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Electrochemical Fixation of Carbon Dioxide in Molten Salts On Liquid Zinc Cathode To Zinc@Graphitic Carbon Spheres For Enhanced Energy Storage
Electrochemical Fixation of Carbon Dioxide in Molten Salts On Liquid Zinc Cathode To Zinc@Graphitic Carbon Spheres For Enhanced Energy Storage
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Adv. Energy Mater. 2020, 2002241 2002241 (1 of 11) © 2020 Wiley-VCH GmbH
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Adv. Energy Mater. 2020, 2002241 2002241 (2 of 11) © 2020 Wiley-VCH GmbH
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Figure 2. Morphology and composition characterizations. a) XRD patterns, b) Raman spectra (inset is the spectrum in the range of 100–600 cm−1),
and c) XPS spectra (left: Zn 2p; right: C 1s) of Zn@C and hollow carbon shell (denoted as hollow carbon). d,e) FESEM images, f–h) TEM images,
i) HAADF-STEM image, and j–l) the corresponding elements distribution images of Zn@C. j) The mixed distribution of Zn and C, k) the distribution
of Zn, and l) the distribution of C. Panel (e) is the magnification of the squared area A in (d) and panel (h) is the magnification of the squared area B
in (g). m) Concentration change (ΔC) of anodic O2 during electrolysis. Sample Zn@C: graphitic carbon shell deposited on liquid Zn droplets using
a liquid Zn cathode; hollow carbon: carbon shell obtained by removing Zn in Zn@C after leaching in concentrated hydrochloric solution. Electrolysis
was conducted at −0.9 V versus Ag/Ag2SO4 for 3 h in 450 °C Li2CO3–Na2CO3–K2CO3 molten salt.
rooted out from the carbon flakes. Prolonging the electrolysis temperature (450 °C), followed by the formation of core–shell
to 120 min results in the growth of these small Zn@C spheres, Zn@C structures due to the subsequent deposition of carbon.
accompanied by the generation of newborn nascent particles The brighter areas in the backscatter electron image denote
(Figure 3b). Prolonging the electrolysis to 180 min, surfaces of heavier elements while the darker regions point to lighter ele-
the carbon flakes are fully covered by abundant Zn@C spheres ments.[38] Therefore, the bright cores and the darker shells/
due to the continuous nucleation and growth, with the size of flakes in the backscatter electron image in Figure 3e are attrib-
Zn@C increasing to around 200 nm in diameter. The energy uted to the Zn and carbon, respectively, further depicting the
dispersive X-ray spectroscopy (EDS) results also point to the fact that the core–shell Zn@C spheres are closely attached to
above path. As shown in Figure 3d, the Zn content in the the surface of carbon flakes.
spherical area (point 1# in Figure 3b) is dominant (97.6 wt%), Coupling between chemical and electrochemical reactions
containing a marginal content of carbon (2.2 wt%). The results contributes to the formation of core–shell structured Zn@C
imply that metallic Zn (melting point: 419 °C) is first gener- spheres. By peering at the EDS results (Figure 3d) relating to
ated and self-transformed to liquid droplets at the electrolysis the carbon flake area (2# in Figure 3b), Zn (17.7 wt%) together
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Figure 3. Understanding of the morphology evolution. FESEM images of cathode product after electrolysis at −0.9 V versus Ag/Ag2SO4 for a) 30 min,
b) 120 min, and c) 180 min. d) The EDS spectra of points 1# and 2# in (b). e) The backscatter electron image of sample in (c). f) The standard Gibbs
free energy changes of related reactions. g,h) The side-view and top-view images of the liquid Zn after soaking in molten salt for 3 h, respectively.
