIL
200 ERR_CNET_SYNC CNET LON communication trouble ● R4
201
202 ERR_CNET_COM Car communication trouble ● R4
203
204
Part TCD
Solon LD Ctrl. No. Solon_LD-TS-03-1

FOD Page 10/127


Overseas Support Team
Trouble Shooting Date Apr. 2009

Detection
TCD Definition Description Hold Grade
OPER. SPD.
205 ER_DES_COMM DES PCB communication. error ● R4
206 ER_REAR_OPB_Comm DCL Board error in REAR OPB R4
207
208
209 R_NPLEX_MASTER_COM N-plex communication error_ ● XX
210
211 ERR_OTHER_MAIN_1 Other elevator trouble ● XX
212
213
214
215
216
217 ERR_HALL_BT_JAM Hall button jam detection ● XX
218
219
220
221
222
223 ERR_1_HALL Hall nod trouble ( More than 1) ● XX
224 ERR_ALL_HALL Hall nod trouble (All) ● XX
225
226
227
228
229
230
231
232
233 ER_ESMI ESMI communication trouble ● XX
234 ER Motor Adj Fail Motor Adjust fail
235 ER_Rope_Brake_Activated Rope Brake error(N/A for MRL)
~
236 ER_TCI_LOCK TOCI LOCK Error ● R4
237 ERR_CRT CRT communication trouble ● XX
238 ER_DES_ERR DES PCB or its Input data Error ● XX
239
240 ERR_RUSSIA_OPZX Landing Door Open (Russia only) ● ● R1

Detail description of TCD (Trouble Code)


- See next pages
Part ; TCD Code
Solon LD / Trouble Shooting Crtl No.: Solon_LD-TS-03-1
Page: 11/127
○ Operation CPU
TCD 5 ER_ S/W_ WDT Detection Application Si231
○ Speed CPU

[Meaning] [Condition]
Checks Task errors.
1. SYS1 LED(green) on DOC-141 lights up or off
(Normal if it flickers)
2. When a Watchdog error occurs
- it is transferred to 74HC4538 chip and recognized by speed
[Explanation]
control section
Tasks are monitored within the software(S/W) regularly. - running control program registers a S/W watchdog error in the
If a task has errors three successive times, S/W Watchdog error occurs. table and reset running control program automatically.
MRL elevator operation control program is composed of 12 tasks. These tasks are
inspected for their any possible errors as shown below.(Initial Error_Counter value
is set to 0(Zero)).
[Countermeasures]
- This error has no relation to the outside connection.
- Check the voltage(5V) on output of SMPS,
If not, replace SMPS.
Task에 error in
Error occurs 발생task? - If the same error continues to happen, replace DOC-141.

Yes

No

Error_Counter를
Increase 1
1 증가시킨다.
Error_Counter

Error_Counter == 3

Yes

Software watchdog error


발생
generated
Part ; TCD Code
Solon LD / Trouble Shooting Crtl No.: Solon_LD-TS-03-1
Page: 12/127
○ Operation CPU
TCD 6 Memory allocation failed Detection Application Si231
○ Speed CPU

[Meaning] An error occurs while assigning system memory. [Countermeasures]


- This error has no relation to the outside connection.
- Check the voltage (5V) on output of SMPS,
If no, replace SMPS.
[Explanation] - If the same error continues to happen, replace DOC-141.
An error occurs while assigning the memory which will be used in
creating of each task within S/W and registering of interrupt or queue.

시스템에서
Create 사용할
memory pool
메모리for풀(pool)
system생성

Memory
메모리 pool
풀(pool) 생성
실패failed
creating ? ?

No

Yes

Memory
메모리 assigning
풀(pool)에서 for task &
타스크(Task)나
인터럽트 interrupt handlerhandler),
핸들러(Interrupt &
큐(Queue)queue
등에서 in pool.메모리 할당
사용할

No
Memory assigning
메모리 할당 실패 ?
failed ?

프로그램 다음
Perform 단계
Next Yes
stage수행
of P/G

Memory assigning
메모리 할당 Error 발생
error generated?

(Note) P/G: Program


Part ; TCD Code
Solon LD / Trouble Shooting Crtl No.: Solon_LD-TS-03-1
Page: 13/127
○ Operation CPU
TCD 7 ER_Task_ creation failed Detection Application Si231
○ Speed CPU

[Meaning] An error occurs while creating each task. [Countermeasures]


- This error has no relation to the outside connection.
- Check the voltage (5V) on output of SMPS,
If no, replace SMPS.
[Explanation] An error occurs while creating each task in S/W - If the same error continues to happen, replace DOC-141.

시스템에서
Create 사용할
memory pool
메모리for풀(pool)
system생성

메모리 풀(pool)에서 타스크(Task)나


Assign memory
인터럽트 for taskhandler)에서
핸들러(Interrupt & interrupt
handler
사용할 메모리in pool
할당

Task
타스크creating
생성 혹은or
No interrupt
인터럽트 registering
등록 실패 ?
failed?

Yes
프로그램 다음
Perform 단계
next
stage수행
of P/G
Task creating error
타스크 생성 Error 발생
generated

(Note) P/G: Program


Part ; TCD Code
Solon LD / Trouble Shooting Crtl No.: Solon_LD-TS-03-1
Page: 14/127
○ Operation CPU
TCD 8 Semaphore creation failed Detection Application Si231
○ Speed CPU

[Meaning] An error occurs when each semaphore is created. [Countermeasures]


- This error has no relation to the outside connection.
- Check the voltage (5V) on output of SMPS,
If no, replace SMPS.
[Explanation] - If the same error continues to happen, replace DOC-141.
An error occurs while creating a semaphore that synchronizes the tasks
in S/W.

As several tasks are carried out concurrently, sometimes the same


tasks or processes are need to access. At this time, use a semaphore in
order not to access the same data at a time.

엘리베이터 운전 제어
Initialize elevator 프로그램
operation
시스템
control 초기화
P/G system

Semaphore
Create 생성
semaphore

Semaphore creating
No Semaphore 생성 실패 ?
failed?

Yes
Perform next stage of
프로그램 다음 단계 수행
P/G
Semaphore생성
Semaphore creating
Error
error

(Note) P/G: Program


Part ; TCD Code
Solon LD / Trouble Shooting Crtl No.: Solon_LD-TS-03-1
Page: 15/127
○ Operation CPU
TCD 9 Operation CPU WDT Timer creation failed Detection Application Si231
○ Speed CPU

[Meaning] An error occurs while creating S/W Watchdog Timer. [Countermeasures]


- This error has no relation to the outside connection.
- Check the voltage (5V) on output of SMPS,
If no, replace SMPS.
[Explanation] - If the same error continues to happen, replace DOC-141.
An error occurs when a Watchdog which supervises errors of each task
in S/W fails to be created.

Watchdog Timer not only carries out tasks periodically just as several
other tasks do, but also supervises all other tasks. So its period is the
shortest (30m sec) and it has top priority.

Create memory
시스템에서 사용할pool
메모리 풀(pool) 생성
for system

Create
Watchdogwatchdog
Timer 생성
timer

Yes
Watchdog timer
Watchdog Timer
생성 실패
creating ?
failed?

Watchdog
Watchdog timer
Timer 생성 No
creatingError
error발생generated

Assign
메모리 memory타스크(Task)나
풀(pool)에서 for task &
인터럽트interrupt handler
핸들러(Interrupt in
handler)에서
사용할 메모리
memory pool할당

Task
타스크creating
생성 혹은or
No interrupt
인터럽트 등록 실패 ?
registering

Yes
Perform
프로그램 다음next
단계
수행
stage of P/G
Task creating
타스크 생성 Error 발생
error generated

(Note) P/G: Program


Part ; TCD Code
Solon LD / Trouble Shooting Crtl No.: Solon_LD-TS-03-1
Page: 16/127
○ Operation CPU
TCD 10 Non definitional vector interrupt occurred Detection Application Si231
○ Speed CPU

[Meaning] An error occurs while creating interrupt. [Countermeasures]


- This error has no relation to the outside connection.
- Check the voltage (5V) on output of SMPS,
If no, replace SMPS.
[Explanation] - Check if ground condition is correct.
Record vector value about the interrupt that is created in creating
non definitional vector interrupt.
This error has no effect on the operation of elevator.

[Reference]
The number of interrupt vector can be checked by ‘A42E’.
(Trace information)
Part ; TCD Code
Solon LD / Trouble Shooting Crtl No.: Solon_LD-TS-03-1
Page: 17/127
○ Operation CPU
TCD 16 Speed CPU H/W WDT trouble occurred Detection Application Si231
○ Speed CPU

[Meaning] DSP H/W Watchdog detection [Countermeasures]


- Check if the communication connector (64P) between
DOC-141 and DPC-140 is connected well, If connector is
abnormal, replace.
[Explanation] If DSP(INV CPU) H/W Watchdog is occurred, operation CPU resets - Check the voltage (5V) on output of SMPS,
DSP automatically. If no, replace SMPS.
- Twist the cables of the communication connector(64P)
- Check if ground condition is correct.
- Replace DPC-140.

[Detection] In case that H/W Watchdog error of DSP maintain over 3 cycle of
detection(Min. 60~ Max. 90ms), detect the trouble and output
the signal of DSP reset.
This trouble can not be detective in case of over 48 volts.
(Voltage drop/ failure)
Part ; TCD Code
Solon LD / Trouble Shooting Crtl No.: Solon_LD-TS-03-1
Page: 18/127
○ Operation CPU
TCD 17 Speed CPU Retry failure Detection Application Si231
○ Speed CPU

[Meaning] DSP H/W Watchdog has been detective and DSP can not be operable [Countermeasures]
even if operation CPU perform retry of DSP more than 4 times.
- Check if the communication connector(64P) between
DOC-141 and DPC-140 is connected well, If connector is
abnormal, replace.
[Explanation] If retry signal of operation CPU keeps up more than 4 times, - Check the voltage(5V) on output of SMPS,
the error is detected and make the elevator being inoperable. If no, replace SMPS.
- Twist the cables of the communication connector(64P)
- Check if ground condition is correct.
- Check if JUMP PIN setting is correct.
- Replace DPC-140.

[Reference] Required retry time for 4 times: 8.6 seconds


(150ms * 4) + (2 sec * 4) = 8.6 sec
Part ; TCD Code
Solon LD / Trouble Shooting Crtl No.: Solon_LD-TS-03-1
Page: 19/127
○ Operation CPU
TCD 21 ER_INV_ DPRAM Detection Application Si231
○ Speed CPU

[Meaning] When communicating DPRAM between operation side & speed side, [Countermeasures]
a error detected if transmitted data is different with feed back data for
- Check if the communication connector(64P) between
4 cycles(120ms) in series.
DOC-141 and DPC-140 is connected well, If connector is
abnormal, replace.
[Explanation] 1. When transmitting data by DPRAM, feed back data - Check the voltage(5V) on output of SMPS,
If no, replace SMPS.
Transmitted data Feed back data - Twist the cables of the communication connector(64P)
- Check if ground condition is correct.
Coil[RS_SUPPRESS_ON]: 0x91C3 Coil[SV_INV_SUPPRESS_FB]: 0x9208 - Replace DOC-141
- Replace DPC-140.
SWD_O[VO_C1ST]: 0x8081 Coil[SV_INV_C1ST_FB]: 0x920A

SWD_O[VO_C1BR]: 0x8080 Coil[SV_INV_C1BR_FB]: 0x9209

SWD_O[VO_R5SC]: 0x8082 Coil[SV_INV_R5SC_FB]: 0x920B

2. If above data is different for 4 cycles(120ms) in series a error detected.


Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 20/127

Detection ○ Operation CPU


TCD 30 Inverter Over current Application Si231
○ Speed CPU

[Meaning] When current in the electric motor exceeds limit value(If over current [Countermeasures]
occurs,stop switching in order to prevent damages on motor and 1. Check VB connector on DPC-140 PCB.
inverter devices).
2. Verify that HCT cable is properly connected to U and V of HCT.
3. Check a proper connection HCT direction (Normal if HCT ‘arrow’
[Explanation] points downwards).
4. Verify that voltage of HCT connectors are +15V and -15V.
INV U-V-W stack
5. Check J5H jumper on DPC-140 and number of HCT turns, on the
basis of the below table.
HCT
U HCT Position of J5H
V IPM Capacity Motor Name plate
W
+15V TURNS jumper pin
R10 R9 R11 R12
J5H 75A ↓ 4 1-2 4.5~7.5kW
1 2
3 4 R78
100A 4 3-4 9.5~11kW
+5V
150A 4 1-2 13~15kW
R18
10
- 13 OCT
VB - 03
11 + U6HD U4GA
VB - 07
R44 C88
6. Check the earth condition and connection at building
DPC-140 7. Check if ground conditions of building & E&I panel are good.
8. Check followings:
- Resistance R9, 10, 11, 12 and 78 (marked on the left diagram) are properly
To DPC-1XX VB connector
fitted.(R9: 10K, R10: 1.5K, R11: 5K, R12: 12K, R78: 1M)
HCT
HCT 커넥터
- When a short pin is inserted into 3-4 on J5H, the potential of pin 10 on U6H
1 2 3 4 5 6
connector
+15V -15V IAS GND IBS GND is 8.89 ±0.44V.
1 6
HCT 9. Check the R_ENCODER wiring (Refer to TCD 92)
A B
10. Replace HCT & its cable.

HCT
HCT의 ‘arrow’
방향이 should
아래로
11. Replace DPC-140 PCB.
U-phase point 향해야 정상임
downwards
U상 V상
V-phase
Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 21/127
○ Operation CPU
TCD 31 DC Link Over voltage Detection Application Si231
○ Speed CPU

[Meaning] [Countermeasures]
When DC link voltage is 770V or more is detected (Stop switching to prevent condenser, IPM
1. Check if the voltage of DC link is 770V±60V.
and IGBT from damages).
2. Check if reference voltage is within 7.9 ±0.5V
Check point (DPP-140,150 : TE40, TE100)
[Diagram]
The gap of regenerative voltage and over voltage must be within
Over voltage
과전압 detection
검출회로 circuit 0.25~0.36V in case of DPP 150 or 140)
3. If item 2, 3 are OK, check the connection between INV STACK
VDC(+)
GW - 03 DPP-150 & DPP-150, replace DPP-150.
15V (GDC) 정상시 LOW(0V)
Normal if Low(0V)
VDC(-)
이상시 HIGH(15V)
Abnormal if High(15V)
4. Check if regenerative IGBT operates normally. (Refer to TCD35:
GP - 09 D23
OV
In case of regenerative IGBT trouble, this error may be occurred.
R101 R36
R31

R102 R37
15V
C10D29 PC7 D30
6. Check if input power of E&I panel is correct.
VG - 13
R103 R38 -9V R47 7. If TCD 31 is detected while the car is not running, check followings:
R30 DPC-140
4
R104 R39
- 2 R21 C5 (INV) - VG connector on DPC-140.
5 VG - 14
+
LED1 R98 C4 IC1 - VA, GA connector on DPP-150.
8. After power off, check regenerative resistors is OK.
-9V
(Before this job, the voltage of DC link is 0V)

*Caution : To prevent the hazard of electric shock on DC link end,


VDC(+) VDC(-) even though the power is OFF, make sure that LED(CHG)
Motor PCB
connector connector
on DPP-150 PCB lights OFF.
11kW below DPP-150 GP-01 GP-02
Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 22/127

Detection ○ Operation CPU Application


TCD 32 Inverter phase U IGBT trouble ○ Speed CPU Si231

[Countermeasures]
[Meaning] Motor capacity 15kW below : In case that U phase of upper or lower 1. In case of DPP-150, check if the condition of GU, GV, GW & GX pin
IGBT in IPM are switching on together or regenerative IGBT in IPM connector are OK, and the connection between IPM and INV. Stack.
is short failure, the trouble occurs. 2. In case of DPP-150, check if the condition of GU, GV, GW & GX pin
connector are OK, and the connection between IPM and INV. Stack.
3. After separating of DPP-150 PCB and IPM, check output of gate
SMPS
(GU-01,02: 15V, GV-01,02: 15V, GW-01,02: 15V, GX-01,02: 15V,
GX-03,02: -9V)
4. Check if the condition of HCT cable and HCT is OK.
5. Check the direction of HCT
[Explanation]
Motor 15kW below: - Normal if HCT ‘arrow’ points to the bottom of CP
S-IPM is used that R IGBT is
mounted at inside. - Check wiring directions and refer to INV. over current.
6. Check for proper connections of the followings:
CONVERTER - VB connector to DPC-140 PCB
DIODE Reactor is applied
S-IPM in case of 15kW
and above
- U-phase HCT signal wire to VB-03
- V-phase HCT signal wire to VB-07.
3Φ 380V
HCT 7. Turn the power ON and check the followings:
U
V - Power condition of DPP-150 PCB
W
IM
- Voltage of GATE terminal
8. If TCD 32 is detected while the car is not running, check followings:
- VG connector on DPC-140.
- GA connector on DPP-150.
9. If the voltage of pin 6 of RA1(coordinates: 8I) on DPC-140 is +15V,
examine the connection between pin 21 on DPC-140 VG connector,
GP - 01
GP - 03

1Φ 110V
GU - 01
GU - 02 and pin 21 on DPP-150 GA connector.
VB - 07
VB - 03

GV - 01
GATE GV - 02
It is normal if they are connected.
GW - 01
SMPS GW - 02 DPP-150 DPC-140
10. Replace DPP-150 PCB.
GX - 01 (GDC) VA VG (INV)
GX - 02
GX - 03 11. Replace DPC-140 PCB.
(In case of IPM 150A ↓, 12. Replace S-IPM
DPP-150 is used.)
In case of S-IPM,
Use GATE SMPS
Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 23/127

