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Edge Banding Machine Instructions: Effective May 2021
Edge Banding Machine Instructions: Effective May 2021
Edge Banding Machine Instructions: Effective May 2021
Review full manual instructions prior to use for important safety information.
Always check Rockler.com to confirm that you are using the most recent manual version for your product.
GENERAL SAFETY WARNINGS
This product is designed only for specific applications as defined in the instructions and should not be modified or used for any
manner not described in these instructions. Use only recommended accessories. Before using the Edge Banding Machine: READ,
UNDERSTAND and FOLLOW ALL INSTRUCTIONS AND SAFETY WARNINGS. KEEP THESE INSTRUCTIONS READILY
AVAILABLE FOR FUTURE REFERENCE.
> Always confirm that you are using the most recent version of > Follow all standard shop safety practices, including:
the Instructions and safety warnings for your product (see the • Keep children and bystanders away from the tool
Instructions link on the product page at Rockler.com). operating area;
• Do NOT use power tools in explosive environments, or in
> Before using another tool with this product, always read, the presence of flammable liquids, fumes or dust;
understand and follow the instructions and safety warnings • TURN OFF AND UNPLUG all power tools BEFORE
in the owner’s manual for that tool. If you do not have the making any adjustments or changing accessories;
owner’s manual, obtain one from the tool’s manufacturer • Remain alert and use good judgment. Do not use this
before using it with this product. product if you are in any way impaired by medications,
alcohol, drugs or fatigue;
> Before using any chemical with this product, always read, • Keep your work area well lit and clean;
understand and follow all safety warnings and guidelines in • Dress appropriately. Secure loose clothing, remove all
the manufacturer’s Safety Data Sheet (SDS; formerly called jewelry and tie up long hair before using this product;
“MSDS”), especially regarding: • ALWAYS wear safety glasses, hearing protection
• How to safely use the chemical, including potential hazards and respiratory protection that complies with
and recommended first aid measures; NIOSH/OSHA/ANSI safety standards;
• Personal safety equipment required to safely use the • Use dust collection tools and dust face masks to
chemical (e.g. gloves, eye protection, mask/respirator, etc.); reduce exposure to dust;
• Proper and safe handling, storage and disposal of • Use safety equipment such as featherboards, push
the chemical. sticks and push blocks, etc., when appropriate;
• Maintain proper footing at all times and do not overreach;
> Before using this product, review and verify that all tools to be • Do NOT force woodworking tools.
used with it have safety equipment installed and are in proper
working order as defined by the tool’s owner’s manual. > These warnings and instructions do NOT represent the total
of all information available regarding tool safety, use and
> Do not use this product until you have read and are technique. Always seek out opportunities to learn more
confident you understand: and improve your skills and knowledge.
• Product Specific Safety Warnings (pp. 3-4);
• Parts List (p. 5);
• Assembly/Setup (p. 6); Drilling, sawing, sanding or machining wood
• Operation (pp. 7-8); products can expose you to wood dust, a substance known
• Maintenance/Troubleshooting (p. 8). to the State of California to cause cancer. Avoid inhaling
wood dust or use a dust mask or other safeguards for
> The user assumes all risk and responsibility for the proper and personal protection. For more information go to
safe use of this product and for ensuring product suitability for www.P65Warnings.ca.gov/wood.
the intended application.
Danger indicates a hazardous situation that, if not avoided, will result in death or serious injury.
Warning indicates a hazardous situation that, if not avoided, could result in death or serious injury.
Caution indicates a hazardous situation that, if not avoided, may result in minor or moderate injury
or property damage.
Notice indicates important or helpful information and/or user tips.
2 BP1219
PRODUCT SPECIFIC SAFETY WARNINGS
THIS PRODUCT COMES WITH TWO INSTRUCTION MANUALS: ONE FOR THE HEAT GUN AND ONE FOR THE EDGE BANDER
READ ALL INSTRUCTIONS BEFORE USING (THIS APPLIANCE)
Safety Rules
> To avoid risk of fire, NEVER LEAVE TOOL RUNNING > When done using the edge bander, shut off the heat gun
UNATTENDED. TURN POWER OFF. Don’t leave tool and allow to cool properly before storing the Edge Banding
until it comes to a complete stop. Machine. If you do not plan to use the machine for a while,
it is best to unplug the heat gun from its power source.
