IPS-MEHTALIA PVT. LTD.

Consulting Engineers . Construction Management . Commissioning & Qualification

B101-109, 1st Floor, Kailash Vaibhav Industrial Estate, Vikhroli (W), Mumbai – 400 079

DOCUMENT NO. IPS-MBD19084-IN-520A

DATA SHEET

OF

CONTROL VALVE

KANSAI NEROLAC PAINTS LTD

Project:- Emulsion Resin Production Plant

Location:- Amritsar , Punjab

1 20-May-20 Revised as per process data details SDH SNS SPK

0 11-May-20 For Engineering SDH SNS SPK
Rev Date Description Made Chkd by Apd by
Entire Specification SPECIFICATION ISSUED FOR
Issued this Revision In-house Review Purchase
Revised Pages Only Client Approval Construction
Issued this Revision Enquiry Engineering

This document has been prepared for the above project or named part thereof and should not be relied upon or used for any other project without prior written consent
from IPS-Mehtalia Pvt. Ltd. IPS-Mehtalia Pvt. Ltd. accepts no responsibility or liability for the consequence of this document being used for a purpose other than the
purposes for which it was commissioned. Any person using or relying on the document for such other purpose agrees, and will by such use or KNPL be taken to
confirm his agreement to indemnify IPS-Mehtalia Pvt. Ltd. for all loss or damage resulting there from. IPS-Mehtalia Pvt. Ltd.accepts no responsibility or liability for
this document to any party other than the person by whom it was commissioned.
 IPS-MEHTALIA PVT. LTD. Client Kansai Nerolac
Consulting Engineers, Architects, & Interior Designers Project No. MBD19084
B101-109, Kailash Vaibhav Ind. Estate, Vikhroli (W), Mumbai – 400 079 Made/Chkd. SDH/SNS/SPK
Document Title Control Valve Rev 1
Document No. IPS-MBD19084-IN-520A Date 20-May-2020
Control Valve
Units : Flow :- Liquid: Kg/hr Gas: Nm /hr
3
Steam:Kg/hr Pressure: bar(g) Temperature:- oC Level/length:- mm

Sr. No. General Description

1 Tag No. RFS
2 Inlet Line No. RFS
General 3 Service RFS
4 Area Classification RFS
5 Line Size RFS
6 Type of Body Globe, 2 Way
7 Body Size Port Size RFS STS
8 Guiding No. of Ports Top One
9 End Conn. Flgd. Size & Rating Flange ASA 150#, ANSI B 16.5, Same as Line Size
10 Facing & Finish RF , Serrated
11 Body Material RFS
12 Bonnet Type Standard/Extended. Vendor to specify based on process temperature
Body
13 Packing Material Grafoil/PTFE. Vendor to specify based on process temperature
14 Lubricator Isol. Valve NA
15 Trim Form Globe
16 Flow Characteristic Equal Percentage
17 Trim Matt. Plug /Disc/Ball/Seat SS316
18 Other Wetted Parts SS316
19 Soft Seating Material metal to metal PTFE / STS
20 Leakage Class IV
21 Type Pneumatic spring opposed diaphragm Field reversible
22 Spring Range STS
23 Spring Material Chrome Vanadium Spring Steel / STS
24 Failure Position RFS
Actuator
25 Hand Wheel & Location Quote Optionally
26 Travel Indication 0 to 100%
27 Actuator Diaphragm Material Nitrile
28 Air Connections ¼" NPT (F)
29 Type Electro Pneumatic type SMART
30 Input Control Signal 4 - 20 mA DC, HART
31 Air Supply 1.4 kg/cm2 +10%
32 Enclosure Weatherproof IP 67
33 Enclosure Material Die Cast Aluminium
E/P Positioner For Hazardous Area - Intrinsically Safe ,Exia, T4, Zone IIA , IIB Are
34 Approval
For Safe Area - Weatherproof IP - 67
35 Cable Entry 1/2" NPT (F) & 2 Nos. ( 1 No. Plugged)
36 Pneumatic Connetion 1/4" NPT (F)
37 Make ABB/ Siemens
38 Model STS
39 Pneumatic Connetion 1/4" NPT (F)
40 Input Pressure kg/cm2 (g) Max 7 Kg/cm2 (g)
41 Output Pressure 0 - 8 Kg/cm², adjustable
42 Medium Air
43 Output Gauge 0-6 Kg/cm2 (g), 2” Dial Size
Air Filter
44 Body Aluminium with Manual Drain Facility
Regulator
45 Filter Sintered Bronze, 5 micron
46 Drain Cock To be Provided
Vendor to mount regulator on valve actuator and do necessary SS 316 tubing from
47 Mounting
regulator to solenoid valve and actuator
48 Make Shavo/Festo/Placka/ Norgen
Note :-
1) STS : Supplier to Specify
2) RFS : Refer Follow Sheet.
3) CTS : Client to Specify
4) Control Valve sizing as per ISA S75-01
5) Noise level must be <85 Db
6) NA - Not Applicable
7) Vendor to submit Mat. Test Report, Performance Test Report, Guarantees etc. in triplicate along with delivery.
8) Vendor to submit Sizing calculations and detailed catalogue along with the offer. Supplier should carry out Cv test for one valve per size.
9) Vendor to submit the Instrument installation manual & G.A. Drawings in hard copies 2 set and soft copies 2 set.
10) Actuator nut bolts / Body bolts nuts shall be in SS.

