PT.

MB-IOI BOILER SYSTEM OPERATION INSTRUCTION

CODE OF INSTRUCTION：PT-MB/1/B/IOI/05/01/1A SHIFT MANAGER :

SYSTEM：U1 Flue Gas And Air Sys KKS CODE：10HLD10AC001 SUPERVISOR :

OPERATION ACTIVITY: U1 Air Preheater A OPERATOR :

Pre-Start Up Check Procedures SITE INSPECTION BY :

START： Year Month Day Hr Min

END： Year Month Day Hr Min

STEP PREVIOUSLY OPERATION RISK ASSESSMENT CONTROL NORMAL STATUS

1 Confirm all relevant Permit-To-Works have been completed,cancelled and cleared. Yes

2 All working parties have been evacuated from the workplace Yes

3 Ensure all operational personnel are wearing suitable PPE, such as gloves, safety helmet, safety Yes
shoes, insulated gloves, earmuffs/plugs etc.

4 Ensure all operators are in good mental state and no drinking phenomenon. Yes

No water accumulation nor humid condition in operational area for the prevention of electric
5 short circuit Yes

6 To provide a safe and comfortable workplace all tools and materials must be properly placed Yes

STEP PROCEDURE

1 Check and confirm all of the PTW on Air Preheater had been Cancellation; Not any person still working or stay
there, if not, report to operator

2 Check and confirm all of the Pipe/Valve/Platform/Damper/Manhole/Thermal Insulation Layer etc. had been
installed and complete

3 Check and confirm all of the Equipment's Label and Flow Indicating complete

4 No sundries and any waste oil/material near Air Preheater or inside Air Preheater, if not, need to clean them
all with safety ways

5 Isolation Belt and Safety Fence had been removed

6 Anchor bolts of Motor and Air Preheater are not loose, coupler shield is complete

7 Air Preheater Lubrication Oil level at 1/2 position, oil temperature is 30-40℃, oil quality is normal

8 Check and Confirm all of the device status are correct, and not any leakage or alarm:

9 Item 1 Air Preheater Oil Station Local Control Box(10HLD00GH001) had been put in service

Item 2 Air Preheater Guide Bearing Lube Oil Station(?) had been put in service
Oil Pump()'s Power On
Oil Filter() put in service
10 Oil Cooler() put in service
Oil Cooler Inlet Water
Valve() open Oil Cooler
Outlet Water Valve() open
 Item 3 Air Preheater Support Bearing Lube Oil Station(?) had been put in service
Oil Pump()'s Power On
Oil Filter() put in service
11 Oil Cooler() put in service
Oil Cooler Inlet
Water Valve() open Oil
Cooler Outlet Water Valve() open

12 Item 4 Air Preheater Fire Detector System Local Control Cabinet(10HLD00GH002) put in service

13 Item 5 Air Preheater Rotor Stoppage Alarm Device Local Control Cabinet(10HLD00GH003) put in service

14 Item 6 Air Preheater A Driver Motor Local Control Cabinet(10HLD10GH001) put in service. Main Motor's Frequency
Converter & StandBy Motor's Frequency Converter already in Auto Mode and not any alarm

15 Item 7 Air Preheater Washing Water Total Valve(10HCD12AA251) close

16 Item 8 Air Preheater Washing Water to Cool End Filter(10HCD11AT002) not any leakage

17 Item 9 Air Preheater Washing Water to Cool End Valve(10HCD11AA252) close

18 Item 10 Air Preheater Washing Water to Hot End Filter(10HCD11AT001) not any leakage

19 Item 11 Air Preheater Washing Water to Hot End Valve(10HCD11AA251) close

20 Item 12 Discharge From Flue Gas Duct at Bottom of Air Preheater Valve(10HST13AA001) close

21 Item 13 Discharge From Flue Gas Duct at Bottom of Air Preheater Valve(10HST14AA001) close

22 Item 14 U1 Air Preheater A's PA Duct Discharge Motorized Valve(10HST15AA251) close

23 Item 15 U1 Air Preheater A's SA Duct Discharge Motorized Valve(10HST16AA251) close

24 Item 16 Air Preheater Fire Fighting Equipments() put in service

25 Item 17 Air Preheater Motor(10HLD10-M001) put in service, Motor junction box and grounding wire is intact,
Motor insulation is qualified

