DESIGN OF 500 MW COAL FIRED STEAM POWER PLANT

IN BARANGAY CAPIPISA, TANZA, CAVITE

In Partial Fulfilment
Of the Requirement
of PPDN01E

Submitted By:
Atienza, Ariel D.
Condenser
Bañas, Jezreel S.
Turbine
Diaz Jr., Danilo L.
Reheater
Garcia, Dexter Ivan S.
Pump
Hinayon, Guiller Lito L.
Cooling Tower
Llegue, Reneil H.
Boiler
Lulu, Jhoren Louis S.
Turbine
Mendiola, Adrian Q.
Boiler
Orqueza, Kristopher Abraham M.
Cooling Tower
Pilapil, Kenneth Roy P.
Condenser
Santoyo, John Marvin
Pump
M. Sarza, Ramoncito R.
Reheater

ME 401

October 07, 2021

 TABLE OF CONTENTS Sch
em
atic
Floor plan………………………………………………………….…… Dia
Design of Boiler gra
m…
Schematic Diagram…………………………………………….
…
Design …
Parameters…………………………………………….. …
Actual Computations…………………………………………... …
Design Summary………………………………………………. …
References…………………………………………………… …
… …
Design of Turbine …
Schematic Diagram……………………………………………. …
Design …
Parameters…………………………………………….. …
Actual Computations…………………………………………... …
Design Summary………………………………………………. …
References……………………………………………………… …
Design of Reheater …
….
Schematic Diagram…………………………………………….
Des
Design
ign
Parameters……………………………………………..
Par
Actual Computations…………………………………………...
am
Design Summary………………………………………………. eter
References…………………………………………………… s…
… …
Design of Condenser …
Schematic Diagram……………………………………………. …
Design …
Parameters…………………………………………….. …
Actual Computations…………………………………………... …
Design Summary………………………………………………. …
References…………………………………………………… …
… …
Design of Cooling Tower …
Schematic Diagram……………………………………………. …
Design …
Parameters…………………………………………….. …
…
Actual Computations…………………………………………...
…
Design Summary……………………………………………….
…..
References……………………………………………………
Act
…
ual
Design of Pump Co
2
 mputations…………………………………………...
Design Summary……………………………………………….
References……………………………………………………… Page
Gross Power Generation and Power Plant Efficiency…………. 3

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 FLOOR PLAN

Figure 1. Floor Plan of Coal-Fired Steam Power Plant located in

Barangay Capipisa, Tanza, Cavite

4
 Design of a 1-Unit Boiler of 500MW Coal Fired Steam Power Plant
in Barangay Capipisa, Tanza, Cavite
I. Schematic Diagram

Figure 2. Schematic Diagram of Boiler

5
II. Design Parameters
Parameters Value Unit
Inlet Temperature 46.51 ˚C
Inlet Pressure 17 MPa
Inlet Enthalpy 209.50 kJ/kg
Inlet Entropy 0.6493 kJ/kg K

Outlet Temperature 550 ˚C

Outlet Pressure 17 MPa
Outlet Enthalpy 3,426.9 kJ/kg
Outlet Entropy 6.4416 kJ/kg K

Mass Flow Rate of Steam 281.20 kg/s

Mass of Fuel Burned 55.56 kg/s
Efficiency 69.26 %
Type of Fuel Sub-Bituminous Coal,
Pulverized
HHV of Fuel 23,511.73 kJ/kg

III. Actual Computations

A. Mass of Fuel
Efficiency of Combustion on a HHV basis is 88%, normal range for a well-optimized
power plant (Zhengzhou Boiler Group).
Cycle efficiency is 43.47%, thus;
43.47% x 88% = 38.25%
Heat Input:
1 kW = 3600 kJ/hr
Assuming a 100% energy conversion efficiency, to produce one unit of electricity
requires 3600kJ.
kJ
3600 hr
Heat Input = kJ
0.3825 =
9411.76 kW-hr
kJ
9411.76
kW-hr
kJ = 0.4
23,511 kg
kg
kW-hr
kg
kg × 500MW = 55.56
0.4 1000 kW
kW-hr × 1MW s
6
At 17 MPa and 46.51˚C
Temperature (t in ˚C) Enthalpy (h in kJ/kg) Enthalpy (h in kJ/kg)
Pressure 15.0 MPa Pressure at 17.5 MPa
40 180.78 182.96
46.51 207.76 209.91
60 263.67 265.76