IPS 2 of 3 584882884.xls
 IPS-MEHTALIA PVT. LTD. Client Kansai Nerolac
Consulting Engineers, Architects, & Interior Designers Project No. MBD19084
B101-109, Kailash Vaibhav Ind. Estate, Vikhroli (W), Mumbai – 400 079 Made/Chkd. SDH/SNS/SPK
Document Title Control Valve Rev 1
Document No. IPS-MBD19084-IN-520A Date 20-May-2020

Control Valve
Operating Pressure Valve
Nature of Fluid Flow m3/hr Operating Temp. oC DP Shut Off Insulation
P & ID P & ID Line Material Line Valve kg/cm2 (g) Pressure Fail Safe Viscosity Body Desnity Mol.
Sr. No. Tag No. Location / Line No. Fluid Clear/ Viscous/ Pressure Thickness Area Classification Remark
NO. Rev. No. Size NB Code Schedule Size NB Drop Position cP Material Kg/m3 Weight
Slurry Min. Nor. Max. Min. Nor. Max. Min. Nor. Max. kg/cm2 (g) mm
bar g

FCV- HOR- 4009- MS4- IPS-MBD19084-

1 1 Hot Oil 80 MS4 Schd 40 S 80 Clear 10 25 35 20 100 200 1 3 4 0.3 Fail to Close <10 6 CS <800 320 80 Zone1, IIA/IIB
R4210.1 80-IH PR-4011

FCV- HOR- 4010- MS4- IPS-MBD19084-

2 1 Hot Oil 80 MS4 Schd 40 S 80 Clear 10 25 35 20 100 200 1 3 4 0.3 Fail to Close <10 6 CS <800 320 80 Zone1, IIA/IIB
R4210.2 80-IH PR-4011

FCV- HOR- 4011- MS4- IPS-MBD19084-

3 1 Hot Oil 80 MS4 Schd 40 S 80 Clear 10 25 35 20 100 200 1 3 4 0.3 Fail to Close <10 6 CS <800 320 80 Zone1, IIA/IIB
R4210.3 80-IH PR-4011

FCV- HOR- 4012- MS4- IPS-MBD19084-

4 1 Hot Oil 80 MS4 Schd 40 S 80 Clear 10 25 35 20 100 200 1 3 4 0.3 Fail to Close <10 6 CS <800 320 80 Zone1, IIA/IIB
R4210.4 80-IH PR-4011
FCV- IPS-MBD19084-
5 PR-4423-S4-100 1 Product 100 S4 Schd 10S 100 Viscous 20 40 50 10 35 45 1 3 4 0.3 Fail to Close 5000 6 SS304 1100 NA NA Zone1, IIA/IIB
F4205A.1 PR-4015
FCV- IPS-MBD19084-
6 PR-4511-S4-100 1 Product 100 S4 Schd 10S 100 Viscous 20 40 50 10 35 45 1 3 4 0.3 Fail to Close 5000 6 SS304 1100 NA NA Zone1, IIA/IIB
F4215A.1 PR-4016

WCV- IPS-MBD19084- Potassium

7 PR-4602-S4-50 1 50 S4 Schd 10S 50 Viscous 1 3 5 10 35 45 0.15 0.2 0.3 0.1 Fail to Close 50 6 SS304 1100 NA NA Zone1, IIA/IIB
T3301.1 PR-4017 Persulfate

WCV- IPS-MBD19084- Potassium

8 PR-4701-S4-50 1 50 S4 Schd 10S 50 Viscous 1 3 5 10 35 45 0.15 0.2 0.3 0.1 Fail to Close 50 6 SS304 1100 NA NA Zone1, IIA/IIB
T3302.1 PR-4018 Persulfate

WCV- IPS-MBD19084- Bicarbonate

9 PR-4801-S4-50 1 50 S4 Schd 10S 50 Viscous 1 3 5 10 35 45 0.15 0.2 0.3 0.1 Fail to Close 50 6 SS304 1200 NA NA Zone1, IIA/IIB
T3305.1 PR-4019 Solution

