Check List (Quality Auditors) - Converted1

LIST FOR QUALITY AUDIT
1 Sec-120 Laboratory 1
2 Sec-1014 Store 2
3 Sec- 200 Cleaning & Grubbing 3
4 Sec- 300 Embankment & Subgrade 4
5 Sec- 401 Granular Sub-Base 5
6 Sec- 406 Wet Mix Macadam 6
7 Sec- 502 Prime Coat 7
8 Sec- 503 Tack Coat 8
9 Sec- 505 Dense Bituminous Macadam 9
10 Sec- 507 Bitumenous Concrete 10
11 Sec- 601 Dry Lean Concrete 11
12 Sec- 601 Pavement Quality Concrete 12 & 13
13 Sec- 409 KERB Wall 14
14 Sec- 300 Drain 15
15 Sec- 803 Road Marking 16
16 Sec- 800 Road Signage 17
17 Sec- 702 Geo Green 18
18 Sec- 2100 Open Foundation 19 & 20
19 Sec- 811 Concrete Crash Barrier 21
20 Sec- 811 Metal Beam Crash barrier 22
21 Sec- 2900 Hume Pipe Culvert 23
22 Sec- 1100 Piling 24 &25
23 Sec- 1114 Pile Cap 26
24 Sec- 1200 Well Foundation 27 & 28
25 Sec- 2305 Girder 29 & 30
26 Sec- 1800 Girder & Segment Tensioning 31
27 Sec- 3100 RE Wall (Panel) 32 & 33
28 Sec- 3100 RE Wall (Block) 34 & 35
29 Sec- 3100 Retaining Wall 36 & 37
Sec-309.3.2.2,
30 2504.2.2 & Filter Material, Filter Medium & Aggregate Dra i 38
309.3.7
31 Sec- 2005 Elastomeric Bearing 39
32 Sec- 2006 POT Cum PTFE 40
33 Sec- 2600 Expansion Joint (Single Strip/Modular Strip) 41
34 Sec- 900 QC Test Frequency Plan & Acceptance 42
Aggregate Drain
Sl. Description Checks
No.
1 •Chainage (LHS/RHS/BHS)
•Source of Material-
Aggregate for the drains shall be durable gravel, stone or slag and shall be free
•Type of Material-
from vegetable matter and other deleterious substances
Aggregate drains shall be placed within the verge/shoulders after completion of •Chainage (LHS/RHS/BHS)
2
the pavement •Grading type-
•Chainage (LHS/RHS/BHS)
•Name, Designation & contact no. of supervisor-
All supervisors must have cotton thread & measuring tape to check the specified
3 •Detail of tools-
measurements & alignments.
Trenches for aggregate drains shall be excavated to a minimum width of 300

mm and to the depth shown on the drawings or ordered by the Engineer
•Chainage (LHS/RHS/BHS)
4
•Size of trench-
5
The bottom of the trench shall be sloped to drain and shall be free from loose •Chainage (LHS/RHS/BHS)
particles of soil •Slope of trench-
The trench shall be excavated so as to expose clearly the granular pavement •Chainage (LHS/RHS/BHS)
6
courses to be drained •Cross section of exposed surface-
Bituminous Concrete
No.
•Brand of Bitumen- •Batch No.-
•Source of Bitumen- •Manufacturing dt.-
•Grade of Bitumen- •Expiry dt-
•Brand of lime- •Batch No.-

All Ingredients shall be used in the mix as per design and from approved •Type of lime- •Manufacturing dt.-
1
sources. •Source of lime- •Expiry dt-
•Brand of Anti stripping agent- •Batch No.-

