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(Qp-Pai-Std-005) QP Standard For Lifting Equipment and Operations
(Qp-Pai-Std-005) QP Standard For Lifting Equipment and Operations
N
ts 01/11/2020
Rev:00
CUSTODIAN
QUALITY REVIEWED BY DOCUMENT OWNER
DEPARTMENT
Ahmed Abdulrahman Digitally signed by
VB
l'*,{*{//"il;
PRESIDENT & CEO
TABLE OF CONTENTS
Page No.
PURPOSE ......................................................................................3
SCOPE AND APPLICABILITY ......................................................3
STANDARD ...................................................................................4
3.1 CERTIFICATION REQUIREMENTS FOR LE INSPECTION AND LE
PERSONNEL ................................................................................................ 4
3.2 COLOUR CODING ....................................................................................... 4
3.3 LIFTING APPLIANCES................................................................................. 4
3.4 LIFTING TACKLE (LOOSE GEAR) .............................................................. 5
3.5 TESTING EQUIPMENT ................................................................................ 5
3.6 MAINTENANCE REQUIREMENTS .............................................................. 5
3.7 NONDESTRUCTIVE TESTING (NDT) REQUIREMENTS............................ 5
3.8 SINGLE LIFTING POINT POLICY ................................................................ 5
3.9 HSE AND QUALITY REQUIREMENTS ........................................................ 6
3.10 CRITERIA AND CATOGERIES OF LIFTING OPERATIONS ....................... 6
3.11 CONTROL MEASURES OF LIFTING OPERATIONS .................................. 7
3.12 RESTRICTIONS FOR LIFTING OPERATIONS ........................................... 8
3.13 INCIDENT REPORTING AND INVESTIGATION ......................................... 9
VALIDITY PLAN ............................................................................9
REFERENCES TO OTHER DOCUMENTS ....................................9
DEFINITIONS............................................................................... 14
APPENDIX ........................................................................................... 17
APPENDIX A - COMPETENCE REQUIREMENTS FOR QP/CONTRACTOR LE
PERSONNEL ............................................................................... 17
Appendix B - REQUIREMENTS FOR LIFTING APPLIANCES ............................. 20
APPENDIX C - REQUIREMENTS FOR LIFTING TACKLE (LOOSE GEARS) ..... 38
APPENDIX D - WIRE ROPE ON LIFTING APPLIANCE DISCARD CRITERIA ... 47
APPENDIX E - USE OF LE DURING NON-ROUTINE COMPLEX LIFT FORM
(QP-PAI-STD-005-E) ................................................................... 48
APPENDIX F - REQUEST FOR WAIVER FORM (QP-PAI-STD-005-F) .............. 49
APPENDIX G - USE OF LE DURING NON-ROUTINE SIMPLE LIFT FORM (QP-
PAI-STD-005-G)........................................................................... 50
APPENDIX H - REVISION HISTORY LOG .......................................................... 51
PURPOSE
The purpose and intent of this standard is to:
• Outline the minimum requirements for the safe use and operation of Lifting
Equipment (LE) and Fall Protection Equipment (FPE) in accordance with
statutory requirements, QP’s Corporate Philosophy for Fire and Safety (QP-
PHL-S-001) and Corporate Integrated Management System Manual (QP-IMS-
MAN-01).
• Ensure systematic planning and implementation of safe lifting operations within
QP’s operational areas by establishing, and maintaining safe working practices
for QP personnel surrounding environment and assets.
• Safe utilisation of all LE utilised in all QP operational areas, its contractors and
sub-contractors.
• The maintenance, inspection, testing, lifting operations and organisational setup
for safe use of LE.
• All QP and contractor owned and operated LE utilised to raise, lower, suspend
a load.
• All personnel involved/engaged in any lifting operation and their experience,
qualification, competency and training requirements.
