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Service Manual PDP-32XS8DA: File No
Service Manual PDP-32XS8DA: File No
REFERENCE No.:SM0915038
Safety precautions………………………………………………………………………..… 1
Alignment instructions …………………………….…….………………………………… 3
Method of software upgrading…………………………………………………………….. 9
Working principle analysis of the unit……………………………….………….………….11
Block diagram…………………………………..………………………………….…………12
IC block diagram………………………………………………………………………..……13
Wiring diagram ……………………………………………………………………………. 18
Troubleshooting guide ………………………………………………………………..…… 19
Schematic diagram………………………………………………………………………… 24
APPENDIX-A: Assembly list
APPENDIX-B: Exploded View
Removing or Installing the Stand
Wall mounting instructions
Safety Precautions
Please read the “Points for attention for the Maintenance & Repair of PDP” and “Criterion for
Identifying the Defects on Screen” as below, before inspecting and adjusting the TV set.
1. “Points for attention for the Maintenance & Repair of PDP”
To avoid possible danger, damage or jeopardy to health and to prevent PDP screen from new
damage, the maintenance people must read the following carefully. If they ignore the following
warnings, there will be deathful risks:
1.1 Screens vary from one model to another and therefore not interchangeable. Be sure to use the
same type of screen in the replacement.
1.2 The operation voltage is approximately 350V for PDP module (including screen, driving circuit,
logic circuit and power module). If you want to conduct maintenance work on PDP module when the
set is in normal operation or just after the power is off, you must take proper measures to avoid
electric shock and never have direct contact or touch with the circuitry of the working module or
metal parts. That’s because within a short time relatively high voltage still remains on the capacitor
of the driving part even after the power is off. Make sure to begin relevant maintenance operation at
least one minute after the power is off.
1.3 Don’t apply on the module any power supply that is higher than the specification. If the power
supply used deviates from the value given in the specification, there might be a possibility of leading
to fire or damage to the module.
1.4 Never have operation or mounting work under unsuitable environment such as areas in the
vicinity of water – bathroom, laundry, water chute of kitchen – sources of fire, heat-radiation parts or
direct exposure to sunlight. Otherwise there will be kickbacks.
1.5 In case foreign substances such as water, liquid, metal slices or others fall into the module
carelessly power must be cut off immediately. Keep the module as it is and do not move anything on
the module. Otherwise it might be possible to contact the high voltage or cause shock short circuit
so that it may lead to fire or electric shock.
1.6 If there is smoke, abnormal smell or sound from the module, please cut the power off
immediately. Likewise in case the screen doesn’t work when the power is on or during the operation,
please also cut off the power at once. No more operation in this case.
1.7 Do not remove or plug its connection wire when the module is in operation or right after the
power is off. That’s because there remains a relatively high voltage on the capacitor of the driving
circuit. If there is a need to remove or plug in the connection wire, please wait at least one minute
after the power is off.
1.8 Considering the module has a glass faceplate, please avoid extrusion by external force lest it
should cause glass breakage that may get people injured. Two people are needed in cooperation to
move this module lest contingency takes place.
1.9 The complete TV set is designed on the basis of full consideration of thermal dissipation by
convection, with the round hole on the top for heat emission. To avoid overheat, please do not have
any covering on the hole during normal operation and never put it in the place where the space is
narrow and in bad ventilation.
1.10 There is quite a number of circuits in PDP that are integrated ones. Please be on guard against
1
Alignment instructions
1. Test equipment
VG-848 (YPbPr,VGA signal generator)
VG-849 (HDMI signal generator)
CA100 (white balancer)
2. Power test
Connect data processing board, power board and IR board according the wiring diagram, connect
the power and press “standby” button to turn on the TV.
a) Test the pin voltage of X802, the data are shown in table1:
Table1 voltage data of X802
X802 Pin1 2 3 4 5, 6 7, 8 9 10 11
b) Test the pin voltage of XV03, the data are shown in table2:
Table2 voltage data of XV03
XV03 Pin1, 2 3, 4, 5
Voltage 23.8~25.2V 0
c) Test the pin voltage of X101, the data are shown in table3:
Table3 voltage data of X101
X101 Pin1 2
Voltage 31.4~32.6V 0
Note: the above data are for 42” 50” PDP; the below data are for 32” PDP:
d) Test the pin voltage of X802, the data are shown in table4:
Table4 voltage data of X802
X802 Pin1 2, 3 4 5 6, 7 8, 9 10 11 12 13, 14 15
Voltage NC >2.5 V NC >2.5 V 0 15.5 V~16.7V 0 8.8 V~9.35 V 0 4.85 V~5.35 V 0
3. Alignment flow-chart
The alignment flow-chart is shown as fig-1
Preset ex-factory
4. Adjustment instruction
4.1 Unit adjustments
4.1.1Connect all the boards according to wiring diagram, then power on and observe the display.