26 Item 18 Air Preheater Standby motor() put in service, Motor junction box and grounding wire is intact, Motor
insulation is qualified

27 Item 19 If Air Preheater Motor(10HLD10-M001) had been stopped for 7 days, need to measure its insulation after
separation with Frequency Converter, and confirm its insulation value ≧4MΩ

28 Item 20 If Air Preheater Standby Motor() had been stopped for 7 days, need to measure its insulation after
separation with Frequency Converter, and confirm its insulation value ≧4MΩ

29 Auxiliary Steam to Air Preheater Soot Blower Main Pipe(10LBG42BR001) put in service, already warming up and
drain fully. Soot Blower Main Steam Inlet Vlalve() open.

30 Air Preheater IntLet Motorized Damper(10HNA71AA001) close, its Power On

31 Primary Air Fan Outlet Hot Primary Air Motorized Damper(10HFE10AA002) close, its Power On

32 Forced Drafe Fan Outlet Secondary Hot Air Motorized Damper(10HLA10AA002) close, its Power On

33 Primary Cold Air Interconnection Motorized Damper(10HFE30AA001) close

 34 Secondary Cold Air Duct Interconnection Motorized Damper(10HLA30AA001) close

35 Flue Gas Duct Interconnection Motorized Damper(10HNA30AA001) close

36 Under the 380_220V Unit PC Section 1A, On the Switchboard "+10.B.F.A09", check and confirm Air Preheater A
Driver Motor Local Control Cabinet Power Source I Breaker(10BFA09B2) On,and not any alarm

37 Under the 380_220V Emergency Section A, On the Switchboard "+J0.B.M.A07", check and confirm Air Preheater A
Driver Motor Local Control Cabinet Power Source II Breaker(J0BMA07B1) On,and not any alarm

38 Under the 380_220V Emergency Section A, On the Switchboard "+J0.B.M.A06", check and confirm Air Preheater Rotor
Stoppage Alarm Device Local Control Cabinet Power Breaker(J0BMA06A2) On,and not any alarm

39 Under the 380_220V Emergency Section A, On the Switchboard "+J0.B.M.A09", check and confirm Air Preheater Fire
Detector System Local Control Cabinet Power Breaker(J0BMA09A2) On,and not any alarm

—END OF PROCEDURE —

REMARK
 EXECUTE
CONFIRMATION

EXECUTE
CONFIRMATION
 PT.MB-IOI BOILER SYSTEM OPERATION INSTRUCTION
CODE OF INSTRUCTION：PT-MB/1/B/IOI/05/01/2A SHIFT MANAGER :

SYSTEM：U1 Flue Gas And Air Sys KKS CODE：10HLD10AC001 SUPERVISOR :

OPERATION ACTIVITY: U1 Air Preheater A OPERATOR :

Start Up Procedures SITE INSPECTION BY :

START： Year Month Day Hr Min

END： Year Month Day Hr Min

STEP PREVIOUSLY OPERATION RISK ASSESSMENT CONTROL NORMAL STATUS

1 Confirm all relevant Permit-To-Works have been completed,cancelled and cleared. Yes

2 All working parties have been evacuated from the workplace Yes

3 Ensure all operational personnel are wearing suitable PPE, such as gloves, safety helmet, safety Yes
shoes, insulated gloves, earmuffs/plugs etc.

4 Ensure all operators are in good mental state and no drinking phenomenon. Yes

No water accumulation nor humid condition in operational area for the prevention of electric
5 short circuit Yes

6 To provide a safe and comfortable workplace all tools and materials must be properly placed Yes

STEP PROCEDURE

1 The Air Preheater Pre-Start Up Check Procedures had been done

2 On the #1Unit No.1 Air Preheater's Control Graphic, click Main Motor and confirm its position on Activation,
check and confirm Sytandby Motor's position still at Backup

3 On the #1Unit No.1 Air Preheater's Control Graphic, confirm the Interlock between Main & Standby Motor already
put in service

4 Click the "Start" Button on Graphic, put Air Preheater into operation by progaram, need to check and confirm
step by step:

