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Aaruran Alloys is promoted in 2008 by Dr.J.VIGNESHWARAN and Mr.M.V.SHANMUGAM

for manufacturing and supplying of Carbon Steel, Low Alloy Steel, Stainless Steel, Super
Duplex and Nickel Alloy castings as per Indian and International standards to the tune of 1800
Tons per annum.

Aaruran Alloys team is headed by Mr.M.JAYABAL - Vice President is managed by the

professionals and each castings produced by the company is being thoroughly followed, and
every step is being taken to meet the quality required by the custom er. Aaruran Alloys is
dedicated to manufacturing products that meet customer requirements on time, every time.

ABOUT US:

Aaruran Alloys is promoted in 2008 by Dr.J.VIGNESHWARAN and Mr.M.V.SHANMUGAM

for manufacturing and supplying of Carbon Steel, Low Alloy Steel, Stainless Steel, Super
Duplex and Nickel Alloy castings as per Indian and International standards to the tune of 1800
Tons per annum

Aaruran Alloys team is headed by Mr.M.JAYABAL - Vice President is managed by the

professionals and each castings produced by the company is being thoroughly followed, and
every step is being taken to meet the quality required by the customer. Aaruran Alloys is
dedicated to manufacturing products that meet customer requirements on time, every time.

ABOUT US: (More)

Today Aaruran Alloys has leveraged our expertise to a growing range of industries that require a
strategic partner capable of supplying high performance, cost effective, engineered carbon and
medium and low alloy steel castings. Customers appreciate our focus on delivering on-spec
castings every time, our culture of continuous improvement, our sensitivity to cost, our ability to
cast around the clock, and our collaborative approach to business. As a result, we are happy to
count some of the world most prestigious companies as our customers.

• Agriculutre • Construction
• Gas Turbines • Military
• Mining • Oil and Gas
 • Power Generation - Nuclear, Solar, Wind • Pumps and Valves

ABOUT US: (Next)

These castings can be supplied in Pre/Proof/Fully Machined condition.

Plant Area : 7 Acres

Built in Area : 20000 Sq.Ft
PCB No. : T7/TNPCB/F15919/RS/CBE/W/2007 Dt. 19.07.07
Special Strength:
Our Special Strength is in being able to successfully meet the challenges of an environment
demanding continuously higher quality products. We have been recognized as leaders in our
principal product line of high integrity castings. Being an ISO:9001-2000, ISO:14001-2004 and
OHSAS 18001-2007 certified company, we have norms and systems for quality assurance
covering all stages, including a methodology for complete documentation, auditing and
continuous self-correction.

ABOUT US: > Mission

• To understand, interact & meet customer needs with Competitive Price

• To offer all round services to customers, which represent the best value for money, so as
to earn complete customer loyalty and facilitate access to global growth in Valve and
Pump Industry
• To do product development so as to keep pace with emerging market needs and to
develop the end product with consistent Quality & Reliability

ABOUT US: > Vision

• To be a reputed global provider of Steel Casting Catering to Valve and Pump Industries.
• To be the global leader in Customer satisfaction.

ABOUT US: > Quality Policy

Aaruran Alloys is committed to achieve total customer satisfaction through,

 • Manufacture and supply of Quality Castings,
• On time Delivery,
• Continual improvement in all our processes and systems by effective Training and Team
Work.

ABOUT US: >Future Plan

2012: Foundry Modernization by establishing the No-Bake System
2012: To establish our own Machine Shop to Supply the Machined Component. 2012:
To establish Investment Casting Plant.

INFRASTRUCTURE:

PLANT CAPACITY:

<Data Should Be Given>

INFRASTRUCTURE: >FACILITY >MANUFACTURING:

Development:
Equipped with in house pattern shop with trained Technicians, and solidification simulation
study on specific casting could facilitate minimum lead-time for development. We take pride in
meeting our customers’ spectrum of requirements, with the following in-house facility.
Melting:350 KW Inductotherm power track with 300 kg’s & 1000 Kg’s capacity crucible.
Material Handling:
2 nos of 5 ton electric overhead cranes covering the entire melting, pouring, heat treatment and
felting bay.

INFRASTRUCTURE: >FACILITY >MANUFACTURING (Read More):

Moulding:
Sodium silicate + Co2, air set and shell core system is being used. Appropriate moulding boxes
would be fabricated to keep moulding cost under control. Proper regeneration method would be
employed to recover maximum sand for backing purpose.

Heat Treatment Furnace with water quenching facility:

2.5ton type, electrically heated furnace with chart recorder & quenching Tank. We have high
quality heat treatment which enables furnace, which is calibrated to API 6A Appendix-H &
ASTR A991. Calibration witnessed by verified by TUV.

INFRASTRUCTURE: >FACILITY >QUALITY ASSURANCE:

Physical Testing:

Universal Testing Machine

Hardness Testing Machine
Impact Testing Machine

Chemical Testing:

Optical Emission Spectrometer ARL 3460 with Nitrogen

Carbon & Sulphur Determination Equipment

INFRASTRUCTURE: >FACILITY > QUALITY ASSURANCE (Read More):

Non-Destructive Testing:

By Sub-Contractor:

Radiographic Testing
Ultrasonic Testing

In House:
Magnetic Particle
Dye Penetrate Testing
Inspection:
Visual Examination
Dimensional Inspection

INFRASTRUCTURE: >FACILITY > QUALITY ASSURANCE (Read More):

Product Line:
Gate Valve
Globe Valve
Check Valve
Plug Valve
Ball Valve
Butterfly Valve
Control Valve
Knife Gate Valve
Pump Components

The Maximum Weight is up to 650 kgs with the Pressure rating of the valve casting upto
5000PSI.