Detection ○ Operation CPU Application


TCD 33 Inverter phase V IGBT trouble ○ Speed CPU Si231

[Countermeasures]
[Meaning] Motor capacity 15kW below : In case that V phase of upper or lower 1. In case of DPP-150, check if the condition of GU, GV, GW & GX pin
IGBT in IPM are switching on together or regenerative IGBT in IPM connector are OK, and the connection between IPM and INV. Stack.
is short failure, the trouble occurs. 2. In case of DPP-150, check if the condition of GU, GV, GW & GX pin
connector are OK, and the connection between IPM and INV. Stack.
3. After separating of DPP-150 PCB and IPM, check output of gate
SMPS
(GU-01,02: 15V, GV-01,02: 15V, GW-01,02: 15V, GX-01,02: 15V,
GX-03,02: -9V)
[Explanation] 4. Check if the condition of HCT cable and HCT is OK.
5. Check the direction of HCT
Motor 15kW below: - Normal if HCT ‘arrow’ points to the bottom of CP
S-IPM is used that R IGBT is
mounted at inside. - Check wiring directions and refer to INV. over current.
6. Check for proper connections of the followings:
CONVERTER - VB connector to DPC-140 PCB
DIODE Reactor is applied
S-IPM in case of 15kW
and above
- U-phase HCT signal wire to VB-03
- V-phase HCT signal wire to VB-07.
3Φ 380V
HCT 7. Turn the power ON and check the followings:
U
V - Power condition of DPP-150 PCB
W
IM
- Voltage of GATE terminal
8. If TCD 33 is detected while the car is not running, check followings:
- VG connector on DPC-140.
- GA connector on DPP-150.
9. If the voltage of pin 6 of RA1(coordinates: 8I) on DPC-140 is +15V,
examine the connection between pin 21 on DPC-140 VG connector,
GP - 01
GP - 03

1Φ 110V
GU - 01
GU - 02 and pin 21 on DPP-150 GA connector.
VB - 07
VB - 03

GV - 01
GATE GV - 02
It is normal if they are connected.
GW - 01
SMPS GW - 02 DPP-150 DPC-140
10. Replace DPP-150 PCB.
GX - 01 (GDC) VA VG (INV)
GX - 02
GX - 03 11. Replace DPC-140 PCB.
(In case of IPM 150A ↓, 12. Replace IPM
DPP-150 is used.)
In case of S-IPM,
Use GATE SMPS
Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 24/127

Detection ○ Operation CPU Application


TCD 34 Inverter phase W IGBT trouble ○ Speed CPU Si231

[Countermeasures]
[Meaning] Motor capacity 15kW below : In case that W phase of upper or lower 1. In case of DPP-150, check if the condition of GU, GV, GW & GX pin
IGBT in IPM are switching on together or regenerative IGBT in IPM connector are OK, and the connection between IPM and INV. Stack.
is short failure, the trouble occurs. 2. In case of DPP-150, check if the condition of GU, GV, GW & GX pin
connector are OK, and the connection between IPM and INV. Stack.
3. After separating of DPP-150 PCB and IPM, check output of gate
SMPS
(GU-01,02: 15V, GV-01,02: 15V, GW-01,02: 15V, GX-01,02: 15V,
GX-03,02: -9V)
[Explanation] 4. Check if the condition of HCT cable and HCT is OK.
5. Check the direction of HCT
Motor 15kW below: - Normal if HCT ‘arrow’ points to the bottom of CP
S-IPM is used that R IGBT is
mounted at inside. - Check wiring directions and refer to INV. over current.
6. Check for proper connections of the followings:
CONVERTER - VB connector to DPC-140 PCB
DIODE Reactor is applied
S-IPM in case of 15kW
and above
- U-phase HCT signal wire to VB-03
- V-phase HCT signal wire to VB-07.
3Φ 380V
HCT 7. Turn the power ON and check the followings:
U
V - Power condition of DPP-150 PCB
W
IM
- Voltage of GATE terminal
8. If TCD 34 is detected while the car is not running, check followings:
- VG connector on DPC-140.
- GA connector on DPP-150.
9. If the voltage of pin 6 of RA1(coordinates: 8I) on DPC-140 is +15V,
examine the connection between pin 21 on DPC-140 VG connector,
GP - 01
GP - 03

1Φ 110V
GU - 01
GU - 02 and pin 21 on DPP-150 GA connector.
VB - 07
VB - 03

GV - 01
GATE GV - 02
It is normal if they are connected.
GW - 01
SMPS GW - 02 DPP-150 DPC-140
10. Replace DPP-150 PCB.
GX - 01 (GDC) VA VG (INV)
GX - 02
GX - 03 11. Replace DPC-140 PCB.
(In case of IPM 150A ↓, 12. Replace IPM
DPP-150 is used.)
In case of S-IPM,
Use GATE SMPS
Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 25/127
○ Operation CPU
TCD 35 Regenerative IGBT trouble Detection Application Si231
○ Speed CPU

[Meaning] Regenerative IGBT ON error or IPM shortage. [Countermeasures]

1. Turn the power OFF and examine the followings:


- VG connector on DPC-140 - SC connector on DPP-150
[Diagram] - Connection between SC on DPP-150 and IGBT on INV STACK
- After separating of DPP-150 PCB and IPM, check output of gate
SMPS
(GU-01,02: 15V, GV-01,02: 15V, GW-01,02: 15V, GX-01,02: 15V,
Regenerative GX-03,02: -9V)
회생resistor
저항
DIODE
CONVERTER 리액터는
Reactor applied for
Regenerative
회생 IGBT IGBT 모터용량 15kW 2. If TCD 35 is detected while the car is not running, check followings:
motors capacity.
이상에만 채용only
15kW or more - VG connector on DPC-140
AC 380V
3상 380V - VA connector on DPP-150
HCT
U If the voltage of pin 5 of RA1(Coordinate 8I) on DPC-140 is +15V,
V IM
W
then, examine the connection between pin 19 on DPC-140 VG
connector and pin 19 on DPP-111 VA connector.
It is normal if they are connected.
3. Replace S-IPM.
4. Replace DPP-150 PCB.
5. Replace DPC-140 PCB.
GP - 03
GP - 05
GP - 09

VB - 07
VB - 03
단상
AC 110V
110V
GATE
DPP-150 VA VG
TRANS DPC-140
(GDC)
GXL - 09 (In case of IPM 100A) (INV)
GXL - 17
Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 26/127
○ Operation CPU
TCD 36 Inverter Hall CT trouble Detection Application Si231
○ Speed CPU

[Meaning] When current controlling HCT and VB connector on DPC-140 PCB [Countermeasures]
are not connected.
1. Examine VB connector and cable on DPC-140 PCB
(Connector checking jumper should be connected as in the left diagram)
[Diagram] 2. Examine connector and cable of HCT.
2. If TCD 36 is detected, while the connector is tightly inserted,
replace VB connector cable.

VB DPC-140 3. Replace DPC-140 PCB.


01 01
02 02
03 03
04 04
To HCT로
HCT 05 05 15V
06 06
07 07 R107
08 08
09 09 CTCHK
10 10
C79
Jumper
커넥터 for 용
CHECK
connector
JUMPERcheck
Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 27/127
○ Operation CPU
TCD 37 Inverter STACK Over heat Detection Application Si231
○ Speed CPU

[Meaning] When the thermal switch on radiating plate activates in order to prevent [Countermeasures]
IPM from being damaged by overheating. ( 85 ℃ or more, b contact)
1. Examine the followings:
- GP and GX connectors on DPP-150
[Diagram] - SC, GA connector on DPP-150 and VG connector on DPC-140
- 6,7 of GP connector
INV. STACK
Detect circuit for Overheating - Check for a proper connection between TH Pin 1, Pin 2 on DPP-13X
Normal LOW(0V)
THERMAL GUARD DIODE Abnormal HIGH(15V)
CONV. and terminal ends of thermal guard.
THERMAL1

THERMAL2 2. Check the fan on the stack


15V
PC
VG - 17
- Running status of the fan
R. IGBT DPC-140 - Power supply to the fan
VG - 18
(INV)
- Status of relay.
IPM -9V
U IGBT
V IGBT
3. If the ambient temperature in the machine room is over 40°C, check
W IGBT DPP-150
( GDC) the air-conditioning runs.
4. Turn the power ON and check the stack overheats after sufficiently
FAN
cooling down the radiating plate and properly connecting TH connector
to DPP-150.
PCB THERMAL1 THERMAL2
5. If TCD 37 is detected, check the followings:
DPP-150 TH-01 TH-02
- VG connector on DPC-140
- GA connector on DPP-150
6. If the voltage of pin 4 of RA1(Coordinate 8I) is +15V
Then, examine the connection between pin 17, on DPC-131 VG
connector, and pin 17, on DPP-150 VA connector.
It is normal if they are connected.
7. Replace DPP-150 PCB.
8. Replace thermal guard.
9. Clean dust on Stack and heat emission plate.

10. Replace Stack Fan.


Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 28/127
○ Operation CPU
TCD 38 LRT Operation Error (ER_LOTOR_ROCK_ERR) Detection Application Si231
○ Speed CPU

[Meaning] Stop the lift under unfavorable condition of LRT operation [Countermeasures]

1. Check if the motor code is correct


2. Check the encoder wiring
[Explanation] 3. TCD can be detected under Brake power failure.

1. TCD will be detected when the motor turning is detected. 4. Check the BS1 and BS2 input line

2. TCD will be detected when the rotary encoder shaking is detected.


Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 29/127
○ Operation CPU
TCD 41 Inverter current control trouble Detection Application Si231
○ Speed CPU

[Meaning] When a current command, which is over the rated motor [Countermeasures]
current, is detected due to failure in the motor, unstable input power
supply & drop of voltage.
1. Examine the number of turns of HCT

[Diagram] (Refer to the INV over current table).


2. Check that the spec(motor and CP capacity, etc)
(Annunciator and carry out “DSP spec write(A52E)”)
3. Check the followings:
- Proper connection of VB connector to DPC-140 PCB and HCT cable

DPC-140 - Voltage of power supply to controller is normal


(INV) - Function of brake

Speed Current - Connection of Rotary Encoder


속도지령
command 토크분
command for Current CTRL
전류지령 )2
기동후
Detects in a Detects
전류제어current
속도
Speed torque ( Curr. com’d for tor. controlling
err.이상 failure
detected 4. Check a jam on the car and CWT rails.
연산 소정시간이후
predetermined + 검출
Actual 제어기
controller + ( Curr. co. for excit. ) 2 time부터
after 검출
starting
실제속도
speed -
5. Replace E2PROM on DPC-140 PCB.
6. Replace DPC-140 PCB.
Current 전동기of정격전류
150% rated
여자분 7. Replace HCT.
command 의 current
motor 150%
전류지령 for
excitation

This is detected when the current command value is over 150% of the rated motor current,
while the motor are running at the rated speed, going through starting and acceleration zone.
Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 30/127
○ Operation CPU
TCD 48 DC Link Under Voltage Detection Application Si231
○ Speed CPU

[Meaning] When the voltage of DC link is 330V or less. [Countermeasures]

1. Turn the power OFF and examine the followings:


- VG connector on DPC-140, VA & GA connector on DPP-150
[Diagram] - GW, GP and GX connectors on DPP-150
- Connection between GW, GP on DPP-150 and STACK.
2. On detecting TCD 48, check the followings:
- Voltage of DC Link terminal is below 330V
- If the voltage is not obtained, it is unstable the connection between
저전압
Voltage 검출회로
drop detecting circuit
INV STACK and DPP-150, STACK ON failure or DPP-150 PCB failure
VDC(+) 3. Turn the power ON and check the followings:
GW - 03 DPP-150
15V (GDC) 정상시
Normal LOW(0V)
if Low (0V) - Voltage of TP7 (Coordinates 9N on DPP-1XX) is normal
이상시if HIGH(15V)
Abnormal High (15V)

GP - 09
VDC(-)
D23
(1: +15V, 2: -9V, 4: GND)
R62

R101 R36
4. If the voltage of pin 3 of RA1(Coordinates 8I) on DPC-140 is +15V,
R63

R102 R37
15V
C13 D36 PC9 D37
then, examine the connection between pin 15 on DPC-140 VG
VG - 15
-9V R49
connector and pin 15 or DPP-150 GA connector.
R103 R38
R35 DPC-140
9 (Normal if they are connected)
R104 R39 + 14 R23 C9 (INV)
8 VG - 16
- 5. This indicates that the voltage has not charged.
LED1 R98 C4 IC1
Check regenerative IGBT ON failure and MAIN IGBT ON failure.
-9V 6. Check the condenser and replace it, if necessary.
7. Replace DPP-150 PCB and DPC-140 PCB.
8. Check RCR resistor and wiring.
9. Check input power.
VDC(+) VDC(-)
PCB
Connector Connector 10. In case that the trouble occurs in the beginning of acceleration,
DPP-150 GP-01 GP-02 check if the door switches is off.
Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 31/127
○ Operation CPU
TCD 52 Inverter Reverse Rotation Detection Detection Application Si231
○ Speed CPU

[Meaning] When the actual direction of the motor is opposite to the command. [Countermeasures]

1. Check the connection between the encoder fitted to the motor shaft
and the E&I panel.
[Explanation]
2. Examine that U and V-phase on the STACK pass through those of the
This TCD shall be detected when the actual running direction of the motor is opposite to the HCT in order.
command at a speed of 16 m/min. or more after starting. The detection is carried out at the 3. Check the number of turns of HCT (Refer to the INV over current table)
interval of 10m SEC only on the running of the motor. 4. Check for proper connections of the followings:
- U, V and W-phase INV STACK wires to motor terminals in order
- VG connector on DPC-140 and VA, GA connector on DPP-150
- GU, GV, GW & GX connectors on DPP-150 PCB and IPM
5. Replace DPC-140 PCB
6. Replace DPP-150 PCB
7. Check if the positioning of traction machine is reverse or normal
8. Check if the cable of Rotary Encoder is disconnected (TCD 92)
9. Check the condition of Rotary Encoder wiring
10. Replace HCT.
Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 32/127
○ Operation CPU
TCD 53 Inverter Charging Trouble Detection Application Si231
○ Speed CPU

[Meaning] When a failure occurs in the charging circuit which protects the [Countermeasures]
condensers and power devices by damping surge current on a initial
charging of DC link end. 1. Refer to DC LINK under voltage trouble.
2. Check for the connection status of the followings:
[Diagram] - VC connector on DPC-140 and GW and GP connector on DPP-150
C1VD
Option - Wiring of VC connector on DPC-140 PCB (C1VD)
DIODE
RCRR CONVERTER
MCCB
- Wiring of RCRR, RCRS and RCRT resistor
3Φ380V
RCRS
3. Turn the power OFF and check short-circuited DC-link ends.
NOISE (The examination should be carried out after the voltage at DC link has
FILTER RCRT
been completely discharged and LED1 on DPP-150 PCB extinguishes.)

C1ST If DC link end is short-circuited, it is a trouble on STACK.