i–l) The cross-section SEM image in the surface area of (g) and the corresponding element distributions. m) The theoretical decomposition voltages
of Li2CO3, ZnO, and Li2O. n) Cyclic voltammogram (CV) curves recorded at 5 mV s−1 in 450 °C Li2CO3–Na2CO3–K2CO3 molten salt using a solid Mo
(black dashed line) or liquid Zn (red line) as the working electrode, home-made Ag/Ag2SO4 as the reference electrode, and platinum-coated titanium
plate as the counter electrode. o) Current efficiency and energy consumption for fixation of CO2 using the liquid Zn cathode or solid Mo cathode at
−0.9 V versus Ag/Ag2SO4 for 180 min as well as other solid cathodes in reported works.[18,19,43–47]
with O (22.2 wt%), instead of pure carbon, are detected. The chemical reaction between the liquid Zn cathode and the
results mean that the flakes are the mixture of carbon and ZnO, molten Li2CO3 (2Zn(l) + Li2CO3(l) = 2ZnO(s) + Li2O(l) + C(s)),
with the latter being as high as 39.9 wt%. The flake-like mix- as depicted by the negative Gibbs free energy change at the elec-
ture of ZnO and carbon is originated from the spontaneous trolysis temperature of 450 °C (Figure 3f). Such thermodynamic
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speculations are further validated by the experimental results in Ag/Ag2SO4, respectively. Thermodynamically, increasing the
Figure 3g–l, as shown by the black layer on the surface of Zn temperature is disadvantageous for the formation of ZnO by
bulks after soaking the Zn in Li2CO3–Na2CO3–K2CO3 molten chemical reactions (that is, less negative values of Gibbs free
salt for 180 min (Figure 3g,h). The elements distributions reveal energy change at higher temperatures in Figure 3f). Less liquid
that the black layer on the surface of soaked Zn consists of ZnO Zn droplets are formed during electrolysis at higher tempera-
and carbon, as manifested by the homogeneous distribution of tures, consequently restraining the heterogeneous nucleation
Zn and O as well as C on the upper surface (Figure 3i–l). Both of carbon on the surfaces of liquid Zn. Therefore, less Zn@C
the decomposition voltages of ZnO and Li2CO3 are low (1.4 V for spheres are generated at higher temperatures (Figure S2, Sup-
ZnO and 1.3 V for Li2CO3; see Figure 3m) while that of Li2O is porting Information). Easier formation of Zn@C at lower
much higher (2.5 V; see Figure 3m). The results mean that ZnO temperatures also manifests the important role of Na2CO3
and Li2CO3 can be easily electrochemically reduced to Zn and and K2CO3 because the melting point (395 °C) of the ternary
carbon respectively, whereas the Li2CO3-reduction-generated Li2CO3–Na2CO3–K2CO3 salt (32:33:35 in weight ratio) is much
Li2O can keep stable and facilitate the capture of CO2 to lower than that (720 °C) of pure Li2CO3.[49] Hence, the func-
replenish the decomposed Li2CO3. Compared with the cyclic vol- tion of the Na2CO3 and K2CO3 is to lower the melting point
tammogram (CV) curve recorded on a solid molybdenum (Mo) of the molten salts, enabling the low-temperature CO2-fixation
electrode, a new reduction peak at −0.75 V versus Ag/Ag2SO4 process on the liquid Zn cathode and promoting the gen-
appears (Figure 3n) when using the liquid Zn as the working eration of Zn@C spheres. Electrolysis at temperatures lower
electrode, again pointing to the surface oxidation of Zn by prior than 450 °C is not conducted because of the insufficient con-
chemical reaction and subsequent electrochemical reduction of ductivity and viscosity of the molten salt electrolyte. Cathodic
ZnO to Zn. Therefore, liquid Zn droplets are first formed by the potential can also determine the formation of Zn@C spheres.
electrochemical reduction of ZnO, followed by the generation When the cathodic potential is sufficiently negative, the rate-
of core–shell Zn@C spheres due to the subsequent deposition determining step is the diffusion of reactive species rather than
of carbon from electrochemical reduction of Li2CO3. The gener- the electrochemical polarization.[21] Diffusion of soluble CO32−
ated Li2O during the above process facilitates the capture of CO2 is much easier than that of solid ZnO, which means that the
to replenish the consumed Li2CO3, concomitantly directing to co-reduction of CO32− and ZnO gradually turns to the domi-
the stable conversion of CO2 to Zn@C spheres. nant reduction of CO32− with the shift of the cathode potential
In addition to direct the formation of core–shell structured toward the negative direction. Therefore, homogeneous
morphology, the liquid Zn droplets on the cathode–electrolyte nucleation of carbon on the carbon flakes is dominant at large
interfaces can also enhance the carbon deposition process. negative potentials, leading to generation of less Zn@C spheres
In contrast to the solid Mo electrode (black dotted line in (Figure S3, Supporting Information).