5 Step 1 Air Preheater Support Bearing Lube Oil Station(?) running, and not any alarm

6 Step 2 Air Preheater Guide Bearing Lube Oil Station(?) running, and not any alarm

7 Step 3 Main Motor's Frequency Converter running, and not any alarm; Main Motor(10HLD10-M001) running

8 Step 4 StandBy Motor's Frequency Converter running, and not any alarm

9 Step 5 Primary Air Fan Outlet Hot Primary Air Motorized Damper(10HFE10AA002) open fully, and not any alarm

10 Step 6 Forced Drafe Fan Outlet Secondary Hot Air Motorized Damper(10HLA10AA002) open fully, and not any alarm

11 Step 7 Air Preheater IntLet Flue Gas Motorized Damper(10HNA71AA001) open fully, and not any alarm

—END OF PROCEDURE —

REMARK
REMARK
 EXECUTE
CONFIRMATION

EXECUTE
CONFIRMATION
 PT.MB-IOI BOILER SYSTEM OPERATION INSTRUCTION
CODE OF INSTRUCTION：PT-MB/1/B/IOI/05/01/3A SHIFT MANAGER :

SYSTEM：U1 Flue Gas And Air Sys KKS CODE：10HLD10AC001 SUPERVISOR :

OPERATION ACTIVITY: U1 Air Preheater A OPERATOR :

Normal Shutdown Procedures SITE INSPECTION BY :

START： Year Month Day Hr Min

END： Year Month Day Hr Min

STEP PREVIOUSLY OPERATION RISK ASSESSMENT CONTROL NORMAL STATUS

1 Confirm all relevant Permit-To-Works have been completed,cancelled and cleared. Yes

2 All working parties have been evacuated from the workplace Yes

3 Ensure all operational personnel are wearing suitable PPE, such as gloves, safety helmet, safety Yes
shoes, insulated gloves, earmuffs/plugs etc.

4 Ensure all operators are in good mental state and no drinking phenomenon. Yes

No water accumulation nor humid condition in operational area for the prevention of electric
5 short circuit Yes

6 To provide a safe and comfortable workplace all tools and materials must be properly placed Yes

STEP PROCEDURE

1 On the #1Unit No.1 Air Preheater's Control Graphic, Check and confirm #1Unit No.1 Air Preheater IntLet Flue Gas
Temperature ﹤125℃

2 Check and confirm Main & Standby Motor's Frequency Converter no any alarm, keep at Auto Mode

3 Check and confirm #1Unit No.1 Primary Air Fan(10HFE10AN001) stopped

4 Check and confirm #1Unit No.1 Forced Drafe Fan(10HLB10AN001) stopped

5 Check and confirm #1Unit No.1 Induced Drft Fan(10HNC10AN001) stopped

6 Click the "Stop" Button on Graphic, Air Preheater stop by progaram, need to check and confirm step by step:

7 Step 1 close Primary Cold Air Interconnection Motorized Damper(10HFE30AA001)

8 Step 2 close Secondary Cold Air Duct Interconnection Motorized Damper(10HLA30AA001)

9 Step 3 close Flue Gas Duct Interconnection Motorized Damper(10HNA30AA001)

10 Step 4 close Primary Air Fan Outlet Hot Primary Air Motorized Damper(10HFE10AA002)

11 Step 5 close Forced Drafe Fan Outlet Secondary Hot Air Motorized Damper(10HLA10AA002)

12 Step 6 close Air Preheater IntLet Flue Gas Motorized Damper(10HNA71AA001)

13 Step 7 stop Main Motor(10HLD10-M001) & Standby Motor()

14 Step 8 stop Main & Standby Motor's Frequency Converter

 —END OF PROCEDURE —

REMARK
 EXECUTE
CONFIRMATION

EXECUTE
CONFIRMATION
 PT.MB-IOI BOILER SYSTEM OPERATION INSTRUCTION
CODE OF INSTRUCTION：PT-MB/1/B/IOI/05/01/4A SHIFT MANAGER :

SYSTEM：U1 Flue Gas And Air Sys KKS CODE：10HLD10AC001 SUPERVISOR :

OPERATION ACTIVITY: U1 Air Preheater A OPERATOR :

Operation and Standby Situation Inspection SITE INSPECTION BY :

START： Year Month Day Hr Min

END： Year Month Day Hr Min

STEP PREVIOUSLY OPERATION RISK ASSESSMENT CONTROL NORMAL STATUS

1 Confirm all relevant Permit-To-Works have been completed,cancelled and cleared. Yes

2 All working parties have been evacuated from the workplace Yes

3 Ensure all operational personnel are wearing suitable PPE, such as gloves, safety helmet, safety Yes
shoes, insulated gloves, earmuffs/plugs etc.

