WORKGROUP (WG2) PROGRAMME: WRE ROPE. NoTEs: MOST IMPORTANT ELEMENTS. Mooute EUROPEAN Vengit! N WORKGROUP (WG3) PROGRAMME MOST IMPORTANT ELEMENT. tbeGPESLUOEE WORKGROUP (WG4) PROGRAMME: MOST IMPORTANT ELEMENTS, PROOFLOADs 25x WuL, MAX PERMANENT DEFORUATION AT PROOFLOAD «1% FATIGUE LiFe: 20000 c¥cLeS MINMUNT Chemicat Composirion ‘TEMPERING TEMPERATURE: NOT LESS THAN 40'¢ ‘ieliPOSDus MODULE 1, PAGE 20 the! HCH group, :CLASSROOM EXERCISE MODULE #1 EUROPEAN VERSION RISK MANAGEMENT AND THE RIGGING PLAN 1, Remove from service a fitting that is a Choose Answer from because it is certain that it has been overloaded at least Iwo to the Following List three times its Working Load Limit a. appropriate ah fiting must be removed from service because catastrophic failure is ikely, . the working load limit 3. Fittings _ in the field by welding or substitution . cof components are dangerous and their Working Load Limits are ee comes unknown, d. identification 4, ____imexcess of 10 percent of any cross-sectional ‘dimension is cause for removal of a fitting from service. e. ultimate load 5 __is required at least annually. f, questions and answers 6 1s required before each use. g. periodic inspection 7 is required before being put into service h. initial inspection 8 Follow and the manufacturers recommendation. i: Wioustry standards 9. Conduct regular inspection and _ j. cracked 13. ‘i is a load that can be applied to test the gear n. frequent inspection This test can only be performed by the manufacturer or an ‘©. maintenance Segue the POS NOUR — pues, pace a1WELCOME TO Load Control” based on product application information provided by: theGrasbysraup. INTER OF GRAVITY AND SUING LOADING ‘CALCULATE WEIGHT hepa bayo;gze- MODULE SLIDE 2.02 pete seen ‘Gro Sy oraup. eee the POS ine. MODULE 2, PAGE 1FINDING THE CENTER OF GRAVITY CALCULATE BASED ON WEIGHTS FINDING THE CENTER OF GRAVITY CALCULATE BASED ON WEIGHTS 6000/(6000+2000) = 3/4 = 75% | 2000K6 5000 KG FINDING THE CENTER OF GRAVITY CALCULATE BASED ON WEIGHTS 8000/(8000+3000) 0.73 = 73% ow. 3000 KG etirosumee woDu EUROPEAN vense? nores. MIS POSSILETOcaLcuLire, Cenran or craereeaate Siare ey -aneveme A Comn Sirus secre ae. CENTER OF GRAVITY OF East Me Secrion can se oc eake seo To obtenune wane CENTER OF GRAVITY OF THe (Ae LOAD. THE CENTER OF GnayioT vue gc wean eA Situ nes comes Oot Sanenoracne ce Satnon ora meor a Sonoxes e000 Ree yey feeeonad TAKE TWO OF THE SECTIONS ap DETERMINE THE C.0.G. AND Wee, TOGETHER BY ADDING THE wat AND PLACING THEC.OG ONa Ge BETWEEN EACH SECTIONS cog THE C.0.G. WILL BE CLOSER TO hg HEAVIER SECTION, PROPORTION: TO THE SECTION'S WEIGHT. THe HEAVY WEIGHT IS 