> The heat gun produces extremely high temperatures
and will cause severe burns. Do NOT allow combustible > KEEP GUARDS IN PLACE and in working order.
materials to contact the heat gun. Keep hands away
from the nozzle of the heat gun when the gun is on. > REMOVE ADJUSTING KEYS AND WRENCHES. Form a
habit of checking to see that keys and adjusting wrenches
> With extended use the Heat Shield (see image on p. 5) are removed from the tool before turning it on.
may become hot. Use caution to avoid burns.
> KEEP WORK AREA CLEAN. Cluttered areas and
> DON’T USE IN A DANGEROUS ENVIRONMENT. Don’t benches invite accidents.
use power tools in damp or wet locations or expose them to
rain. Do NOT use near flammable liquids or materials. Keep > KEEP CHILDREN AWAY. All visitors should be kept a
work area well-lighted. safe distance from work area.
> To reduce the risk of electric shock, this product has been > MAKE WORKSHOP KID-PROOF with padlocks or master
equipped with a polarized plug (one blade is wider than the switches, or by removing starter keys.
other). This plug will fit in a polarized outlet only one way.
If the plug does not fit fully in the outlet, reverse the plug. > DON’T FORCE THE TOOL. It will do the job better and
If it still does not fit, contact a qualified electrician to install safer at the rate for which it was designed.
the proper outlet. Do NOT change the plug in any way.
> USE THE RIGHT TOOL. Don’t force a tool or attachment to
> USE PROPER EXTENSION CORD. Make sure your do a job for which it was not designed.
extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to carry > WEAR PROPER APPAREL. Do not wear loose clothing,
the current your product will draw. An undersized cord will gloves, neckties, rings, bracelets or other jewelry that
cause a drop in line voltage, resulting in loss of power and could get caught in moving parts. Nonslip footwear is
overheating. Table below shows the correct size to used recommended. Wear protective hair covering to
depending on cord length and nameplate ampere rating. If contain long hair.
in doubt, use the next heavier gauge. The smaller the
gauge number, the heavier the cord. > ALWAYS USE SAFETY GLASSES. Also use a face
or dust mask if cutting operation is dusty. Everyday
Cord Length 25'~50' 50'~100' 100'~200' 150"~300' eyeglasses have only impact-resistant lenses;
they are NOT safety glasses.
Minimum
14 12 Not recommended
Gauge > SECURE WORK. Use clamps or a vise to hold work
when practical. It’s safer than using your hand, and it
> NO ADJUSTMENT SHOULD BE MADE UNTIL THE frees both hands to operate tool.
TOOL HAS BEEN STOPPED. Make sure that the heat
gun is turned off and unplugged before setting up or > DON’T OVERREACH. Keep proper footing and balance
making any adjustments. at all times.
3
PRODUCT SPECIFIC SAFETY WARNINGS CONTINUED
> MAINTAIN TOOLS WITH CARE. Keep tools sharp and > CHECK DAMAGED PARTS. Before further use of the
clean for best and safest performance. Follow instructions tool, a guard or other part that is damaged should be
for lubricating and changing accessories. carefully checked to determine that it will operate properly
and perform its intended function – check for alignment of
> DISCONNECT TOOLS before servicing and when changing moving parts, binding of moving parts, breakage of parts,
accessories, such as blades, bits, cutters and the like. mounting and any other conditions that may affect its
operation. A guard or other part that is damaged
> REDUCE THE RISK OF UNINTENTIONAL STARTING. should be properly repaired or replaced.
Make sure switch is in off position before plugging in.
> The mark to the right indicates that this product
> USE RECOMMENDED ACCESSORIES. Consult the is protected by double insulation - When servicing,
owner’s manual for recommended accessories. The use use only identical replacement parts
of improper accessories may cause risk of personal injury.
