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Mesoporous Carbon For Capacitive Deionization of Saline Water
Mesoporous Carbon For Capacitive Deionization of Saline Water
pubs.acs.org/est
bS Supporting Information
ABSTRACT: Self-assembled mesoporous carbon (MC) materials have
been synthesized and tested for application in capacitive deionization
(CDI) of saline water. MC was prepared by self-assembly of a triblock
copolymer with hydrogen-bonded chains via a phenolic resin, such as
resorcinol or phloroglucinol in acidic conditions, followed by carboniza-
tion and, in some cases, activation by KOH. Carbon synthesized in this
way was ground into powder, from which activated MC sheets were
produced. In a variation of this process, after the reaction of triblock
copolymer with resorcinol or phloroglucinol, the gel that was formed was
used to coat a graphite plate and then carbonized. The coated graphite
plate in this case was not activated and was tested to serve as current
collector during the CDI process. The performance of these MC materials
was compared to that of carbon aerogel for salt concentrations ranging
between 1000 ppm and 35,000 ppm. Resorcinol-based MC removed up to 15.2 mg salt per gram of carbon, while carbon aerogel
removed 5.8 mg salt per gram of carbon. Phloroglucinol-based MC-coated graphite exhibited the highest ion removal capacity at
21 mg of salt per gram of carbon for 35,000 ppm salt concentration.
’ INTRODUCTION area; however, micropores inhibit ion penetration, and the mate-
Capacitive deionization (CDI) is being developed as a poten- rial is more susceptible to collapse at higher temperatures.12,14 16
tial method for removing salts from aqueous solutions. The Ying et al.6 showed that a higher surface area associated with
mechanism of CDI is similar to that of energy storage in super- microporosity does not contribute to higher ion capacity because
capacitors. It involves application of an electric field between two of electrical double-layer overlapping.
electrodes to force ionic species toward oppositely charged Johnson and Newman17 discussed a macroscopic porous elec-
electrodes. The ions are held within the electrical double layer trode model to simulate the electrosorption mechanism, while
(EDL) formed near the electrode surfaces. Electrodes of low Farmer et al.2 proposed that self-shielding effects might explain
electrical resistivity and high surface area contribute to a higher the discrepancy between their CDI experimental results and the
ion removal capacity. This process has several potential advan- Gouy Chapman theory predictions for simple planar electro-
tages over conventional desalination methods including reversi- des. Lin et al.15 conducted experiments suggesting that 8 Å is the
bility, operation at low voltages, potential for low energy require- cutoff pore width, below which ions cannot penetrate micro-
ments, and reduction of secondary wastes. CDI has been investigated pores, while micropores of 8 20 Å in width account for the
for the removal of sodium, chloride, and heavy metal ions using major part of electrosorption capacitance. Yang et al.18 developed
carbon aerogels.1 5 The potential for commercial application of an EDL model taking into account EDL overlapping effects on
CDI as an energy efficient technology for water treatment has electrosorption capacity. When the overlapping effect was ignored,
been discussed in recent literature.6,7 model results overestimated the electrosorption capacitance.
Because of their high conductivity and high surface area per To achieve a high capacity, electrode materials of high specific
unit mass, porous, nanostructured carbon aerogels are acceptable area, electrical conductivity, and stability are required. Although
materials for CDI. Carbon aerogel has a low electrical resistivity previous works have mainly focused on carbon aerogel as the
(<40 mΩ) and high surface area (∼400 m2/g),8 10 and the electrosorption material,18,19 the majority of surface area of this
removal efficiency of ions by these materials can be measured material is in pores of <10 Å, which do not contribute significantly
in terms of electrosorption capacitance. Previous studies have to the electrosorption capacity.12 Thus, even though carbon
reported that the electrosorption efficiency is dependent on the
size distribution of pores and the presence of surface functional Received: May 6, 2011
groups.8,11 13 Carbon aerogels can be specified as mesoporous Accepted: October 27, 2011
(20 Å < pore diameter <500 Å) and microporous (<20 Å). The Revised: October 15, 2011
presence of significant microporosity results in greater surface Published: October 27, 2011
r 2011 American Chemical Society 10243 dx.doi.org/10.1021/es201551e | Environ. Sci. Technol. 2011, 45, 10243–10249
Environmental Science & Technology ARTICLE
aerogel has a relatively high surface area, its capacitance may not
be as high as that of mesoporous materials. Furthermore, as
microporosity limits mass transport rates, there may be some
kinetic advantage in utilizing materials in which the surface area
arises from mesopores. Therefore, we have been investigating
the use in CDI of materials having high surface area in the meso-
porous range.