•Source of Anti stripping agent- •Manufacturing dt.-
•Expiry dt-
B.C. mix shall be produced from hot mix plant of adequate capacity and capable •Chainage- ….….. To (…. •Bitumen content-
of yielding a mix of proper and uniform quality with thoroughly coated …) •Filler content-
aggregates. •Type of plant- •Date of Calibration-
2 •Make/Brand of plant- •Due date of Calibration-
•Capacity of plant-
•Max. size of Agg.-
3 All supervisors must have cotton thread, measuring tape, thickness gauge & •Chainage- ….….. To .…..… •Name, Designation & contact no.
thermometer to check the specified measurements & alignments. (….…) of supervisor-
•Detail of tools
The difference in temperature between the binder and aggregate shall not be •Chainage- ….….. To (…. •Difference in temperature
4 exceed 14OC. …) between the binder and
•Temp. of Agg.- aggregate-
Bituminous mix temperature shall be maintained : •Chainage- ….….. To (….

150OC to 165OC for VG-30, …)
5 160OC to 170OC for VG-40 and •Mix temperature- •Type/Grade of bitumen-
150OC to 165OC for Modified Bitumen.
Bituminous Concrete
No.
Bituminous mix shall be transported in cleaned, insulated & in covered vehicle. •Chainage- ….….. To (…. •Oiled with-
6 …) •Covered with-
•Lead from Plant- •No. of dumpers Engaged-
Vertical cut should be made at both Longitudinal & Transverse joints before •Chainage- ….….. To (…. •Make/Brand of cutting machine-
7 laying of parallel layer. …) •Blade Thickness-
•Laying date of preceding layer-
8 All longitudinal joints shall be offset at least 300 mm from parallel joints in the •Chainage- ….….. To (…. •Transverse offset-
layer beneath. …)
Transverse joints in the successive and adjoining layers shall have a minimum •Longitudinal offset-
offset of 2 m.
9 Bituminous mix laying temperature should be maintained: •Chainage- ….….. To (…. •Grade of bitumen-
•VG-30 : min. 140OC , …)
•VG-40 : min. 150OC, •Mix Laying Temperature-
•Modified Bitumen : 130OC to 160OC
10 Air temperature on the surface shall be more than: •Chainage- ….….. To (…. •Surface temp-
•10°C for Viscosity Grade Paving Bitumen …) •Wind speed @2mtr. height-
•15°C for Modified Bitumen. •Bitumen grade-
•Wind Speed shall be less than 40 Kmph @ 2m height.
Bituminous mix shall be laid to achieve the compacted thickness of 30 to 50 mm, •Chainage- ….….. To (…. •Type of paver-
leveled & tamped by an approved self propelled paving machine equipped with …) •Make/Brand of Paver-
11 electronic sensing device at temperature as per bitumen •Loose thickness- •Camber (%)-
grade. •Thickness measurement tool- •Gradients (%)-
Rolling shall commenced at the lower edge and proceed towards upper edge •Chainage- ….….. To (…. •Speed of roller-
12 longitudinally with a speed of less than 5 km/hr. …) •Overlap of rolling-
•Make/Brand of roller- •Movement direction roller-
Pre-determined number of passes shall be continued on the full width till the •Chainage- ….….. To (…. •No. of passes applied-
13 required compaction achieved as per trial. Over passes may cause …)
disintegration of material and costing to the company. •No. of passes required as per
trial-
Compaction of bituminous material shall commenced as soon as possible after •Chainage- ….….. To (…. •Compaction (%)
laying and completed before temperature not fall down: …) •Reason for not achieving the
•VG-30 : 90OC •Grade of bitumen- compaction-
14 •VG-40 : 100OC •Rolling temp-
•Modified Bitumen : 115OC
15 Surface Level of BC shall be ± 6 mm as per table 900-1 of MoRT&H •Chainage- ….….. To (…. •Difference in surface level-
…)
The longitudinal profile shall be checked with a 3 metre long straight edge at the •Chainage- ….….. To (…. •Surface Difference-
16 middle of each traffic lane along a line parallel to the centre line of the road as …) •Surface Irregularity-
per table no. 900-2 of MoRT&H
The riding quality roughness of bituminous concrete wearing surface, as •Chainage- ….….. To (…. •Make/Brand-
17 measured by standard towed fifth wheel bump integrator, shall not be more than …) •Calibration dt-
2000 mm per km. (as per Morth sec-902.6) •Surface unevenness-
POT Cum PTFE
No.
Manufacturing Tolerances
All supervisors must have Drawing, cotton thread, plumb and steel tape to check •Chainage (LHS/RHS)
1 the dimension & alignments. •Name, Designation & contact no. of supervisor-
•Detail of tools-
•Chainage (LHS/RHS)
•Fixing side (A1/A2)
Plan dimension of assembled bearing : -0 mm to +5 mm or 0.5% of plan
2
dimension whichever is higher •Pier No.- •Girder No.-
•Difference in plan dimension-
Overall height of assembled bearing : -0 mm to +3 mm or 1% of overall height
3
whichever is higher •Pier No.- •Girder No.-
•Difference in overall height-
Parallelism of top surface of assembled bearing with respect to the bottom surface
4
as datum : 1 in 200 •Pier No.- •Girder No.-
•Difference in parallelism of top surface-
5 Height of confined elastomeric pressure pad : -0 % to +5 % •Pier No.- •Girder No.-

