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Ice Cream AAK
Ice Cream AAK
AAK
– your partner in creating solutions
Company
AAK´s wide product portfolio meets customer requirements worldwide.
Our customers represent a wide range of industries; Food, Infant Nutri-
tion, Confectionery, Cosmetics, Technical and Feed. AAK’s objective is
to supply innovative and creative, vegetable fat solutions for the benefit
of our customers. AAK offers a complete range of oils and fats for Ice-
cream.
AAK ACADEMY™
AAK’s customer training programme is organised by AAK Academy™.
The Academy arranges courses and seminars for entire industries as
well as for individual customers.
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Speciality fats for ice-cream production
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Ice-cream
Lubricant
The fat acts as a lubricant and must melt
properly during eating. The mouth feel is
influenced by several factors such as the
amount of agglomerated fat and the ratio
of solid to liquid fat. Vegetable fats used
in ice-cream can be constructed in several
different way to give the desired SFC curve
(Figure 1).
25
0
10 20 30 40
Temperature (°C)
Structure builder
The texture of an ice-cream depends on its
structure. The fat’s performance during ag-
ing, freezing and aeration is very important.
Fat crystals make it possible to incorporate
air cells to give the desired overrun while
at the same time maintaining a smooth tex-
ture.
Ice-cream
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Flavour carrier Figure 2. Structure of the ice-cream
The fat has to be of the best quality, and
must also have a bland taste that does not Ice crystals
mask any added flavours. (10-75 µm)
Fat crystals (globules)
(0,2-20 µm)
The structure of ice-cream
The complexity of the structure and the im-
portantce to use the appropriate blend of
fats can be seen by taking a look at it un-
Three dimensional
der the microscope. The main ingredients fat network
are water, sugar and non-fat milk solids,
and the actual fat content may be no more
than a few per cent. In the finished product,
Air bubbles
however, the function of the fat is critical. (10-150 µm)
It takes the form of small agglomerates on
the surfaces of the incorporated air bub-
bles (Figure 2). Stabilizing the air cells is
essential to the ice-cream’s texture, and the Casein micelles
(0,04-0,4 µm)
perceived eating quality is very much de-
pendent on it.
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Ice-cream – Production with vegetable fat
AAK has developed a special product range Preparation of ice-cream mix Processing of ice-cream
of vegetable fats for ice-cream, called A homogenous mix is of outmost impor- Whether the ice-cream contains milk fat or
Akomix. Milk fats can be replaced partly tance to be able to produce a high-quality vegetable fat, the processing is principally
or completely by Akomix. It is important ice-cream. There are slightly different ways the same.
to prepare an ice-cream mix with the right to do this. For a good result it is important The pasteurisation of the mix can be
physical properties. This is the form in that the ingredients are properly dissolved. made either before homogenisation, in the
which the mix will be frozen and together vessel where the mix is prepared, or after
with the freezing procedure determines the 1. Skim milk powder can be added and the homogenisation.
final result. A good and creamy product stirred into water at approximately 40 °C. The main exception from mix-prepara-
can have exactly the same ingredients as The temperature at which skim milk tion with milk fat is during the homogeni-
a product with an open and icy character. powder dissolves may vary. sation step, where the pressure has to be
The processing is the determining param- adjusted. The homogenisation takes place
eter for a quality ice-cream when the mix of 2. The heating is then continued to some at temperature between 75-80 °C, the
ingredients is the right one. 65-70 °C, where the rest of the ingredi- pressure for mix containing vegetable fat
ents are added. Sugar and emulsifier/ is lower than for a mix containing cream or
stabiliser can be blended before addition butterfat. This is due to the inherent strong
Processing steps.
to the hot water, often making it easier emulsifiers in these systems. There is also
to dissolve the emulsifier/stabiliser. The a difference in homogenisation pressure for
Mixing of raw material fat and the glucose are added in liquid mixes with different fat contents. A higher
form. It is important that the fat is totally fat content in the mix needs a lower pres-
Pasteurisation
melted before addition to the mix. sure. The pressure is also depending upon
Homogenisation the type of homogeniser. In figure 3, the re-
During mixing it is also important that the lation in homogenisation pressure between
Cooling
stirring is vigorous enough to ensure that the different products is shown.
Aging all components dissolve and that the mix If the homogenisation has been effective
is homogenous. To establish that all parti- no fat droplets will show on the surface of
Freezing
cles have been dissolved, a filtration can be the mix.
Hardening made.