(Inspect power devices)
C1VD COIL

GW - 03

GP - 09
4. Replace DPP-150 PCB
VC - 01
DPC-140 DPP-150
VG VA
VC - 02 (INV) (GDC) 5. Replace DPC-140 PCB

In case C1VD is not applied: DC link voltage will be charged through RCRR, RCRS within 3
seconds after power on, and 8 seconds later, DC link voltage will be inspected whether the
voltage is under 330V or not.
And TCD53 will be appeared even if the voltage is still under 330V after inspecting DC link
voltage 8 seconds later.
Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 33/127
○ Operation CPU
TCD 54 Inverter Overload Detection Detection Application Si231
○ Speed CPU

[Meaning] When the current detected on motor exceeds general motor capacity [Countermeasures]
continuously.
1. Check the No. of HCT TURN (Refer to INV over current table)
2. Verify that SPEC such as motor capacity, E&I panel capacity, etc..
[Diagram] are correct.
3. Check VB connector on DPC-140 PCB and HCT connection
4. Verify that there’s no jam in car and CWT rail
2
5. Replace E PROM in DPC-140

DPC-140
6. Replace DPC-140
(INV) 7. Replace HCT
8. Check if the positioning of traction machine is reverse or normal
U - Phase Currency
U상전류
LOW Overload 9. Check if the cable of Rotary Encoder is disconnected
V - Phase Currency A/D - Detected
V상전류 A/D변환 PASS + 과부하 검출
CONVERSION (Refer to TCD 92)
FILTER -
W - Phase Currency
W상전류

150% of Rated
전동기 정격전류
Motor Current
의 150%

This error is detected when the motor’s U, V, and W-phase values that have been radio-
rectified, converted into A/D values, and then gone through LOW PASS FILTER exceed
150% of rated
motor current. Error is detected when the rated value is exceeded for over 1 second.
Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 34/127
○ Operation CPU
TCD 55 Inverter Under Speed Detection Detection Application Si231
○ Speed CPU

[Meaning] When actual motor speed does not reach the value commanded. [Countermeasures]

1. Check the connection between E&I panel and the Rotary Encoder
fixed to motor shaft.
2. Verify that U and V-phase on inverter stack side are passing through U
[Explanation] Detection starts 100msec after motor start-up. An error is detected and V-phase of HALL-CT respectively.
when motor speed is detected to be below 4m/min for 100 m/sec while 3. Check the No. of HALL-CT turn (Refer to INV over current table)
speed command value is 6 m/min or more.
4. Check the connection sequence of U, V, and W-phase from inverter
stack to motor terminal.
5. Check the connection between VG connector in DPC-140 PCB and
VA & GA connector of DPP-150.
6. Check the connection between IPM and GU, GV, and GW connector
in DPP-150.
7. Verify that inverter stack IPM(U-phase+, U-phase-, V-phase+, V-
phase-, W-phase+, W-phase-) turn ON and OFF normally and U, V,
and W-phase currents are sine waves with 120 phase difference.
(Verify that U, V, and W-phase currency are sine waves without
deformation by measuring check pin(CHK) 3, 4, and 5 on DPC-140
with scope)
If any error is found, replace the stack.
8. Replace DOC-141 PCB.
9. Replace DPC-140 PCB.
10. Replace DPP-150 PCB.
11. Replace HCT
12. Check if the positioning of traction machine is reverse or normal.
13. Check if the cable of Rotary Encoder is disconnected.
(Refer to TCD 92)
14. Check if the electric power goes to motor terminal.
Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 35/127
○ Operation CPU
TCD 56 Inverter Over speed Detection Detection Application Si231
○ Speed CPU

[Meaning] When the actual number of rotations of motor is higher than the normal [Countermeasures]
abnormally.
1. Check the connection between the encoder fitted to the motor shaft
and the E&I panel.
2. Examine that U and V-phase on the STACK pass through those of the
[Explanation]
HCT in order.
This error is detected when the motor’s turn number detected exceeds 16 m/min 3. Check the number of turns of HCT(Refer to the INV over current table).
and, in case of high speed operation, is over 110% of the rated speed. In case of 4. Check for proper connections of the followings:
slow speed, the error is detected when the number is over 120% of the commanded - U, V and W-phase INV STACK wires to motor terminals in order
value for speed.
- VG connector on DPC-140 and VA, GA connector on DPP-150
- GU, GV & GW connectors on DPP-150 PCB and IPM
5. Check the following
- IPM on INV STACK turns ON/OFF normally. (U-phase+, U-phase-,
V-phase+, V-phase-, W-phase+ and W-phase-) and U, V and W-
phase currents are sine waves with 120 degree phase difference.
(When measuring check pin 3, 4 and 5 with a oscilloscope, examine
that U, V and W-phase currents are sine waves without any distortion)
If abnormal, STACK needs replacing.
6. Replace DOC-141 PCB.
7. Replace DPC-140 PCB.
8. Replace DPP-150 PCB.
9. Replace Rotary Encoder and check the line.
10. Replace Hall CT.
Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 36/127
○ Operation CPU
TCD 59 ER_INV_ANTI_STALL Detection Application Si231
○ Speed CPU

[Meaning] When the motor does not rotate normally. [Countermeasures]


Motor ANTISTALL detection.
1. Check that the PI gain value of DPC-140 is set to a lower value.
2. Check that the number of turns of HCT is appropriate.
3. Examine that the capacity of the motor is appropriate for that of the
[Explanation] This TCD is detected when the motor rotates at a speed of 16 m/min
for 24 seconds after the motor starts in normal operation. elevator.
4. Check for IPM failure on STACK.
5. Check a jam on the car and CWT rails.
6. Check Encoder wiring and Encoder itself.
Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 37/127
○ Operation CPU
TCD 60 Inverter Spec Data trouble Detection Application Si231
○ Speed CPU

[Meaning] There is a trouble of Inverter SPEC DATA 3) Check the machine code

Solon standard MRL (Nawoo tec M/C)


kW 3.7 4.6 6.2 6.5
[Explanation]
Data 56H 57H 58H 59H
1. INV SPEC data was not written on the side of speed.
2. SPEC on the side of Operation and that on the side of Speed are different. kW 8.1 11 7.1 12.5
3. Settings of IGBT, motor, speed and TR M/C are not fit to applicable map.
Data 5AH 5BH 5C 5D
[Symptom]

• Unable to start
• Alarm LED on DOC-141 lights ON.
• R5SC relay or contactor OFF <Step 2>
Push the STOP switch in E&I panel,
locate J1J jumper to 3-4 and J1G jumper to 1-2 in DPC-140,
and input A52E in DOA-100.
[Countermeasures] When the SUCCESS is displayed following WAIT message
<Step 1> after a while,
Check if the data of Spec address 0100~0110 are correct or not return STOP switch to OFF position,
1) Check the IGBT capacity that is accord to motor capacity
<Step 3>
Motor IGBT Motor IGBT If TCD 60 appears still after the actions taken at step 1, verify
3.7KW 50A 8.1KW 75A that IPM,
motor, speed and TR M/C are fit to the applicable map in the
4.6KW 75A 11KW 100A right. If any errors
6.2KW 75A 7.1KW 75A are found, input a correct data in the corresponding SPEC
address.
6.5KW 75A 12.5KW 150A If SPEC is not corrected, start again after verifying that J1J
jumper to 3-4
2) Check the R.E type
in DPC-140.
Encoder pulse count
72 512 1024 3600 8192
01H 02H 03H 04H 05H
Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 38/127
○ Operation CPU
TCD 61 Inverter Spec Write trouble Detection Application Si231
○ Speed CPU

[Meaning] When inverter SPEC write is unable, the trouble occurs.


[Countermeasures]

1. Check if J1J jumper on 3-4 in DPC-140 .


[Explanation] 2. Check if the contact of short pin is broken.
3. Replace inverter ROM.
In case that SPEC data can not be written on DSP even performing 4. Replace DPC-140
mode(A52E), the trouble occurs.
Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 39/127
○ Operation CPU
TCD 62 Inverter Momentary Power Failure Detection[Er_INV_V48] Detection
○ Speed CPU
Application Si231

[Meaning] When a momentary power failure is detected in DSP on DPC-140 PCB. [Countermeasures]

1. Check that the connection of VE connector between DPC-140 and


DOC-141.
2. Refer to countermeasures of TCD70.
[Explanation] DSP on DPC-140 PCB reads a signal of inverter momentary power failure
via VE connector. TCD 62 occurs if a value (signal) is abnormal. 3. Replace DOC-141.
4. Replace DPC-140.
Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 40/127
○ Operation CPU
TCD 69 Missed Phase Detection (20V) Detection Application Si231
○ Speed CPU

[Meaning] When the failure of DC20V or the under voltage of Brake PCB is detected. [Countermeasures]

1. Check the brake fuse FS10 condition of DOJ PCB


2. The voltage of PS connector PS-07,08 to PS-10,11 within
[Explanation] 20Vdc±10%. If no, replace transformer.
3. Check if the ground condition.
When the breaking or the under voltage of DC 110V, which is for contactor and Brake, 4. Replace the DOJ-110.
continues 180 msec, the trouble may occurs.

Coil[SW_SS_ Coil[SW_SS_48V_
20V_DOWN] DOWN_HOLD] v20_err_count >=1
TCD 69
0x923C 0x9240

+1 v20_err_cout
ERD_Inv_Brake_UV
Part: : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 41/127
○ Operation CPU
TCD 70 24V Power Trouble Detection Application Si231
○ Speed CPU

[Meaning] This is the method that detects any possible lost phase of E/L three-phase [Countermeasures]
input power.
1) Check the 24V fuse and LED(1,2) in E&I Panel
2) Check the 24V fuse (FS1,FS2), And replace with new
[Explanation] If IALM(red) LED and P.F(red) LED lights up on DOC-141, one(250V/75A)
operation will be unable.
3) Verify that the voltage between DI-01 pin in DOC-141 PCB
and GND is 24Vdc± 10% .
48Vac_Down_Count >5 TCD 70
4) Check the voltage of DOJ-130 PCB ( PS1&3,3&5) it should be
each 19Vac ± 10%

Left picture below show DC48V at a normal power and the right picture shows wave
form when a phase was lost.
Lost phase detecting circuit in DOC-141 lights ARM LED when it detects a wave
form which falls down 35V or less. If it detects such wave for 300msec, it makes
Error 70.

Voltage : DC48V±10% Voltage : DC32V±10%

[ Wave form & voltage on normal ] [ Wave form & voltage on abnormal ]

Note) The above voltage is DC value measured by digital volt. meter.


Part: : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 42/127
○ Operation CPU
TCD 71 Voltage Drop Detection (ER_V110) Detection Application Si231
○ Speed CPU

[Meaning] When input power(3 phases) drops to its 85% or below, [Countermeasures]
the trouble occurs.
1. There is no special countermeasure.
Check the power source from the building.
2. Refer to countermeasures of TCD70.
[Explanation] In case 85% of voltage drop continues for 90 msec, the trouble is
detected.
It is detected by the voltage(DC48V) rectified from AC37V that is
3 phases power for control.

Coil[SW_SS_110V_UNDER_85P] under_85p_count > 2


TCD 71
0x923F

+1 under_85p_count
Part: : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 43/127
○ Operation CPU
TCD 72 ER_C1SW_ON Detection Application Si231
○ Speed CPU

[Meaning] C1SW ON condition lasts for over 540ms after C1SW OFF [Countermeasures]
commanded.
1. Check the C1SW wiring according to drawing.
2. Refer to countermeasures of TCD88.
3. Replace C1SW contactor.
[Explanation]

Coil[SW_SS_48V_
SWD_I[VI_C1SW] SWD_O[VO_C1ST] DOWN_HOLD] Check_out

0x8066 0x8081 0x923C

Coil[SV_INV_
SWD_I[VI_C1SW] SWD_O[VO_C1ST] 0x923D
SW_FAIL]

Coil[SW_SS_
0x8066 0x8081 0x9210 DSP_WD]

Check_out
TMC_Start(C1SW__
ERROR_DETECT_T)

TMC_Check(C1SW_ERROR SWD_I[V1_C1SW]
_DETECT_T,FINISH_STATE) TCD 72

0x802A
Part: : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 44/127
○ Operation CPU
TCD 73 ER_C1SW_OFF Detection Application Si231
○ Speed CPU

[Meaning] C1SW OFF condition lasts for over 540ms after C1SW ON [Countermeasures]
commanded.
1. Check the C1SW wiring according to drawing.
2. Refer to countermeasures of TCD89.
3. Replace C1SW contactor.
[Explanation]

Coil[SW_SS_48V_
SWD_I[VI_C1SW] SWD_O[VO_C1ST] DOWN_HOLD] Check_out

0x8066 0x8081 0x923C

Coil[SV_INV_
SWD_I[VI_C1SW] SWD_O[VO_C1ST] 0x923D
SW_FAIL]

Coil[SW_SS_
0x8066 0x8081 0x9210 DSP_WD]

Check_out
TMC_Start(C1SW__
ERROR_DETECT_T)

TMC_Check(C1SW_ERROR SWD_I[V1_C1SW]
_DETECT_T,FINISH_STATE) TCD 89

0x802A

1. It detects an error when C1SW contact input is nothing even


C1SW contactor is turned on.
Part: : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 45/127
○ Operation CPU
TCD 74 Operation SPEC DATA Trouble Detection Application Si231
○ Speed CPU

[Meaning] SPEC DATA trouble is detected in Operation CPU, [Countermeasures]


when EEPROM SPEC DATA is not within controllable range. Inspect and correct the data of SPEC ROM(EEPROM- 28C64).

Search corresponding address from the SPEC list, and then


[Explanation] This trouble occurs when the value of SPEC DATA in EEPROM enter the address by pressing “A31E” on the Annunciator (ANN).
violates the setting. Correct the data value of corresponding address of EEPROM
and reset.
1. When the data is not gear-less type but designated data.
2. Concerning gear type, the data of TR M/C is out of range. 1. Gear type (Address: 0106 H)
3. When the value of encoder is not 8192 P/R 2. TR M/C Type (Address: 0108H)
4. When the data of the speed is out of range. 3. Rotary Encoder pulse (Address: 010EH)
5. When the data of IPM capacity is out of range. 4. Speed (Address: 0104H)
6. When the data of H.CT TURN is out of range. 5. IGBT capacity (Address: 010AH)
7. When the data of motor capacity is out of range. 6. H.CT TURN (Address: 010CH)
8. When the number of service floor is different with SPEC. 7. Motor capacity (Address: 0102H)
9. When the number of shelter plate is different with SPEC. 8. Service floor (Address: 038CH~03CAH)
9. Number of shelter plate (Address: 0300H)

[Reference] The data troubled can be checked by A42E(trace data).

If data of each BIT is 1, the SPEC DATA of set BIT is the reason of the trouble.

15 14 13 12 11 10 9 8
Service Shelter
- - - - - -
floor plate
7 6 5 4 3 2 1 0
H.CT Rotary
IGBT Motor - Speed TM Gear
TURN Encoder
Part: : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 46/127
○ Operation CPU
TCD 76 EEPROM Write Trouble Detection Application Si231
○ Speed CPU

[Meaning] [Countermeasures]
When different values are found over 100 times while writing data on
EEPROM and reading data from the same address.
1. Verify if SW2 switch in DOC-141 is switched to “WE” side.
2. Verify if EEPROM is properly inserted into DOC-141.
[Explanation] This error means that the SPEC DATA is not written properly due to
3. Check EEPROM.
fault
( 28C64-xxPC: xx should be below 15 )
4. Replace SPEC ROM.
Part: : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 47/127
○ Operation CPU
TCD 77 EEPROM Read Trouble Detection Application Si231
○ Speed CPU

[Meaning] Different data are found over 4 consecutive times while reading data [Countermeasures]
from the same address on EEPROM. 1. Check EEPROM.
( 28C64-xxPC: xx should be below 15)
2. Verify that EEPROM is properly inserted into DOC-141
[Explanation] If there is any different data over 4 times consecutively as same
address data is read. The error is detected BOARD.
3. Replace SPEC ROM.
Part: : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 48/127
○ Operation CPU
TCD 78 Floor Height measuring Table SUM trouble Detection Application Si231
○ Speed CPU

[Meaning] EEPROM floor height measurement table error [Countermeasures]

1. EEPROM Address (After pressing ANN ‘A31E’)


Address of where floor height starts: 1A00H
Floor height table sum : Check the value of 1B10H.
[Explanation]
2. Re-measure the floor height
3. After measuring the floor height verify if the floor indicating
Addresses starting from 1A00H of EEPROM, floor height value of each floor is saved
value of LCE are conforming to spec. If the values are contrary,
after measuring the floor height. In 1B10H of EEPROM, the sum of floor height of each
floor is saved. If even one of three cases below occurs, this error will occur. adjust the plate and check the installation.
4. Consecutive failure of floor height measurement, press ‘A31E’
on ANN, enter the address below and confirm the value.
1. When the sum obtained by adding each floor height table value saved in
EEPROM(1A00H) and the floor height sum data saved in EEPROM
Address ;
does not match.
2. When the floor height sum data in EEPROM is 0(Zero). -Total number of floors : 0300H (Number of shelter plate )
3. When the floor height of the lowest floor of floor height table in EEPROM is not the -Top floor : 041CH
lowest floor height(150000). -Bottom floor : 0420H
-Service floor : 038CH ~ 03CAH

5. Replace SPEC ROM

[Symptom]
* How to measure floor height
1. Low speed return operation to the lowest level with buzzer ringing and display 1) Press ‘A12E’ on ANN, and press 3.
ACD = 09.
2) If the floor height is measured successfully, press ‘FFFF’.
2. In case there is no Non-Stop floor, operate the nearest floor.
3. Stop and standby with ACD = 09. 3) If the measuring fails, measure the floor height again.
4) If the measuring fails repeatedly, verify if the total floor number
and the highest floor in EEPROM(28C64) are identical with
those in the field.
Part: : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 49/127
○ Operation CPU
TCD 79 NVRAM Floor Height measuring Table SUM trouble Detection Application Si231
○ Speed CPU

[Meaning] [Countermeasures]
NVRAM floor height table error

1. In case only TCD 79 is displayed, the system returns


automatically to normal operation mode.
[Explanation] 2. In case TCD 79 occurs with TCD 78, perform the
countermeasures of TCD 78.
After measuring of floor height, the floor height value of each floor and the sum of
them are designed to be saved in EEPROM and NVRAM(Backup Ram).

If even one of three cases below occurs, this error will occur.

1. When the sum obtained by adding each floor height table value saved in
NVRAM(Backup RAM) and the floor height sum data saved in
RAM(Backup RAM) does not match.
2. When the floor height sum data in NVRAM is 0(Zero).
3. When the floor height of the lowest floor of floor height table in NVRAM is
not the lowest floor height(150000).