POT Cum PTFE
No.
•Difference in height-
6 Thickness of any machined steel component : -0 mm to +1 mm
•Pier No.- •Girder No.-
•Difference in thickness-
7 Overall dimension of any unmachined cast steel component : Class 2 of IS:4897
•Difference in dimension-
Stainless steel sliding surface : •Chainage (LHS/RHS)
(a) Flatness : 0.0004L, where L = length in direction of movement
(b) Surface finish : Ra ≤ 0.25 micron as per IS:3073 •Fixing side (A1/A2)
8 •Pier No.- •Girder No.-
•Difference in flatness-
•Difference in surface finish-
Installation Tolerance
Bearings shall be located so that their centre lines are within ± 3 mm of their
9
correct position •Pier No.- •Girder No.-
•Deviation in X axis & Y axis-
POT Cum PTFE
No.
The level of a bearing or the mean levels of more than 1 bearing at any support, •Chainage (LHS/RHS)
shall be within a tolerance of ± 0.0001 times the sum of the adjacent spans of a
continuous girder, but not exceeding ± 5 mm. •Fixing side (A1/A2)
10
•Level difference-
Bearings shall be placed in a horizontal plane within a tolerance of 1 in 200 in any
11
direction, even under superstructure in gradient. •Pier No.- •Girder No.-
•Level difference in horizontal plane-
Elastomeric Bearing
No.
Manufacturing Tolerances
All supervisors must have Drawing, cotton thread, plumb and steel tape to check •Chainage (LHS/RHS)
1 the dimension & alignments. •Name, Designation & contact no. of supervisor-
•Detail of tools-
2 Overall linear dimension -3mm, +6mm
•Variation in Linear dimension-
Total mean bearing thickness : -2.5%, +5% •Chainage (LHS/RHS)
(The mean thickness is the arithmetic average of the thickness measured at five
points on the major surface as indicated for various shaped bearings: Rectangular •Fixing side (A1/A2)
3 : corners and centre
Circular : corners of inscribed square and centre •Pier No.- •Girder No.-
•Mean bearing thickness- •Variation in thickness-
Parallelism : •Chainage (LHS/RHS)

(a) Top surface of bearing with respect to the bottom surface as datum: 1 in 200 •Fixing side (A1/A2)
(b) One side surface with respect to the other datum : 1 in 100
•Difference in top surface-
•Difference in side surface-
Thickness of individual layer of elastomer : •Chainage (LHS/RHS)
(a) Inner layer of elastomer - ±12% (max of 2 mm)
Elastomeric Bearing
No. (b) Outer layer of elastomer : +20% (max of 1 mm) (c ) Side cover : -0 mm, +3
mm •Difference in thickness of Inner layer-
•Difference in thickness of outer layer-
•Difference in thickness of side layer-
Dimension of laminates : •Chainage (LHS/RHS)