Figure 3n), the liquid Zn cathode can enable the reduction of The coupling between chemical and electrochemical reac-
CO2-capture-generated CO32− with a lower overpotential (that tions for the formation of graphitic carbon shell on the liquid
is, more positive reduction potential indicated by the red line Zn droplets, namely, Zn@C spheres, is illustrated in Figure 4.
in Figure 3n), suggesting that the liquid Zn can act as a depo- The one-end closed alumina tube containing a hole on the
larizer to facilitate the electrochemical fixation of CO2.[2,35,39] side wall is used to contain the liquid Zn cathode (Figure 4a).
Moreover, the liquid Zn cathode shows a larger current density The detailed structure of the liquid Zn cathode is illustrated in
for the electrochemical reduction of CO32− over the solid Mo Figure 4b, in which the configuration on the molten salt–liquid
electrode (Figure 3n), revealing that liquid Zn droplets can also Zn interface is presented. The density of Zn (6.83 g cm−3),
enhance the reaction kinetics by increasing the Zn–molten salt deposited Zn@C (3.40 g cm−3), and the molten salt (2.06 g cm−3)
interfacial area.[2,35,40] Furthermore, the flowable liquid Zn is in a descending order, enabling that Zn@C stays on the
can contribute to the real-time update of the reaction inter- interfaces without floating up or sinking down for stable nucle-
faces, also resulting in improved reaction kinetics.[2,39–42] Such ation and growth. The density of Zn@C is calculated based
anticipations are verified by the increased current efficiency on 25 wt% Zn, which is determined by the thermogravimetric
and decreased energy consumption for the fixation of CO2 on analysis (Figure S4a, Supporting Information).[50] CO2 is first
the liquid Zn cathode over the solid Mo cathode (Figure 3o). captured by the O2− in molten salt to form soluble CO32−, fol-
In comparison to reported values for the solid cathodes in lowed by the formation of Zn@C on the liquid Zn cathode and
molten salts (Figure 3o),[18,19,43–47] both the current efficiency O2 on anode.[6,17–19,48,51–54] Specifically, the chemical reaction
and the energy consumption also present more favorable values of “2Zn(l) + Li2CO3(l) = C(s) + 2ZnO(s) + Li2O(l)” (reaction 1
on the liquid Zn cathode in this work, further manifesting in Figure 4c) takes place prior to electrolysis, resulting in the
that the liquid Zn cathode can enable a more energy-efficient formation of ZnO particles and carbon flakes on the surface
electrochemical fixation of CO2 in molten salts. of liquid Zn cathode. The ZnO particles embedded in carbon
Metallic Zn can act as the catalyst for promoting the flakes are then electrochemically reduced to liquid Zn drop-
graphitization of deposited carbon on cathode.[2,42,48] Therefore, lets via the reaction of “ZnO(s) + 2e− = Zn(l) + O2−” (reaction 2
the heterogeneous nucleation of carbon on the liquid Zn drop- in Figure 4c), which are extruded and separated from the carbon
lets contributes to the formation of graphitized carbon shell on flakes due to the surface tension and insolubility of Zn in
the surfaces of Zn droplets, realizing the increase in graphiti- carbon at 450 °C (Figure S5, Supporting Information).[2,35,39,42]
zation degree and simultaneously assembling of sphere-like Finally, carbon deposition by electrochemical reduction of CO2-
structure. The optimized temperature and cathode potential for capture-generated CO32− (CO32− + 4e− = C(s) + 3O2−, reaction 3
the formation of Zn@C spheres are 450 °C and −0.9 V versus in Figure 4c) on the surface of liquid Zn droplets results in
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Figure 4. a) Optical image of the one-end closed alumina tube. The closed end contains the liquid Zn and the hole on the side wall enables the free
flow of the molten salt. b) Structure illustration for the liquid Zn cathode. c) Illustration on the formation of core–shell structured Zn@C spheres on
carbon flakes.
the core–shell structured Zn@C spheres. The Zn core can than pure metals as cathodes is a promising solution to obtain
catalyze the graphitization of the carbon shell in the Zn@C similar core–shell products during the electrochemical fixation
spheres.[42,48] of CO2 in molten salts.