INFRASTRUCTURE: >CAPABILITIES:

<Data Should Be Given>

INFRASTRUCTURE: >PROCESS:

Pattern Shop:

Quality castings start with a quality pattern. While many foundries no longer make patterns,
Aaruran Alloys operates a 5,000-square-foot, fully equipped pattern shop that combines state-of-
the-art technology with old-world craftsmanship. Here we produce prototype and production
patterns for new castings utilizing mahogany, white pine or epoxy materials. Our experienced
team is meticulous in its work, utilizing a sophisticated F5-Axis CNC pattern router as well as
time-tested hand methods to render highly engineered patterns that will result in precise, often
complex castings. The ability to produce patterns on-site allows us to cut lead times on new
castings as well as to quickly execute engineering changes to existing castings.
Having our own Pattern Shop is important not only in new pattern production, but in the
maintenance and upkeep of existing pattern. Each time a pattern is used; it is inspected by the
Molding Department and then returned to the Pattern Shop for maintenance before the pattern is
returned to storage. This helps ensure that each time the part number is ordered, the pattern is
correct, waiting and ready for production.

All patterns are stored in boxes and/or skids in a climate-controlled environment. The constant
temperature preserves the integrity of the patterns so there is no warping or deterioration of any
kind.

INFRASTRUCTURE: >PROCESS (Next):

Moulding:

• Sand mullers
• Core sand mixers
• Pneumatic sand rammers
• Sand Testing equipments
• Mould / Core hardness tester

Melting:

• 1000 Kgs / 500 and 350 Kgs Induction Melting Furnaces

• Bottom & Tea spout Laddles
• Laddle Preheaters
• Immersion pyrometers

INFRASTRUCTURE: >PROCESS (Next):

Fettling:

• 2.5MT Electric Heat Treatment Furnace - Automatic temperature controller with water
quenching facilities
• 500 Kgs Hook hanger automatic shot blasting machines
• Pickling & Passivation facilities
• Electrically operated grinders
• Welding rectifiers and inverters

PRODUCTS:
PRODUCTS: > Product Range:

Aaruran Alloys has adequate infrastructure to manufacture both Valve Castings and Engineering
Castings

Valve Castings include bodies, bonnets, yokes & wedges for:

o Gate Valve
o Globe Valve
o Check Valve
o Plug Valve
o Ball Valve
o Butterfly Valve
o Control Valve
o Knife Gate Valve
o Pump Components
o Engineering and Earth moving

The maximum weight is up to 650 kgs with the pressure rating of valve castings up to 5000 PSI.

PRODUCTS: > Product Specification (1):

ASTM/ASME/IS/BS/JIS

ASTM A216 - Grades WCB, WCB(NACE), WCC

ASTM A217 - Grades WC1,WC6,WC9,C5,C12,C12A, CA15
ASTM A351 - Grades CF3, CF3M, CF8, CF8M, CF8C, CF10,
CD4MCu, CN7M, HK40, CK3MCuN
ASTM A487 - Grades 4Q,60K,CA6NM ASTM A744 – Grades CF8

PRODUCTS: > Product Specification (2):

ASTM A747 - Grades CB7Cu-1

ASTM A890 - Grades CD3MN (4A), CE3MN (5A),6A (SDSS)
ASTM A995 - Grades CE3MN (5A) (SDSS)
ASTM A27 - Grades 70-40
ASTM A743 - Grades CF8, CF8M
ASME SA995 - Grades 4A

PRODUCTS: > Product Specification (3):

AISI - Grades 1040
IS 1030 - Grades 280 / 520 W
IS 1030 - Grades 230-540 W (E717899-51)
IS2708 - Grades 3(G717899-52)
JIS - Grades SCSiMn2H
BS-970 Grades EN9, EN19

PRODUCTS: > Product Specification (3):

DIN EN10213 1.0625

DIN EN10213 1.0619
DIN EN10213 1.7357
DIN EN10213 1.7379
DIN EN10213 1.4308

DIN EN10213 1.4408

DIN EN10213 1.4552
DIN EN10213 1.4309
DIN EN10213 1.4409

ACCREDITATION:

Our quality-related certifications include:

ISO-9001-2008 by TuV Nord, Germany

o Pressure Equipment Directive , by TuV Nord, Germany

o W0 Approval by TuV Nord, Germany
o Indian Boiler Regulation
o Affiliated member of Institute of Indian Foundry men
• Affiliated member of Indian Stainless Steel Development Association

GALLERY:

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 CONTACT US:

Our Location:

S.F.No: 385/1A, Kulathupalayam pudur,

Devanampalayam (P.O), Pollachi (TK),

Coimbatore - 642120,

TamilNadu, India.India.

Factory:

S.F.No: 385/1A, Kulathupalayam pudur, Devanampalayam (P.O), Pollachi (TK),

Coimbatore - 642120, TamilNadu, India

CONTACT US :>Enquiry:

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