t - t1
46.51 - 40
h= (h2 - h1) + h1 = (263.67-180.78 ) + 180.78
2t - t1 60 - 40

h = 207.76 kJ/kg

t - t1 46.51 - 40
h= (h2 - h1) + h1 = (265.76-182.96 ) + 182.96
2t - t1 60 - 40

h = 209.91 kJ/kg
p - p1
h= (h
- h ) + h 1 = 17 - 15 (209.91-207.76 ) + 207.76
p2 - p1 2 1 17.5 - 15

h = 209.50 kJ/kg

At 17 MPa and 550˚C

Temperature (t in ˚C) Enthalpy (h in kJ/kg)
550 3426.9

B. Efficiency of Boiler
kg kJ
ms(hs-hf) 281.20 s (3426.9-209.50)kg
ebo = = kg
mQ kJ = 69.26%
f h 55.56 (23,511.73 )
s kg
C. Heat Supplied by Fuel
kg kJ
Qs = mfQh = 55.56 (23,511.73 ) = 1,306.31 MW
s
kg
D. Developed Boiler Horsepower
kg kJ
ms(hs-hf) = 1,012,320hr(3426.9-209.50)kg
DBH = kJ kJ = 92,209.91 HP
35,322 35,322
hr hr

7
E. Factor of Evaporation

8
 hs-hf 3426.9 - 209.50
FE = = = 1.43
2257 2257
F. Equivalent Evaporation
kg kg
EE = ms x FE = 281.20 x 1.43 = 402.12
s s
G. Boiler Economy
m s kg
281.20
Bo. Economy = s
mf = 55.56 kg = 5.06
s
H. Equivalent Specific Evaporation
ESE = Bo. Economy x FE = 5.06(1.43) = 7.24

IV. Design Summary

The boiler used is a single unit vertical tube once-through boiler. This once-
through boiler is for supercritical applications, usually with a capacity of 400 MW or
larger; the design features a water-cooled dry bottom furnace, superheater, reheater,
economizer, and air heater components — designed for variable superheater pressure
load cycling and base load operation. The maximum capacity of steam output of the unit
is typically 252 kg/s or higher, maximum pressure of 24.1 MPa, and maximum operating
temperature of 595 ˚C.
It operates on an inlet temperature and pressure of 46.51˚C and 17 MPa,
respectively and produces steam at 17 MPa and 550˚C. The efficiency of boiler is at
69.26% given the parameters at normal condition. The boiler can supply a 500MW coal-
fired steam power plant consuming 4,800,000 kg of fuel per day on a 24/7 operational
conditions to meet the demand on electricity needed to produce. The mass of steam
flowing is 281.20 kg/s. These parameters are mainly based on the need to produce an
estimated 500MW amount of output. Furthermore, the fuel is sub-bituminous coal with
an average higher heating value of 23,000 kJ/kg. There is not much available source of
higher-grade coal in the Philippines such as the anthracite. Even the neighboring Asian
countries utilize bituminous coal. There are local suppliers of coal in the country but
mostly are mixed with imported coal to get higher quality.
The vertical tube once-through boiler was chosen because of few advantageous
reasons. First, for a given output, it has lower carbon emissions. Second, the load
change rate capability of the system is not restricted by the turbine. Third, the boiler
feedwater pump power is significantly reduced at lower loads and lastly, the startup
times are shorter.

9
V. References

Figure 3. Vertical Tube Once-Through Boiler

Coal Fired Power Plant Boiler. (n.d.). Retrieved on October 3, 2021 from
https://www.zbgboiler.com/special/coal-fired-power-plant-boiler/

Vertical Tube Universal Pressure Boiler (VTUP™). (n.d.). Retrieved on October 3, 2021
from https://www.babcock.com/en/products/supercritical-boiler/vtup-boiler

10
 Design of a 1-Unit Steam Turbine of 500MW Coal Fired Steam Power Plant
in Barangay Capipisa, Tanza, Cavite

I. Schematic Diagram

Figure 4. Schematic Diagram of Turbine

II. Design Parameters

For High Pressure Turbine
Parameters Value Unit
Inlet Temperature 550 ˚C
Inlet Pressure 17 MPa
Inlet Enthalpy 3426.9 kJ/kg
Inlet Entropy 6.4416 kJ/kg K

