AZZAWIYA CONTROL SYSTEM MODERNIZATION PROJECT

WELDING PROCEDURE SPECIFICATION

JOINT VENTURE (SECTION IX, ASME BOILER AND PRESSURE VESSEL CODE)

Contract No . : 10/2008
Company Name : ABB GEMMO JV PQR No. : Gemmo Spa / Lloyd's 04/05
Welding Process (es) : GTAW & SMAW Date : 22/01/2006
Type (s) : Manual / Automatic WPS No. : 10-08-0000-Q93-PR-00004
JOINT JOINT DETAILS
Joint Design : Single V Butt Joint 37.5º± 2.5º
Backing : N/A
4.02 mm
Backing Material : N/A 1.6± 0.8
2.5 TO 4 mm
No. of layers according to material wall thickness
BASE METALS (QW-403) FILLER METAL (QW-404)
P Number : P No. 1 To P No.1 Specification (SFA) : 5.18 , 5.1
Specification Type AWS classification : ER-70 SG , E 7018
: ASTM A 106 Gr.B
&Grade F No. :6,4
Pipe Dia & Size : 2" NB Size of Electrode : 2.4 mm dia , 2.5/3.15
Wall Thickness : Sch. 40 (4.02 mm)
QUALIFIED RANGE POSITION (QW-405)
Material Qualified : ASTM A 106 Gr.B Welding position : 6G
DIA Qualified : 2" NB & Above Progression : Up hill
Tickness Qualified : 1.5 To 8.04 Position of fillet : N/A
Groove Position : All
Fillet : All
PRE HEAT (QW-406 POST WELD HEAT TREATMENT (QW-407)
Pre-heat Temp. : Min. 10º C Temperature : N/A
Interpass Temp. : max. 250º C Time : N/A
Other : When ambient temperature is below Heat rate : N/A
5º C, preheat to at least 50º C Heating method : N/A
SHIELDING GAS (QW-408) ELECTRICAL CHARACTERISTICS (QW-409)
Shielding gas : Argon Current : DC
% Composition : 99.9 % Polarity GTAW : DCEN
Trailing : N/A Polarity SMAW : DCEP
Backing : N/A
TECHNIQUE (QW-410)
: String for root and other pass Weave (Max 2.5
Sting or Weave Bead
times of dia of electrodes)
Cleaning : Grinding / Brushing, as required
Multiple/Single pass : Single
Multiple/Single Electrode : Single
Peening : N/A
Filler Metal Current Travel Speed
Weld Layer Process Volts Range Remarks
Class Dia mm Polarity Amps Range (mm)/min.

Root Pass GTAW ER 70 SG 2.0/2.4 DCEN 93-97 19-21 50-80 .----------

Filling SMAW E-7018 2.5/3.15 DCEP 72-77 20-21 50-100 .----------
Capping SMAW E-7018 2.5 DCEP 76-79 18-26 70-100 .-----------

PREPARED BY : ABB GEMMO JV QC ABB GEMMO APPROVED CLIENT APPROVED

Name : Name : Name :

Signature : Signature : Signature :
Date : Date : Date :