> A small quantity of smoke may occur when the tool is used > Use ONLY with wood or plastic edge-banding materials
for the first time. This smoke is caused by binding agents that are backed with a hot-melt glue.
released from the heater’s insulating film during the first
time of use. The area you are working in should be > Maximum edge banding width: 21⁄4".
well-ventilated when using the tool for the first time.
> Make sure that your edge-banding material is at least
> The heat gun is protected from overheating: The thermal as wide as – and, preferably, a bit wider than – the
cut-out completely shuts down the tool if it is overloaded. workpiece being banded.
4
Heat Shields
2 7
8 5
LIST
PARTS Quantity
1 Outrigger Support 1
2 M6 x 10 Hex Socket Cap Screw 2
3 Washer 2
4 Table Assembly 1
5 M8 Cap Screw 1
6 M8 Hex Nut 1
7 Outrigger Post 1
8 Hex Wrench 1
5
Assembly/Setup
4. Use the Hex Wrench (8) to loosen the bolts securing the
5 Lower Edge Band Guides and adjust the Guides so they
4 are set slightly below the level of the aluminum table. Fig. 4
and Fig. 5. (A tip: Use your workpiece as a gauge to verify
the setting. Place the workpiece flat on the table and advance
the edge banding. Make sure that the edge banding overhangs
the edge of the workpiece at both top and bottom. Then retract
Fig. 2 the edge banding.) Once the Lower Edge Band Guides are in
position, tighten the bolts. They should rarely need to be
adjusted after this.
5. Use the Hex Wrench (8) to loosen the bolts securing the
Upper Edge Band Guides and adjust the Guides up or down
to fit the width of your edge-banding material. Make sure
that the banding material is able to move freely through
the Guides after the adjustments are made. Once they are
in position, tighten the bolt. Fig. 6.
Fig. 3
6
Operation
1. Feed the edge-banding material forward until the front end just
emerges from the Upper and Lower Edge Band Guides. Bottom edge of material should be
just slightly below the edge of table
2. Push the sliding switch on the heat gun to the first “on”
position. Start with the temperature dial at “2” and slowly
turn the dial to get a feel for how the temperature increases.
The higher the heat setting, the faster you must feed the
workpiece past the roller.
Fig. 6
7
3. As the hot-melt adhesive softens, feed the edge banding
material up to the pinch roller. Fig. 7.
8. Shut off the heat gun and allow it to cool properly before
storing the Edge Banding Machine. If you do not plan to
use the machine for a while, it is best to unplug the heat
gun from its power source.
Maintenance/Troubleshooting
> If hot-melt adhesive accumulates on the Edge Band Guides,
advancing the edge-banding material can become more
difficult. To clean the Guides, remove the edge banding
material from the Guides. Set the heat gun to a medium
setting and turn it on. As the heat gun softens the adhesive,
peel it from the guides with a putty knife. Be careful not to
scratch the edge of the band guides. The guide must remain
smooth for best results.
> The infeed and outfeed fences are adjusted so that they are
back about 1/16" (1.5mm) from the crown of the pinch roller.
They are used only for support and do not have to line up with
any reference point. The fence should be adjusted correctly Fig. 8
when the edge banding system is delivered.
> If the edge banding does not adhere to the workpiece, the
heat gun may not be hot enough. It is also possible that you’re
feeding the workpiece too fast for the heat setting on the heat
gun. Try reducing the feed rate or increasing the heat level.
Storage
> When done using the edge bander, shut off the heat
gun and allow to cool properly before storing the Edge
Banding Machine. If you do not plan to use the machine
for a while, it is best to unplug the heat gun from its
power source.
21⁄2"
Check Rockler.com for updates. If you have further questions, please
contact our Technical Support Department at 1-800-260-9663
or support@rockler.com
Fig. 9
68756 - RL
8 Rev 05/21
Distributed by Rockler Companies, Inc.
4365 Willow Dr. Medina, MN 55340
1-800-279-4441
www.rockler.com