4 Ensure all operators are in good mental state and no drinking phenomenon. Yes

No water accumulation nor humid condition in operational area for the prevention of electric
5 short circuit Yes

6 To provide a safe and comfortable workplace all tools and materials must be properly placed Yes

STEP PROCEDURE

1 Air Preheater Oil Station Local Control Box(10HLD00GH001) work well, not any alarm

Air Preheater Guide Bearing Lube Oil Station(?) work well, not any alarm
Oil Pump() work well, not any abnormal vibration and noise and leakage
Oil Filter() work well,
2 not any leakage
Oil Cooler() work well, not any leakage
Oil level normal
Oil temperature normal ＜70℃

Air Preheater Support Bearing Lube Oil Station(?)work well, not any alarm
Oil Pump() work well, not any abnormal vibration and noise and leakage
Oil Filter() work well, not
3 any leakage
Oil Cooler() work well, not any leakage
Oil level normal
Oil temperature normal ＜70℃

4 Air Preheater Fire Detector System Local Control Cabinet(10HLD00GH002) work well, not any alarm

5 Air Preheater Rotor Stoppage Alarm Device Local Control Cabinet(10HLD00GH003) work well, not any alarm

6 Air Preheater A Driver Motor Local Control Cabinet(10HLD10GH001) work well, not any alarm

7 Air Preheater Soot Blower work well, not any leakage

8 Air Preheater work well, not any abnormal vibration and noise and leakage

—END OF PROCEDURE —

REMARK
REMARK
 EXECUTE
CONFIRMATION

EXECUTE
CONFIRMATION
 PT.MB-IOI BOILER SYSTEM OPERATION INSTRUCTION
CODE OF INSTRUCTION：PT-MB/1/B/IOI/05/01/5A SHIFT MANAGER :

SYSTEM：U1 Flue Gas And Air Sys KKS CODE：10HLD10AC001 SUPERVISOR :

OPERATION ACTIVITY: U1 Air Preheater A OPERATOR :

Automatic Protective Function Test Procedures SITE INSPECTION BY :

START： Year Month Day Hr Min

END： Year Month Day Hr Min

STEP PREVIOUSLY OPERATION RISK ASSESSMENT CONTROL NORMAL STATUS

1 Confirm all relevant Permit-To-Works have been completed,cancelled and cleared. Yes

2 All working parties have been evacuated from the workplace Yes

3 Ensure all operational personnel are wearing suitable PPE, such as gloves, safety helmet, safety Yes
shoes, insulated gloves, earmuffs/plugs etc.

4 Ensure all operators are in good mental state and no drinking phenomenon. Yes

No water accumulation nor humid condition in operational area for the prevention of electric
5 short circuit Yes

6 To provide a safe and comfortable workplace all tools and materials must be properly placed Yes

STEP PROCEDURE

1 Air Preheater Guide bearing: High lubricating oil temperature linkage oil pump test

2 C&I Engineer relieve the real signal of Guide Bearing LUB Oil Temperature; send a testing a signal to DCS and
let the temperature signal reach 55℃

3 Check and confirm the LUB oil pump A or B running

4 C&I Engineer let the testing temperature signal reach 45℃, confirm the LUB oil pump A or B stop

5 C&I Engineer recovery the real signal and confirm there is not any alarm in DCS

6 Air Preheater Support bearing: High lubricating oil temperature linkage oil pump test

7 C&I Engineer relieve the real signal of Support Bearing LUB Oil Temperature; send a testing a signal to DCS and
let the temperature signal reach 55℃