• Buyers, vendors, users, contractors and sub-contractors, and all QP’s
departments, with clear identification of their responsibilities to prevent the use
of any obsolete and/or uncertified LE and LE personnel.
• All LE and LE personnel on vessels/barges, contracted, owned and/or operated
by QP, which is not covered under the classification or competent authority
recognised by the flag state, shall be inspected and certified to conform to this
standard.
• All routine and non-routine lifting operations shall have risk assessment and
standard operating procedures (SOP) accepted by QP competent person (LE)
to conform to this standard.
Note : Vessels calling at QP operated ports for cargo operations using ship’s cranes
are complying with their classification/flag state requirements and hereby exempted
from the requirements of this standard. However, QP’s competent person (LE) will
make evaluation of areas of suitability of application and insure valid certificates are
available.
STANDARD
3.1 CERTIFICATION REQUIREMENTS FOR LE INSPECTION AND LE
PERSONNEL
Any reference in this standard to the inspection, testing, training and certification of
any LE or LE personnel, shall mean that such documents are issued by a QP
Approved Inspection Service Provider and/or QP Approved Training Service Provider.
Certificates Issued For LE Inspection
• No lifting equipment shall be used unless a QP approved Inspection Service
Provider has issued a certificate, which has been accepted and endorsed by
QP Competent Person.
• All lifting equipment certificates submitted for endorsement shall be supported
with previous QP endorsed certificate or manufacturer's certificate of conformity
(COC), complying with this standard.
• All original LE certificates shall be issued as shown in sample formats in QP
Corporate Procedure for Lifting Equipment Doc. No. QP-PAI-PRC-004 and
shall be in accordance to the latest Lifting Operations and Lifting Equipment
Regulations (LOLER) Schedule 1.
Certificates Issued For LE Personnel Training
• All original LE Personnel Training certificates shall be issued as shown in
sample formats in QP Corporate Procedure for Lifting Equipment Doc. No. QP-
PAI-PRC-004.
• Identification cards shall be issued showing the name of the person,
photograph, type of training, certificate number and validity of the certificate.
• Personnel lifts / lifts where safety of personnel and equipment are at risk.
• All lifts where the crane operator does not have direct line of sight of the load.
• All lifts through hatches, confined spaces and congested areas.
• Any lifting operations planned to be performed after sunset or during periods
of poor visibility.
• Lifting gear with a capacity of 30% above the maximum estimated weight of the
load shall be handled as-rigged configuration, for the intended lift.
The plan shall ensure that there is adequate site access for safe operation of the LE.
Consideration shall be given to safe positioning of the outriggers or crawlers.
VALIDITY PLAN
This standard is effective immediately after its publication. For any grace period or
transition, please approach Corporate HSE&Q department.
Internal/External Document
Document Name Document Number
Document (if any) Referencing
QP Procedure for Lifting
QP-PAI-PRC-004 Internal Sideways
Equipment
Corporate Philosophy for
QP-PHL-S-001 Internal Upward
Fire and Safety
Corporate Integrated
Management System QP-IMS-MAN-01 Internal Upward
Manual
QP Standard for HSE
Incident Reporting, QP-HSE-STD-021 Internal Sideways
Investigation & Learning
Standard for Fitness to
QP-OHH-STD-011 Internal Sideways
Work
Guideline for SIMOPS
QP-GDL-S-069 Internal Sideways
Study
Standard For Occupational
Health, Safety,
QP-STD-S-024 Internal Sideways
Environmental and Quality
(HSE&Q) Training
Standard for Accepting L E
Inspection, Testing and
Certification Contractors
QP- STD-Q-011 Internal Sideways
and LE Personnel Training
and Certification
Contractors
Corporate Standard for
QP-STD-R-008 Internal Sideways
NDT
Corporate Standard for
Quality Requirements for QP- STD-Q- 004 Internal Sideways
Projects
QP HSE Regulation for
QP-REG-S-001 Internal Sideways
Contractors
In all instances, users of this Standard shall refer to the latest approved version of the
above standards and references. The latest approved versions are as posted on QP
Intranet under Engineering Services Department.