6,000 KGS. THe TOTAL WEIGHT OF BOTH SECTION 8,000 KGS. THE C.0.G.1S 24 0R 7, OF THE DISTANCE TOWARD COGS HEAVY END. CONTINUE THIS PROCESS UNTILALL OF THE SECTIONS ARE ADDED TO THE LOAD. THE HEAVY WEIGHTIS 8,000 KGS (CONBINED LOADS). THE TOTAL WEIGHT IS 11,000 KGS. THE .0.G. 1S 73% OF DISTANCE TOWARE €.0.6. OF COMBINED Loans. THIS TECHNIQUE CAN BE USED MATHEMATICALLY WITH GRAPH PAPER OR MARKED ON LOAD USNC CHALK, mopuLE 2, paae2 tel ORAUR, concn noneFINDING THE CENTER OF GRAVITY TRIAL LIFTS LUFT EACH SIDE OF LOAD AND RECORD THE RESULTS ‘A= 6000 KG B= 4000KG C= 2000 KG D=4000 KG FINDING THE CENTER OF GRAVITY TRIAL LIFTS ok > 8 b= con 4000 « 000 x6 c Toone TOWARD END“ 75% Toooaoesrowane SOE -o v one es A FINDING THE CENTER OF GRAVITY TRIAL LIFTS Ceoyngs 6201 Th Coy Sou sates Reus thel eso MODULE #2 EUROPEAN VERSION NOTES: RIG TO ‘THE CENTER OF GRAVITY ser /\ ‘CONNECTION TO LOADS oa crautry | ITIS POSSIBLE TO SYSTEMATICALLY DETERMINE THE CENTER OF GRAVITY OF A COMPLEX SHAPE BY USING A LOAD CELL TO WEIGH EACH SIDE OF ‘THE LOAD. THE WEIGHTS ARE RECORDED AND THE RESULTS USED TO CALCULATE THE LOCATION OF ‘THE CENTER OF GRAVITY. ‘THE PIVOT POINT (CRIBBING) OF LOAD MUST BE DIRECTLY UNDER THE LIFTING POINTS. ‘THE TOTAL WEIGHT OF THE LOAD IS THE SUM OF THE WEIGHT OF TWO. OPPOSING SIDES. THE CENTER OF GRAVITY IS LOCATED CLOSER TO ‘THE HEAVIER SIDE, PROPORTIONAL 0 THE SIDE'S WEIGHT. ‘THE HEAVY END, A, IS 6 TONS. TOTAL WEIGHT IS 8 TONS. THE C.0.G. 1S 3/4 OR 75% TOWARD “A END’ our MODULE 2, PAGE 3LOAD UNDER CONTROL? SLINGS CAPTURE CENTER LOAD LUFT LeveL? ‘TAG LINE REQUIRED? LOAD STABILITY AND THE CENTER OF GRAVITY LOAD 18 UNSTADLE WILL MOVE To DmReCTLY CENTER OF Gravity LOAD STABILITY - SINGLE HOOK HORWZONTAL ANGLE 8) KeRP DISTANCE PROM 604 To 8LMG AS ARGH AS PORK Moou EUROPEAN ve; NOTES RIG To THE CENTER OF GRawn, rents 2 - a G00 LOAD CONTROL STARTS Winy RIGGING TO THE CENTER OF anaviry RIGGING TO THE CENTER oF GRAVITY REQUIRES THAT THE May LOAD HOOK BE PLACED OVER Mee CENTER OF GRAVITY THE stinee MUST THEN BE CONNECTED SECURELY 10 THE LOAD 80 Thay THEY SURROUND AND CAPTUNE Te CENTER OF GRAVITY ALOAD PROPERLY RIGGED TOTS ENTER OF GRAVITY WiLL LIFT LEVEL AND WILL NOT TIS OVER. ip THE LOAD IS NOT RIGGED Tone CENTER OF GRAVITY. THe LOAD wit cen nmi BELOW THE LOAD HOOK the! !)