8 Check and confirm the LUB oil pump A or B running

9 C&I Engineer let the testing temperature signal reach 45℃, confirm the LUB oil pump A or B stop

10 C&I Engineer recovery the real signal and confirm there is not any alarm in DCS

11 Air Preheater Main and auxiliary motor interlock test

12 Start the Main Motor and confirm it is normal

13 Check and confirm the Auxiliary Motor is interlocked in DCS

14 Stop the Main Motor and confirm the Auxiliary Motor can running automatically
 15 Check and confirm the Main Motor is interlocked in DCS

16 Stop the Auxiliary Motor and confirm the Motor Motor can running automatically

—END OF PROCEDURE —

REMARK
 EXECUTE
CONFIRMATION

EXECUTE
CONFIRMATION
 PT.MB-IOI BOILER SYSTEM OPERATION INSTRUCTION
CODE OF INSTRUCTION：PT-MB/1/B/IOI/05/01/6A SHIFT MANAGER :

SYSTEM：U1 Flue Gas And Air Sys KKS CODE：10HLD10AC001 SUPERVISOR :

OPERATION ACTIVITY: U1 Air Preheater A OPERATOR :

Alarm and Emergency Handling Procedures SITE INSPECTION BY :

START： Year Month Day Hr Min

END： Year Month Day Hr Min

STEP PREVIOUSLY OPERATION RISK ASSESSMENT CONTROL NORMAL STATUS

1 Confirm all relevant Permit-To-Works have been completed,cancelled and cleared. Yes

2 All working parties have been evacuated from the workplace Yes

3 Ensure all operational personnel are wearing suitable PPE, such as gloves, safety helmet, safety Yes
shoes, insulated gloves, earmuffs/plugs etc.

4 Ensure all operators are in good mental state and no drinking phenomenon. Yes

No water accumulation nor humid condition in operational area for the prevention of electric
5 short circuit Yes

6 To provide a safe and comfortable workplace all tools and materials must be properly placed Yes

STEP PROCEDURE

1 Fire in Air preheater

2 Phenomenon

3 Negative pressure of fuel duct and furnace is drastic changing

4 Flue gas temperature and hot air temperature suddenly increased

5 Fire alarm indication in DCS

6 Black smoke come from boiler stacks

7 Reason

8 Boiler keep at low load for a long time and need the Micro-Oil Ignition System keep running

9 Boiler restrat up again

10 Air preheater had not been sootblowing for a long time. And so many Combustible Material keep inside the Air
preheater

11 Boiler combustion instability, coal quality change, and combustion adjustment is not reasonable

12 Oil Burner: atomization quality bad, serious oil leakage, spray nozzle fall off

13 After Boiler outfire and still supply fuel. It is not enough air for the combustible

14 Handle：
 15 Start up the Air Preheater and Fuel Duct Sootblowing System continuously

16 Confirm any Fire inside the Air Preheater on site immediately

17 The Unit Load decreased to 80MW quickly. Stop the same side (FDFan/PAFan/IDFan)Fan, close all of the Air
Preheater Inlet and Outlet Damper, keep it is running

18 If the Outlet temperature reach 250℃, it should emergency shutdown boiler

19 Start up the Air Preheater Fire-fighting System, and open the Air Preheater drain valve

20 After confirm the fire is extinguished, and then stop the Air Preheater Fire-fighting System

21 If the Air Preheater Turning Gear cannot be start up, need to be run by manpower

If need to restart, it should be:

Open the Air Preheater Inlet and Outlet Damper
22 Confirm the outlet temperature should not be rise again
Restart the Fule Gas and Air System, keep 5-10 minutes, cnfirm
the fuel duct normal
Restart the Pulverized Coal System

—END OF PROCEDURE —

REMARK
 EXECUTE
CONFIRMATION

EXECUTE
CONFIRMATION
 PT.MB-IOI BOILER SYSTEM OPERATION INSTRUCTION
CODE OF INSTRUCTION：PT-MB/1/B/IOI/05/01/8A SHIFT MANAGER :

SYSTEM：U1 Flue Gas And Air Sys KKS CODE：10HLD10AC001 SUPERVISOR :

OPERATION ACTIVITY: U1 Air Preheater A OPERATOR :

Isolation Procedures SITE INSPECTION BY :

START： Year Month Day Hr Min

END： Year Month Day Hr Min

STEP PREVIOUSLY OPERATION RISK ASSESSMENT CONTROL NORMAL STATUS

1 Confirm all relevant Permit-To-Works have been completed,cancelled and cleared. Yes

2 All working parties have been evacuated from the workplace Yes

3 Ensure all operational personnel are wearing suitable PPE, such as gloves, safety helmet, safety Yes
shoes, insulated gloves, earmuffs/plugs etc.