DEFINITIONS
TABLE 4: KEY TERMS DEFINED
Term Definition
Alteration/Major A measure whereby the original state of an appliance will
repair be altered or restored by rebuilding or exchanging parts. All
alterations must be approved, in writing, by the Original
Equipment Manufacturer (OEM). Major repair criteria shall
be as defined by the OEM or relevant standard.
Authorised Person authorised by the QP Approved Inspection/Training
Signatory Service Provider to check and sign certification.
Certification Any activity related to LE and LE personnel where it is
necessary to obtain a certificate, signed by a QP Approved
Inspection/Training Service Provider.
Term Definition
Lifting Equipment A generic term used to cover lifting appliances, lifting gear
(LE) and fall protection equipment (FPE). LE shall mean any
equipment for lifting or lowering loads, and includes its
attachments used for anchoring, fixing or supporting it. It
includes any lifting accessories that attach the load to the
lifting machine in addition to the equipment that carries out
the actual lifting function.
Lifting Gear (Lifting Any item used to connect a load to the lifting appliance but
Accessories or which is not in itself a part of the load or the appliance.
Loose Gear)
Lifting Plan Documented details how the lifting operations shall be
undertaken, the LE and lifting accessories to be used, how
the equipment and lifting accessories shall be rigged up
and the control measures in place to manage the risks.
Load Any material, personnel, or any combination of these that
are lifted, lowered or suspended by the LE. The weight of
the lifting accessories including the hook block shall be
considered as part of the load being lifted.
Minimum Breaking The minimum breaking load is the load at which an item is
(or Failure) Load expected to break or fail.
(MBL)
Mode Factor A factor applied by the user that takes into account the
geometry of a sling assembly to obtain the maximum load
that may be lifted for a particular mode of use or a
configuration of use.
Original Equipment The OEM is the person or legal entity that has the legal or
Manufacturer (OEM) patent rights to produce the material, component, product
or system.
Proof Load Test Deliberate application of a predetermined load in excess of
(PLT) SWL to assess the ability of the equipment to withstand
operational requirements.
QP Approved It is the LE Inspection and Certification Provider accredited
Inspection Service by either, member of International Accreditation Forum
Provider (IAF), International Laboratory Accreditation Cooperation
(ILAC) or any other QP accepted equivalent or accredited
by a Conformity Assessment Body (CAB) that is accredited
by IAF, ILAC or any other QP approved equivalent and
accepted by QP Corporate HSE&Q to inspect, test and
certify LE.
Term Definition
QP Approved It is the LE Training and Certification Provider accredited by
Training Service either, member of the IAF, ILAC or any other QP accepted
Provider equivalent or accredited by a CAB that has been accredited
by IAF or ILAC or any other QP approved equivalent and
accepted by QP Corporate HSE&Q to train and certify LE
personnel.
QP Competent A QP Employee, having practical, theoretical and
Person (LE) legislative knowledge and relevant experience sufficient to
enable that person to perform his/her duties safely.
Safe Working Load The maximum load, as certified, that an item of LE may
(SWL) raise, lower or suspend under particular service conditions.
It is the SWL that is marked on the item and that appears
on any examination report or test records.
Toolbox Talk (TBT) It is the final check in the hazard assessment process and
the start of the implementation of the work where Risks and
emergency preparedness/ response requirements attended
by everyone involved in the lifting operation at the work
site, covering the work plan, the hazards, the controls, roles
and responsibilities, and any recovery measures to be
taken if the controls are not completely effective.
Working Load Limit The maximum load that an item of LE is designed to
(WLL) sustain, i.e. to raise, lower or suspend incorporating an
appropriate FOS.