[Symptom]

1. Low speed return operation to the lowest level with buzzer ringing and display
ACD = 0B.

2. When DL turns on, alerts by with ACD = 27.


Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 50/127
○ Operation CPU
TCD 83 ER_ Safety_Fault Detection Application Si231
○ Speed CPU

[Meaning] In case DOX-100 PCB is not applied to CP, it detects a fault as checking [Countermeasures]
from mechanical switches to pit switch.
1. Verify that DIP SW2 of SPEC2 is off position.
2. Key in A21E on annunciator to check the data of address 8005
(Normal : 01).
[Explanation]
3. Key in A21E on annunciator to check the data of address 82C1
it detects a fault if any mechanical switch on hoistway and safety signal (Normal : 01).
is ‘OFF’ condition. If data is ’00’, check the E stop switch on OPB.
4. Check the voltage at each connector. (Be careful of 110V)
GRS(01~02), LSU(01~02, FLS), LSD(01~02,FLS),
Y1(01,11,12,02), HSAF(04,05,07), GRS(09)
It must be 110Vac ±10%
5. Replace DOC-141 PCB, DCL PCB.
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 51/127
○ Operation CPU
TCD 84 R5SY Relay ON trouble Detection Application Si231
○ Speed CPU

[Meaning] R5SY ON condition lasts for over 540ms after R5SC OFF command signal. [Countermeasures]

1. Verify the power supply for DOC-141 PCB.


Di-01 : 24Vdc
Di-11 : 24Vdc
[Explanation]
PWR01: 5Vdc

SWD_I[VI_R5SC] SWD_O[VO_R5SC] check_out


2. Replace DOC-141 PCB.
0x8001 0x8082
3. Check if 24Vdc is normal
SWD_I[VI_R5SC] SWD_O[VO_R5SC] Coil[SV_INV_SW_FAIL] 0x923D

0x8001 0x8082 0x9210 Coil[SW_SS_DSP_WD]

check_out
TMC_Start(R5SC_
ERROR_DETECT_T)

TMC_Check(R5SC_ERROR_
DETECT_T, FINISH_STATE) SWD_I[VI_R5SC]
TCD 84

0x8001
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 52/127
○ Operation CPU
TCD 85 R5SY Relay off trouble Detection Application Si231
○ Speed CPU

[Meaning] R5SY OFF condition lasts for over 540ms after R5SC ON command signal [Countermeasures]
1. 1. Verify the power supply for DOC-141 PCB.
Di-01 : 24Vdc
Di-11 : 24Vdc
[Explanation] PWR01: 5Vdc

2. Replace DOC-141 PCB.


SWD_I[VI_R5SC] SWD_O[VO_R5SC] 3. Check if 24Vdc is normal
check_out
4. Check the wiring from DOC PCB to DPC PCB
0x8001 0x8082
5. Check the DPC PCB function.
SWD_I[VI_R5SC] SWD_O[VO_R5SC] Coil[SV_INV_SW_FAIL] 0x923D 6. Check if the data of address 0C00 to 0C70 are all ’01’

0x8001 0x8082 0x9210 Coil[SW_SS_DSP_WD]

check_out
TMC_Start(R5SC_
ERROR_DETECT_T)

TMC_Check(R5SC_ERROR_
DETECT_T, FINISH_STATE) SWD_I[VI_R5SC]
TCD 85

0x8001
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 53/127
○ Operation CPU
TCD 86 C1BR CTT. on trouble Detection Application Si231
○ Speed CPU

[Meaning] Even after 1200ms away from C1BR off command, C1BR on is [Countermeasures]
maintained.
P24

MBST-12 C1BR C1BC MBST-14 DI03


[Explanation]
13 14 13 14
SWD_I[VI_C1BR] SWD_O[VO_C1BR] check_out
DOC-141
0x8029 0x8080

SWD_I[VI_C1BR] SWD_O[VO_C1BR] Coil[SV_INV_SW_FAIL] 0x923D

0x8080 0x9210
1. Check voltage of DI-03 of DOC-141 from above circuit.
0x8029 Coil[SW_SS_DSP_WD]
• When C1BR driving section is ON : DC 24 V
check_out
• When C1BR driving section is OFF : 0 V
TMC_Start(R5SC_
ERROR_DETECT_T) 2. Check the state of input state indicating row(row 3)
TMC_Check(C1BR_ERROR_ column 10 on LCD of DOA-100.
DETECT_T, FINISH_STATE) SWD_I[VI_C1BR]
TCD 86
• When C1BR driving section is ON : 1
0x8029 • When C1BR driving section is OFF : 0
3. Check BS1,BS2 switch by input buffer reading(A21E)
and Voltage measurement

• Even after 540ms away from OFF command of C1BR output, C1BR contact
does not turns OFF, and C1BR contact point input is ON is detected(driving
section ON failure).
• Even with C1BR contact off, C1BR contact point input on is detected, because
of contact point not being off(contact point melted and adhered).
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 54/127
○ Operation CPU
TCD 87 C1BR CTT. OFF trouble Detection Application Si231
○ Speed CPU

[Meaning] Even after 540ms away from C1BR on command, [Countermeasures]


C1BR off is maintained.
P24

MBST-12 C1BR C1BC MBST-14 DI03


[Explanation]
13 14 13 14
SWD_I[VI_C1BR] SWD_O[VO_C1BR] check_out DOC-141
0x8029 0x8080

SWD_I[VI_C1BR] SWD_O[VO_C1BR] Coil[SV_INV_SW_FAIL] 0x923D

1. Check voltage of DI-03 of DOC-141 from above circuit.


0x8029 0x8080 0x9210 Coil[SW_SS_DSP_WD]
• When C1BR driving section is ON : DC 24 V
check_out • When C1BR driving section is OFF : 0 V
TMC_Start(C1BR_
ERROR_DETECT_T) 2. Check the state of input state indicating row(row 3)
TMC_Check(C1BR_ERROR_ column 10 on LCD of DOA-100.
DETECT_T, FINISH_STATE) SWD_I[VI_C1BR]
TCD 87
• When C1BR driving section is ON : 1
0x8029 • When C1BR driving section is OFF : 0
3. Check C1BR contact point of contactor.
4. Check BS1,BS2 switch by input buffer reading(A21E)
• Even after 540ms away from ON command of C1BR output, C1BR contact
does not become ON, and C1BR contact point input is OFF is detected(driving and Voltage measurement
section OFF failure).
• Even with C1BR contact on, C1BR contact point input off is detected, because
of contact point not being on(failure of contact point off).
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 55/127
○ Operation CPU
TCD 88 C1ST CTT. ON trouble Detection Application Si231
○ Speed CPU

[Meaning] [Countermeasures]
Even after 540ms away from C1ST off command, C1ST on is maintained.

P24

MBST-12 C1ST C1SW MBST-13 DI02


[Explanation]
13 14 13 14
Coil[SW_SS_48V_
SWD_I[VI_C1ST] SWD_O[VO_C1ST] DOWN_HOLD]
check_out DOC-141
0x802A 0x8081 0x923C

SWD_I[VI_C1ST] SWD_O[VO_C1ST] Coil[SV_INV_SW_FAIL] 0x923D

1. Check voltage of DI-02 of DOC-141 from above circuit.


0x802A 0x8081 0x9210 Coil[SW_SS_DSP_WD]
• When C1ST driving section is ON : DC24V
check_out • When C1ST driving section is OFF : DC 0V
TMC_Start(C1ST_
ERROR_DETECT_T) 2. Check the state of input state indicating row (row 3)
TMC_Check(C1ST_ERROR_ column 9 on LCD of DOA-100.
DETECT_T, FINISH_STATE) SWD_I[VI_C1ST]
TCD 88
• When C1ST driving section is ON : 1
0x802A • When C1ST driving section is OFF : 0
3. Check C1ST contact point of contactor.

• Even after 540ms away from OFF command of C1ST output, C1ST contact
does not become OFF, and C1ST contact point input is ON is detected.
• Even with C1ST contact off, C1ST contact point input on is detected, because
of contact point not being off.
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 56/127
○ Operation CPU
TCD 89 C1ST CTT. OFF trouble Detection Application Si231
○ Speed CPU

[Meaning] Even after 540ms away from C1ST on command, C1ST off is maintained. [Countermeasures]

P24

MBST-12 C1ST C1SW MBST-13 DI02


[Explanation]
13 14 13 14
Coil[SW_SS_48V_
SWD_I[VI_C1ST] SWD_O[VO_C1ST] DOWN_HOLD]
check_out DOC-141

0x802A 0x8081 0x923C

SWD_I[VI_C1ST] SWD_O[VO_C1ST] Coil[SV_INV_SW_FAIL] 0x923D

1. Check voltage of DI-02 of DOC-141 from above circuit.


0x802A 0x8081 0x9210 Coil[SW_SS_DSP_WD]
• When C1ST driving section is ON : DC 24 V
check_out • When C1ST driving section is OFF : DC 0V
TMC_Start(C1ST_
ERROR_DETECT_T) 2. Check the state of input state indicating row(row 3)
TMC_Check(C1ST_ERROR_ column 9 on LCD of DOA-100.
DETECT_T, FINISH_STATE) SWD_I[VI_C1ST]
TCD 89 • When C1ST driving section is ON : 1
0x802A • When C1ST driving section is OFF : 0
3. Check C1ST contact point of contactor.
4. Check if rope compensation function is applied.
• Even after 540ms away from ON command of C1ST output, C1ST contact - Data in address 0016 is ‘01’ or ‘FF’, even If the function is
does not become ON, and C1ST contact point input is OFF is detected. not applied. Change the data to ‘00’.
• Even with C1ST contact on, C1st contact point input off is detected, because of 5. If rope compensation function is applied, check R1ML Relay.
contact point not being on.
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 57/127
○ Operation CPU
TCD 90 SUPRESS ON trouble Detection Application Si231
○ Speed CPU

[Meaning] Even after 360ms away from driving OFF command from operation side [Countermeasures]
to speed side,ON feedback is maintained.
1. Check flickering condition of WDT LED(green) of DPC-140.
2. Check connection condition of communication cable(64P)
[Explanation] between operation and speed.
Coil[SV_INV_
Coil[RS_SUPPRESS_ON] RUN_STOP_FB] SWD_I[VI_C1ST] 3. Check flickering condition of SYS2 LED(green) of DOC-141.

0x91C3 0x9207
0x802A
Coil[SV_INV_
Coil[RS_SUPPRESS_ON] RUN_STOP_FB]

0x9207
0x91C3

SWD_O[VO_C1ST] SWD_I[VI_R5SC] Coil[SV_INV_SW_FAIL] check_out

0x8081 0x8001 0x9210

check_out
TMC_Start(SUPRS_
ON_OFF_DETECT_T)

TMC_Check(SUPRS_ON_OFF_
DETECT_T, FINISH_STATE) Coil[RS_SUPPRESS_ON]
TCD 90

0x91C3

Even suppress OFF command of operation control side is maintained for 360ms,
the suppress command which is a feedback from speed control side does not
become OFF, and maintain continuously ON.

[Symptom]

Sudden stop during running.


Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 58/127
○ Operation CPU
TCD 91 SUPRESS OFF trouble Detection Application Si231
○ Speed CPU

[Meaning] Even after 360ms away from driving ON command from operation side [Countermeasures]
to speed side,OFF feedback is maintained.
•1. Check flickering condition of WDT LED(green) of DPC-140.
•2. Check connection condition of communication cable(64P)
[Explanation] between operation and speed.
Coil[SV_INV_ • Check flickering condition of SYS2 LED(green) of DOC-141.
Coil[RS_SUPPRESS_ON] RUN_STOP_FB] SWD_I[VI_C1ST]

0x91C3 0x9207
0x48082
Coil[SV_INV_
Coil[RS_SUPPRESS_ON] RUN_STOP_FB]

0x91C3 0x9207

SWD_O[VO_C1ST] SWD_I[VI_R5SC] Coil[SV_INV_SW_FAIL] check_out

0x8081 0x8001 0x9210

check_out
TMC_Start(SUPRS_
ON_OFF_DETECT_T)

TMC_Check(SUPRS_ON_OFF_
DETECT_T, FINISH_STATE) Coil[RS_SUPPRESS_ON]
TCD 91

0x91C3

Even suppress ON command of run control side is maintained for 300ms,


the suppress command which is a feedback from speed control side does
not become ON, and maintain continuously OFF.
[Symptom]

Sudden stop during running.


Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 59/127
○ Operation CPU
TCD 92 R.E disconnected Detection Application Si231
○ Speed CPU

[Meaning] Disconnection of Rotary Encoder both phases (A, B) is detected [Symptom]

Sudden stop during running.

[Explanation]

ALM LED (Red color) on DOC-141 is turned on: Operation unable condition

With speed command is more than 1m/min and C1ST & C1BR is on [Countermeasures]
1. In rope compensation operation, if the pulse of R/E doesn’t change for 4.86 seconds,
the trouble occurs.
1. Check the voltage of AD connector on DOC-141 PCB
2. In other operation (not rope compensation), if the pulse of R/E doesn’t change for
1.62 seconds, the trouble occurs.
When E/L stops running
No.1 pin : 15V±5%(R.E)
Coil[RS_RUNNING] SWD_O[VO_C1BR] SWD_I[VI_C1BR] SWD_I[VI_C1ST] No.2 pin : 0V±0.5 (GND)
No.3 pin : 15V±5% or 0V±0.5
0x91C3 0x9207 0x9207 0x48082 No.4 pin : 15V±5% or 0V±0.5
When E/L is running
SWD_O[VO_C1ST] Coil[IS_CMD_V_1] No.1 pin : 15V±5%(R.E)
check_out
No.2 pin : 0V±0.5 (GND)
0x91C3 0x91C3 No.3 pin : 7.5V±5%(Checked by DMM)
check_out enco_diff == 0
No.4 pin : 7.5V±5%(Checked by DMM)
TMC_Start(ENCODER_
DISCON_DETECT_T 2. Replace Rotary Encoder.
TMC_Check(ENCODER_DISCON_ Coil[RS_ROPE_
DETECT_T,FINISH_STATE) COMPEN_REQUEST]
enco_input_er_cnt++
0x8081

enco_input_er_cnt > 2 TCD 92

TCD 92
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 60/127
○ Operation CPU
TCD 93 R.E pulse counter read trouble Detection Application Si231
○ Speed CPU

[Meaning] The difference is more than 1mm in reading the value of R.E twice. [Symptom]

Sudden stop during running.

[Explanation]

In case the difference that is more than 1mm in reading the value of R.E twice, occurs
more than 10 times, TCD is detected.
[Countermeasures]

See the countermeasures of TCD 92.


Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 61/127
○ Operation CPU
TCD 94 R.E pulse counter trouble Detection Application Si231
○ Speed CPU

[Meaning] In case that the case of changed value between R.E counter value read [Countermeasures]
in current cycle and in the previous cycle exceeds 3 times, and
1. Check SPEC data from address 0100H ~ 0112H of control
this exceeded value is continued for 150ms, the trouble is detected.
SPEC.
2. Check if R.E is out of function. (Refer to TCD 92)
[Explanation]

• This can be generated when SPEC input is abnormal.


• This will be detected, if specs, such as T/M, gear, and speed does not match.
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 62/127
○ Operation CPU
TCD 95 ER_Mechanical_Safety Detection Application Si231
○ Speed CPU

[Meaning] [Countermeasures]
Off detected from hoist way and safety circuit.
1. Verify that DIP SW2 of SPEC2 is ON position.
2. Key in A21E on annunciator to check the data of address 806D
(Normal : 01).
[Explanation]
3. Key in A21E on annunciator to check the data of address 806E
If the mechanical safety signa(99GA, 99BG)l in hoistway is OFF, (Normal : 01).
it detects an error. If data is ’00’, check the E stop switch on OPB.
4. Check the voltage at each connector. (Be careful of 110V)
GRS(01~02), LSU(01~02, FLS), LSD(01~02,FLS),
Y1(01,11,12,02), HSAF(04,05,07), GRS(09)

It must be 110Vac ±10%


5. Replace DOX-100 PCB.
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 63/127
○ Operation CPU
TCD 96 Operation mode input trouble Detection Application Si231
○ Speed CPU

[Meaning] [Countermeasures]
In case of ERO(E&I Panel) switch signal and ON_CAR TOCI switch
signal having input concurrent time, or no signal of operation being
inputted at the same time. 1. Enter A21E in DOA-100 KEYPAD, and check data of
address 8064,82AD and 82AF for each electric diagram.
[Explanation] 2. Only one from above 3 input ports should be recognized as
“H”.
TMC_Check(POWER_
READY_T,FINISH_STATE) TCD 200 TCD 202
check_out 4. If there are two or more “H”, check the connection and
voltage of each phase.

check_out CND_F_Op[CN_HIGH] CND_F_Op[CN_IN_CAR]


input_err

0x82AE
0x82AD
CND_F_Op[CN_ON_CAR]

0x82AF
CND_F_Op[CN_IN_CAR] CND_F_Op[CN_ON_CAR]

0x82AE 0x82AF

CND_F_Op[CN_HIGH] 0x82AE CND_F_Op[CN_ON_CAR]


empty_err
0x82AD 0x82AF
CND_F_Op[CN_IN_CAR]

input_err
990 msec
TMC_Start(OP_MODE_
ERROR_DETECT_T)

empty_err
3060 msec
TMC_Start(MODE_INPUT_
ERROR_DETECT_T)

TMC_Check(OP_MODE_ERROR_
DETECT_T, FINISH_STATE) TCD 96

TMC_Check(MODE_INPUT_ERROR_
DETECT_T, FINISH_STATE)
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 64/127
○ Operation CPU
TCD 97 CDS trouble Detection Application Si231
○ Speed CPU

[Meaning] When CDS is inputted after DOLS operation, the trouble is detected. [Countermeasures]

1. When DOLS is activated if there is no 110V at AI1-07, the


outside condition is normal
2. In case of 1, if LCD row 3 column 15 of DOA-100 is displayed
[Explanation] ‘1’, input section of DOC-141 is normal.
3. After checking of 2, if LCD row 3 column 13 of DOA-100 is
Coil[SW_ Coil[SW_FS_ CND_F_Op[CN_ CND_F_Op[CN_ displayed 0, it is normal. If row 3 column 13 is 1, check
GS_IS_STOP] MAINT] IN_CAR] ON_CAR] SWD_I[VI_RDMC]
voltage of CA-08(CDS). After DOLS, CDS switch is opened,
0x925D 0x929A 0x82AE 0x82AF 0x8060 Then, 0V must be displayed to be normal.