4 Ensure all operators are in good mental state and no drinking phenomenon. Yes

No water accumulation nor humid condition in operational area for the prevention of electric
5 short circuit Yes

6 To provide a safe and comfortable workplace all tools and materials must be properly placed Yes

STEP PROCEDURE

1 Check and confirm the U1 Air Preheater A (10HLD10AC001) stopped and not running signal shown in DCS

2 According to PT-MB/2/IOI/B/08/01/8, need to isolate U1 Primary Air Fan A

3 According to PT-MB/2/IOI/B/05/03/8, need to isolate U1 Forced Drafe Fan A

4 According to PT-MB/2/IOI/B/05/02/8, need to isolate U1 Induced Drafe Fan A

5 Under the 380_220V Unit PC Section 1A, On the Switchboard "+10.B.F.A09", check and confirm Air Preheater A
Driver Motor Local Control Cabinet Power Source I Breaker(10BFA09B2) Power OFF/Lock/Caution Notice

6 Under the 380_220V Emergency Section A, On the Switchboard "+J0.B.M.A07", check and confirm Air Preheater A
Driver Motor Local Control Cabinet Power Source II Breaker(J0BMA07B1) Power OFF/Lock/Caution Notice

7 Air Preheater Oil Station Local Control Box(10HLD00GH001) Power OFF/Lock/Caution Notice

Air Preheater Guide Bearing Lube Oil Station(?)Power OFF/Lock/Caution Notice

Oil Pump() Power OFF/Lock/Caution Notice
8
Oil Cooler Inlet Water Valve() Shut/Lock/Caution Notice
Oil Cooler Outlet Water Valve()
Shut/Lock/Caution Notice
Air Preheater Support Bearing Lube Oil Station(?) Power OFF/Lock/Caution Notice
Oil Pump() Power OFF/Lock/Caution Notice
9
Oil Cooler Inlet Water Valve() Shut/Lock/Caution Notice
Oil Cooler Outlet Water
Valve() Shut/Lock/Caution Notice

10 Air Preheater Fire Detector System Local Control Cabinet(10HLD00GH002) Power OFF/Lock/Caution Notice

11 Air Preheater Rotor Stoppage Alarm Device Local Control Cabinet(10HLD00GH003) Power OFF/Lock/Caution Notice
 12 Air Preheater A Driver Motor Local Control Cabinet(10HLD10GH001)Power OFF/Lock/Caution Notice. Main Motor's
Frequency Converter & StandBy Motor's Frequency Converter already in Manual position