APPENDIX
APPENDIX A - COMPETENCE REQUIREMENTS FOR QP/CONTRACTOR LE
PERSONNEL
Initial and refresher QP Approved Training Service Provider training shall be for a
minimum of three (3) days.
Table 1: LE REGISTER
• The LE Focal Point for the Operational Area shall take delivery of new LE and
fall protection equipment.
• No lifting appliance shall undergo alterations to components or parts that affect
its structural integrity or load bearing capacity without the written approval of
the OEM.
• When any lifting appliance has undergone repairs that affect the load bearing
parts or replacement of parts or components that affect the structural integrity,
the lifting appliance shall be re-inspected, proof load tested and certified by a
QP Approved Inspection Service Provider.
• Safety devices that affect the integrity of a lifting appliance shall not be altered
without the written approval of the OEM.
• Where a lifting appliance has suffered major damage or incident, the appliance
shall not be repaired without a written repair procedure from the OEM, and shall
be retested after the repairs by a QP Approved Inspection Service Provider to
verify the equipment structural integrity.
• Any lifting appliance, that has been newly installed or relocated, shall undergo
approval by QP Approved Inspection Service Provider and commissioning tests
shall be performed before being used.
• A complete manufacturer’s maintenance and operating manual for lifting
appliances shall be available for reference to the operator and maintenance
personnel at site/location. The lifting appliance shall be operated and
B.2.1 GENERAL
All cranes shall have the following:
• Operating levers and switches that are clearly identified and marked. All
markings shall be in English or internationally agreed symbols.
• Check valves or holding valves shall be fitted to all hydraulic cylinders to
prevent cylinder movement in the event of hose failure.
• A facility for emergency lowering of loads.
• An emergency stop with manual re-set capability within crane operator reach.
• Motion control levers that return to neutral with a minimum delay upon release
(this does not apply to engine throttle lever).
• An emergency escape route for personnel.
• Safety latches that automatically close fitted to all integral crane hooks.
• A suitable operating cab, as and when applicable, that adequately protects the
crane operator and controls from the elements (weather), is adequately cooled
(if possible) and ventilated, and provides a clear and unrestricted view of all
operations associated with the crane.
• The SWL of the hook block prominently marked and highlighted on the hook.
• Maintenance and repair logbook for each crane and such is to be maintained.
• Audible and visual alarm fitted on crawler cranes while travelling forward or
reversing.
• The load bearing components or structures of the crane shall be subjected to
Magnetic particle Inspection or any other suitable NDT examination at the
discretion of the QP Approved Inspection Service Provider following a Proof
Load Test (PLT).
• An adequate and certified portable fire extinguisher within the crane operator
reach.
• Rated capacity limiters and indicators on all cranes, excluding Electric
Overhead Traveling (EOT) cranes having a rated capacity of three (3) tons and
above.
• Load bearing hydraulic cylinders fitted with load hold valves shall stop
movement of the crane in case of hose rupture or pipe fracture.
• The crane control shall be such that the man-basket can move gently and the
working speed shall not exceed 0.5 m/s on all motions.
• The crane should not be used to lift persons in wind speeds in excess of 7 m/s.
• The crane shall have a control mechanism to lower the man-basket to a safe
position, in a controlled manner, in the event of power failure or crane’s control
failure. The operator shall be familiar with this control mechanism.
• The wire rope used for hoisting and lowering the man-basket shall have a
minimum diameter of 8 mm and above.
• Cranes shall be inspected and certified by a QP Approved Inspection Service
Provider for the above items.
B.4.1 GENERAL
• Onshore cranes shall not be used for offshore service unless confirmed by the
OEM that the crane is suitable for offshore service.
• All cranes on vessels/barges, contracted, owned and/or operated by QP, which
are not covered under the classification or competent authority recognized by
the flag state, shall be inspected and certified to conform to this standard.
• Signboards, lights, etc. can impose additional loadings on the crane and shall
not be fitted unless approved by the manufacturer.