WCV- IPS-MBD19084-
10 PR-6003-S4-50 1 DOWFAX 50 S4 Schd 10S 50 Viscous 1 3 5 10 35 45 0.2 0.3 0.3 0.1 Fail to Close 800 6 SS304 1160 NA NA Zone1, IIA/IIB
T3101.1 PR-4031

WCV- IPS-MBD19084-
11 PR-6103-S4-50 1 LISSAPOL 50 S4 Schd 10S 50 Viscous 1 3 5 10 35 45 0.2 0.3 0.3 0.1 Fail to Close 1000 6 SS304 1100 NA NA Zone1, IIA/IIB
T3102.1 PR-4032

WCV- IPS-MBD19084-
12 PR-6203-S4-50 1 ATPOL 50 S4 Schd 10S 50 Viscous 1 3 5 10 35 45 0.2 0.3 0.3 0.1 Fail to Close 600 6 SS304 1100 NA NA Zone1, IIA/IIB
T3103.1 PR-4033

WCV- IPS-MBD19084-
13 PR-6303-S4-50 1 SALQUEST 50 S4 Schd 10S 50 Viscous 1 3 5 10 35 45 0.2 0.3 0.3 0.1 Fail to Close 1500 6 SS304 970 NA NA Zone1, IIA/IIB
T3104.1 PR-4034

WCV- IPS-MBD19084- Methacrylic

14 PR-6403-S4-50 1 50 S4 Schd 10S 50 Clear 1 3 5 10 35 45 0.2 0.3 0.3 0.1 Fail to Close 1.4 6 SS304 1010 NA NA Zone1, IIA/IIB
T3105.1 PR-4035 Acid

WCV- IPS-MBD19084- Biocides/

15 PR-6503-S4-50 1 50 S4 Schd 10S 50 Clear 1 3 5 10 35 45 0.2 0.3 0.3 0.1 Fail to Close 1 6 SS304 1000 NA NA Zone1, IIA/IIB
T3201.1 PR-4036 Proxel

WCV- IPS-MBD19084- Biocides/

16 PR-6603-S4-50 1 50 S4 Schd 10S 50 Clear 1 3 5 10 35 45 0.2 0.3 0.3 0.1 Fail to Close 1 6 SS304 1000 NA NA Zone1, IIA/IIB
T3202.1 PR-4037 NIP ACID
WCV- IPS-MBD19084- Liq
17 PR-6703-S4-50 1 50 S4 Schd 10S 50 Clear 1 3 5 10 35 45 0.2 0.3 0.3 0.1 Fail to Close 2 6 SS304 910 NA NA Zone1, IIA/IIB
T3203.1 PR-4038 Ammonia
WCV- IPS-MBD19084- Feaamine
18 PR-6803-S4-50 1 50 S4 Schd 10S 50 Viscous 1 3 5 10 35 45 0.2 0.3 0.3 0.1 Fail to Close 140 6 SS304 1110 NA NA Zone1, IIA/IIB
T3204.1 PR-4039 Plus
FCV- HOR-10101-MS4- IPS-MBD19084-
19 B Hot Oil 80 MS4 Sched 40 S 80 Clear 5 10 15 20 100 200 1 3 4 0.3 Fail to Close <10 6 CS <800 320 80 Zone1, IIA/IIB
E2140.1 50-IH PR-4072

TCV-REC- CHWR-9310-MS1- IPS-MBD19084- Chilled Heavy Duty

20 1 50 MS1 50 Clear 5 10 15 7 14 150 1 3 4 0.3 Fail to open 1 6 CS 1000 28 40 Zone1, IIA/IIB
301.1 50-IHC PR-4064 Water 'C' Class

Low
TCV-REC- LPS-9307-MS1-50- IPS-MBD19084- Heavy Duty
21 1 Pressure 50 MS1 50 Clear 50 kg/hr 150 kg/hr 175 kg/hr 110 147 150 1 3.4 3.4 0.3 Fail to Close 0.000014 6 CS 2.4 18 80 Zone1, IIA/IIB Non-IBR
301.2 IH PR-4064 'C' Class
Steam

TCV-REC- CHWR-9308-MS1- IPS-MBD19084- Chilled Heavy Duty

22 1 50 MS1 50 Clear 5 10 15 7 14 150 1 3 4 0.3 Fail to open 1 6 CS 1000 18 40 Zone1, IIA/IIB
301.3 50-IHC PR-4064 Water 'C' Class

Low
TCV-REC- LPS-9305-MS1-50- IPS-MBD19084- Heavy Duty
23 1 Pressure 50 MS1 50 Clear 50 kg/hr 150 kg/hr 175 kg/hr 110 147 150 1 3.4 3.4 0.3 Fail to Close 0.000014 6 CS 2.4 18 80 Zone1, IIA/IIB Non-IBR
301.4 IH PR-4064 'C' Class
Steam

IPS 3 of 3 584882884.xls