Notably, the above-mentioned chemical and electrochem-
ical reactions take place concurrently, real-timely updating
the Zn–molten salt interfaces and incessantly generating the 2.3. Al-Ion Battery Performance and DFT Calculations
Zn@C spheres on carbon flakes. At the same time, O2− in CO2-
capture-generated CO32− was released and discharged to O2 on Performance tests show that the existence of Zn in the Zn@C
the surfaces of the inert anode (Figure 2m). Consequently, the enhances the ability of the carbon shell for energy storage. For
coupling between chemical and electrochemical reactions as comparison, the ability of the hollow carbon and the commer-
well as the CO2 capture process contributes to the fixation of cial Zn powder (analytical reagent, provided by Sinopharm
CO2 to the carbon in Zn@C spheres on the liquid Zn cathode Chemical Reagent Co., Ltd.) for aluminum storage were also
and O2 on anode. Electrochemical conversion of CO2 to CO tested. The hollow carbon shells were obtained by thoroughly
and O2 can also be realized by elevating the temperature of leaching the Zn@C spheres in concentrated hydrochloric acid
molten salts to more than 900 °C, which is reported in previous to remove the Zn cores (Figure S7, Supporting Information).
works.[55,56] Calculations reveal that the coupling between chem- The XRD pattern (Figure 2a), Raman spectra (Figure 2b), and
ical and electrochemical reactions are more difficult to take XPS spectra (Figure 2c) all prove the complete removal of Zn.
place on other commonly used pure liquid metals (Figure S6, Without extra mention, the Zn content in Zn@C is 25 wt%
Supporting Information). Using low-melting-point alloys rather (Figure S4, Supporting Information), which is denoted as
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Figure 5. a) Charge/discharge curves at 200 mA g−1, b) CV curves of Zn@C and the hollow carbon shell (denoted as hollow carbon), c) capacities of
“Zn@C (25 wt% Zn)” and “Zn@C (6.4 wt% Zn)” at 500 mA g−1, hollow carbon at 500 mA g−1, and metallic Zn powder at 100 mA g−1 as well as the
Coulombic efficiency of “Zn@C (25 wt% Zn).” d) Adsorption and intercalation energies of Zn-free graphite (002) plane (denoted as hollow carbon)
and Zn-containing graphite (002) plane (denoted as Zn@C). e) Optimized structures of AlCl4−-intercalated Zn@C (left) and AlCl4−-intercalated hollow
carbon (right). “Zn@C (25 wt% Zn)” and “Zn@C (6.4 wt% Zn)” mean the samples containing 25 wt% Zn and 6.4 wt% Zn, respectively.
“Zn@C (25 wt% Zn)” in Figure 5a–c. Also, Zn@C containing obvious for the metallic Zn powder (Figure S9a, Supporting
6.4 wt% Zn is obtained by controlling the acid-leaching time Information), remaining only 15 mAh g−1 after 279 cycles at
(see experimental details and Figure S4 in the Supporting 100 mA g−1 (Figure 5c). Such a low capacity of the metallic Zn
Information), which is denoted as “Zn@C (6.4 wt% Zn)” in indicates that the enhanced ability of Zn@C for aluminum
Figure 5a–c for comparison. storage is caused by the synergy between the carbon shell and
As shown in Figure 5a, the capacity fading in the discharge the metallic Zn core, rather than the additional capacity for
curves of “Zn@C (25 wt% Zn)” is small from the 2nd to 450th aluminum storage contributed by the metallic Zn. Although
cycle, whereas the value of hollow carbon shell decreases sharply the performance of obtained Zn@C is still much lower than
from 100 to 30 mAh g−1. The better performance of “Zn@C the state-of-the-art carbon materials in aluminum storage, e.g.,
(25 wt% Zn)” for energy storage is also manifested by the larger ≈120 mAh g−1 at 5 A g−1 reported by Lu and co-workers,[28] the
reduction current and more obvious reduction peak at 1.25 V application of CO2-derived carbon composites for aluminum
versus Al/AlCl4− in the CV curves of “Zn@C (25 wt% Zn)” storage and the promotion of Zn core for the aluminum storage
over the hollow carbon shell in Figure 5b. The Zn@C also of the carbon shell are revealed, which can provide insights in
shows much higher capacity than that of the hollow carbon. value-added conversion of CO2 to functional materials. Of note,
Specifically, “Zn@C (25 wt% Zn)” remains ≈90 mAh g−1 the usage of the liquid Zn cathode can provide a more energy-
after 450 cycles while the hollow carbon drops dramatically to efficient electrochemical fixation of CO2 in molten salts, also
30 mAh g−1 at 200 mA g−1 (Figure S8, Supporting Informa- shedding new lights on the high-efficiency conversion of CO2.