The soft-template method for preparing mesoporous carbons
has been discussed in detail elsewhere.14 The phenolic precur-
sors, i.e. resorcinol or phloroglucinol, incorporate into the hydro- Figure 1. Schematic of the procedure for producing graphite plates
philic PEO arms of the structure-directing template, i.e. a copolymer coated with mesoporous carbon (RMCG and PMCG materials).
such as Pluronic F127. This is followed by an aldehyde con-
densation involving formaldehyde or glyoxal, thus cross-linking
the phenolics together while “locked” in place by the copolymer Laboratories, Inc.) and 34 mL of 3 M hydrochloric acid. After the
structure-directing template.14 During carbonization, the copo- addition of formaldehyde, the mixture was stirred for 50 min,
lymer decomposes leaving void spaces in the phenolic carbon with phase separation occurring at 20 min after formaldehyde
polymer, which become the pores. The narrow mesopore size addition. The mixture was allowed to set and the gel separated
distribution in soft-templated carbon materials is directly related followed by the addition of chopped carbon fibers (Toho Tenax
to the use of the copolymer template, while the pore size is re- 344). The gel-fiber composite was spread onto the roughened
lated to the hydrophobic block length in the copolymer template. surface of graphite current collector plates and covered with a
Carbon aerogel does not have this level of pore control and carbon fiber sheet (Hollingsworth and Vose) that was subse-
therefore does not have a narrow mesopore size distribution due quently pressed into the gel lightly. The composite electrodes
to the mesoporosity being introduced through a solvent extrac- were allowed to dry and then cured at 353 K for 24 h. The plates
tion step prior to curing. The narrow pore size distribution found were carbonized at 1123 K under argon.31 33 Details about the
in templated carbons has the benefit of producing a higher sur- templating mechanism can be found in Liang and Dai (2006).34
face area with similar pore volumes found in aerogels but with The mesoporous carbon used to produce activated carbon (AC)
pores predominantly in the mesopore regime. is described elsewhere.32 Briefly, phloroglucinol (26 g) and Plu-
A number of recent studies have been focused on the applica- ronic F127 (52 g) were refluxed in acidic ethanol (1.2 L of 200
tion of various carbon materials such as carbon aerogel,20 ordered proof ethanol and 10 mL of 12 M HCl) followed by addition of
mesoporous carbon,21,22 graphene,23,24 carbon nanotubes,25 29 formaldehyde (26 g). The solution was allowed to reflux 3 h
carbon fiber webs,30 etc. in the CDI process. Zou et al. (2008) followed by filtration and carbonization in a nitrogen atmosphere
concluded that the presence of ordered structure in mesoporous at 1123 K. The resulting mesoporous carbon was physically
carbon and control of micropores lead to a greater electrosorption mixed with potassium hydroxide in a 1:4 ratio respectively and
capacity in mesoporous carbon. Li et al. (2009) investigated a sol heated at 10 K/min to 1123 K for 2 h. The carbon was then rinsed
gel process to synthesize ordered mesoporous carbon (OMC) and with deionized water, stirred in warm dilute hydrochloric acid,
deduced that OMC obtained by addition of NiSO4 3 6H2O and then washed to neutral pH with deionized water. The meso-
exhibited highest electrosorption capacity. Previously, it was porous carbon was incorporated into two types of CDI electrodes
shown that hierarchical structures are good for increased mass- activated carbon sheets (ACS), and mesoporous carbon coated
transport throughout the carbon material.31 A new ordered graphite plates as described below.