• The following are minimum safety equipment that shall be provided on the
crane:
Automatic safe load indicator,
Motion limiting devices,
Overload cut-out devices,
Anemometer,
Zoning devices where there are two (2) or more cranes operating in the
same area.
Rail mounted tower cranes shall be fitted with an audible alarm while
travelling.
Jib counterweights and central ballast shall be in accordance with OEM
and verified by QP Approved Inspection Service Provider prior to
erection.
A certified vertical wire rope lifeline with auto-locking shall be installed, in
the absence of a fall protection cage, for climbing the vertical ladder.
A certified horizontal wire rope lifeline along the boom shall be installed,
in the absence of an inspection basket.
Lorry loader cranes with diesel engines shall only be used in potentially explosive
atmospheres if, in addition to protection of the electrical system, the exhaust is
protected against spark emission, precautions are taken against the intake of
flammable mixtures and hot surfaces are protected.
All lorry loader operations shall be halted where weather conditions are bad enough
to adversely affect the performance of the lift truck or expose the operator to danger,
e.g. excessive wind speed, poor visibility due to mist or fog, lightning or heavy rain.
For conducting PLT annual certification and maximum pull per line details refer to
Table 2, Appendix B.
B.11 ESCALATORS
• All escalators shall comply with the requirements of the specified standards and
the OEM’s operation and maintenance manuals, and additionally:
• All escalators shall have a logbook in which the owner records the
maintenance, safety checks and comments relating to the operation.
B.12 FORKLIFT
All forklifts including electrically/battery operated shall comply with the requirements
of the specified standards and the OEM’s operation and maintenance manuals, and
additionally:
• Forklifts shall be fitted with Qatar traffic registered plate number. QP asset
owner on case-by-case basis shall approve permission for exclusion for this.
• Fork arms shall not be distorted or perforated.
• Forklifts shall not be used to lift loads unless the pneumatic tyres are inflated to
the correct pressure. The inflation pressure for each tyre shall be shown
prominently on the forklift.
• All forklifts shall be fitted with audible and visual warning devices, e.g. horn,
reverse horn, front and rear lights and a flashing light on the top, to warn other
personnel in the vicinity.
• Diesel-powered lift trucks shall only be used in potentially explosive
atmospheres if, in addition to protection of the electrical system, the exhaust is
protected against spark emission, precautions are taken against the intake of
flammable mixtures and hot surfaces are protected.
• If any attachment, including man-riding basket, is fitted that may alter the
characteristics of the forklift, a QP Approved Inspection Service Provider, in
accordance with the OEM’s written recommendations, shall carry out the
necessary de-rating and certification. The attachments shall be securely
fastened and care taken to ensure that the attachments or securing device do
not foul any part of the mast structure during raising or lowering of the
attachment.
• The SWL shall be prominently displayed on all forklifts.
• No forklift shall be used beyond its statutory test period.
• All forklifts shall be fitted with seatbelts.
• All forklifts shall be fitted with adequate and certified portable fire extinguisher.
B.13 GRABS
All grabs shall comply with the requirements of the specified standards and the OEM’s
operation and maintenance manuals.
• A pressure relief valve shall be fitted between the pump and the non-return
valve and its allowed tolerance is between 100% and 125% of the rated load.
• The direction of motion shall be identified by symbols or words and shall be
attached to the control device or immediately alongside it.
• The lift pad shall have a rough surface or be designed in such a way to
counteract any tendency of the load to slip off.
• Jack operator shall hold a valid certificate of competence issued by a QP
Approved Training Service Provider.
B.15 JAW WINCH (Tirfor) MANUAL CHAIN HOIST AND LEVER HOIST
Subsequent tests for hoists fitted with ‘limited slip clutch’ shall be tested to the slipping
load specified by the OEM.
B.23 WINCHES:
B.23.1 GENERAL
All winches shall comply with the requirements of the specified standards, the OEM’s
operation and maintenance manuals and additionally:
• All winches shall have a maintenance logbook.