(0) 1)//or0up, MODULE 2, PAGE 4IS STABILITY A PROBLEM ? ores: SELECTING SLINGS AND HITCHES FOR LOAD CONTROL, SELECT THE SLING TO BE USED 9 CONSIDERING THE HITCH To BE USED, ‘THE LOAD THAT WILL BE APPLIED, ‘THE RIGGING ENVIRONMENT “are Saree thebROSUUNTET SINGLE LEG AND LOAD CONTROL. THEY PROVIDE GOOD CONTROL ONLY FOR SIMPLE Loaps DO NOT USE THIS HITCH FOR LIFTING LOOSE, MATERIALS, LONG MATERIAL, ANY LOAD THAT CAN TIP ony © 2010 Te Cosy Gee, yjsraup. inc: MODULE 2, PAGE 5BASKET HITCH AND LOAD CONTROL FOR MORE CONTACT WITH THE n LOAD USE A DOUBLE WRAP BASKET HITeH CHOKER HITCH AND LOAD CONTROL Q AcHoKER wire DOES NOT PROVIDE \ 260 DEGREE CONTACT WITH THE SURFACE 7” RBLOCK oF woo BETWEEN HITCH AND LOAD IMPROVES, GRIP AND ANGLE OF CHOKE, NetPoSDuere DOUBLE WRAP CHOKER HITCH AND LOAD CONTROL ‘A VARIATION OF THE DOUBLE WRAP CHOKER IS FORMED BY PLAGING THE BELLY OF SLING THROUGH THE EVES MODULE 2, PAGE 6 MODULE yp EUROPEAN VERSion. Notes: SINGLE WRAP BASKET Hircyeq ONLY PROVIDE GOOD Loas CONTROL WHEN THE LOAD Tepe THE SLING, THIS TYPE OF HITCH IS USED To TURN LoaDs,DOUBLE WRAP CHOKER HITCH AND LOAD CONTROL MODULE #2 EUROPEAN VERSION ‘A DOUBLE WRAP CHOKER HITCH ores: PROVIDES MORE THAN 360 DEGREE CONTACT WITH THE SURFACE SINGLE WRAP CHOKER HITCHES ONLY PROVIDE GOOD LOAD CONTROL WHEN THE LOAD IS SHORT. DO NOT OVERLAP SLINGS AT BOTTOM OF THE LOAD thebaPOSDUNEF. TWO VERTICAL SINGLE LEG SLINGS ANDLOADCONTROL #® ‘SPREADER BEANS ARE USED ‘TO SUPPORT LONG AND HARD ‘TO HANDLE LOADS THE SPREADER BEAM REDUCES LOAD TIPPING AND BENDING TWO VERTICAL CHOKER HITCHES AND LOAD CONTROL TWO CHOKER HITCHES ATTACHED VERTICALLY PROVIDE GOOD LOAD CONTROL OVER LONG LOADS vs \, pad Canypt 020101 Cty Gr. ‘mage nae s MODULE 2, PAGE 7TWO VERTICAL BASKET HITCHES AND LOAD CONTROL BRIDLE AND LOAD CONTROL EXCELLENT Loan contron IS ACHIEVED a THE USE OF A BRIDLE REQUIRES THAT THE SLING ANGLES BE KNOWN TO ENSURE THAT ‘THE SLING IS NOT OVERLOADED DOUBLE LEG BASKET AND LOAD CONTROL THE LoaD contaot, 'SNOT Goo UNLESS THe SLINGS ARE SNUBBED. AGAINST A STEP OR CHANGE OF CONTOUR INTHE Loap BO NOT USE AT A veRTiCAL SLING ANGLE GREATER THAN 30 DEGREES MODULE 2, PAGE 8DOUBLE WRAP BASKET AND LOAD CONTROL MODULE #2 EUROPEAN VERSION nores: ‘PAIR OF DOUBLE WRAP BASKET HITCHES. WILL PROVIDE IMPROVED LOAD CONTROL, DOUBLE LEG CHOKER AND LOAD CONTROL rr é (CHOKERS ALTERNATED CHOKERS ALIGNED ‘THE DOUBLE LEG CHOKER HAS 80% OF A BRIDLE AT THE SAME SLING ANGLE (EN 13414) LOAD CONTROL IS GOOD WHEN VERTICAL SLING ANGLEIS LESS THAN S0DEGREES osusoran DOUBLE LEG CHOKER AND LOAD CONTROL WHEN CHOKING THROUGH THE SLING EYE, ALTERNATE TO PREVENT PULLING DOWN OF EYE Yr WHEN USING HOOKS PLACE HOOKS WITH “TIPS” POINTING OUTWARD telzPOSDU lnc Sprgn© 201 Te Cay Grou, At Rees ‘prawn. inc! MODULE 2, PAGE 9DOUBLE WRAPPED CHOKER Mol EUROPEAN venge! AND LOAD CONTROL i ‘THE HITCH HAS MORE THAN ‘A FULL 350 DEGREE WRAP ON Loan THREE AND FOUR LEG BRIDLE AND LOAD CONTROL excetuewr LOap controt /t IS acmieveD LAN ¢ |} Y ‘THE LOAD ON EACH LEG WILL BE