Coil[SW_SV_ Coil[SW_GS_ Coil[DC_


1ST_FIRE] DOOR_ZONE] CLOSE_CMD] TCD 188 TCD 171

0x9274 0x9250 0x908E

SWD_O
[VO_R2OP] SWD_I[VI_LDS]
check_out

0x8083 0x802C

SWD_I[VI_DOLS] SWD_I[VI_CDS]

0x802D
TMC_Check(R2CD_R2LD_ 0x802B
ERROR_DETECT_T,RUN_STATE)

check_out
990 msec TMC_Start(R2CD_R2LD_
ERROR_DETECT_T)
TMC_Check(R2CD_R2LD_
ERROR_DETECT_T,
FINISH_STATE) Coil[DC_DOLS] SWD_I[VI_CDS] TCD 97

0x90A6 0x802B
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 65/127
○ Operation CPU
TCD 98 LDS trouble Detection Application Si231
○ Speed CPU

[Meaning] When LDS is inputted after DOLS operation, the trouble is detected. [Countermeasures]

1. When DOLS is activated if there is no 110V at AI1-05, the


outside condition is normal
2. In case of 1, if LCD row 3 column 15 of DOA-100 is displayed
[Explanation] ‘1’, input section of DOC-141 is normal.
3. After checking of 2, if LCD row 3 column 12 of DOA-100 is
Coil[SW_ Coil[SW_FS_ CND_F_Op[CN_ CND_F_Op[CN_ displayed 0, it is normal. If row 3 column 12 is 1, check
GS_IS_STOP] MAINT] IN_CAR] ON_CAR] SWD_I[VI_RDMC]
voltage of AI1-05(LDS). After DOLS, LDS switch is opened,
0x925D 0x929A 0x82AE 0x82AF 0x8060 Then, 0V must be displayed to be normal.

Coil[SW_SV_ Coil[SW_GS_ Coil[DC_


1ST_FIRE] DOOR_ZONE] CLOSE_CMD] TCD 188 TCD 171

0x9274 0x9250 0x908E

SWD_O
[VO_R2OP] SWD_I[VI_LDS]
check_out

0x8083 0x802C

SWD_I[VI_DOLS] SWD_I[VI_CDS]

0x802D
TMC_Check(R2CD_R2LD_ 0x802B
ERROR_DETECT_T,RUN_STATE)

check_out
990 msec TMC_Start(R2CD_R2LD_
ERROR_DETECT_T)
TMC_Check(R2CD_R2LD_
ERROR_DETECT_T,
FINISH_STATE) Coil[DC_DOLS] SWD_I[VI_LDS] TCD 98

0x90A6 0x802C
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 66/127
○ Operation CPU
TCD 99 Dual input signal trouble Detection Application Si231
○ Speed CPU

[Meaning] Different contact states of the same inputs between operation CPU and [Countermeasures]
speed CPU exceeds for 300ms. 1. Check trace data of TCD 99 by means of ‘A42E’ trace mode.
2. The meaning of each bit is as left table, in case that ‘1’ is set
at one of bit, meaning of the bit is the reason of trouble.
[Explanation]

Bit of operation CPU input main_in

Bit of speed CPU input inv_in

main_in inv_in ICD_Dual_Input_Error


0x8106

ICD_Dual_Input_Error err_count >= 7


TCD 99
0x8106

err_count ++

Trace Data Format


b15 b14 b13 b12 b11 b10 b9 b8
HIGH M/R
Maint

b7 b6 b5 b4 b3 b2 b1 b0

SD1D SD1U LDC DOLS R2LD C1BR C1ST R5SC


Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 67/127
○ Operation CPU
TCD 100 SD1D ON trouble Detection Application Si231
○ Speed CPU

[Meaning] [Countermeasures]
SD1D does not operate from bottom floor.
1. Check the value of address 8023 from MEMORY READ
MODE, when car is at top floor. If it is x00, it is normal. If it is x01,
check voltage of LSD-05, LSD-06 and DI-12. They must have
[Explanation] DC 24V.(DC24V is normal)
if not, check wiring and connection.
It is detected when SD1D input does not enter when car is in bottom floor.
2. Check the value of address 8023 from MEMORY READ
TCD 77 TCD 78 TCD 114 ERD_Digi_Fl_Err MODE when car is in bottom floor. If it is x01, it is normal. If it is
x00, check voltage of LSD-06 and DI-12, and They must have
DC 0V.
Coil[SV_ Coil[SW_SS_48V_ Coil[AC_OP_ Coil[AC_OP_FHM_
FORCE_DECEL] DOWN_HOLD] FHM_MODE] START_MODE] 3. Check if SD1 switches works normally.
0x921D 0x923C 0x9031 0x9032
4. Check assembly condition of SD1D
Coil[SW_GS_
OPEN_ZONE] Coil[AC_OP_MAINT_MODE] SWD_I[VI_LDC]
check_out
0x9256 0x9030 0x8025

Coil[IS_ZERO_V]

0x91F2

FTD_Current_Fl ==
check_out SPD_Floor_Spec.Bottom SWD_I[VI_SD1D]
TCD 100

0x8023
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 68/127
○ Operation CPU
TCD 101 SD2D ON trouble Detection Application Si231
○ Speed CPU

[Meaning] [Countermeasures]
SD2D does not operate from bottom floor.
1. Check the value of address 8024 from MEMORY READ
MODE, when car is at top floor. If it is x00, it is normal. If it is x01,
check voltage of LSD-07, LSD-08 and DI-14. They must have
[Explanation] DC 24V.
DC24V is abnormal, check wiring and connection.
Detected only when the rated speed is 90m/min or more.
Detected when SD2D input does not enter when car is on the bottom floor. 2. Check the value of address 8024 from MEMORY READ
MODE when car is in bottom floor. If it is x00, it is normal. If it is
x01, check voltage of LSD-08 and DI-14, and They must have
TCD 77 ERD_Digi_Fl_Err
DC 0V.
TCD 78 TCD 114

3. Check if SD2D switches works normally.


Coil[SV_ Coil[SW_SS_48V_ Coil[AC_OP_ Coil[AC_OP_FHM_
FORCE_DECEL] DOWN_HOLD] FHM_MODE] START_MODE] 4. Check assembly condition of SD2D

0x921D 0x923C 0x9031 0x9032

Coil[SW_GS_
OPEN_ZONE] Coil[AC_OP_MAINT_MODE] SWD_I[VI_LDC]
check_out
0x9256 0x9030 0x8025

Coil[IS_ZERO_V]

0x91F2

FTD_Current_Fl ==
check_out SPD_Floor_Spec.Bottom SWD_I[VI_SD2D] TCD 101

SPD_Control_Spec. 0x8024
Contract_Velocity >= 90
Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 69/127
○ Operation CPU
TCD 107 SD1U ON trouble Detection Application Si231
○ Speed CPU

[Meaning] [Countermeasures]
SD1U does not operate from bottom floor.
1. Check the value of address 8021 from MEMORY READ MODE,
when car is at bottom floor. If it is x00, it is normal. If it is x01,
check voltage of LSU-05, LSU-06 and DO-10. They must have
[Explanation] DC24V.(DC24V is abnormal) check wiring and connection.

It is detected when SD1U input does not enter when car is in top floor. 2. Check the value of address 8023 from MEMORY READ MODE
when car is in top floor. If it is x01, it is normal. If it is x00, check
voltage of LSU-06 and DI-10, and They must have DC 0V.
TCD 77 TCD 78 TCD 114 ERD_Digi_Fl_Err

3. Check if SD1U switch works normally.


Coil[SV_ Coil[SW_SS_48V_ Coil[AC_OP_ Coil[AC_OP_FHM_
FORCE_DECEL] DOWN_HOLD] FHM_MODE] START_MODE] 4. Check assembly condition of SD1U.

0x921D 0x923C 0x9031 0x9032

Coil[SW_GS_
OPEN_ZONE] Coil[AC_OP_MAINT_MODE] SWD_I[VI_LDC]
check_out
0x9256 0x9030 0x8025

Coil[IS_ZERO_V]

0x91F2

FTD_Current_Fl ==
check_out SPD_Floor_Spec.Top SWD_I[VI_SD1U]
TCD 107

0x8021
Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 70/127
○ Operation CPU
TCD 108 SD2U ON trouble Detection Application Si231
○ Speed CPU

[Meaning] [Countermeasures]
SD2U does not operate from bottom floor.
1. Check the value of address 8022 from MEMORY READ MODE,
when car is at bottom floor. If it is x00, it is normal. If it is x01,
check voltage of LSU-07, LSU-08 and DO-13. They must have
[Explanation] DC24V.(DC24V is abnormal) check wiring and connection.

Detected only when the rated speed is 90m/min or more. 2. Check the value of address 8023 from MEMORY READ MODE
Detected when SD2U input does not enter when car is on the top floor. when car is in top floor. If it is x01, it is normal. If it is x00, check
voltage of LSU-08 and DI-13, and They must have DC 0V.

TCD 77 TCD 78 TCD 114 ERD_Digi_Fl_Err 3. Check if SD2U switch works normally.

4. Check assembly condition of SD2U.


Coil[SV_ Coil[SW_SS_48V_ Coil[AC_OP_ Coil[AC_OP_FHM_
FORCE_DECEL] DOWN_HOLD] FHM_MODE] START_MODE]

0x921D 0x923C 0x9031 0x9032

Coil[SW_GS_
OPEN_ZONE] Coil[AC_OP_MAINT_MODE] SWD_I[VI_LDC]
check_out
0x9256 0x9030 0x8025

Coil[IS_ZERO_V]

0x91F2

FTD_Current_Fl ==
check_out SPD_Floor_Spec.Top SWD_I[VI_SD2U]
TCD 108

SPD_Control_Spec. 0x8022
Contract_Velocity >= 90
Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 71/127
○ Operation CPU
TCD 114 PRS ON/OFF trouble (LDC) Detection Application Si231
○ Speed CPU

[Meaning] Detected PRS (LDC) ON/OFF trouble. [Countermeasures]

1. Check at door zone, if the value of 3rd row and 5th column of
DOA-100 is ‘1’.
[Explanation]
Coil[RS_RUNNING] Coil[SW_FS_MAINT] SWD_I[VI_LDC] 2. Check at no door zone, if the value of 3rd row and 5th column
of DOA-100 is ‘0’.
0x91B0 0x929A 0x8025
Coil[SW_GS_LDC]
3. Check the voltage between Y2-03 of MIC plate and MR-04 of
0x9251 DOC-141. (with door zone, 0V is normal and without door zone,
24V is normal)
Coil[SW_GS_OPEN_ZONE] Coil[IS_CUR_V_10]
check_out
0x9256 0x91EB 4. Check if PRS is defective.
check_out 2070 msec
TMC_Start(POSI_
OFF_ERR_T)
TMC_Check(POSI_OFF_
ERR_T,FINISH_STATE)
TCD 114
POSI off error

TCD 78 Coil[RS_RUNNING] SWD_I[VI_C1ST] SWD_I[VI_C1BR]

0x91B0 0x802A 0x8029

Coil[SV_FAST_MODE] Coil[IS_CUR_V_10] Coil[AC_OP_ALP_MODE]


check_out
0x9202 0x91EB 0x9041

check_out SWD_I[VI_LDC] == old_LDC_state


TMC_Reset(POSI_ON_
0x8025 OFF_DETECT_T)

TMC_Start(POSI_ON_
OFF_DETECT_T)
TMC_Check(POSI_ON_OFF_
DETECT_T,FINISH_STATE) TCD 114
POSI on error
SWD_I[VI_LDC]
old_LDC_state
0x8025
Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 72/127
○ Operation CPU
TCD 116 PRS ON/OFF trouble (LDU) Detection Application Si231
○ Speed CPU

[Meaning] Detected PRS(LDU) ON/OFF trouble. [Symptom]

No problem for operation, but rope compensation function is


unable.

[Explanation]
[Countermeasures]
When LDU trouble is detected, rope compensation function would be cut.
1. The trouble will be detected, when SPEC data in address 0016
SPD_Function. TMC_Check(POWER_ Coil{AC_OP_ SPD_I[SP_ is set, even if rope compensation is not applied.
Rope_Compen READY_T,FINISH_STATE) MAINT_MODE] FAC_INSPECT]

0x9030 2. Check if the input signal of PRS(LDU) is activated normally.


TCD 78 TCD 79
(Check by Memory Read Mode A21E, Address: 8027)
TCD 114
tmp

3. Check the voltage at DI-15 of DOC-141. (B contact)


tmp Coil[IS_ZERO_V] Coil[IS_ZONE_250] SWD_I[VI_LDC] 24V: LDU on, 0V: LDU off.
check_out
0x91F2 0x9191 0x8025
check_out SWD_I[VI_LDU] SWD_I[VI_LDD]
4. Replace PRS, if LDU is defective.
TCD 116
0x8027 0x8028
tmp Coil[IS_ZONE_250] SWD_I[VI_LDC]
check_out
0x9191 0x8025
check_out SWD_I[VI_LDU] SWD_I[VI_LDD]
TCD 116
0x8027 0x8028
SWD_I[VI_LDU] ^ old_ldc SWD_I[VI_LDC]
ldc_on_event

Coil[IS_ Coil[IS_ Coil[RS_


tmp ZONE_250] CUR_V_30] ldc_on_event UP_RUN] SWD_I[VI_LDU]
TCD 116
0x91AE 0x8027
0x9191 0x91EE
ldc_off_event Coil[RS_UP_RUN] SWD_I[VI_LDU]
TCD 116
0x8027
SWD_I[VI_LDC]
old_ldc
0x8025
Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 73/127
○ Operation CPU
TCD 117 PRS ON/OFF trouble (LDD) Detection Application Si231
○ Speed CPU

[Meaning] Detected PRS (LDD) ON/OFF trouble. [Symptom]

No problem for operation, but rope compensation function is


unable.

[Explanation]
[Countermeasures]
When LDD trouble is detected, rope compensation function would be cut.
1. The trouble will be detected, when SPEC data in address 0016
SPD_Function. TMC_Check(POWER_ Coil{AC_OP_ SPD_I[SP_
Rope_Compen READY_T,FINISH_STATE) MAINT_MODE] FAC_INSPECT]
is set, even if rope compensation is not applied.

0x9030 2. Check if the input signal of LDD is activated normally.


TCD 78 TCD 79 TCD 114 (Check by Memory Read Mode A21E, Address: 8028)
tmp

3. Check the voltage at DI-16 of DOC-141. (B contact)


tmp Coil[IS_ZERO_V] Coil[IS_ZONE_250] SWD_I[VI_LDC]
check_out 24V: LDD off, 0V: LDD on.
0x91F2 0x9191 0x8025
check_out SWD_I[VI_LDU] SWD_I[VI_LDD] 4. Replace PRS, if LDD POSI is defective.
TCD 117
0x8027 0x8028
tmp Coil[IS_ZONE_250] SWD_I[VI_LDC]
check_out
0x9191 0x8025
check_out SWD_I[VI_LDU] SWD_I[VI_LDD]
TCD 117
0x8027 0x8028
SWD_I[VI_LDU] ^ old_ldc SWD_I[VI_LDC]
ldc_on_event

ldc_off_event

Coil[IS_ Coil[IS_ Coil[RS_


tmp ZONE_250] CUR_V_30] ldc_on_event DOWN_RUN] SWD_I[VI_LDD]
TCD 117
0x8028
0x9191 0x91EE
ldc_off_event Coil[RS_DOWN_RUN] SWD_I[VI_LDD]
TCD 117

0x91AF
SWD_I[VI_LDC]
old_ldc
0x8025
Part : TCD Code
Solon LD / Trouble Shooting Ctrl No. : Solon_LD-TS-03-1
Page: 74/127
○ Operation CPU
TCD 119 SLOW DOWN S/W trouble Detection Application Si231
○ Speed CPU

[Meaning] Detect Slow Down Switch OFF trouble [Countermeasures]

1. Check the connection of SDS.


If normal (SDS off), check below.
LSD-06 (SD1D) is to be 24V
[Explanation]
LSD-08 (SD2D) is to be 24V
LSU-06 (SD1U) is to be 24V
Coil[SW_GS_IS_STOP]
LSU-08 (SD2U) is to be 24V
ERD_SDS_Off_Error
TCD 119
2. Check if SDS switch works normally.

3. Check assembly condition of SDS.


TCD 119 will occur when car is in stop.

Condition of detecting ERD_SDS_Off_Error


1. In case forced slow down occurs
2. Excluding top and bottom floor, SD1U, SD2U are activated during operation
for 540msec and more.
3. Excluding top and bottom floor, SD1D, SD2D are activated during operation
for 540msec and more.
4. Excluding top floor, SD1U is activated at door zone for 540msec and more.
5. Excluding bottom floor, SD1D is activated at door zone for 540msec and
more.
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 75/127
○ Operation CPU
TCD 122 DES Parameter trouble Detection Application Si231
○ Speed CPU

[Meaning] [Countermeasures]
DES Parameter error
1. Check if $018EH(SDI_DIR) data is “0” or “1”.

2. Check if $0190H(SDI_MAX) data is within 0~0.63m/s”.


[Explanation]
3. Check if $0194H(BRE_MAX) data is within 0.13m/s~0.26m/s”.

4. Check if $019AH(DES_TEMP) data is within 0~63 ℃”.

5. Check if $019CH(CONTRACT_V) data is within 2~105m/min”.

SWD_DES_ERR_IN&0x01
TCD122
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 76/127
○ Operation CPU
TCD 123 Regenerative Resistor Thermal trouble Detection Application Si231
○ Speed CPU

[Meaning] [Countermeasures]
Regenerative Resistor Thermal error.
1. Check the Regenerative resistor (THB) wiring according to
drawing
2. Check if the FAN works normally.
[Explanation]
3. Check the balancing rate of counter weight.