tion). Moreover, the “Zn@C (25 wt% Zn)” shows much more The capacity of Zn@C spheres for energy storage can be
appealing long-term stability than that of the hollow carbon further improved by increasing the graphitization degree of
shell, as manifested in Figure 5c by the negligible capacity carbon or optimizing the Zn content in Zn@C. Increased
fading of “Zn@C (25 wt% Zn)” after 3000 cycles at 500 mA g−1 graphitization degree of carbon contributes to higher inter-
and a high Coulombic efficiency of ≈100%. In comparison to calation-induced capacity in aluminum storage. The inter-
Zn@C and the hollow carbon, the capacity fading is much more calation capacity of Zn@C is not high, as evidenced by the
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broad reduction peak in CV curves (Figure 5b), which is a Information).[24,60–63] Instead, the electronic interaction between
typical characteristic of capacitive processes.[57] Therefore, AlCl4− and graphite in hollow carbon is much weaker (left side
restraining the capacitive process by increasing the graphiti- in Figure S20 in the Supporting Information). Additionally,
zation degree of CO2-derived carbon is one way to further both the total density of states (TDOS) and projected density
enhance the aluminum storage of Zn@C. It is acknowledged of states (PDOS) show the strong interaction between Zn and
that the graphitization of the CO2-derived carbon herein AlCl4−, as suggested by the overlap between the 4s electronic
needs to be further increased. The strategy on tailoring the states of Zn and 3p electronic states of Cl (Figure S21a, Sup-
microstructure of the derived carbon during electrochemical porting Information; PDOS of Zn@C). Compared with the
reduction of CO2 in molten salts have been well addressed,[6] hollow carbon, many newly appeared electronic states in the
with higher graphitization of carbon occurring in the pres- TDOS of Zn@C (Figure S21b, Supporting Information; TDOS
ence of liquid metal (the herein protocol), sulfur oxides,[18,59] of Zn@C and hollow carbon) also point to the strong interac-
elevated temperature,[58,59] higher overpotential, and metallic tion between Zn and AlCl4−. The weakened interaction between
catalysts[8,58] Another way to further improve the capacity is to Al and Cl in Zn@C than that in hollow carbon (comparing the
optimize the content of Zn in Zn@C. As shown in Figure 5c PDOS of Al and Cl in Figure S21a,c) also show the Zn affects
and Figure S9b in the Supporting Information, the “Zn@C the electronic states of AlCl4− species.[24,60–63] Another reason
(6.4 wt% Zn)” possesses much higher capacity than “Zn@C contributing to the enhanced intercalation of AlCl4− in Zn@C is
(25 wt% Zn),” revealing that optimizing the Zn content is an the enlarged interlayer space of graphite (002) plane.[11,12,24,60–63]
effective way to further enhance the energy storage ability of Taking a three-layer graphite (002) plane as the calculation
CO2-derived carbon. Excess content of Zn is not beneficial for structure, the average interlayer distance of AlCl4−-intercalated
enlarging the overall capacity of Zn@C because of the low graphite (002) in Zn@C is 6.7 Å (left side in Figure 5e), which
capacity of pure Zn powder (Figure 5c). Compared with the is larger than that (6.3 Å; right side in Figure 5e) in hollow
capacity calculated based on the total mass of Zn and C in carbon.[24,60–63] The enlarged interlayer distance is also mani-
Zn@C, the capacity calculated based on the mass of only fested by the lower 2θ degree for the peak of graphite (002) in
carbon in Zn@C is much higher (Figure S8, Supporting the XRD patterns of Zn@C deposited on the liquid Zn cathode
Information), also implying the influence of Zn content in than that of the carbon obtained on the solid Mo cathode
overall capacity. Appropriate content of Zn can improve the (Figure S22, Supporting Information).[11]
aluminum storage of carbon in Zn@C by inducing the syn- The low content of Zn and the powdery state makes Zn@C
ergy effect between Zn and C. However, such a synergy effect not appropriate as the materials in Zn battery. The low content