mesoporous carbon material was developed in our laboratories ACS Preparation. The activated MC was ball milled with high-
using glyoxal, which exhibits a hierarchical structure arising from density zirconia media (Glenn Mills) in isopropanol to produce
the cross-linking reagent with pore sizes up to 200 nm. It was also MC powder with an average particle size of 10 μm. Slurries
shown that mesoporous carbon prepared by self-assembly of block of activated MC powder were made of 7.5 wt % PVDF binder
copolymer and phloroglucinol-formaldehyde resin via the soft- (polyvinylidene fluoride) in dimethylformamide (DMF). The
template method can be activated by CO 2 and potassium slurry was heated to decrease the viscosity of the solution and
hydroxide.32 Activated mesoporous carbons exhibited high spe- spread onto a mold for drying. Nonwoven carbon fiber paper
cific surface areas (up to 2000 m2 g 1) and large pore volumes (up (Hollingsworth and Vose) and bonded carbon fiber paper, EC-
to 1.6 cm3 g 1), while maintaining the mesoporous structure. TP2-030 (Toray Industries) were used as both a nonporous layer
In the current study, self-assembled mesoporous carbon for backing the carbon sheet and as a nonstick mold liner,
(MC) electrodes suitable for CDI have been synthesized and respectively. ACS samples were generated by drying the slurry
characterized to determine their properties, including pore size at 100 °C under rough vacuum. Samples were cut into small por-
distribution and specific capacitance. The main purpose of the tions for characterization and into 0.102 by 0.203 m sheets for
study is to compare the CDI performance of developed MC elec- CDI experiments.
trode materials and commercial carbon aerogel. The effects of MC-Coated Graphite. The steps for generating MC-coated
applied voltage and solution concentration on the electrosorp- graphite plates are shown in Figure 1. Prior to carbonization, the
tion capacity of mesoporous carbon have also been investigated. carbon polymer gel was mixed with chopped carbon fibers, cast
onto the roughened surface of graphite plates, and covered with a
’ MATERIALS AND METHODS carbon fiber sheet. The graphite plates must have a rough surface
for good adhesion while the carbon fibers and fiber sheet assist
Materials Synthesis and Characterization. For gel-based adhesion by breaking surface tension, allowing smaller domains
electrodes, resorcinol (8.00 g) and Pluronic F-127 (8.00 g) of mesoporous carbon on the graphite plate. The graphite plates
(BASF) were dissolved in 34 mL of ethanol (200 proof, Decon with carbon polymer were then carbonized under nitrogen at
10244 dx.doi.org/10.1021/es201551e |Environ. Sci. Technol. 2011, 45, 10243–10249
Environmental Science & Technology ARTICLE
Activated MC Sheets
1000 650 1.2 350 3.5
1000 650 1.4 350 3.5
1000 770 1.0 230 2.3
3000 2450 1.2 550 5.5
3000 2470 1.2 530 5.3
5000 4740 1.2 260 2.6
5000 4870 1.2 130 1.3
RMCG-FS
1230 650 1.2 580 6.1
3970 2570 1.2 1400 14.6
9570 8890 1.2 680 7.1
7340 6380 1.2 960 10.0
4460 3070 1.2 1400 14.5
a
Significant removal capacity observed as compared to the values
Figure 6. Representative capacitive deionization test results: (a) carbon reported in Wang et al. (2010).
aerogel sheets and activated MC sheets . Conditions: 1000 ppm initial
concentration of Instant Ocean, at 1.2 V applied voltage. The electrical
conductivity of the solution dropped by 2% for carbon aerogel and 25%
for activated MC sheets. After ∼2,500 s, the conductivity increased
because the applied potential was turned to 0 and the electrodes were
shorted. (b) Comparison of RMCG and PMCG performance with
carbon aerogel performance for 5,000 ppm Instant Ocean initial
concentration. A voltage of 1.2 V was applied at 600 s in all the
experiments. Mass of carbon in each electrode: ACS 5.0 g MC;
RMCG-FS 4.8 g MC; aerogel 1.1 g.
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