(a) Plan dimension of laminates : -3 mm, +0 mm •Fixing side (A1/A2)
(b) Thickness of laminate : ±12%
(c ) Parallelism of laminate with respect to bearing base as datum (with respect to •Pier No.- •Girder No.-
6 diameter for plates circular in plan and shorter side for plates rectangular in plan) : •Difference in plan dimension-
1 in 100 •Difference in thickness-
•Difference in top surface
•Difference in side surface-
Flatness : •Chainage (LHS/RHS)

Flatness shall be assessed by placing a straightedge along the diagonal or
diameter. The gap between the straightedge and the surface shall not exceed the •Fixing side (A1/A2)
tolerances specified below:
7 (a) Load bearing surface of the bearing : 0.3% of diameter of diagonal or 2% •Pier No.- •Girder No.-
of mean bearing thickness whichever is higher. •Difference in flatness of bearing surface-
(b) Steel laminate : 1% of diameter or diagonal (max of 1.5 mm) •Difference in steel laminate flatness-
Installation Tolerance
Bearings shall be located so that their centre lines are within ± 3 mm of their •Chainage (LHS/RHS)
correct position •Fixing side (A1/A2)
8
Elastomeric Bearing
No. The level of a bearing or the mean levels of more than 1 bearing at any support,
9 shall be within a tolerance of ± 0.0001 times the sum of the adjacent spans of a •Fixing side (A1/A2)
continuous girder, but not exceeding ± 5 mm. •Pier No.- •Girder No.-
•Level difference-
Bearings shall be placed in a horizontal plane within a tolerance of 1 in 200 in any
10
direction, even under superstructure in gradient. •Pier No.- •Girder No.-
•Level difference in horizontal plane-
C&G
No.
•Chainage- ….….. To .…..…

All supervisors must have cotton thread & measuring tape to check the specified •Name, Designation & contact no.
1 (….…)
measurements & alignments. of supervisor-
•Detail of tools-
By taking the reference of NGL, Sections should be made of an average depth •Chainage- ….….. To .…..… •Machine engaged-
150 mm and all materials should be removed such as trees, bushes, shrubs, (….…) •Length of section-
stumps, roots, grass, weeds, top organic soil to an average depth of 150 mm in •Average thickness …….….. •Width of section-
2 thickness to maintaining the camber with the help of Grader or Dozer. mm C & G is Done. •Area (Hectare)-
•Chainage- ….….. To .…..… •Length of section

C&G is to be done to a level beyond 150 mm, due to the site consideration,
3 (….…) •Width of section-
should be measured and claim separately.
•Machine engaged- •Area (Hectare)-