can only be induced by the Zn atoms located in the core–shell of Zn in Zn@C (25 wt%; as shown in Figure S4a in the Sup-
interfaces (denoted as the transition layer in Figure S10 in porting Information) means the insufficient active materials for
the Supporting Information) because of the intimate contact the Zn battery. In addition, the powdery state of Zn@C implies
between the two elements in this region. Therefore, opti- that substantial organic binders are needed for fabricating the
mizing the Zn content in the core to construct the yolk–shell Zn@C electrode as the Zn battery, which further decrease the
Zn@C structure can remove the excessive inactive Zn and content of Zn in the final Zn@C electrode.[64]
remain the active Zn layer in the transition layer at the same
time, being an applausive way to further improve the capacity
of Zn@C in energy storage. 3. Conclusions
DFT calculations reveal that the Zn enlarges the interplanar
distance of graphitic carbon, and promotes both the adsorp- In summary, we have demonstrated a liquid zinc cathode for
tion and intercalation of AlCl4−. The coexistence of Zn and C accelerating electrochemical fixation of CO2 in molten salts to
occurs in the interfaces of Zn core and carbon shell (denoted advanced energy materials. Through tactfully taking advantage
as the transition layer in Figure S10 in the Supporting Informa- of the coupling between chemical and electrochemical reactions
tion), implying the intercalation of Zn atoms within the layers on the liquid Zn–molten salt interface, CO2 is successfully split
of graphitic carbon. Therefore, the Zn-intercalated graphite into O2 on the anode and core–shell structured Zn@C spheres
(002) is constructed as a simplified structure of Zn@C to calcu- on the liquid Zn cathode. The liquid Zn serves as a depolarizer
late the intercalative energy of AlCl4− in Zn@C spheres. More to facilitate the reduction of CO2, and also a soft template to
details for the calculation steps and structure constructions are direct the generation of core–shell Zn@C spheres. DFT calcu-
shown in Figures S11–S19 and Tables S1–S5 in the Supporting lations reveal that the existence of Zn enlarges the interlayer
Information. As shown in Figure 5d, the adsorption energy of space of graphite layer and induces strong electronic interac-
AlCl4− on the Zn-containing graphite (denoted as Zn@C) is tions between AlCl4− and Zn, contributing to both enhanced
−3.45 eV, much higher than that (−1.83 eV) on Zn-free graphite adsorption and intercalation of AlCl4− in graphitized carbon.
(denoted as hollow carbon), suggesting the stronger adsorption The core–shell Zn@C sphere hence shows enhanced aluminum
of AlCl4− in the former case. Moreover, the intercalation energy storage performance, namely, ≈90 mAh g−1 at 200 mA g−1
of AlCl4− in Zn@C (−3.73 eV) is larger than that (−2.75 eV) in at the 450th cycle and negligible capacity fading after 3000 cycles
hollow carbon, meaning easier intercalation of AlCl4− in the at 500 mA g−1. Implementation of affordable materials to
former case.[24,60–63] The strong interaction between Zn and achieve effective carbon reduction and sustainable energy is an
AlCl4− is likely one of the reasons for the above results, which imperative task. The present study provides hints on enhancing
is proved by the obvious tendency of electron transfer from efficiency of CO2 fixation and value-added utilization of massive
Zn to Cl in AlCl4− (right side in Figure S20 in the Supporting nonferrous metals in energy storage.
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4. Experimental Section current, and t (s) is the time. U (V) is the voltage difference between
the working electrode and the counter electrode, which is monitored by
Molten Salt Electrolysis: Li2CO3, Na2CO3, and K2CO3 in analytical a separate electrochemical working station (CHI 660E, CH Instruments
purity were purchased from Sinopharm Chemical Regent Co., Ltd., Inc., Shanghai, China), as shown in Figure S23 in the Supporting
China. Metallic zinc granule (99.99 wt%) was supplied by Aladdin Information.