Outlet Temperature 151.1314985 ˚C

Outlet Pressure 1 MPa
Outlet Enthalpy 2714.268196 kJ/kg
Outlet Entropy 7.89865 kJ/kg K

Mass Flow Rate of Steam 6.4416 kg/s

11
 For Low Pressure Turbine
Parameters Value Unit
Inlet Temperature 550 ˚C
Inlet Pressure 1 MPa
Inlet Enthalpy 3587.5 kJ/kg
Inlet Entropy 7.89865 kJ/kg K

Outlet Temperature 45.81 ˚C

Outlet Pressure 10 MPa
Outlet Enthalpy 2504.385117 kJ/kg
Outlet Entropy 7.89865 kJ/kg K

Mass Flow Rate of Steam 281.20 kg/s

III. Actual Computations

At Point 2 (High Pressure Turbine)
P =1 MPa
S2 = 6.4416 kJ/kg K

Temperature (t in ˚C) Enthalpy (h in kJ/kg) Entropy (s in kJ/kg K)

150 2711.1 6.4342
151.1314985 2714.268196 6.4416
155 2725.1 6.4669

At Point 3 (Reheater)
P = 1 MPa
T = 550 C
Temperature (t in ˚C) Enthalpy (h in kJ/kg) Entropy (s in kJ/kg K)
150 2711.1 6.4342
151.1314985 2714.268196 6.4416
155 2725.1 6.4669

H3 = 3587.5 kJ/kg
S3 = 7.8965 kJ/kg K

12
 At Point 4 (Low Pressure Turbine)
S4 = 7.8965 kJ/kg K
s4 - sf 7.8965 - 0.6493
x= sfg = 7.5009 =0.9664640243

h4 = hf + xhfg = 191.83 + 0.9664640243

h4 = 2504.385117 kJ/kg
Ideal Turbine Work
Wti = ms (h1 – h2 ) = 281.2 (3426.9 – 2504.385117) = 259411.1851 Kw

IV. Design Summary

The SST-5000 is capable for supercritical and ultra-supercritical steam
power plants. Due to its higher pressure and temperature ratings, power plant
efficiency increases more than 46 percent and overall performance is improved.

In steam power plants the SST-5000 consists of a combined high

pressure intermediate-pressure turbine, and one or two low-pressure turbines. It
is installed as a low- or high-level arrangement. There are various exhaust
configurations available to create an optimized plant layout: down-, single-sided,
and double- sided. Various extractions (up to 9 stages) create an optimized plant
layout with down-, single-sided or doubles sided exhaust.

The SST-5000 turbine can produce 200MW to 500MW power output.

Considering a 24/7 operational conditions, a mass of steam flowing from boiler
should be 281.2kg/s. The boiler can supply a 500MW coal-fired steam power
plant consuming 4,800,000 kg of fuel per day on a 24/7 mainly based on the
need to produce an estimated 500MW amount of output.

13
 V. References

Figure 5. Turbine Design

Siemens Energy. (2021). Utility steam turbines. Siemens-Energy.Com Global Website.
Retrieved October 7, 2021, from https://www.siemens-
energy.com/global/en/offerings/power-generation/steam-turbines/utility-steam-
turbines.html

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 Design of a 1-Unit Reheater of 500MW Coal Fired Steam Power Plant
in Barangay Capipisa, Tanza, Cavite

I. Schematic Diagram

Figure 6. Schematic Diagram of Reheater

II. Design Parameters

Parameters Value Unit
Inlet Temperature 151.13 ˚C
Inlet Pressure 1 MPa
Inlet Enthalpy 2714.27 kJ/kg
Inlet Entropy 6.4416 kJ/kg K

Outlet Temperature 550 ˚C

Outlet Pressure 1 MPa
Outlet Enthalpy 3587.5 kJ/kg
Outlet Entropy 7.89865 kJ/kg K