EQUAL ONLY IF THE C.0.6. ISIN THE MIDDLE OF THE PICK POINTS, THE LEGS EQUAL IN LENGTH AND THE LOAD FLEXIBLE neGPOsDuEt THREE AND FOUR LEG BRIDLE AND LOAD CONTROL a EXCELLENT Loan CONTROL IS ACHIEVED ‘THE LOADS PLACED ON LEG WiLL VARY DRAMATICALLY WHEN THE LOAD IS COMPLEX OR C.0.G. NOTIN CENTER OF LOADING teiPeswusres ie MODULE 2, PAGE 10 the! 777 igrowp,MULTIPLE LEG SLINGS LOAD DISTRIBUTION Nores: ‘THE LOADS CAN BE PROPERLY DISTRIBUTED IF THE SLING LENGTH CAN BE ADJUSTED. tabPeSUUsTEr NEVER REEVE SLINGS THROUGH EYE BOLTS OR HOIST RINGS REEVING WILL GREATLY INCREASE THE LOADS AND AFFECTS THE EFFECTIVE SLING ANGLE Conn © 2010 Te Cry the PHS hyjgraup, nGouLs st FAGE1~ CLASSROOM EXERCISE EUROPEAN verse DISCUSS LOAD CONTROL MODULE 2, PAGE 12CLASSROOM EXERCISE MODULE #2 EUROPEAN VERSION RIGGING PRINCIPALS AND LOAD CONTROL 1. ts the equipment in Choose Answer from the Following List 2. Are there any special a, stable 3. Isthere any possiblity of 2 4. Are the Working Load Limits? Bae 5. Has the rigging plan been prepared? ¢. environmental concems 6. Is the rigging gear suitable for _ ren d. weight 7. Willthe rigging gearbe used? . proper condition 8. Has the userconducted 4 t sing 9. Isthe toad _ ___the center of gravity? g. Working Load Limits 10. Is the load ngged so itwillitlevel andbe ik adequate. 11. Does all gear have known __ tp oe 12. Does product have proper Working Load Limit, ductity, fatigue properties and Sas ae |. impact properties sa planet k. overhead lifting 14.18 the location of _ ____of the load known? 1. before the lit 15. Isthe total _______known? m. within industry standards 16. Is the vertical ____ angle known? 1. regular inspections 47. Willtnere be any loading? ©. the center of gravity P. rigged to a. every lift woom eel POSThyjanaue, MODULE 2, PAGE 13WELCOME TO Loads On Rigging and The Rigging Triangle based on product application information provided by: theres Lay aroup. ‘CENTER OF GRAVITY AND SLING LOADING ‘CALCULATE WEIGHT esr 19c03 Mm CALCULATE WEIGHT foe Sena! tee ExaNPLe - souD CANOE _ | toa srasicy aNo THE cENTER oF Gravy —_| heres lay srcue. MODULE SLIDE 3-02 Feel the HPs hraraue. MODULE 3, PAGE 1CENTER OF GRAVITY AND SLING LOADING MoouLe 4 EUROPEAN VERsioy ores: WHEN LIFTING VERTICALLY, ry, LOAD WILL BE SHARED EGU, THE CENTER OF GRaviry ig puitt EQUALLY BETWEEN THE Piey, POINTS. orsnone CENTER OF GRAVITY AND SLING LOADING SLING stole ‘THE LOCATION OF THE CENTER OF GRAVITY RELATIVE TO THE Picy POINTS IS & VERY IMPORTANT CONSIDERATION, WHEN THE CENTER OF GRAVITY'S NOT EQUALLY SPACED BETWEEN CONTE OF GRAMITY AND THE PICK POINTS, THE SLINGS AND SLING LOADING FITINGS WILL NOT CARRY aN EQUAL ' SHARE OF THE LOAD. THE SLING CONNECTED To THE PICK POINT (CLOSEST TO THE CENTER OF GRAVITY WILL CARRY THE GREATEST amie oe SHARE OF THE LOAD, © SLING 21S CLOSEST T0 6.06, 1T — WILL HAVE THE GREATEST SHARE 4 Loap: SLING 2= 10,000 x a (82) 8,000 KG D1=3m — D2=2m thetPosuumee. 