(Shanghai, China). All reagents were used as received without further Characterization: The morphologies of the obtained products on
purification. The well-mixed salts of Li2CO3, Na2CO3, and K2CO3 the cathode were characterized through FESEM (Zeiss SIGMA) and
(32:33:35 in weight ratio; meting point: 395 °C) were contained in an TEM (TecnaiG2F30/F20, FEI, America) equipped with the elemental
alumina crucible (inner diameter: 80 mm; height: 150 mm) and heated mapping images. XRD was carried out on Rigaku Miniflex600 with
to 450 °C. The melted carbonate salts were used as the electrolyte. a Cu Kα source at a wavelength of 0.154 nm. XPS was performed on
All electrolysis was conducted with a three-electrode configuration, ESCALAB250Xi (Thermo Fisher Scientific, America), whose C 1s as a
consisting of the reference electrode, counter electrode, and working reference signal was adjusted to 284.8 eV. Raman spectra was recorded
electrode. Specifically, a home-made Ag/Ag2SO4 electrode was used on a Raman microscope (Renishaw in Via). The specific surface area
as the reference electrode, which was prepared as follows: 80.5 mg and pore size distribution were measured on the micromeritics TriStarII
of Ag2SO4 (≥99.8 wt%, Sinopharm Chemical Reagent Co., Ltd.), and determined by Brunauer–Emmett–Teller (BET) and Barrett–Joyner–
852.0 mg of Li2CO3, 903.7 mg of K2CO3, and 826.2 mg of Na2CO3 Halenda (BJH) methods. Thermogravimetric analysis (TGA, Mettler
were mixed well, then dried at 300 °C for 24 h, and finally transferred Toledo DSC1) was performed in air at a heating rate of 10 °C min−1 from
into a one-end closed corundum tube (inner diameter: 10 mm; length: room temperature to 850 °C.
800 mm). The closed end of the tube was then heated to 850 °C for Electrochemical Tests of Al-Ion Batteries: The obtained products
enabling the melting of the mixed salt, with a silver wire (≥99.9 wt%; were employed as the positive electrode materials in AIBs, in which
Wuhan Xinshenshi Chemical Technology Co., Ltd.; 2 mm in diameter) aluminum worked as the negative electrode. The products were mixed
being inserted into the bottom of the mixed salt as the current collector. homogeneously with acetylene black and polyvinylidene fluoride (PVDF)
After the mixed salt was cooled to 250 °C, argon was injected into by a weight ratio of 7:2:1 in N-methyl-2-pyrrolidone (NMP). Then, the
the tube to remove the oxygen, and the corundum nozzle was then slurry was pasted on a tantalum (Ta) foil current collector, and then dried
sealed with modified acrylate adhesive. A platinum-coated titanium in air oven at 60 °C for 6 h. The AlCl3 and 1-ethyl-3-methylimidazalium
plate (Wuhan Kaida Science and Engineering Co., Ltd., China), which chloride ([EMIm]Cl) were mixed in a molar ratio of 1.3:1 as the electrolyte.
is close to be inert in molten salt during electrolysis, was used as the Using a glass membrane as the separator, the CV measurements were
counter electrode (anode). Liquid Zn was used as the working electrode conducted on CHI 660E (Shanghai, China) at a scan speed of 0.5 mV s−1
(cathode). Preparation of the liquid Zn cathode was as follows: first, a from 0.3 to 2.3 V versus Al/AlCl4−. The Neware BTS-53 tester was applied
hole (≈6 cm2) on the side wall of the one-end closed aluminum tube to test the charge/discharge performance of the batteries at current
(inner diameter: 20 mm; length: 600 mm) was drilled to ensure the free densities of 200 and 500 mA g−1 in the potential range between 0.3 and
flow of molten salt into the alumina tube; then, Zn granules were placed 2.3 V (vs Al/AlCl4−) at room temperature. For comparison, the commercial
in the bottom of the alumina tube; finally, a Mo wire (2 mm in diameter) metallic Zn powder (analytical reagent, provided by Sinopharm Chemical
with an alumina tube (inner diameter: 3 mm; length: 500 mm) as the Reagent Co., Ltd.) as the electrode material was also tested, with the
sheath was immersed into the liquid Zn and used as the electric lead. same procedures being used for fabricating the electrodes.