Mass Flow Rate of Steam 281.20 kg/s

15
III. Actual Computations
1-2 Constant Pressure resuperheating in the reheater

From 1 MPa and 151.1314985˚C to 1 MPa and 550˚C

Temperature (t in ˚C) Enthalpy (h in kJ/kg) Entropy (s in kJ/kg K)
150 2711.1 6.4342
151.1314985 2714.268196 6.4416
155 2725.1 6.4669

h - h1
2714.268196 - 2711.1
t= (t2 - t1) + t1= (155 - 150) + 150
h2 - h1 2725.1 - 2711.1

t = 151.1314985℃
h - h1 2714.268196 - 2711.1
s= (s2 - s1) + s1 = (6.4669 - 6.4342)+ 6.4342
h2 - h1 2725.1 - 2711.1

s = 6.4416 kJ
kg K

To 1 MPa and 550˚C

Temperature (t in ˚C) Enthalpy (h in kJ/kg) Entropy (s in kJ/kg K)
540 3565.6 7.8720
550 3587.5 7.8965
560 3609.4 7.9253

t - t1 550 - 540
h=
2t - t1 (h2 - h1) + h1 = 560 - 540 (3609.4 - 3565.6) + 3565.6

h = 3587.5 kJ/kg

t - t1 550 - 540
s= (s2 - s1) + s1 = (7.9253 - 7.8720) + 7.8720
2t - t1 560 - 540

s = 7.8965 kJ
kg
K

16
IV. Design Summary
GE Steam Power’s Moisture Separator Reheater is used in the design of a
Coal-Fired Steam Power Plant as the heat exchanger for reheating the steam
output of the High-Pressure Turbine. The dimensions of this reheater are as
follows: Shell diameter = 4.3m, Straight length = 18.6m, and has a weight of 260
tons during operation and 520 tons when flooded, and is crafted using carbon
steel plate as the main material.
Getting the design parameters of the reheater, the computed value for
entropy (s = 6.4416 kJ/kg) was used as a standpoint for the following inlet
parameters. Through the interpolation of the given inlet parameters, the following
outlet values are computed: t = 550 ˚C, p = 1 MPa, h = 3587.5 kJ/kg, and s =
7.89865 kJ/kg K. Hence, the reheater reduces the moisture of the steam coming
the high pressure turbine at t = 151.13˚C by increasing the temperature of the
steam to t = 550˚C at constant pressure, giving more efficiency in the reheat
cycle.
GE Steam Power Moisture separator reheater was used for the following
reason:
1. Meets the necessary conditions for the dimension in which the reheater
will be placed (at the upper right part of the boiler of the boiler).
2. The adaptability of the GE Steam Power Moisture separator reheater
can be redesigned to different ranges of sizes arrangements, and system design
requirements and it meet output requirements up to 1900 MW.
3. GE Steam Power is a very trusted company which is operating for 40
years in the power plant industries.

V. Reference(s)

Figure 7. GE Steam Power Moisture Separator Reheater

Moisture Separator Reheaters. (n.d.). Retrieved from https://www.ge.com/steam-
power/products/heat-exchange/moisture-separator-reheaters
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 Design of a 1-Unit Surface Condenser of 500MW Coal Fired Steam Power Plant
in Barangay Capipisa, Tanza, Cavite

I. Schematic Diagram

Figure 8. Schematic Diagram of Surface Condenser

II. Design Parameters

Parameters Value Unit
Inlet Temperature (1) 45.81 ˚C
Inlet Pressure 10 kPa
Inlet Enthalpy 2504.38 kJ/kg
Inlet Entropy 7.89 kJ/kg K

Outlet Temperature (1) 45.81 ˚C

Outlet Pressure 10 kPa
Outlet Enthalpy 191.83 kJ/kg
Outlet Entropy 0.6493 kJ/kg K

Inlet Temperature (2) 38.197667 ˚C

Inlet Pressure 10 kPa
Inlet Enthalpy 2504.38 kJ/kg
Inlet Entropy 7.89 kJ/kg K

Outlet Temperature (2) 38.197667 ˚C

Outlet Pressure 10 kPa
Outlet Enthalpy 191.83 kJ/kg
Outlet Entropy 0.6493 kJ/kg K