• The wire rope size shall never exceed the OEM’s recommended size.
• All winches shall be fitted with safety guard to protect the operator.
• All winches shall be marked with SWL.
• All winches shall be fitted with overload limiting device.
The winch wire rope shall be replaced every six (6) years, irrespective of the condition
of the rope.
• The winch used for man-riding, shall not be used for lifting any other item,
simultaneously.
• Effective communications shall be established at all times during the man-riding
operations. The communication shall be undertaken by experienced and
Competent Persons (LE), familiar with signs, signals, and procedures used in
each particular operation.
• In case of failure of the communication mechanism, the winch operator shall
stop the movement of the man-riding and shall resume the operation only after
it is safe to do so.
• Rescue plans must be available. If emergency manual descent mechanism is
not available then alternative solution like providing addition standby crane is
required.
• Shall be used only with a certified man-riding basket, or bosun chair, for all
personnel lifting operations.
• Each person riding in the man-riding basket shall have a safety line secured to
the hoist hook.
A permissible service life of wire ropes is 6 years, from the date of installation and put
into service and shall be indicated in the issued certificate of the lifting equipment.
For extension beyond six (6) years of services, Electromagnetic (EM) Inspection as a
recommended practice to be utilized to detect internal condition of wire rope & report
shall be presented to the inspector/surveyor on annual basis before
inspection/certification as an evidence of the conducted EM inspection. In addition to
EM, bi annual thorough examination & SWL test shall be carried out for a finally
concluded integrity/condition assessment of wire rope
If any of the above requirements cannot be met then the wire rope shall be retired at
a certain prescribed interval. This interval is six (6) years.
Wire rope deteriorates gradually throughout its entire service life. To keep abreast of
deterioration, wire rope shall be periodically inspected. The purpose of wire rope
inspections is to monitor the normal process of deterioration so that the wire rope can
be retired before it is being at risk. There are two major non-destructive inspection
methods for the detection and evaluation of wire rope degradation: Visual inspections
and Electromagnetic inspections as detailed in QP Corporate Procedure for Lifting
Equipment Doc. No. QP-PAI-PRC-004.
PUWER and LOLER both require that the wire ropes have been regularly lubricated
and the lifting appliance maintained in accordance with OEM’s guidelines, throughout
their working life, not just prior to the QP Approved Inspection Service Provider
thorough examination.
When replacing, all wire ropes shall be supplied with a QP Approved Inspection
Service Provider break test certificate.
Certificate of lifting appliance with wire rope installed should mention test certificate
number and the date of replacement of the wire rope.
FOS of running ropes shall meet OEM specification for the particular equipment. If the
OEM specification is not available then an FOS of 5:1 must be applied as a minimum.
All wire rope used for lifting operations that involve submergence in water shall be
break load tested annually to verify with the MBL requirement. Break test sample shall
be taken from the immersed portion of the wire rope.
FOS of standing ropes shall meet OEM specification for the particular equipment. If
the OEM specification is not available then an FOS of 3.5:1 must be applied as a
minimum.
The wire ropes for the raking machines shall be subjected to visual inspection by QP
approved inspection service provider at an interval of every six months. Inspection and
replacement of wire ropes shall be as per the OEM operation & maintenance manual.