13 Air Preheater Motor(10HLD10-M001) Power OFF/Lock/Caution Notice

14 Air Preheater Standby motor() Power OFF/Lock/Cauton Notice

15 Air Preheater Washing Water Total Valve(10HCD12AA251) Shut/Lock/Caution Notice

16 Air Preheater Washing Water to Cool End Valve(10HCD11AA252) Shut/Lock/Caution Notice

17 Air Preheater Washing Water to Hot End Valve(10HCD11AA251)Shut/Lock/Caution Notice

18 Discharge From Flue Gas Duct at Bottom of Air Preheater Valve(10HST13AA001) Shut//Lock/Caution Notice

19 Discharge From Flue Gas Duct at Bottom of Air Preheater Valve(10HST14AA001) Shut/Lock/Caution Notice

20 Discharge From PA Duct at Bottom of Air Preheater Valve(10HST15AA251) Shut/Lock/Caution Notice

21 Discharge From SA Duct at Bottom of Air Preheater Manual Valve(10HST16AA251) Shut/Lock/Caution Notice

22 Air Preheater Soot Blower stopped, and Soot Blower Main Steam Inlet Vlalve() Shut/Lock/Caution Notice

23 Air Preheater IntLet Flue Gas Motorized Damper(10HNA71AA001) Shut/Lock/Power OFF/Caution Notice

24 Primary Air Fan Outlet Hot Primary Air Motorized Damper(10HFE10AA002) Shut/Lock/Power OFF/Caution Notice

25 Forced Drafe Fan Outlet Secondary Hot Air Motorized Damper(10HLA10AA002) Shut/Lock/Power OFF/Caution Notice

26 Primary Cold Air Interconnection Motorized Damper(10HFE30AA001) Shut/Lock/Power OFF/Caution Notice

27 Secondary Cold Air Duct Interconnection Motorized Damper(10HLA30AA001) Shut/Lock/Power OFF/Caution Notice

28 Flue Gas Duct Interconnection Motorized Damper(10HNA30AA001) Shut/Lock/Power OFF/Caution Notice

29 PAFan Outlet Cold Air Motorized Damper(10HFE11AA001) Shut/Lock/Power OFF/Caution Notice

Under the 380_220V Emergency Section A, On the Switchboard "+J0.B.M.A06", check and confirm Air Preheater Rotor
30 Stoppage Alarm Device Local Control Cabinet Power Breaker(J0BMA06A2) Power OFF/Lock/Caution Notice,and not any
alarm

31 Under the 380_220V Emergency Section A, On the Switchboard "+J0.B.M.A09", check and confirm Air Preheater Fire
Detector System Local Control Cabinet Power Breaker(J0BMA09A2)Power OFF/Lock/Caution Notice,and not any alarm

—END OF PROCEDURE —

REMARK
 EXECUTE
CONFIRMATION

EXECUTE
CONFIRMATION
 PT.MB-IOI BOILER SYSTEM OPERATION INSTRUCTION
CODE OF INSTRUCTION：PT-MB/1/B/IOI/05/01/9A SHIFT MANAGER :

SYSTEM：U1 Flue Gas And Air Sys KKS CODE：10HLD10AC001 SUPERVISOR :

OPERATION ACTIVITY: U1 Air Preheater A OPERATOR :

DE-Isolation Procedures SITE INSPECTION BY :

START： Year Month Day Hr Min

END： Year Month Day Hr Min

STEP PREVIOUSLY OPERATION RISK ASSESSMENT CONTROL NORMAL STATUS

1 Confirm all relevant Permit-To-Works have been completed,cancelled and cleared. Yes

2 All working parties have been evacuated from the workplace Yes

3 Ensure all operational personnel are wearing suitable PPE, such as gloves, safety helmet, safety Yes
shoes, insulated gloves, earmuffs/plugs etc.

4 Ensure all operators are in good mental state and no drinking phenomenon. Yes

No water accumulation nor humid condition in operational area for the prevention of electric
5 short circuit Yes

6 To provide a safe and comfortable workplace all tools and materials must be properly placed Yes

STEP PROCEDURE

1 Check and confirm all of the PTW on Air Preheater had been Cancellation; Not any person still working or stay
there, if not, report to operator

2 Check and confirm all of the Pipe/Valve/Platform/Damper/Manhole/Thermal Insulation Layer etc. had been
installed and complete

3 Check and confirm all of the Equipment's Label and Flow Indicating complete

4 No sundries and any waste oil/material near Air Preheater or inside Air Preheater, if not, need to clean them
all with safety ways

5 Air Preheater's Manhole and Air Duct's Manhole are complete, they had been closed and no leakage

6 Isolation Belt and Safety Fence had been removed.

7 Air Preheater Oil Station Local Control Box(10HLD00GH001) Unlock/Power ON/ Remove Caution Notice
Air Preheater Guide Bearing Lube Oil Station(?) Unlock/Power ON/Remove Caution Notice
Oil Pump() Unlock/Power ON/Remove Caution Notice
8
Oil Cooler Inlet Water Valve() Unlock/Open/Remove
Caution Notice Oil Cooler
Outlet Water Valve() Unlock/Open/Remove Caution Notice
Air Preheater Support Bearing Lube Oil Station(?) Unlock/Power ON/Remove Caution Notice
Oil Pump() Unlock/Power ON/Remove Caution Notice
9
Oil Cooler Inlet Water Valve()
Unlock/Open/Remove Caution Notice
Oil Cooler Outlet Water Valve() Unlock/Open/Remove Caution Notice
10 Air Preheater Fire Detector System Local Control Cabinet(10HLD00GH002) Unlock/Power ON/Remove Caution Notice