18
 Tube Outer Diameter 24 mm
Tube Inner Diameter 22.6 mm
Tube Length 8000 mm
Number of Passes 2 -

III. Actual Computations

At Inlet Parameters 10 kPa 45.81˚C
S4 = 7.8965 kJ/kg K

s4 - 7.8965 - 0.6493
sxf = = = 0.9664640243
sfg 7.5009

h4 = hf + xhfg = 191.83 + 0.9664640243(2392.8)

h4 = 2504.385117 kJ/kg

From Steam Table

At 10 kPa 45.81˚C Saturated Liquid

Enthalpy (h in kJ/kg) Entropy (s in kJ/kg K)

191.83 0.6493

IV. Design Summary

The recommended condenser for a coal-fired steam power plant is
surface condenser, unit SQ-5 that has a capacity of 500MW. It has performance
to condense the exhaust steam from a steam turbine in order to maximize
efficiency, as well as to turn the turbine exhaust steam into pure water (known as
steam condensate) so that it may be reused as boiler feed water in the steam
generator or boiler

The surface condenser is the type most commonly used in modern power
plants and hence it will be the only one taken into consideration. The main heat
transfer occurs at the outside of the tube, cooling as opposed to condensing the
saturated steam and thus heating the CW inside the tube. The operating
temperature/pressure of the condenser is determined by the temperature,
45.81°C, of the water entering the condenser. As the temperature changes to
45.81°C, so does the condenser pressure and a drop in pressure increases the
plant's output and efficiency.

The steam enters from the exhaust Steam inlet and comes in contact with
the water carrying tubes. The water in the tubes has a circulating flow with the
19
values given from the steam table, with the inlet temperature of 45.81°C the

20
 pressure at 10kPa with an enthalpy of 250.385117 kJ/kg and entropy of 7.89865.
As soon as the exhaust steam comes in contact with the water-cooled tubes, the
process of heat transfer begins, at the two horizontal ends of the cylindrical
vessel are two water storage tanks. Separation is provided by a baffle. The
exhaust steam intake feeds steam into the cylinder. Condensate can be removed
through a valve at the bottom of the condenser. Two perforated tubes run parallel
to the water transport tubes, making the outlet temperature at 45.81°C, with the
same pressure with an enthalpy of 191.86 kJ/kg and entropy of 0.6493 kJ/kg K.

V. References

Figure 9. Surface Condenser

Laskowski, R., Smyk, A., Rusowicz, A., & Grzebielec, A. (2016, October 1). entropy-18-
00444 . Warsaw, Poland.

Rao, A. (2021, April 13). Surface condenser: Definition, working principle, construction,
types, applications, advantages, and disadvantages [notes with PDF]. Learn
Mechanical. Retrieved October 6, 2021, from https://learnmechanical.com/surface-
condenser/.

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 Design of a 1-Unit Cooling Tower of 500MW Coal Fired Steam Power Plant
in Barangay Capipisa, Tanza, Cavite

I. Schematic Diagram

Figure 10. Schematic Diagram of Cooling Tower

II. Design Parameters

Parameters Value Unit

Inlet Temperature 45.81 ˚C
Inlet Pressure 10 MPa
Inlet Enthalpy 191.83 kJ/kg
Inlet Entropy 0.6493 kJ/kg · K

Outlet Temperature 38.197667 ˚C

Outlet Pressure 10 MPa
Outlet Enthalpy 2504.3851 kJ/kg
Outlet Entropy 7.8987 kJ/kg · K

Wet Bulb Temperature 27.32 ˚C

Dry Bulb Temperature 32.22 ˚C
Relative Humidity 70%

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 Range 7.612333 ˚C
Approach 10.877667 ˚C
Heat Dissipated 2 150 000 kJ/hr
Mass Flow Rate (m) 18.737654212 kg/s
Pump Capacity 18.87105101 L/s

Water flow 4000 L/hr

Pumping Power 40 W
Pumping Head 1.52 m
Fan Power 65 W

III. Actual Computations

Approach = TCW - TWB
= 38.197667 - 27.32
= 10.877667
Range = THW - TCW
= 45.81 - 38.197667
= 7.612333

Cooling Tower Efficiency = Range

*100
Range +Approach
= 7.612333
*100
7.612333 + 10.877667
= 41.17%
Q = mC∆T
2 150 000
= m(4.187)(45.81-38.197667)
3600
Mass Flowrate (m) = 18.73765421 kg/s
From interpolation
VF = 1.00711918345
Pump Capacity = mVF
= 18.73765421(1.00712)
= 18.87105101 L/s