INSPECTION
OR ALTERATION
EVERY 4 YEARS
INSTALLATION
AFTER MAJOR
6 MONTHLY
REPAIR
EVERY
NDT
1 Beam Trolley - -
3 Crane (Derrick) -
5 Crawler Crane -
INSPECTION
OR ALTERATION
EVERY 4 YEARS
INSTALLATION
AFTER MAJOR
6 MONTHLY
LIFTING APPLIANCE TYPE
ANNUALLY
ON INITIAL
SUPPLY
REPAIR
EVERY
NDT
9 Escalators - -
10 Forklift / Telehandler - -
11 Grabs - -
12 Hoist (powered) - -
13 Jack ** ** ** - -
19 Mobile Crane - -
21 Pallet Stacker - -
25 Runway Beam/Monorail -
30 Vehicle lift -
32 Winch - -
LEGEND:
1.50 x SWL test & thorough visual
Thorough visual inspection
inspection
1.00 x SWL test & thorough visual 2.20 x SWL test & thorough visual
inspection inspection
1.00 x SWL test, 100% line pull & 1.50 x SWL up to 20t
*
thorough visual inspection 1.25 x SWL above 20t
1.10 x GW test dynamic & thorough 1.50 SWL static test
**
visual inspection 1.10 SWL dynamic test
1.25 x SWL test & thorough visual NDT After PLT/Discretion of LE
***
inspection Inspector/Surveyor
SWL up to 18.15t: 1.25 x SWL
µ SWL 18.15t to 45.4t: SWL + 4.54t
Calibration required
SWL above 45.4t: 1.10 x SWL
Note: A load test may be performed as deemed necessary by the LE Inspector/Surveyor
During inspection
The inspection, testing and certification of the above listed tackles shall be performed
as per the applicable international standards listed in Appendix A with no additional
requirements imposed by QP for the certification. Endorsement is required, in order to
verify compliance to QP LE Standard.
• For CCUs for onshore transportation, lifting point pad eyes shall be a minimum
of 19 mm thick, unless supported with QP Approved Inspection Service
Provider verified OEM design documents.
• Certificates issued for CCUs with lifting point pad eyes less than 19mm thick,
must include the statement ‘For onshore use only’.
• For CCUs for offshore transportation, the lifting set must meet the minimum
standard requirement.
• Shackles fitted with proper locking arrangement to avoid accidental
detachment. Hooks shall not be used in place of shackles.
• The container number shall be prominently displayed on all sides of the
container in characters of a contrasting colour not less than 75mm high. For
open-sided containers it may be necessary to attach panels specifically to carry
the container number.
• The information markings such as gross weight, tare weight, and SWL shall be
marked in characters of a contrasting colour not less than 50mm high on two
(2) faces of the container.
C.3.6 GANGWAY
• The recorded deflection at any point shall not exceed 1/500 of its span with
evenly distributed SWL.
• Aluminium gangways with non-metal base (point of contact) are only allowed in
hazardous areas.
• For gangways constructed with lifting pad eyes, there must be a minimum of
four (4) lifting pad eyes.
• While testing the test weight shall be uniformly distributed along the gangway.
C.3.12 PALLET
• Steel pallets used for lifting shall be constructed with four (4) lifting points.
• Steel pallets can be used with cranes, forklift trucks, pallet trucks and crane
forks.
• Wooden pallets can only be used with a forklift truck, pallet truck and crane
forks.
• In all cases load shall be secured with adequate lashing.
• The transfer net shall be marked prominently with the maximum number of
persons permitted in addition to the SWL.
C.3.15 SHACKLE
• Shackles manufactured to BS 3032 shall not be used in QP operational areas.
C.3.18 TRUNNIONS
Trunnions can only be used if they are supported with QP Approved Inspection Service
Provider verified OEM design documents. Trunnions shall not be used for offshore
transportation.