(….…)
•Toe line measurement from the
Level of OGL shall be taken prior to start of filling to prepare the layer chart and centre line- •Numbers of layer-
4
calculate the toe line. •Level from the FRL-
If compaction is less than 90% then L & R (Loosening & Recompacting) has to •Chainage- ….….. To .…..… •Loosen thickness-
5
be done (….…) •Compaction (%)
METAL BEAM CRASH BARRIER
No.
1 All supervisors must have cotton thread, plumb and steel tape to check the •Chainage (LHS/RHS)
alignments & supports and BBS & Drawing to check the reinforcement •Name of supervisor-
placement. •BBS & Drawing No.-
•Details of tools-
Minimum distance of 600 mm shall be maintained between the barrier and the •Chainage (LHS/RHS)
2
start of embankment slope. •Distance of post from the edge of embankment slope-
Minimum distance of 750 to 1000 mm shall be maintained between the barrier •Chainage (LHS/RHS)
3
and the edge of carriageway. •Distance of beam face from the edge of carriageway-
At median W beam face shall be 100 mm away from the carriageway face of the •Chainage (LHS/RHS)
4
median. •Distance of beam face from the carriageway face of median-
METAL BEAM CRASH BARRIER
No.
The "W" beam type safety barrier shall consist of a steel post and a 3 mm thick •Chainage (LHS/RHS)
"W" beam rail element. The steel post and the blocking out spacer shall both be •Thickness of W beam rail element-
channel section of 75 mm X 150 mm & size 5 mm thick. The rail shall be 730 ± •Dimension of post-
25 mm above the ground level and posts shall be spaced 2m center-to-center & •Height of post above the ground-
embedded 1045 to 1095 mm below the ground. •Height of post below the ground-
5 Double "W" beam barrier shall be as indicated in IRC:5-1998. •Spacing of post-
•Thickness of W beam rail element-
•Dimension of post-
•Height of post above the ground-
The thrie beam safety barrier shall have posts and spacers similar to the ones
•Height of post below the ground-
mentioned above for "W" beam type. The rail shall be placed at 825 ± 20 mm
6 •Spacing of post-
above the ground level & 1255 to 1275 mm post shall be embedded below the
ground.
CONCRETE CRASH BARRIER
No.
The concrete crash barriers shall be either (i) precast or (ii) constructed by the •Chainage (LHS/RHS)
"cast-in-place with fixed forms" method or the "extrusion or slip form" method or •Type of crash barrier-
1 a combination thereof. •Casting method-
2 All supervisors must have cotton thread, plumb and steel tape to check the •Chainage (LHS/RHS)
alignments & supports and BBS & Drawing to check the reinforcement •Name of supervisor-
placement. •BBS & Drawing No.-
Before pouring the concrete, Shutter should be cleaned, coated with shutter oil & Chainage (LHS/RHS/BHS)
gap plugged with cotton waste and joint sealed with foam. •Shutter Length- •Shutter oiling material-
3 •Shutter Width- •Joints sealing material-
•Gap plugging material-
4 Cover Block should be 20mm or dia of main bar or max. nominal size of Chainage (LHS/RHS/BHS)
aggregate + 10mm whichever is greater of the same grade or higher grade •Size of block- •Grade of concrete-
of concrete. •Spacing of block-
•Type Structure-
•Make/Brand of plant- •Grade of concrete-
Concrete mix shall be produced from suitable weigh batching plant to ensure •Capacity of plant- •Max. size of Agg-
5 •Calibration dt- •Cement content-
uniformity and good quality of concrete.
•Source of Ingredients- •Fly ash content-
•Temp. of mix- •Slump at plant-
•Temp. of water- •Slump- at site-
•Structure-
CONCRETE CRASH BARRIER

No. Transit Mixer should be wrapped with hessian clothes to protect the mix from
6 weather. •Chainage (LHS/RHS)
•TM no.-
•If concreting is done with the help of concrete pump/ boom placer, workability •Condition
•Structure- of hessian cloth (dry or wet)-
should be maintained 100-120 mm to pump the concrete smoothly for approx.
200mtr. in case of fixed form.
7 •If concreting is done with the help of chute, workability and inclination should be
50 to 75 mm in case of fixed form and 10 to 20mm in case of slip form & more
than 45O respectively.
If Concrete pump is used: If Chute is used:
•Grade of concrete- •Inclination of chute-
•Slump of concrete- •Length of chute-
•Brand of Conc. Pump- •Chute material-
•Type of Conc. Pump- •Slump of concrete-
Dense Bituminous Macadam
No.
•Brand of Bitumen- •Batch No.-
•Source of Bitumen- •Manufacturing dt.-
•Grade of Bitumen- •Expiry dt-
•Brand of lime- •Batch No.-

All Ingredients shall be used in the mix as per design and from approved •Type of lime- •Manufacturing dt.-
1
sources. •Source of lime- •Expiry dt-
•Brand of Anti strpping agent- •Batch No.-