Cold storage
Emulsifier/Stabiliser
The emulsifier/stabiliser blends are impor-
tant ingredients of an ice-cream. If milk
fat is replaced by vegetable fat, the same
amount and type of emulsifier can be used
to begin with. If necessary the level can be
adjusted.
KP/mc3
Cream
250
Butter fat
Vegetable fat
200
150
100
2 4 6 8 10 12 14
Fat content (%)
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Ice-cream Coatings
Melting behaviour
A coating have a melting point lower than
30 °C. Otherwise, the coating will not melt
during eating, because mouth temperature
falls when eating ice-cream. A coating must
have good snap, and then melt rapidly and
totally to give good mouthfeel. Its SFC curve
is a good indicator in this respect.
Rate of solidification
A coating should have a rapid rate of solidi-
fication, so that production output can be
highly efficient.
Flavour release
Especially in coatings, fast flavour release
is essential. Since the fat is the carrier of
the flavour, it should be chosen with care in
order to guarantee fast flavour release.
Ice-cream Coatings
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Akoice for dippings and toppings
Ice dippings or ice toppings are other types
of ice-cream coatings, applied at the point
of sale or at home.
They should be liquid at room tem-
perature, and solidify almost instantly
when they come into contact with cold
ice-cream. As the product may be ex-
posed to room temperature for a longer
period of time, stability against oxidation
and rancidity is important. The quality of an
ice dipping or ice topping is largely deter-
mined by the properties of the fat system.
Moisture barrier
Moisture
Another important application is the utilisa-
barrier.
tion of fats as a moisture barrier between
the ice-cream and the waffle of a cone. In
such a product there is usually a migration
of water, from the ice-cream to the cone, this
makes the waffle soft and less appetizing. Wafer
A moisture barrier in the form of a H2 O
thin layer of sprayed chocolate effi-
ciently puts an end to this problem.
A fat used in this application must fulfill Air
H2 O
mostly the same demands as the ones de-
scribed at page 8. For this application field,
AAK has developed a product line that lives
up to these requirements: called Akoice. Sprayed Ice-cream
chocolate
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Products and formulas
Akomix Akoice
Akomix is the name of a group of products Akoice is the name of AAK’s range of prod- Ice-cream coatings formulas
from AAK that have been specially devel- ucts for use in ice-cream coatings. based on Akoice.
oped for use in ice-cream production. Only Only carefully selected, top-quality raw Dark coating
carefully selected, top quality raw materi- materials are used, to ensure that they meet Sugar 22.5%
als are used, to ensure that they meet the the demands made in the production of ice- Cocoa powder (non-alkalized) 12.5%
demands made on vegetable fats for use in cream coatings.
Akoice 65.0%
ice-cream. These speciality fats are the ideal choice
Lecithin 0.3%
Akomix can be used to replace milk fat for ice-cream coating production, both in
either completely or partially. Ice-cream terms of price and high production output. Vanilla 0.0075%
based on Akomix has a better nutritional Akoice is fluid or semi-fluid at room temper- Salt 0.015%
fatty acid profile compared to ice-cream ature, depending on whether the product is
based on milk fat. to be used in ordinary ice-cream coatings or Milk coating
The great advantage of the oil blends are in ice dippings/ice toppings or as a moisture Sugar 18.5%
that they make it possible to balance the barrier. Akoice gives fast-setting chocolate
Cocoa powder (non-alkalized
composition of saturated and poly-unsatu- layers with no bleeding. The products have content of cocoa butter 12%) 3.5%
rated fats, and at the same time achieve a enhanced melting behaviour and shorter
Skim milk powder 8.5%
satisfactory SFC curve. crystallisation times, qualities that are es-
Dextrose 3.0%
Akomix is solid at room temperature, and pecially important in high-speed ice bar
gives ice-cream an excellent consistency machines. Akoice 66.5%
and taste. Lecithin 0.3%
Vanilla 0.0065%
Suggestions for ice-cream formulas based
on Akomix.
One-sixth of Akoice is mixed and milled
Original 100 % 60 %
recipe veg. fat veg. fat with the other ingredients. Another sixth
of Akoice is added into the conch. The
Cream 31 % 22.3 0.0 0.0
Sugar 14.0 14.0 14.0 remainings are mixed into the completely
Skim milk 2.8 14.9 0.0 conched mass.
powder
Milk 3.2 % 56.6 0.0 0.0
Milk powder
20 % 2.0 0.0 18.6
Akomix 0.0 9.5 5.8
Emulsifier/
Stabilizer 0.5 0.5 0.5
Aroma 0.1 0.1 0.1
Colour 0.01 0.01 0.01
Water 1.7 61.0 61.0
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