ANNUALLY
ON INITIAL
REPAIR
MAJOR
YEARS
EVERY
AFTER
NDT
1 Beam clamp - -
2 Beam clamp (fabricated) - ***
3 Bundle puller (frame) - ***
Bundle puller (lifting points for
4 - ***
transportation)
Cargo Carrying Unit (CCU) up to
5 - ***
25,000 kg
Cargo Carrying Unit (CCU) above
6 - ***
25,000 kg
7 Cargo net - - -
N or Alteration
INSTALLATIO
6 MONTHLY
ANNUALLY
ON INITIAL
LIFTING TACKLE TYPE
EVERY 4
SUPPLY
REPAIR
MAJOR
YEARS
EVERY
AFTER
NDT
8 Chain - - -
9 Chain sling - -
10 Containers (ISO) - -
11 Drum Lifter - -
12 Eyebolt/eye nuts - -
13 Fall Arrestor - -
14 Gangway or Walkway - -
15 Gangway (Lifting Points) - ***
16 Gin Pole/Wheel - -
17 Hook - -
18 Hopper (Lifting Points) - ***
19 Hoist Links / Rings / Swivel - -
20 Jumbo Bags - - -
Lifeboat / Rescue Boat Lifting
21 - -
Points
Lifting Bar/Lifting Beam/Spreader
22 - ***
Beam
23 Loading Ramp - -
24 Loading Ramp (Lifting Points) - ***
25 Man riding basket - ***
26 Pad eyes (with design) - ***
27 Pad eyes (without design) - ***
28 Pallet (steel with lifting points) - ***
29 Personnel transfer net - - -
30 Pipe clamp/hook - -
INSTALLATIO
6 MONTHLY
ANNUALLY
ON INITIAL
LIFTING TACKLE TYPE
EVERY 4
SUPPLY
REPAIR
MAJOR
YEARS
EVERY
AFTER
NDT
N or
31 Plate clamp - -
32 Portacabin with pad eyes - ***
33 Portacabin with trunnions - ***
34 Pulley block - -
35 Safety harness and Lanyard - - -
36 Shackle - -
37 Snatch Block - -
38 Test Weight Calibration -
39 Test Weight (Lifting Points ) - ***
Textile Sling (Round Sling /
40 - - -
Webbing Sling)
41 Trunnion - ***
42 Turnbuckle / Rigging Screw - -
43 Water bag - -
44 Wire rope - - -
45 Wire rope ( Running) *** *** *** ***
46 Wire rope sling - - -
LEGEND:
1.50 x SWL test & thorough visual
Thorough visual inspection inspection
1.50 x GW test & thorough visual 2.00 x SWL test & thorough visual
inspection inspection
1.00 x SWL test & thorough visual 2.00 x GW test & thorough visual
inspection inspection
1.10 x GW test dynamic & thorough 2.00 x Tare Weight test & thorough
visual inspection visual inspection
1.25 x SWL test & thorough visual 2.50 x GW test & thorough visual
inspection inspection
CSC certificate issued by CSC
NDT After PLT/Discretion of LE
approved inspector/surveyor initial and *** Inspector/Surveyor
every 2.5 years.
SWL up to 10t: 2.00 x SWL
SWL up to 25t: 2.00 x SWL
SWL 10t to 160t: 1.04 x SWL + 9.6 t
SWL above 25t: 1.22 x SWL + 20t
SWL above 160t: 1.10 x SWL
SWL up to 25t: 2.00 x SWL
Certificate of conformity and visual SWL 25t to 160t: 0.933 x SWL + 27t
inspection SWL above 160t: 1.10 x SWL
Sample to be Tested to destruction Calibration required
Note: A load test may be performed as deemed necessary by the LE Inspector/Surveyor
During inspection
FOR CONTRACTORS:
PROJECT OR COMPANY REPRESENTA AREA OF OPERATION
CONTRACT No. NAME TIVE
ONSHORE OFFSHORE
1.2 No. of falls as rigged 2.2 Shackles SWL & Quantity 3.2 Actual Weight
1.3 Lifting Height (LH) 2.3 Spreader Bar, SWL 3.3 Weight Of Lifting
Tackle
1.4 Lifting Radius (LR) 2.4 Other appliance, SWL 3.4 Weight of Hook Block
1.5 Boom Length (BL) SAFETY FACTOR FOR THE LIFT 3.5 Total Weight
= 1.6 / 3.5 (SHALL BE > 125%) (=3.2+3.3+3.4)
Remarks: Nil.