11 Air Preheater Rotor Stoppage Alarm Device Local Control Cabinet(10HLD00GH003) Unlock/Power ON/Remove Caution
Notice
12 Air Preheater Washing Water Total Valve(10HCD12AA251) Unlock/Remove Caution Notice

13 Air Preheater Washing Water to Cool End Valve(10HCD11AA252) Unlock/Remove Caution Notice

14 Air Preheater Washing Water to Hot End Valve(10HCD11AA251) Unlock/Remove Caution Notice

15 Discharge From Flue Gas Duct at Bottom of Air Preheater Valve(10HST13AA001) Unlock/Remove Caution Notice

16 Discharge From Flue Gas Duct at Bottom of Air Preheater Valve(10HST14AA001) Unlock/Remove Caution Notice

17 Discharge From PA Duct at Bottom of Air Preheater Valve(10HST15AA251)Unlock/Remove Caution Notice

18 Discharge From SA Duct at Bottom of Air Preheater Valve(10HST16AA251) Unlock/Remove Caution Notice

19 Auxiliary Steam to Air Preheater Soot Blower Main Steam Inlet Vlalve() Unlock/Remove Caution Notice

20 Air Preheater Intlet Flue Gas Motorized Damper(10HNA71AA001) Unlock/Power On/Remove Caution Notice

21 Primary Air Fan Outlet Hot Primary Air Motorized Damper(10HFE10AA002) Unlock/Power On/Remove Caution Notice

22 Forced Drafe Fan Outlet Secondary Hot Air Motorized Damper(10HLA10AA002) Unlock/Power On/Remove Caution Notice

23 Primary Cold Air Interconnection Motorized Damper(10HFE30AA001) Unlock/Power On/Remove Caution Notice

24 Secondary Cold Air Duct Interconnection Motorized Damper(10HLA30AA001) Unlock/Power On/Remove Caution Notice

25 Flue Gas Duct Interconnection Motorized Damper(10HNA30AA001) Unlock/Power On/Remove Caution Notice

26 PAFan Outlet Cold Air Motorized Damper(10HFE11AA001) Unlock/Power ON/Caution Notice

Under the 380_220V Unit PC Section 1A, On the Switchboard "+10.B.F.A09", check and confirm Air Preheater A
27 Driver Motor Local Control Cabinet Power Source I Breaker(10BFA09B2) Unlock/Power On/Remove Caution Notice,and
not any alarm
Under the 380_220V Emergency Section A, On the Switchboard "+J0.B.M.A07", check and confirm Air Preheater A
28 Driver Motor Local Control Cabinet Power Source II Breaker(J0BMA07B1) Unlock/Power On/Remove Caution Notice,and
not any alarm

29 Air Preheater A Driver Motor Local Control Cabinet(10HLD10GH001 )Unlock/Power ON/Remove Caution Notice. Main
Motor's Frequency Converter & StandBy Motor's Frequency Converter already in Manual position

30 Air Preheater Motor(10HLD10-M001) Unlock/Power ON/Remove Caution Notice, Motor junction box and grounding wire
is intact

31 Air Preheater Standby motor() Unlock/Power ON/Remove Caution Notice, Motor junction box and grounding wire is
intact
Under the 380_220V Emergency Section A, On the Switchboard "+J0.B.M.A06", check and confirm Air Preheater Rotor
32 Stoppage Alarm Device Local Control Cabinet Power Breaker(J0BMA06A2) Unlock/Power On/Remove Caution Notice,and
not any alarm
Under the 380_220V Emergency Section A, On the Switchboard "+J0.B.M.A09", check and confirm Air Preheater Fire
33 Detector System Local Control Cabinet Power Breaker(J0BMA09A2) Unlock/Power On/Remove Caution Notice,and not
any alarm

34 According to PT-MB/2/IOI/B/08/01/9, need to de-isolate U1 Primary Air Fan A

35 According to PT-MB/2/IOI/B/05/03/9, need to de-isolate U1 Forced Drafe Fan A

 36 According to PT-MB/2/IOI/B/05/02/9, need to de-isolate U1 Induced Drafe Fan A

—END OF PROCEDURE —

REMARK
 EXECUTE
CONFIRMATION

EXECUTE
CONFIRMATION