10,000 x 21 (242) ous ee Sao MODULE 3, PAGE 2SLING ANGLES L\ ~ HX a [ae | Sees | SUING LENGTH FOR DESIRED ANGLE VERTICAL SUNG ANGLE = nce svete | vege eon acon | on LENGTH = Dx (LENGTH FACTOR) theliposbyorsue. me: MODULE SLIDE 2-06 epecupomcee thal POET jana. MODULE 3, PAGE 3Dus M EUROPEAN VERSig SLING LOADS SLING LOADS VERTICAL SLING | ANGLE ANGLE Loap |B ¥ a mt ] B= 15° 5,2 B=30° 6 theGraslayjsraun MODULE SLIDE 3.08 (€on1768) MODULE 3, PAGE 4RIGGING TRIANGLES IF SLINGS SAME LENGTH AND SAME DISTANCE FROM COG, THE VERTICAL SLING ANGLE pen TEAL = 2 INCLUDED ANGLE SLING ANGLE /iNcLUDED worizontaL SLING ANGLES THE RIGGING TRIANGLE BASIC FACTS ANGULAR OR SIDE LOADING CAN OCCUR AT LOAD. SLING LENGTH AFFECTS VERTICAL SLING ANGLE 30° VERTICAL SLING ANGLE, OR SMALLER, IS BEST, 60° VERTICAL SLING ANGLE IS WORST CHOICE AS THE SLING ANGLE BECOMES GREATER, THE LOAD IS "CRUSHED" AND SLINGS WORK HARDER, ‘THE FITTINGS AT LOAD CONNECTION SEE THE SAME LOAD AS THE SLING neGPESUaE apy © £010 Th Cty Group, efiges Rose thel [PS F.vioraup, MODULE #3 EUROPEAN VERSION Notes: INMANY LIFTS, ONLY A SINGLE HOOK OR BLOCK FITTING IS AVAILABLE. THIS REQUIRES THAT [MULTIPLE LEG SLINGS BE COLLECTED AT THE LOAD HOOK. THIS MAY BE DONE DIRECTLY IN ‘THE HOOK OR BY USING A COLLECTOR FING ‘SUCH AS A SHACKLE OR MASTER LINK. WHEN. THE SLINGS ARE COLLECTED A “RIGGING ‘TRIANGLE’ IS FORMED. UNDERSTANDING THE BASICS OF THE RIGGING TRIANGLE WILL HELP RIGGERS MAKE BETTER DECISIONS, FIRST: THE INCLUDED ANGLE AT THE LOAD HOOK OR COLLECTOR RING IS CHECKED FOR PROPER CONNECTION AT THE LOAD HOOK OR COLLECTOR RING, SECOND: THE HORIZONTAL SLING ANGLE DETERMINES THE LOADS PLACED ON EACH LEG (OF THE SUNG. THE HORIZONTAL SLING ANGLES WILL BE EQUAL ONLY IF THE SLING LENGTHS [ARE THE GAME LENGTH AND THE CENTER OF (GRAVITY Is CENTERED ON THE PICK POINTS, THIRD: THE INCLUDED ANGLE PLUS THE ORIZONTAL SLING ANGLES WILL ADD UP TO THE MAXMIUM INCLUDED ANGLE WHEN SLINGS [ARE PLACEO DIRECTLY IN 4 HOOK 5 90, SHACKLE OR RING. THE MAXIMUM INCLUDED ANGLE (S120 DEGREES. ‘THE HORIZONTAL SLING ANGLE IS MEASURED BETWEEN THE HORIZONTAL LOAD AND THE SLING LEG. THE MINIIUM HORCZONTAL SUING. COLLECTED BY A SHACKLE OR MASTER LINK. ‘THE MIVBIUM SLING ANGLE IS 45 DEGREES F SLINGS PLACED DIRECTLY INTO LOAD HOOK ‘THE MINRIUM SUNG ANGLE I 60 DEGREES F USING CHOKER OR BASKET HITCH AT THE LOAD. {50 DEGREES OR GREATER HORIZONTAL