Coil[SW_GS_POWER_READY] SWD_I[VI_REGEN_R_THERMAL
TCD123
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 77/127
○ Operation CPU
TCD 125 Brake open trouble Detection Application Si231
○ Speed CPU

[Meaning] [Countermeasures]
When speed command is more than 10m/min but real speed is 8m/min
or less, and this continues more than 3 sec. The trouble will be detected.
1. Refer to TCD 86.
2. Check assembly condition of Brake if it works normally.
3. Check the disconnection of Rotary Encoder.
[Explanation]
See TCD 92.
SWD_I[VI_C1BR] Coil[IS_CMD_V_10] Coil[IS_CUR_V_8] Coil[AC_OP_ALP_MODE]

0x8029 0x91E3 0x91EA 0x9041

Coil[RS_ROPE_
Coil[RS_DECELERATION] COMPEN_REQUEST]

0x91BE 0x91A8

Coil[RS_ROPE_COMPEN_RUN]

0x91B5 0x92A8

Coil[IS_CMD_V_8] Coil[IS_CUR_V_1] Coil[AC_OP_ALP_MODE]

0x91E2 0x91E9 0x9041

Coil[A_ALP_RUN_PERMIT] Coil[SW_ALP_DIR_DECISION]
check_out

0x9062 0x92BC

check_out
3060 msec TMC_Start(BREAK_
OFF_DETECT_T)

TMC_Check(BREAK_OFF_
DETECT_T,FINISH_STATE)
TCD125
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 78/127
○ Operation CPU
TCD 126 Error_Main_INV_Speed Detection Application Si231
○ Speed CPU

[Meaning] [Countermeasures]
The detected elevator speed by DOC PCB and DPC PCB are differ
from each other over 5m/min while it runs high speed, it detects an error
1. Check the wiring condition from DPC to DOC PCB

2. Check R.E cable and its earth


[Explanation]

3. If it is repeated so much, replace DOC-141 PCB


Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 79/127
○ Operation CPU
TCD 127 Hall Temp Error Detection Application Si231
○ Speed CPU

[Meaning] [Countermeasures]
Hall temperature detection by DES PCB
1. Check the temperature of DES PCB

2. Check if hall temp is within $019AH data value


[Explanation]

3. Perform countermeasures against heat in case temperature is


too high

Coil[SW_GS_OPEN_ZONE] SWD_DES_ERR_IN&0X04
TCD127
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 80/127
○ Operation CPU
TCD 129 Motor Thermal Error Detection Application Si231
○ Speed CPU

[Meaning] [Countermeasures]
Motor over heat.
1. Check the Regenerative resistor (THB) wiring according to
drawing

[Explanation]
2. Check the balancing rate of counter weight.

Coil[SW_GS_POWER_READY] SWD_MOTOR_THERMAL
TCD129
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 81/127
○ Operation CPU
TCD 130 Load detector input trouble Detection Application Si231
○ Speed CPU

[Meaning] [Countermeasures]
It will be detected in Input trouble of Load detector
Potential meter (PTM)
1. Perform ‘No Load Point Setting’ (A61E) and ‘Full Load Point
Setting’ (A62E).
- ‘No Load Point Setting’ is priority.
[Explanation]
Detected load by load detector exceeds 135% or is under -25%, and either 2. Check if channel value of each PTM shows on 3rd row normally.
condition continues for 2 sec. and more. - Car load mode (A86E)
The exceeded load 110% is considered 110%, and the minus load is considered
0%. 3. SPEC TABLE Load detector setting
$ 0018H : 41 - Potentiometer applied one.
00 - Only weighting device applied.

[Condition]
Car goes to under the unable of high speed operation with door open.
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 82/127
○ Operation CPU
TCD 131 Slack Rope trouble Detection Application Si231
○ Speed CPU

[Meaning] [Countermeasures]
It will be detected in Main Rope slack or cut
1. Check the SRS wiring according to drawing

2. Check the Slack Rope switch and ropes condition


[Explanation]
3. Check the SPEC table address ‘0128’ (01)

Coil[SW_GS_POWER_READY] SWD_SLACK_ROPE_SW
TCD131
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 83/127
○ Operation CPU
TCD 132 Door open lock detection Detection Application Si231
○ Speed CPU

[Meaning] DOLS signal does not go in within 10 sec. after open command
Door open lock detected
and if this condition repeats 3 times, the trouble will be detected.

[Countermeasures]
1. Check door operating. In case that door can’t operate due to a
[Explanation]
Coil[SW_SS_48V_
foreign substance on sill, remove it.
Coil[RS_
RUNNING] Coil[DC_DOLS] Coil[DC_DCO] DOWN_HOLD] 2. Check if DMC CUT in DOC-141 & apparatus box is placed
on OFF.
0x91B0 0x90A6 0x9082 0x923C 3. Check open command signal.
If data of 2nd row & 13th column of annunciator is ‘1’, open
Coil[A_AUTO_ Coil[SW_GS_ command is energizing.
DOOR_CLOSE] OPEN_ZONE] SWD_O[VO_R2OP] Check if the voltage of DO-07,Y2-09 is 0.7V±0.1V.
check_out

0x9050 0x9256 0x8083


ERD_Door_Err 4. Check if LDS LED is off after few seconds. If it is not turned off,
Check the volt of AI1-05 (LDS).
TMC_Check(OPEN_LOCK_DETECT_T,FINISH_STATE) When door is opened, the volt of AI-05 & AI-07 should be 0V
check_out
(OPEN_LOCK_DETECT
level not 110Vac.
_T).Spec = 4000 5. When door is opened completely, check if data of 3rd row &
0x8083
15th column of annunciator is ‘1’. ‘1’ is normal.
6. In case of above 3, if input bit is ‘0’, check the voltage at DI-07.
If 0±0.5V is detected, outside condition is normal. Check the
(OPEN_LOCK_DETECT
_T).Spec = 10000 wiring condition.
7. If the volt of CA-07 is 24V±10%, check the condition of DOLS
TMC_Start(OPEN_ contactor. When door is opened, check LD5 (OLS/CLS) of DCD
LOCK_DETECT_T)
TMC_Check(OPEN_LOCK_ PCB is turned on. (LED is on in normal)
Open_Trouble_Count < 3
DETECT_T,FINISH_STATE) 8. Check if RDZ relay operates normally.
TMC_Start(OPEN_
LOCK_DETECT_T) LED of the relay should be turned on with door zone and off
Open_Trouble_Count++
without door zone.
TMC_Reset(OPEN_
LOCK_DETECT_T)

Open_Trouble_Count >= 3
TCD 132
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 84/127
○ Operation CPU
TCD 133 Open_Lock repeated trouble Detection Application Si231
○ Speed CPU

[Meaning] [Countermeasures]
TCD132 occurs 3 times in series
Refer to TCD132.

[Explanation]

If TCD132 occurs, it tries to open door of another floor after moving to another floor.
But if TCD132 occurs 3 times in series, ‘Open Lock repeated trouble’ will
occurs.
The elevator keeps hall/car call unable and stops operation.
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 85/127
○ Operation CPU
TCD 134 Door close lock detection Detection Application Si231
○ Speed CPU

[Meaning] Door does not close within 10 sec. after close command,
Door close lock detected
the trouble will be detected.

[Countermeasures]
1. Check door operating. In case that door can’t operate due to a
[Explanation]
foreign substance on sill, remove it.
Coil[A_AUTO_ Coil[SW_GS_
DOOR_CLOSE] DOOR_ZONE] Coil[IS_ZERO_V] Coil[DC_DCO] ERD_Door_Err 2. Check if DMC CUT in DOC-141 & apparatus box is placed
on OFF.
0x9050 0x9250 0x91F2 0x9082 3. Check close command signal.
If data of 2nd row & 14th column of annunciator is ‘1’, close
SWD_I[VI_CDS] command is energizing.
SWD_O[VO_R2CL] check_out Check if the volt of CA-02 is 0.7V±0.1V.
0x8684 0x802B 4. If LDS LED isn’t off. Check the volt of AI1-05
Coil[DC_F_CLS] Coil[SW_SV_2ND_FIRE] When door is closed, the volt of AI1-05 & AI1-07 should be
110V.
0x90B5 0x9275 5. When door is closed, check if data of 3rd row & 12th (LDS) &
SWD_I[VI_LDS] 13th (CDS) column of annunciator is ‘1’. ‘1’ is normal.
6. Check if data of 3rd row & 14th column of annunciator is ‘1’.
0x802C
TMC_Check(CLOSE_LOCK_ ‘1’ is normal. (CLS)
DETECT_T,FINISH_STATE) TCD 135 7. If CLS signal is ‘0’
1) Turn off the DMC_CUT2 switch. And close the door fully by
Coil[SW_GS_ manual to check the LED condition of CLS.
Coil[DC_DOLS] OPEN_ZONE]
2) Check the LD5 of DCD-231 PCB
TMC_Check(FORCE_ 0x90A6 0x9256 8. Check if RDZ relay operates normally.
OPEN_T,FINISH_STATE) LED of the relay should be turned on with door zone and off
check_out
With NUGING : 20 sec without door zone.
Without NUGING : 10 sec TMC_Start (CLOSE_
LOCK_DETECT_T)
TMC_Check(CLOSE_LOCK_
DETECT_T,FINISH_STATE) close_lock_count ++

close_lock_count >= 2
TCD 134
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 86/127
○ Operation CPU
TCD 135 Close_Lock repeated trouble Detection Application Si231
○ Speed CPU

[Meaning] [Countermeasures]
TCD134 occurs 12 times (can be changed by SPEC) in series
Refer to TCD134.

[Explanation]

1. TCD134 occurs 12 times in series.


2. Detecting number can be changed by SPEC DATA.
Address 0x0714 is for detecting number.
(If the value is 12 or less, minimum 12 will be considered for the detecting
number)
3. In case it detects error 2 times, it will display TCD134.
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 87/127
○ Operation CPU
TCD 136 ALP trouble (ARD) Detection Application Si231
○ Speed CPU

[Meaning] [Countermeasures]
When ALP (ARD) control panel is out of order.
1. Check if the condition of ALP (ARD) is normal by annunciator of
ALP (ARD).

[Explanation] 2. Refer to ALP (ARD) manual.

In case of power failure, elevator must go to door zone by the power of ALP
(ARD), but elevator isn’t operable due to abnormal condition.

Abnormal condition
1. Operation unable due to R5SC off.
2. Operation unable due to floor error.
3. Operation unable due to abnormal signal from DSP .
4. In case that the speed exceeds designated speed.(10m/min)
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 88/127
○ Operation CPU
TCD 140 Discharging voltage of Backup Battery under reference Detection Application Si231
○ Speed CPU

[Meaning] [Countermeasures]
NVRAM is abnormal
1. Check if Backup Battery is normal.

2. Check the voltage of the battery.


[Explanation] If it is under 3.0V, replace the battery.

This trouble is caused by abnormal & disconnection of Backup Battery.

This trouble doesn’t hinder elevator operating. It will be returned to normal after
rescue operation to bottom floor.
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 89/127
○ Operation CPU
TCD 141 RTC trouble Detection Application Si231
○ Speed CPU

[Meaning] [Countermeasures]
When RTC chip doesn’t operate well, the trouble occurs.
1. Perform ‘RTC set’ by ‘A69E’.

2. Check the voltage of the battery.


[Explanation] If it is under 3.0V, replace the battery.

In case that RTC chip is abnormal, the trouble occurs. 3. Replace DOC-141.
This trouble doesn’t hinder elevator operating.
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 90/127
○ Operation CPU
TCD 145 ER_INV_Door Trouble Detection Application Si231
○ Speed CPU

[Meaning] [Countermeasures]
When Door CPU Watchdog occurs and RETRY signal repeats
two times, but Door CPU is not returned to normal.
1. Check if the Door power Fuse cut on DOJ PCB.
1) FUSE capacity : 3A
2) Check the isolation between Door power line and Earth.
[Explanation]
2. Check if the DMC_CUT1 switch is OFF position.

In case door watch dog signal is off, The operation part will hold 3. Check the voltage between PJ1 mic jack 8 and 17 on the
door CPU retry signal about 300ms and monitor that Door CPU DCD-23X PCB. (AC93V ~ AC121V : Normal)
shall be return to its normal condition.
4. Replace the DCD-23X PCB : When LD4 (SAFE-OK) LED is
But if the door CPU watch dog signal does not return to normal not flickering.
condition within 5seconds, it outputs a new retry signal. And if it
occurs over 2 times, \it will detects an error. 5. Replace the DCD-23X PCB : When LD6 (WDT) LED is OFF.

Even error is detected, the retry signal is outputted repeatedly. 6. Check the voltage between PJ1-14 and PJ3-1 on the
When the watch dog signal is return to normal condition, the error DCD-23X PCB. (DC24V: Normal)
is cleared by automatically.
7. Check the voltage at DRIN-1 on the
DCL-243 PCB. (DC24V : Normal)
1) In case of not DC24V : Check the DR(IN/OUT) wiring.
2) In case of DC24V : Replace DCL-243 PCB.
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 91/127
○ Operation CPU
TCD 146 Air-conditioner Float S/W trouble Detection Application Si231
○ Speed CPU

[Meaning] [Countermeasures]
Float switch is still activated even after drain operation for 1 min.
1. Check the float switch.

[Explanation]

1. This trouble doesn’t hinder elevator operating even if the trouble occurs.

2. Air-conditioner will not operate by this trouble.


Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 92/127
○ Operation CPU
TCD 147 OBS detection Detection Application Si231
○ Speed CPU

[Meaning] [Condition]
The signal of LDC keep off for 20~45 sec. at on position during high
speed operation. (Detecting time is depend on floor height)
This is hold type, so cut safety line and keep elevator inoperable.

[Explanation]

SPD_Function Coil[RS_ Coil[AC_OP_


.OBS_Operation RUNNING] SWD_I[VI_C1ST] SWD_I[VI_C1BR] SAFETY_DRIVE_MODE]

0x91B0 0x802A 0x8029 0x9033 [Countermeasures]


Coil[AC_OP_FHM_ Coil[SW_ALP_ Coil[SW_FS_
START_MODE] DIR_DECISION] Coil[SW_FS_HIGH] HIGH_DETECT] 1. Reset the system by means of reset button on DOC-141, and
move the elevator by slow speed.
0x9032 0x92BC 0x9296 0x9297
2. Check the condition of RDZ relay of DOC-141.
Coil[IS_ Coil[AC_OP_ Coil[AC_OP_ Coil[AC_OP_LOWEST_ - If elevator is with door zone, red LED of relay is to be off.
CUR_V_0] FHM_MODE] ALP_MODE] FLOOR_SLOW] - If elevator is without door zone, red LED of relay is to be on.
check_out
0x9E8 0x9031 0x9041 0x9040
3. Check if RDZ relay is mounted on the socket correctly.
check_out SWD_I[VI_LDC] == old_LDC_state 4. Check if POSi is correct.
TMC_Resett(OBS_
LDC_ON_DETECT_T) If it is incorrect, replace it.
0x8025

TMC_Start(OBS_
LDC_ON_DETECT_T)

TMC_Check(OBS_LDC_ON_
DETECT_T,FINISH_STATE)
TCD147

SWD_I[VI_LDC] old_LDC_state
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 93/127
○ Operation CPU
TCD 150 SD1D Over Speed detection Detection Application Si231
○ Speed CPU

[Meaning] Over speed is detected at SD1D zone and emergency stop. [Countermeasures]
1. When SD1D is activated, check the volt of HA-02.
Normal: 24V → 0V.
2. When SD1D is activated, check address 0x8023 by MEMORY
[Explanation] READ MODE (A21E)
1. In case that the condition of forced deceleration is detected. Normal: ‘00’ → ‘01’.
(Coil[SV_FORCE_DECEL] = ON) 3. Check the assembly condition of SD1D.
>> The speed is 15m/min higher than the command at where SD1D is If necessary, adjust it.
activated. And if this condition keeps for 150 msec. and more, the trouble
is detected.
But, if the real speed is less than 30 m/min, No trouble is detected.
2. In case that the condition of forced deceleration is not detected.
Speed 60 m/min 90 m/min 105 m/min
( Coil[SV_FORCE_DECEL] = OFF )
1) 60m/min Distance 1000 mm 1400 mm 1800 mm
>> If the speed is higher than limit speed below according to regular speed at
where SD1D is activated, the trouble will be detected. * Above distance is from ‘0’ level of bottom floor to the center of
switch roller.
2) 90m/min and higher
>> If the speed is higher than limit speed below according to regular speed at
where SD1D is activated and this condition keeps for 150 msec. and more,
the trouble will be detected.

Regular speed 60 m/min 90 m/min 105 m/min

Limit speed 57.6 m/min 87.0 m/min 102.0 m/min


Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 94/127
○ Operation CPU
TCD 151 SD2D Over Speed detection Detection Application Si231
○ Speed CPU

[Meaning] Over speed is detected at SD2D zone and emergency stop. [Countermeasures]
1. When SD2D is activated, check the volt of HA-03.
Normal: 24V → 0V.
2. When SD2D is activated, check address 0x8024 by MEMORY
[Explanation] READ MODE (A21E)
1. In case that the condition of forced deceleration is detected. Normal: ‘00’ → ‘01’.
(Coil[SV_FORCE_DECEL] = ON) 3. Check the assembly condition of SD2D.
>> The speed is 15m/min higher than the command at where SD2D is If necessary, adjust it.
activated. And if this condition keeps for 150 msec. and more, the trouble
is detected.
But, if the speed is less than 30 m/min, No trouble is detected. Speed 90 m/min 105 m/min
2. In case that the condition of forced deceleration is not detected.
( Coil[SV_FORCE_DECEL] = OFF ) Distance 2000 mm 2700 mm
>> If the speed is higher than limit speed below according to regular speed at
where SD2D is activated and this condition keeps for 150 msec. and more, * Above distance is from ‘0’ level of bottom floor to the center of
the trouble will be detected. switch roller.