4.1.2 Method for entering factory menu:
a) Press “SOURCE”, “2”, “5”, ”8” and “0” in turn to enter factory menu;
b) Press “CH+” and “CH-” to move the cursor to the adjustment page of the level one factory menu,
then press ”OK” to enter;
c) Press “CH+” and “CH-” to move the cursor up and down;
d) Press “VOL-” and “VOL+” to adjust the item when the cursor move to a certain adjust item;
e) Press “MENU” to exit to the previous factory menu;
f) Press “EXIT” to exit the factory menu at any situation;
g) Press “OK” to enter the sub factory menu;
h) ADC ADJUST, ADC correction of VGA, Component channel;
4
5. Performance check
5.1 TV function
Connect RF to the center signal source, enter Channel menu → auto search, check if there are
channels be skipped, check if the picture and speaker are normal.
5.2 AV terminals
Input AV signal, check if the picture and sound are normal.
5.3 YPbPr/YcbCr terminal
Input YUV signal (VG848 signal generator), separately input the YUV signals listed in table5 and
check if the display and sound are normal at any situation (power on, channel switch and format
convert, etc.)
6
7. Software instruction
Table7 software instruction
No. Code No. Type Function written before Method
paste
Yes Written with device like ALL11,
N810 5272532003 EN25B32-100HIP FLASH
write-protect, refer to note1.
N807 5272404002 AT24C04 HDMI KEY Yes Written with device like ALL11
NA03 5272402002 AT24C02 HDMI EDID Yes
NA04 5272402002 AT24C02 HDMI EDID Yes
HDMI EDID Yes
NA08 5272402002 AT24C02
(Australia only)
N107 5272421002 AT24LC21A VGA EDID Yes
Note1: write-protect setting: enter ALL-100 interface, select Config and press “config setting”, set
Protect to “All Protect”, select “config” when writing. The “write-protect” will be set again when
ALL-100 program restart.
(3) Click “Read” and select the file written (MERGE.bin for example) as shown in fig3.
(5) Press “Run” in fig4 to begin writing and there are two steps: Erase and Program.
(6) If the process of writing succeeds, it will display “Pass” near “Run” as shown in fig5.
Fig5
(7) Repeat step 2) and 5) to write the program to the other units without exit the ISP interface.
10
Block diagram
12
13
The chip comprises 8MHz bandwidth SAW and supports demodulation of 6MHz, 7MHz and 8MHz,
2K/8K carrier and supports both serial and parallel TS stream output.
3. R2A10406NP
14
The chip supports both I2C control and I/O control mode; supports both internal and external EDIT.
5. R2A15112FP
15
16
18
data board
1.2 TV set:
Symptoms Possible cause
Unable to switch the power on Check to see if the power plug has been inserted
properly into the socket.
No picture and sound Check to see if the power supply of liquid crystal TV has
been switched on. (As can be indicated by the red LED
at the front of the TV set)
See if it’s receiving the signal that is transmitted from
other source than the station
Check if it’s connected to the wrong terminal or if the
input mode is correct.
Check if the signal cable connection between video
frequency source and the liquid crystal TV set is correct.
Deterioration of color phase or Check if all the picture setups have been corrected.
color tone
Screen position or size is not Check is the screen position and size is correctly set up.
proper
Picture is twisted and deformed Check to see if the picture-frame ratio is properly set up.
Picture color changed or colorless Check the “Component” or “RGB” settings of the liquid
19
20
no
blue
no
Check if the pin5 of X802 on
Check STANDBY circuit of
main board is high-level?
power supply board
yes
21
no
no Check if all channels
yes
have no signal?
no
yes
Replace
main board
Adjust main board
again
22
no no no
Replace NS01
23
Cautions:
1. Carefully handle the unit during setup and consult authorized service personnel to ensure successful
installation.
2. Before performing work spread cushioning over the base area to lay the Display on. This will prevent it from
being damaged.
3. Disconnect the AC power cord firstly.
2.Loosen the four M4 screws on the Stand to remove the Stand. (Please keep these screws for future use if you want
to install the stand again.)
2. Align the holes in the stand column with the holes in the TV back, and then secure the stand to the TV with four M4
screws.
Note
! Do not remove the stand from the TV unless using an optional bracket to mount it.
! The appearance of the unit may differ from the actual one.
Note: All the wall mounting parts are optional and may be unavailable in your model.
Below we will show you how to mount the Display on the wall using our company’s wall mounting components.
1 2 Screw 4pcs expansion bolts to fix If your wall is a wooden structure, please 3 Use the 4pcs M4 screws to fix the wall
Take out these parts from the box. the wall mounting bracket on the fix the wall mounting bracket on the wall
wall. with 8 pcs wood screws. mounting connector to the rear of the
Wall Mounting display unit.
Component
(including bracket
and connector) Wall Wall
Expansion Bolt
Wood Screw Wall Mounting Connector
Wall Mounting Bracket Wall Mounting Bracket
M4 Screw
Fig. 1 Fig. 2a Fig. 2b Fig. 3
4 Fully insert the two insertions on the wall mounting connector into the 5 Use screwdriver to revolve the Clasper to the Positioner
locating grooves on the wall mounting bracket from top to bottom end. following the direction of the arrow.
Clasper
Positioner
Fig. 4 Fig. 5