SLING ANGLE IS ALWAYS RECOMMENDED. ASME 80.9 REFERS TO HORZONTAL SLING ANGLE FOR REFERENCE” THE HORZONTAL SLING ANGLE IS EASIEST TO VISUALIZE AND MEASURE SOME RIGGING BOOKS AND EUROPEAN STANDARDS REFERENCE THE VERTICAL SLING ANGLE. THE VERTICAL SLUNG ANGLE fS EQUAL TO S0 DEGREES MINUS THE HORIZONTAL SLING ANGLE [AMORIZONTAL SLING ANGLE OF 60 DEGREES OR GREATER Is THE PREFERRED CHOICE AND IS. ACHIEVED WHEN THE SLING LENGTH 1S EQUAL TOOR GREATER THAN THE DISTANCE ACROSS THE PICK POINTS. (THIS RULE OF THUAIB ONLY WORKS WHEN THE SLINGS ARE SANE LENGTH AND €.0. 18 IN MIDDLE OF TWO PICK POTS) MODULE 3, PAGE 5THE LOAD MULTIPLIER AS VERTICAL SLING ANGLE BECOMES LARGER, THE (CRUSHING LOAD INCREASES EACH SLUNG SEES 112 OF WEIGHT PLUS CRUSHING LoaD THE LOAD MULTIPLIER | eens Sine ie | 30 as gor 4 | ono wire | 1455 1414 20 5780 02) 04 @ o | | SLING LoAD = VERTICAL LOAD X MULTIPLIER, 5 5 2 3 s 60 VERTICAL ANGLE THE VERTICAL SLING ANGLE MoouLe EUROPEAN Vengo"! ERSion, ores: AS THE VERTICAL SLING an BECOMES GREATER, THE g; ie 2 rinos arene i, PLACE MORE CRUSHING Fog ct RCE, ‘THE LOAD. ea AS THE VERTICAL SLING angi APPROACHES 60° THE MULTIPLgg INCREASES SIGNIFICANTLY. gaat 60", THE MULTIPLIER INCREASES EVEN MORE DRAMATICALLY ng ALLOW A VERTICAL SLING anit GREATER THAN 60° INTHE RIGGING TRIANGLE, IF You TAKE THE LENGTH OF THE SLING. UH AND THE LOAD MULTIPLIER (BEARING POINT TO BEARING Pont AND DIVIDE BY THE DROP, YoU. VERTICAL, HAVE THE LOAD MULTIPLIER SLING ANGLE MODULE 3, PAGE 6 the 7S /hujgraup, oa meMEASURE THE VERTICAL SLING MODULE #3 EUROPEAN VERSION ANGLE BY EOF LH THE USE OF UH OFFERS US SEVERAL TOOLS THAT CAN BE USED IN RIGGING, THE MOST BAGIC TOOL IS oes 7 THAT THE GLING ANGLE CAN BE ‘esa so peGnees MEASURED BY USE OF A TAPE LaNei4) 45 DEORE MEASURE, twa dh mM VERTICAL ANGLE USE WH TO MEASURE SLING ANGLE USE LI TO MEASURE ANGLE ae “tom [aom | 20m] | " uw |sam 1m a | VERTICAL ANGLE | | sua size { | tor oes the !{/(0)/yjoraun. MODULE 3, PAGE 7CALCULATE THE LOAD IN EACH ‘SLING LEG BY USE OF L/H NOTES: AMORE POWERFUL TOOL OF UH TO CALCULATE THe ret EACH SLING LEG AND iv THe AT THE LOAD CONNECTIONS" RENCMBER THAT THe Lots MULTPLIER INCREASES Tey 10000 Ka tmetoxomuineuien | PULLING StRataHT up Mm theGPesuUer USE UH TO CALCULATE LOAD IN LEGS ‘LOAD ‘a000KG ueliPasur MODULE 3, PAGE 8 thelHrasths ‘oraup, ;EXAMPLE SLING LOADING EXAMPLE (continued) CHAIN FALL LOAB 8 dy IF VERTICAL = 10,000 x 246+2) = 3 [ 2o00Kcs i aes CHAIN FALL LOADING = 4.41 X 2000 = 2820 KGS VERTICAL ANGLE = 45 DEGREES ape o2010T SLING Leap IF VERTICAL = 10,000 x 8/62) 000 KGS, meUPOSUUETER thelHpmsloga ULE #3 ‘THREE AND FOUR LEGGED BRIDLE inc! MODULE 3, PAGE 9