The surface area of the liquid Zn electrode was 3.14 cm2. Without extra DFT Calculations: The DFT calculations were performed by using
mention, all the electrolysis was conducted at −0.9 V versus Ag/Ag2SO4 Vienna Abinitio Simulation Package (VASP) with projector augmented
and 450 °C for 3 h, with an CO2 flow (100 mL min−1) being injected into wave (PAW) method.[65–68] Perdew–Burke–Ernzerhof (PBE) functional for
the electrolysis cell for enabling the capture of CO2 by O2− in molten the exchange–correlation term was used with the projector augmented
salts during the whole process. CV curves were also recorded using wave method,[69,70] with the kinetic energy cutoff of electron wave
the above-mentioned three-electrode configurations at 5 mV s−1 on an functions being set as 450 eV. The convergence of energy and forces
electrochemical workstation (CHI 1140E, CH Instruments Inc., Shanghai, were set to be 1 × 10−6 eV and 0.015 eV Å−1, respectively. The van der
China). For comparison, the liquid Zn working electrode was replaced Waals interactions play a very crucial role for the layered systems,
by a solid Mo wire (2 mm in diameter) in one case for acquiring the CV therefore the DFT-D3 approach was used for the correction of van der
curves at 5 mV s−1 or obtaining the carbon on the solid Mo electrode. Waals interactions that adds the vdW correction for potential energy
After electrolysis, the obtained Zn@C samples in the cathode were and interatomic forces.[71] The (002) crystal plane of graphite was used
collected and washed with 1 m HCl solution for 10 h and deionized water for constructing the layered structure of graphite. A Zn7 nanocluster
for several times to remove the frozen electrolyte, and finally dried at containing seven zinc atoms was placed on the surface or inside the
70 °C overnight. For comparison, hollow carbon shell was obtained by interlayer space of graphite (002) to probe the effect of Zn for adsorption
etching Zn@C in concentrated HCl solution (2.5 m) for 10 h to remove or intercalation of AlCl4− in sample Zn@C. Correspondingly, Zn-free
the Zn core. Also, the Zn core was partially removed by leaching the graphite (002) was also considered to understand the adsorption or
Zn@C in the 2.5 m HCl solution for a short period (2 h). In one case, intercalation of AlCl4− in the hollow carbon shell, which is denoted as
the liquid Zn was soaked in the 450 °C Li2CO3–Na2CO3–K2CO3 molten hollow carbon. For the adsorption of AlCl4− on the graphite (002) slab, a
salt for 3 h without electrolysis to understand the chemical reactions AlCl4− monomer was placed on the upper surface of a two-layer-graphite
between Zn with the molten salts. The current efficiency (η, %) and (002) slab. For intercalation of AlCl4− on the graphite (002) slab, a three-
energy consumption (EC, kWh kgC−1) were calculated by the following layer-graphite (002) layer was constructed and the AlCl4− monomer was
equations[8] placed inside the interlayer space.[60–62] After structure optimizations,
the adsorption (Eads) and intercalation (Eint) energies of AlCl4− on the
mC
4× ×F graphite (002) were then calculated by the following equations[72]
4 × nC × F MC (1)
η= =
Q Total ∫ idt
E ads = E slab
ads − E ads − E
slab (3)
U ∫ idt
EC =
mC (2) E int = E slab
int − E int − E
slab (4)
where nC (mol) and mC (g) are the molar amount and the mass of ads and E int are the calculated energies of AlCl −-adsorbed slab
where E slab slab 4
obtained carbon, respectively, MC (12 g mol−1) is the molar mass of and AlCl4−-intercalated slab, respectively. Eads and Eint are the energy of
carbon, F (96 485 C mol−1) is the Faraday’s constant, QTotal (C) is the −
adsorbates or intercalation species, namely, AlCl4 herein, in gas phase.
total charge passed during the electrolysis, i (A) is the electrolysis Eslab is the energy of pure slabs.
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