Regular speed 90 m/min 105 m/min

Limit speed 87.6 m/min 102.6 m/min


Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 95/127
○ Operation CPU
TCD 157 SD1U Over Speed detection Detection Application Si231
○ Speed CPU

[Meaning] Over speed is detected at SD1U zone and emergency stop. [Countermeasures]
1. When SD1U is activated, check the volt of HA-06.
Normal: 24V → 0V.
2. When SD1U is activated, check address 0x8021 by MEMORY
[Explanation] READ MODE (A21E)
1. In case that the condition of forced deceleration is detected. Normal: ‘00’ → ‘01’.
(Coil[SV_FORCE_DECEL] = ON) 3. Check the assembly condition of SD1U.
>> The speed is 15m/min higher than the command at where SD1U is If necessary, adjust it.
activated. And if this condition keeps for 150 msec. and more, the trouble
is detected.
But, if the real speed is less than 30 m/min, No trouble is detected.
Speed 60 m/min 90 m/min 105 m/min
2. In case that the condition of forced deceleration is not detected.
( Coil[SV_FORCE_DECEL] = OFF ) Distance 1000 mm 1400 mm 1800 mm
1) 60m/min
>> If the speed is higher than limit speed below according to regular speed at * Above distance is from ‘0’ level of top floor to the center of
where SD1U is activated, the trouble will be detected. switch roller.
2) 90m/min and higher
>> If the speed is higher than limit speed below according to regular speed at
where SD1U is activated and this condition keeps for 150 msec. and more,
the trouble will be detected.

Regular speed 60 m/min 90 m/min 105 m/min

Limit speed 57.6 m/min 87.0 m/min 102.0 m/min


Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 96/127
○ Operation CPU
TCD 158 SD2U Over Speed detection Detection Application Si220
○ Speed CPU

[Meaning] Over speed is detected at SD2U zone and emergency stop. [Countermeasures]
1. When SD2U is activated, check the volt of HA-07.
Normal: 24V → 0V.
2. When SD2U is activated, check address 0x8022 by MEMORY
[Explanation] READ MODE (A21E)
1. In case that the condition of forced deceleration is detected. Normal: ‘00’ → ‘01’.
(Coil[SV_FORCE_DECEL] = ON) 3. Check the assembly condition of SD2U.
>> The speed is 15m/min higher than the command at where SD2U is If necessary, adjust it.
activated. And if this condition keeps for 150 msec. and more, the trouble
is detected.
But, if the real speed is less than 30 m/min, No trouble is detected. Speed 90 m/min 105 m/min
2. In case that the condition of forced deceleration is not detected.
( Coil[SV_FORCE_DECEL] = OFF ) Distance 2000 mm 2700 mm
>> If the speed is higher than limit speed below according to regular speed at
where SD2U is activated and this condition keeps for 150 msec. and more, * Above distance is from ‘0’ level of top floor to the center of
the trouble will be detected. switch roller.

Regular speed 90 m/min 105 m/min

Limit speed 87.6 m/min 102.6 m/min


Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 97/127
○ Operation CPU
TCD 164 Emergency stop detection Detection Application Si231
○ Speed CPU

[Meaning] Emergency stop detected, elevator is suddenly stopped during run with [Countermeasures]
more than 10m/min speed by the trouble in relation to R/E.
1. Check whether ERO switch on E&I panel has been operated
during driving.
2. Verify whether switch and connectors in PCB have had
[Explanation] bad contacts.
3. Check if R/E is disconnected.
run_stop Coil[RS_RUNNING] Coil[IS_CUR_V_10] 4. Check if LDS &CDS operate normally.
TCD 164
5. Check the state of R5SC relay.
0x91EE
0x91B0 6. Check the state of ALARM LED.
TCD 92 7. Check the flickering state of SYS1 LED inside DOC-141.
8. Check the flickering state of SYS2 LED inside DOC-141.
9. Check if safety switches are activated. (EES, pit, SCS)
TCD 93
* In case of emergency stop with 10m/min speed and more
The reason can be analyzed by ERROR LOG Table (A42E)
TCD 94
- Trace monitor

* In case of emergency stop with 5m/min ~ 10m/min speed


Coil[RS_RUNNING] run_stop The reason can be analyzed by A28E.

0x91B0
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 98/127
○ Operation CPU
TCD 168 Speed difference (real speed detection) Detection Application Si231
○ Speed CPU

[Meaning] When the speed difference between command & real is more than In case the speed command value is bigger than feed-backed
30m/min, the trouble is detected. speed and it lasts 540ms, it detects an error.
But the speed command value is smaller than feed-backed
speed and it lasts 2160ms, it detects an error
[Explanation]

Coil[IS_CUR_V_15] Coil[IS_CMD_V_15] SWD_O[VO_C1BR] Coil[SV_DDLP_CMD]

[Countermeasures]
0x91EC 0x91E4 0x8080 0x9206
1. Refer to TCD 60 and check if SPEC is correct in accordance
SWD_I[VI_C1ST] SWD_I[VI_R5SC] TCD 164 Coil[SV_INV_SW_FAIL] with the field.
2. Check if brake open & close as its function.
0x802A 0x8001 0x9210 3. Check disconnection of Rotary Encoder (AD Connect).
Coil[RS_FAST_ Refer to TCD 92.
SWD_I[VI_C1BR] SWD_I[VI_LDS] SWD_I[VI_CDS] RUN_COMMAND] check_out 4. Check balancing rate between car & C.WT.
(It must be within 0.45 ~ 0.55)
0x8029 0x802C 0x802B 0x91B1

abs(SVD_Cmd_V - SVD_Cur_V)
check_out >= 30 speed_err_count ++ speed_err_count

SVD_Cmd_V <
speed_err_count > 3
SVD_Cur_V TCD 168

speed_err_count > 12
TCD 168

check_out
=0 speed_err_count
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 99/127
○ Operation CPU
TCD 170 Operation direction trouble Detection Application Si231
○ Speed CPU

[Meaning] When abnormal operating direction is detected. [Condition]


DIR LED(Red) would be lighting.

[Explanation]
[Countermeasures]
Coil[IS_CUR_V_8] Coil[RS_RUNNING] 1. Check if DIR LED is on.
check_out
2. If DIR LED is on, change the position of DIR jumper in
0x91EA 0x91B0 DOC-141. (Or change spec data ‘00’ in address 0124 to ‘01’)
3. Switch to ERO operation, and perform
UP/DOWN operation for a little while, to check right/reverse
540 msec matter in operating direction.
check_out Coil[RS_UP_RUN] enco_diff < 0 In reverse, change DIR jumper in DOC-141. (Or change spec
TMC_Start(DIR_ data ‘00’ in address 0124 to ‘01’)
0x91AE ERROR_DETECT_T) 4. When rerunning, make sure to reset.
5. Verify if BIT 8 of SPEC1 is OFF.
6. Still no effect, change 2-phases of MOTOR output line.

Coil[RS_DOWN_RUN] enco_diff > 0

0x91AF

TMC_Reset(DIR_
ERROR_DETECT_T)

TMC_Check((DIR_ERROR_
SWD_Emergency_Call DETECT_T, FINISH_STATE)
TCD170

ICC_Set_Sys_Output_Port
(RE_DIR_ERROR, ON)
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 100/127
○ Operation CPU
TCD 171[1] Synchronous position trouble Detection
○ Speed CPU
Application Si231

[Meaning] Synchronous position trouble detected [Countermeasures]

*Trouble shooting procedure


Use ERROR LOG TABLE(A42E) on annuciator.
Check information of TCD171 on Trace Data display
[Explanation]
Change 4 Byte to Bit (3rd row, 13rd~16th column) to check.
The trouble will be detected as below cases.
Each Bit shows the reason of the trouble(7~0 Bit is available)
1. In case that the NVRAM data of address 0x0592~3, 0x23D4~5 are differ from
0x55AA value when main power has returned. (TCD 140), it will detect an error 15 .. 7 6 5 4 3 2 1 0
Then, The data in NVRAM is cleared.
Backup SDS Direction Speed - - - Level
RAM Over error in error in 500mm
BRD_Posi_Compen _Request -
error Speed power power
& EF_BRAM_CLEAR SWD_I[VI_UL] SWD_I[VI_DL] failure failure
TCD 171
EF_BRAM_CLEAR
0x8003 0x8004

1. If CP is normal and elevator stops due to power failure,


the elevator goes down to bottom floor with ACD=0B and then
transfer to ACD=27.
2. The speed of emergency stop when main power turned off point is over than 2. If the TCD171 occurs after power off/on and the 7, 5 and 4 Bit
125% of rated speed. is set
1) Check backup battery on DOC-141 is normal.
Limit_v = 1.25 * PGD_F_V_To_Tick * SVD_Contract_Speed / 60 2) If the volt of backup battery is less than 3.0V, replace it.
4. In case that the 6 Bit is set, Check the trouble concerning SDS
BRD_PF_Control.Velocity Refer to TCD150, 151, 157, 158.
> limit_v SWD_I[VI_UL] SWD_I[VI_DL]
5. In case that 0 Bit is set,
1) Refer to POSI OFF(TCD 114).
0x8003 0x8004
2) Check if the elevator is moved by brake opening in power off.

* EF_PF_OVER_V : 0x10
BRD_PF_Control.Dir BRD_PF_Control.Dir
== UP == DN
TCD 171
EF_PF_OVER_V
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 101/127
○ Operation CPU
TCD 171[2] Synchronous position trouble Detection
○ Speed CPU
Application Si231

[Meaning] Synchronous position trouble detected [Countermeasures]

[Explanation]

3. When the main power turned off , If the direction information is not STOP,
UP or DOWN, it will detect an error
BRD_PF_Control.Dir BRD_PF_Control.Dir BRD_PF_Control.Dir
== UP == DN == STOP

* EF_PF_DIR : 0x20

SWD_I[VI_UL] SWD_I[VI_DL]
TCD 171
EF_PF_DIR
0x8003 0x8004

4. When TCD 150, 151, 157, 158 are detected.

*check_out : same contact as the before page


* EF_SDS_OS : 0x40

*check_out ERD_SD_OS_Mem TCD 171

EF_SDS_OS
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 102/127
○ Operation CPU
TCD 171[3] Synchronous position trouble Detection
○ Speed CPU
Application Si231

[Meaning] Synchronous position trouble detected [Countermeasures]

[Explanation]

5. If the error of rotary encoder is over than 500mm after leveling, it will be
detected.
Coil[SW_GS_
POWER_READY] SWD_I[VI_LDC] Coil[RS_RUNNING] SWD_I[VI_C1ST]

0x8025 0x91B0 0x802A

Coil[AC_OP_MAINT_MODE] TCD 164 TCD 114 TCD 79 TCD 78

0x9030

Coil[AC_OP_FHM_ Coil[AC_OP_ Coil[SW_SS_48V_ Coil[SV_FORCE_


START_MODE] FHM_MODE] DOWN_HOLD] DECEL]
check_out

0x9032 0x9031 0x923C 0x921D

Coil[SW_GS_ Coil[IS_ Coil[IS_


check_out DOOR_ZONE] CUR_V_0] ZONE_500] TCD 171

EF_ZONE500
0x9250 0x91E8 0x9190

* EF_PF_DIR : 0x01
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 103/127
○ Operation CPU
TCD 177 Emergency stop occurred frequently Detection Application Si231
○ Speed CPU

[Meaning] It is detected that the failures of high speed running prohibited have [Countermeasures]
occurred 12 times within 10 min
1. Check Error Log Table by A42E, find out the trouble occurred
frequently and perform trouble shooting.
[Explanation]

It is hold type, prohibit operation by R5SC after opening door at door zone

Coil[EM_EO_ Coil[AC_OP_
old_fast_run_cut FAST_RUN_CUT] MAINT_MODE] +1 E_Stop_Count[9]

0x90F4 0x9030

+1 E_Stop_10M_Count

E_Stop_10M_Count >= 12
TCD 177

Coil[EM_EO_FAST_RUN_CUT] old_fast_run_cut

0x90F4
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 104/127
○ Operation CPU
TCD 178 Safety drive occurred frequently Detection Application Si231
○ Speed CPU

[Meaning] Detected that rescue running have occurred more than 6 times [Countermeasures]
within 10 min.
1. Search the reason for stopping out of door zone.
2. If stopping during running, refer to the error log table,
3. When below-stopping or over-stopping during leveling occurs
[Explanation]
verify whether parameter setting for the control of leveling is
It is hold type, prohibit operation by R5SCafter opening door at door zone light. (Pgc_Gain → ADDR:0x0212)

Coil[SW_FS_SAFETY_DRIVE_DETECT] tmp

0x92A8

old_safety_drive tmp Coil[AC_OP_MAINT_MODE]


+1 S_Drv_Count[9]

0x9030

+1 S_Drv_10M_Count

tmp old_safety_drive

Coil[SW_GS_IS_STOP] SWD_I[VI_LDC]
TCD 178

S_Drv_10M_Count >= 6 0x925D 0x8025


Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 105/127
○ Operation CPU
TCD 182 Operation over duty trouble Detection Application Si231
○ Speed CPU

[Meaning] Count number of brake opening, if it is 180 times in 1 hour. [Countermeasures]

Stop at door zone with door opened for 10 min., and return
normal operation automatically.
[Explanation]

Stop elevator in order to protect brake coil for 10 min..

[Condition]
Stand by 10 min. after door open at door zone.
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 106/127
○ Operation CPU
TCD 184 SDS forced deceleration occurred frequently Detection Application Si231
○ Speed CPU

[Meaning] Forced deceleration occurs 3 times in series. [Countermeasures]

1. Check if Slow Down S/W works normally.


2. Check if assembly condition of Slow Down S/W is correct.
[Explanation]
Installation
Elevator lands at top or bottom floor by forced deceleration in case that the distance 60 m/min 90 m/min 105 m/min
distance
between landing level & SDS roller is farther than installation distance when SDS is
activated. SD1U(D) 1000 mm 1400 mm 1800 mm
If above condition occurs 3 times, high speed operation is cut with door opened at SD2U(D) x 2000 mm 2700 mm
door zone, TCD184 is appeared and system holds the trouble.
3. If the allowance is 50mm higher, adjust Slow Down S/W again.
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 107/127
○ Operation CPU
TCD 188 OLS trouble Detection Application Si231
○ Speed CPU

[Meaning] OLS is abnormal [Countermeasures]


In case that OLS is activated for 1080 msec even though CLS & CDS is
1. Check if Door PCB (DCD-23X) is normal.
activated, the trouble is detected.
2. Check CDS(13rd column), CLS(14th), & OLS(15th) of 3rd
row
[Explanation] on annunciator. (If Bit is 1, switch is activated)
3. Check the volt CA-07 on DOC-141, Y2-03 on DOM PCB, &
SWD_I[VI_CDS] Coil[DC_F_CLS] SWD_I[VI_DOLS] SWD_I[VI_RDMC] ERD_Door_Err PJ1-13 on door PCB.
If OLS is activated : 0V
0x802B 0x90B5 0x802D 0x8060
If OLS is not activated: 24V
Coil[AC_OP_ Coil[SW_SS_48V_ Coil[SW_GS_ 4. Check if wiring & connecting is correct.
MAINT_MODE] DOWN_HOLD] POWER_READY] Coil[DC_DCPU] TCD97 5. If LED of OLS reed switch is lighted but OLS is out of
position
for activation, replace the reed switch.
Coil[AC_OP_FIRE_ Coil[AC_OP_ Coil[SW_SV_
FIGHTING_MODE] FIRE_MODE] 1ST_FIRE] check_out

Coil[AC_OP_ Coil[SW_SV_
FIREMAN_MODE] 2ND_FIRE]

check_out 1080 msec


TMC_Start(OLS_
ERROR_DETECT_T)

TMC_Check(OLS_ERROR_
DETECT_T,FINISH_STATE) Coil[SW_GS_DOOR_ZONE]
TCD 188
0x9250

SWD_I[VI_CDS] SWD_I[VI_DOLS] TCD97


R TCD 188

0x802B 0x802D
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 108/127
○ Operation CPU
TCD 191 Duplicated door open/close command (ER_DOOR_COMMAND) Detection
○ Speed CPU
Application Si231

[Meaning] The open&close signals are inputted to DCD PCB at same time [Countermeasures]

1. Check the voltage of DOC PCB as below

[Explanation] When the When the


command occurs command cut
If the door close &open command are inputted to DCD PCB, it sends an DO-07(open) 0.7V ±0.1V 24V ±10%
error signal to CP through car communication
DO-06(Close) 0.7V ±0.1V 24V ±10%

2. Check the signals through ANN (2 row-13 & 14 column)


3. Even if the open and close command are cut the voltage is not
24V ±10%, check the followings
1) Remove the DO connector from DOC-140 PCB and
proceed the insulation test between 1&2 and earth.
2) If 1) is normal, replace DOC-140 PCB.
4. Replace DCD-231 PCB
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 109/127
○ Operation CPU
TCD 192 Door position trouble Detection Application Si231
○ Speed CPU

[Meaning] Door position detector error [Countermeasures]

( SED1 Door application )

[Explanation] 1. Check the JN2 connector of DCD-231 PCB


JN2-1(red), JN2-2(white), JN2-3(Green), JN2-4(black)
2. Check the voltage of JN2 connector
( SED1 Door application )
1) JN2-1 ⇔JN2-4: 15V±10%
2) in case the voltage is not 15V±10%, remove the JN2
In case of the trouble of door thermal, under voltage, over voltage & current,
connector and check the voltage on DCD-231 PCB.
TCD192 occurs.
3) If the voltage of 2) is 15V±10%, the R.E is detective.
4) But if the voltage of 2) is not 15V±10%, the DCD-231 PCB
detective.