IV. Design Summary

A cooling tower is a specialized heat exchanger that brings air and water
into direct contact in order to lower the temperature of the water. A tiny amount of
water evaporates as a result, lowering the temperature of the water pumped
through the tower.
Water is sent to the cooling tower through pipes that have been heated by
an industrial operation or in an air-conditioning condenser. It enters the cooling
tower at 45.81˚C. Water sprays at a rate of 4000 L/hr via nozzles onto "fill" banks,
slowing the flow of water through the cooling tower and exposing as much water
surface area as possible for optimum air-water interaction. Water is exposed to
23
air

24
 as it passes through the cooling tower, which is drawn through the tower by an
electric motor-driven fan. Large fans are used in mechanical draft towers to push
or pull air through circulating water. The water falls downhill over the fill surfaces,
increasing the contact duration between the water and the air, allowing for
maximum heat transmission. The air in this case is has a dry-bulb temperature of
32˚C, a wet-bulb temperature at 27.32˚C at 70% RH.
With the cooling tower’s approximated heat dissipation of 2.15 M kHJ/hr it
has an efficiency of 41.17% with the range of cooling at 7.612333˚C, which is
within the ideal range of cooling at 5 C to 9˚C.

V. Reference(s)

Figure 11. Cooling Tower

Suvidha Cooling Towers Private Limited (2021). Cooling Tower. Retrieved: October 7,
2021, from https://www.suvidhacooling.in/cooling-tower.html#frp-square-cooling-
tower

25
 Design of a 1-Unit Boiler Feed Pump of 500MW Coal Fired Steam Power Plant
in Barangay Capipisa, Tanza, Cavite

I. Schematic Diagram

Figure 12. Schematic Diagram of Boiler Feed Pump

II. Design Parameters

Parameters Value Unit
Inlet Temperature 45.81 C
Pressure 10 kPa
Enthalpy 191.83 kJ/kg
Entropy 0.6493 kJ/kg K

Outlet Temperature 46.51429283 C

Pressure 17 MPa
Enthalpy 209.4989735 kJ/kg
Entropy 0.6493 kJ/kg K

For Boiler Feed Pump Horizontal

multistage ring section pump (MHG)

Flowrate/Capacity: to 1,400 m3 /h
Total Head: 4,200 m
Operating Temp: 200 °C
Operating Pres: 36 MPa
Speed: 7,000 rpm
Size: 40 to 250 mm

26
 FOR Boiler Feed Booster Pump
Vertical mixed-ow multistage pump
For CDM
with canister, Horizontal radially split
double-suction pump (CDM, CDKY)

Flowrate/Capacity 33000 m3/h

Total Head 300 m
Operating Temp 80 °C
Speed 3600 rpm
Size 200 to 1400 mm

For CDKY

Flowrate/Capacity: 2,800 m3 /h
Total Head: 300 m
Operating Temp: 200 °C
Operating Pres: 5 MPa
Speed: 3,600 rpm
Size: 200 to 450 mm

NOTE: Boiler Feed Booster Pump are

optional.

III. Actual Computations

Choosing appropriate boiler feed pumps. With Specifications of: Feed water
150C, 5MPa Qh (Anthracite) 34 890kJ/kg P.T of Steam 4.5MPa, 500C Mass feed
water 10350kg/hr Mass fuel burned 9900kg/hr Mass of steam 26.5 kg/s Boiler
efficiency 78.63%.

For Base Flowrate

Boiler maximum capacity in HP X 0.069 X 1.15 (Continuous) = 4043.57 m^3/h

For Pumps Base Head

At the duty point flow rate:

(Boiler Operating PSI) X (2.31) X (1.03)

(Liquid Specific Gravity)
At shutoff head (in feet):

27
 (Pressure relief valve PSI) X (2.31) X (1.03)
(Liquid Specific Gravity)
NPSHa = (absolute pressure in the feed water tank) +/- (elevation of minimum
water level in the tank above feed pump) – (Vapor Pressure) – (Suction line)

Boiler Temperature: 150C

FOR Boiler Feed Pump Horizontal multistage ring section pump (MHG), can
accommodate to 200C