3. Check the phase voltage of JN2 connector


1)Check the phase voltage between JN2-4 and JN2-2(A phase)
as turning a motor with manual.
When the motor stops, if the voltage is 15V±10% or 1V less is
detected any one time in 10times trial, the phase A is normal.
2) Check the phase B as Phase A.
3) The Phase A & B is normal, the DCD-231 PCB is detective.

2. Check if the OLS and CLS are working normally.


Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 110/127
○ Operation CPU
TCD 193 Door voltage trouble(ER_DOOR_VOLTAGE) Detection Application Si231
○ Speed CPU

[Meaning] Door input voltage error [Countermeasures]

[Explanation] 1. Check the PJ1 connector of DCD-23X PCB.


The voltage between PJ1-17 and PJ1-8 is
AC 110V±20%. (normal)
Error detected and transmitted to operation CPU when the input voltage of
DCD-231 PCB is over or low voltage.
2. Above 1 is normal : DCD-23X PCB is troubled
1) Low voltage : under AC 77V (110V -30%)
2) High voltage : over AC 154V (110V +40%)
3. Above 1 is abnormal, check below items:
1) Main power voltage is within AC323V~AC418V. (normal)
2) 1) is normal : Control transformer is troubled.
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 111/127
○ Operation CPU
TCD 194 Door motor thermal trouble (ER_DOOR_MOTOR_THERMAL) Detection
○ Speed CPU
Application Si231

[Meaning] Door motor over_heat error [Countermeasures]

1. Check if the door motor is real heat .

[Explanation] * Caution : Motor frame temperature is over 100℃ when the


motor were real heat.

2. In case that the door motor is real heat


Error detected and transmitted to operation CPU when the motor coil
1) Remove any obstacles to door open/close on car
temperature is over 130℃.
or landing sill.
2) Refer to the countermeasure 1), 2) of TCD 191.

3. In case that the door motor is not real heat.


Check if between PJ2-4 and PJ2-5 pins are shortage
after power off and disconnecting PJ2 connector from
DCD-23X PCB.
1) Shortage: DCD-23X PCB is troubled
2) Open: Motor is troubled.
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 112/127
○ Operation CPU
TCD 195 Door motor over current trouble(ER_DOOR_OC) Detection Application Si231
○ Speed CPU

[Meaning] Door motor over_current error [Countermeasures]

1. Check the below items (Motor side) after disconnecting


PJ2 connector from DCD-23X PCB.
[Explanation] 1) Check the isolation of between PJ2-1,2,3 pin and Earth.
2) Check resistance value between PJ2-1 and PJ-2 pin.
Value for 50W Door Motor: 17.6Ω±10%
Value for 80W Door Motor: 10Ω±10%
Error detected and transmitted to operation CPU when the over current flows in
3) Check the resistance as above PJ2-1,3 and PJ-2,3 pin.
inverter part .
4) In case that the test result were not good, motor is troubled

2. If the result is normal, check below Items after power off.


1) Check the isolation of between PJ2-1,2,3 pin and Earth.
2) Check the isolation at PJ2-1,2 , PJ2-1,3 and PJ-2,3 pin.

3. Check shortage between DCD-23X & door box frame.

4. Replace DCD-23X PCB.


Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 113/127
○ Operation CPU
TCD 196 Photo-Shoe input error Detection Application Si231
○ Speed CPU

[Meaning] Reopen count by Photo sensor [Countermeasures]

1. Check the photo condition and connection


2. Check the Spec address 07CE. Default data is ’05’.
[Explanation] 3. Check the landing door switch and car door switch.

If the door is reopened 5 times continuously by photo shoe, it will be display error.
And a case that car door is opened fully as detecting ‘DOLS’ signal but system
detects that car door switch or landing door switch is closed.
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 114/127
○ Operation CPU
TCD 199 ER_PCB_Protect_Fail (Korea domestic only) Detection Application Si231
○ Speed CPU

[Meaning] The security approval for PCB is failed. [Countermeasures]


When a DOC or DCL PCB is replaced, it detects error.
Or SPEC data is damaged, it also detects an error 1. If this error is founded in your field, request new PCB.
And the wrong PCB that makes TCD199 must be back to
[Explanation] manufacturer with claim letter.

Whenever a DOC PCB or DCL PCB is replaced in Korea, the security system in
CP request serviceman’s ID and approval number. If this requirement is not
satisfied, the PCB protection program will not removed. So, its operation shall be
locked.
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 115/127
○ Operation CPU
TCD 200 CNET LON communication trouble Detection Application Si231
○ Speed CPU

[Meaning] DPRAM communication between Main LON and i186 does not operate [Countermeasures]
1. If the trouble doesn’t disappear after system reset on DOC-140,
Check if ROM(OS ROM) of DOC-140 & ROM of main LON are
mounted correctly.
[Explanation]
1.It will detect an error if the 4th bit(DPRAM: 0x10) of input port of i186 2. If the trouble doesn’t disappear after performing 1 item above,
system is ‘HIGH’ condition and a condition that the TOKEN is not passed Replace ROM(OS ROM) of DOC-140 & ROM of main LON.
through LON continuously more than 6 cycle (180msec).
3. Replace DOC-140 even if nothing is improved after performing
2. In case the main LON CPU of DOC-140 PCB is unable to work. item 2 above.
(The 2nd bit(CNET_CPU_ERR:0x04) of input port of i186 system is
‘HIGH’ condition)

I186EC_Port3_Input & 0x20


Coil[VALID_186_TOKEN]

*SYS_INPUT_PORT & 0x10 Coil[VALID_186_TOKEN]


+1 err_count

0x9300

err_count > 5
TCD 200

*SYS_INPUT_PORT & 0x04

[Condition]
LON LED on DOC-140 will light off.
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 116/127
○ Operation CPU
TCD 202 Car communication trouble Detection Application Si231
○ Speed CPU

[Meaning] Car LON communication trouble on main OPB( OPB ID = 1 ) [Countermeasures]


1. Check the ON/OFF state of LON LED in DOC-140
(0.06 sec. cycle when normal).
2. Check the ON/OFF state of DCL-243 LED
[Explanation] (0.2 sec. cycle when normal).
3. Verify if the connector(SC) for LON communication is
CND_OPB_Node_State & 0x01 normally connected.
TCD 202
4. Verify if OPB ID is 1 (DIP 1 ‘ON’).
5. Verify if DCL-243 has a terminal resistor(DIP 8) set.
6. Measure the resistance between pins No. 1, 2 of SC connector.
If it is approximately 10 OHM, normal.
If there is no resistance, check for disconnection.
* TCD 202 is detected on MAIN LON and write in DPRAM.
7. Replace ROM(OS ROM) of DOC-120 & ROM Main LON.
variable of appropriate data is read and saved is CND_OPB_Node_State.
8. Replace DCL-243.
9. Replace DOC-140.

[Condition]
LON LEDs of DOC-140 and DCL-243 are flickering with 1.2 sec. cycle
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 117/127
○ Operation CPU
TCD 205 DES communication trouble Detection Application Si231
○ Speed CPU

[Meaning] DES PCB LON communication trouble ( OPB ID = 4 ) [Countermeasures]

1. Check the flickering state of LON LED in DES-102 PCB


( 1 sec. cycle when normal ).
[Explanation] 2. Verify if the connector(P7) for LON communication is
normally connected.
CND_OPB_Node_State & 0x04 3. Measure the resistance between pins No. 3, 4 of P7 connector.
TCD 205 If it is approximately 10 OHM, normal.
If there is no resistance, check for disconnection.
4. Replace ROM(Main LON ROM) of DOC-120 &
DES-100 PCB ROM.
5. Replace DES-102 PCB
6. Replace DOC-140 PCB.

[Condition]
LON_OK LED of DES PCB is hold
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 118/127
○ Operation CPU
TCD 206 ER_REAR_OPB_COM Detection Application Si231
○ Speed CPU

[Meaning] Car LON communication trouble on main OPB( OPB ID = 5 )


1. Check the ON/OFF state of LON LED in DOC-140
(0.06 sec. cycle when normal).
2. Check the ON/OFF state of DCL-243 LED
[Explanation] (0.2 sec. cycle when normal).
3. Verify if the connector(SC) for LON communication is
normally connected.
* TCD 202 is detected on MAIN LON and write in DPRAM. 4. Verify if OPB ID is 5 (DIP 1,3 ‘ON’).
variable of appropriate data is read and saved is CND_OPB_Node_State. 5. Verify if DCL-243 has a terminal resistor(DIP 8) set.
6. Measure the resistance between pins No. 1, 2 of SC connector.
If it is approximately 10 OHM, normal.
If there is no resistance, check for disconnection.
7. Replace ROM(OS ROM) of DOC-140 & ROM Main LON.
8. Replace DCL-243.
9. Replace DOC-140.
10. Check the ROM version of DCL PCB.

[Condition]
LON LEDs of DOC-140 and DCL-243 are flickering with 1.2 sec. cycle
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 119/127
○ Operation CPU
TCD 209 ER_NPLEX_MASTER_COM Detection Application Si231
○ Speed CPU

[Meaning] Communication Error to N-PLEX Module

1. Check if N-plex system is applied or not.


(If the system is applied to SPEC data where N-plex is not
configured at elevators, it will detect error)
[Explanation]
In case there is non signal reply from N-PLEX Module about 3 seconds more or <<N-PLEX - SPEC DATA>>
signal transmitting failure to N-PLEX module 4 times more, it detects an error Addr Label Contents
(TCD209)
1D00 Enable IN-PLEX application, 0x01
1D02 Car ID Lift ID under N-PLEX (0x01~0x04)

G_Signal_Wait_Counter == 0
TCD 209
2. Check the N-PLEX communication line. (SH connector)
The communication line should be twisted shield cable.
Group_Fail_Count > 3 3. Check the terminal resistor setting
(HJP-SH jumper must be connected)

※ See the N-plex manual for terminal resistor setting

[Condition] ※ If terminal resistor is not properly set, following


condition may happen
- Communication failure is happened frequently
and hall call registration is impossible.
- Lift goes under back-up operation (ACD=26)
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 120/127
○ Operation CPU
TCD 211 Other elevator trouble Detection Application Si231
○ Speed CPU

[Meaning] Communication error with other car is detected in duplex operation. [Countermeasures]

1. In case of duplex, No.1 of the SPEC1(DIP S/W) must be on.


In case of simplex, it must be off.
2. Check the condition of communication line between 2 elevators.
[Explanation] The communication line must be a shield wire.
3. Check if terminal resistor(HJP-SH Jumper) is connected.
1. In duplex, In case there is no transmission data for 1 sec. from other elevator,
In case of figure below, don’t connect terminal resistor of No. 1
the trouble occurs.
but No. 2.
2. When G/A transmission from other is failed 4 times in series, the trouble occurs.
No. 1 No. 2

HJP SH
HJP SH

SH SL SL SH

DHG-162

DHG-162

DHG-162
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 121/127
○ Operation CPU
TCD 217 Hall button jam detection Detection Application Si231
○ Speed CPU

[Meaning] When hall button is being pushed continuously, the trouble is detected. [Countermeasures]

1. Check the floor where button jam is detected.


The floor can be checked by ‘A21E’.
[Explanation]
2. If abnormal, replace the button.
When hall button is being pushed for the time(Default :180 sec.) that is designated
by SPEC, TCD 217 will occur.

Button_Jam_Detect[0][UP_INDX]
TCD 217

Button_Jam_Detect[0][DN_INDX]

The floor button Jam detected

Address Floor
0x9954 1st floor ~ 8th floor UP Button
0x9955 9th floor ~ 16th floor UP Button
0x9956 17th floor ~ 24th floor UP Button
0x9957 25th floor ~ 32nd floor UP Button
0x9958 1st floor ~ 8th floor DOWN Button
0x9959 9th floor ~ 16th floor DOWN Button
0x995A 17th floor ~ 24th floor DOWN Button
0x995B 25th floor ~ 32nd floor DOWN Button

Each floor is matched with each Bit.


Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 122/127
○ Operation CPU
TCD 223 Hall CPU trouble Detection Application Si231
○ Speed CPU

[Meaning] 1 or more communication trouble on Hall Station B/D, detected. [Countermeasures]


1. Check the floor of communication not activated by
ANN - A21E and the type of button to check DHG-162 of the
failed floor for failure.
[Explanation]
[Checking of hall button trouble]
Enter as below on annunciator
HND_Fail_Node[ 0 ]
TCD 223 K: A21E
ADDR:DAT K : 8762E
0x8762
If 8762=x02(0000 0010)
DFG-16X of 2nd floor is failure.
If 8762 =x30(0011 0000)
* HND_Fail_Node : 4Byte( 32bit ) DFG-16X of 5th, 6th floors are failure.

To see floor 8th or higher is required to enter KEY-PAD ‘0’ of


annunciator.

2. Verify if controller DOJ PCB XHA MIC is connected,


Address Floor
and see if voltage between HA plug pin 3-4 of DHG-162 at
0x8762 1st floor ~ 8th floor failed floor is DC24V.
3. Verify if the ID of DHG-162 at failed floor is set correctly.
0x8763 9th floor ~ 16th floor 4. Resistance between HA connector pin1-2 in DHG-162 at the
0x8764 17th floor ~ 24th floor failed floor must be 2±0.5Ω.
If not so, the pulse transformer(PT1, position in DHG-162)
0x8765 25th floor ~ 32nd floor in DHG-162 is a failure.
5. Check between pin 3-4 of HA connector in DHG-16X at the
Each floor is matched with each Bit. failed floor. if it is open circuit, replace DHG-162.
Ex) ADDR:0x8762 - DATA:0x04 means 3rd floor is out of order.
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 123/127
○ Operation CPU
TCD 224 Hall nod trouble (All) Detection Application Si231
○ Speed CPU

[Meaning] Communication error with all floor in hall line is detected [Countermeasures]

1. Check if the jumper(HJP-SH) of DOC-140 is set correctly.


2. Check if XHA MIC of DOJ-130 PCB is connected.
3. Check if SH connector of DOC-140 is connected.
[Explanation] 4. Check if terminal resistor(120Ω) in diverging box at bottom floor
is connected.
5. Check if the volt of XHA MIC of DOJ-130 PCB is DC24V after
Normal_Floor[ 0 ] NCD_P_SVC_Fl[ 0 ]
check_floor removing XHA MIC .
1) 1th ~ 8th floor: XHA 3-4 is to be DC24V.
2) 9th ~ 16th floor: XHA 5-6 is to be DC24V.
3) 17th ~ 24th floor: XHA 7-8 is to be DC24V.
check_floor
TCD 224 4) 25th ~ 32th floor: TB2 (Terminal Block) 5-6 is to be DC24V.

H_Data_Receive_Wait_Counter == 0

[Condition]
When TCD224 occurs, operation mode would be ACD26 and perform backup
operation.
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 124/127
○ Operation CPU
TCD 236 TCI LOCK trouble Detection Application Si231
○ Speed CPU

[Meaning] Abnormal E.M switch ON is detected under CAR TOP MAINT operation. [Countermeasures]

1. ERO switch ON / OFF in E&I panel


2. Main power OFF / ON
[Explanation]

When TCD236 occurs, TOCI switch is switched to NORMAL side under Car TOP
Maintenance operation.
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 125/127
○ Operation CPU
TCD 237 CRT communication trouble Detection Application Si231
○ Speed CPU

[Meaning] When communication error between CRT & CP occurs [Countermeasures]

1. Check if CRT option is applied.


(When SPEC has CRT option even if a project does not apply
for CRT, the trouble will occur)
[Explanation]
Crt_Id ADDR:0x0002
In case that there is no receive data from CRT for 8 sec., TCD237 would be occurs.
Crt_Operation ADDR:0x0020

2. Check if the connection between CRT & CP is correct.


CRT_Comm_Error_Counter == 0 (SM connector)
TCD 237
Communication cable should be twisted & shielded.
3. Check if HJP-SL jumper is connected.
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 126/127
○ Operation CPU
TCD 238 DES PCB trouble Detection Application Si231
○ Speed CPU

[Meaning] DES PCB error occurs [Countermeasures]

Refer to explanation of DES-102 PCB on PCB part

[Explanation]

In case of below condition, TCD238 will occur.


1. DES parameter error
2. Speed error
3. Temperature error
4. LCD error
5. Over speed detected
6. Communication error
7. Battery fault
8. Direction error
Part: TCD Code
Solon LD / Trouble Shooting Ctrl No.: Solon_LD-TS-03-1
Page: 127/127
○ Operation CPU
TCD 240 ER_RUSSIA_OPZX Detection Application Si231
○ Speed CPU

[Meaning] When elevator stops a floor, a landing door at another floor is [Countermeasures]
opened Then, it detects an error (Russia code area only)
1. Check if the Russia code application
1) In case of Si210, The following 2 options effect on this
error
[Explanation] 2) In case of Si25x and Si23x, Russia code(0042) effects on
this error
The elevator will be stop immediately under normal operation mode, the error is
hold until the main power is turned off. It does not detects this error under <<OPZX error detects Spec>>
inspection mode.
Addr Label Contents
0042 Russia Russia code application, 0x01
Normal Mode VI_OPZX
TCD240 07CA OPZX Landing door detection function
application, 0x01
803C

2. Check the input buffer ( 0x803C)and voltage level at connector.


Normal : Input buffer is 0x00, Voltage level is 48V(24V-Si25x).
Error : Input buffer is 0x01, Voltage level is 0V
In case of Si25X, Check the DOX-100 PCB의 connection

3. Check the each landing door condition.

4. This error can be erased by power reset in CP.

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