For New RPM of Feed Pump,

Head Pressure (New) =(RPM New)2 ( Head Pressure 2New)

(RPM Old)

17MPa=(x)2 ( 36MPa2) = 4810 RPM is needed

(7000)

FOR NEW VOLUME FLOWRATE WITH VALUE OF 4043.57 m3/h, 4810

Here’s computation and Computed Value:

RPM(New) = RPM(Old) × Flow rate (New)

Flow rate (Old)
3
m
Xh m3
4810 = 7000 = 2778.510243
× m3 h
4043.57
h
For Pump Work,
W p = hB – h 5
Wp = 209.4989735 kJ/kg – 191.83 kJ/kg = 17.67 kJ/kg

IV. Design Summary

Torishima is the world's leading producer of pumps, and they provide it for
50 years. The pump includes a thorough description and specification to facilitate
the selection of the proper pump for each part of the steam power station. They
are committed to being the leading market leader in the field of pumping and to
providing customers with the greatest research, development, and technology.
And Japan is the number one country in terms of power plant equipment, as we
are all aware.
The design was easily find the proper pump and specifications for our 500
MW steam plant with the guidance from the Torishima firm because of the
characteristics they have provided for capacity, total head, operating temp,
operating pres, speed, motor rating, voltage, and size. This option allows us to
select the type of pumps required for all machine components. It also provides
28
 product quality and a range of pump types that can be used for steam
powerplant, combined cycle power generation, biomass power generation, and
geothermal power generation.
For turbine going condenser or Cooling Water Pump we will be using
Horizontal axially split double-suction pump (CDM PUMP), for condenser going
feed water tank Condensate Pump we will be using Vertical mixed-¬ow
multistage pump with canister (MMTV PUMP), for feed water tank going to boiler
we will use two type of pumps Boiler Feed Pump &Boiler Circulation Pump. For
boiler feed pump we will be going to use Horizontal multistage ring section pump
(MHG), lastly for Boiler Circulation Pump we will going to use Glandless (seal
less) pump motor unit (HLV / HLAV). Then if required we can suggest using
Boiler Feed Booster ((CDM, CDKY) but optional only.

V. References

29
 Figure 13. Brochure of Different Pumps
Torishima Pump Mfg. Co., Ltd. (2021) Retrieved from: https://www.torishima.co.jp/en/
Torishima Pump Mfg. Co., Ltd. “Innovative solutions coupled with expertise in pumping
technology” Retrieved from:https://www.torishima.co.jp/common/uploads/sites/2
/2018/12/company-profile.pdf
Torishima Pump Mfg. Co., Ltd. Chart for selecting Pumps by Application Retrieved from:
https://www.torishima.co.jp/common/uploads/GeneralCatalog-en201808-1.pdf
Torishima Pump Mfg. Co., Ltd. Retrieved from: “Power Generation and maim
Pumps”https://www.torishima.co.jp/en2/pdf/products/power.pdf

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 Gross Power Generation and Power Plant Efficiency
Parameter Value Unit
Mass Flow Rate 281.20 kg/s
Pump Work 17.67 kJ/kg
Net Work 1778.08 kJ/kg
Heat Added 4090.63 kJ/kg
Gross Power Generated 500 MW
Efficiency 43.47 %

Actual Computations
Pump Work
Wp = h6 – h5 = 209.4989735 - 191.83
Wp = 17.6689735 kJ/kg

Net Work
Wnet = h1 – h2 + h3 – h4 – Wp = 3426.9 - 2714.268196 + 3587.5 - 2504.385117 -
17.6689735
Wnet = 1778.077714 kJ/kg

Heat Added
QA = h1 – h2 + h3 – h5 – Wp = 3426.9 - 2714.268196 + 3587.5 - 191.83 - 17.6689735
QA = 4090.632831 kJ/kg

Steam Power Plant Efficiency

Wnet 1778.077714
e = QA ×100 = 4090.632831 ×100
e = 43.46705724%

Mass Flow Rate

500 MW = 1.77807714(mass flow rate)
Mass flow rate = 281.2026479 kg/s

Gross Power Generated

Net Work × Mass Flow kJ kg
Rate=1778.0 Gross Power × 281.20
kg s
Generated = 500 MW

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