•Source of Anti strpping agent- •Manufacturing dt.-
•Expiry dt-
DBM mix shall be produced from hot mix plant of adequate capacity and capable •Chainage- ….….. To (…. •Bitumen content-
of yielding a mix of proper and uniform quality with thoroughly coated …) •Filler content-
aggregates. •Type of plant- •Date of Calibration-
2 •Make/Brand of plant- •Due date of Calibration-
•Capacity of plant-
•Max. size of Agg.-
3 All supervisors must have cotton thread, measuring tape, thickness gauge & •Chainage- ….….. To .…..… •Name, Designation & contact no.
•Detail of tools
4 The difference in temperature between the binder and aggregate shall not be •Chainage- ….….. To (…. •Difference in temperature
exceed 14OC. …) between the binder and
•Temp. of Agg.- aggregate-
•Temp of Bitumen-
Bituminous mix temperature shall be maintained : •Chainage- ….….. To (….

•VG-30 : 150OC to 165OC …)
5 •VG-40 : 160OC to 170OC •Mix temperature- •Type/Grade of bitumen-
•Modified Bitumen : 150OC to 165OC
6 Bituminous mix shall be transported in cleaned, insulated & in covered vehicle. •Chainage- ….….. To (…. •Oiled with-
…) •Covered with-
•Lead from Plant- •No. of dumpers Engaged-
Dense Bituminous Macadam
No.
Vertical cut should be made at both Longitudinal & Transverse joints before •Chainage- ….….. To (…. •Brand of cutting machine-
7 laying of parallel layer. …) •Blade Thickness-
•Layer No.- •Laying date of preceeding layer-
Bituminous mix laying temperature should be maintained: •Chainage- ….….. To (….

•VG-30 : min. 140OC , …)
8 •VG-40 : min. 150OC, •Layer No.- •Grade of bitumen-
•Modified Bitumen : 130OC to 160OC for. •Mix Laying Temperature-
9 Air temperature on the surface shall be more than: •Chainage- ….….. To (…. •Surface temp-
•10°C for Viscosity Grade Paving Bitumen …) •Wind speed @2mtr. height-
•15°C for Modified Bitumen. •Layer No.-
•Wind Speed shall be less than 40 Kmph @ 2m height. •Bitumen grade-
10 Bituminous mix shall be laid to achieve the compacted thickness of 50 to 100 •Chainage- ….….. To (…. •Type of paver-
mm, leveled & tamped by an approved self propelled paving machine equipped …) •Make/Brand of Paver-
with electronic sensing device at temperature as per bitumen grade. •Layer No.- •Camber (%)-
•Loose thickness- •Gradients (%)-
•Thickness measurement tool-
11 Rolling shall commenced at the lower edge and proceed towards upper edge •Chainage- ….….. To (…. •Type of roller-
longitudinally with a speed of less than 5 km/hr. …) •Speed of roller-
•Layer No- •Overlap of rolling-
•Make/Brand of roller- •Movement direction roller-
12 Pre-determined number of passes shall be continued on the full width till the •Chainage- ….….. To (…. •Layer No-
required compaction achieved as per trial. Over passes may cause …) •Compaction (%)
disintegration of material and costing to the company. •No. of passes required as per •Reason for not achieving the
trial- compaction-
•No. of passes applied-
Compaction of bituminous material shall commenced as soon as possible after •Chainage- ….….. To (….
laying and rolling completed before temperature not fall down: …)
•VG-30 : 90OC •Layer No- •Grade of bitumen-
13 •VG-40 : 100OC •Rolling temp-
•Modified Bitumen : 115OC
14 Surface Level of DBM shall be taken prior to laying of succeeding layer. It should •Chainage- ….….. To (…. •Difference in surface level-
be ± 6 mm as per table 900-1 of MoRT&H …)
•Layer No-
per table no. 900-2 of MoRT&H •Layer No-
DLC
No.
All Ingredients shall be used in the mix as per design and from approved •Brand of Cement- •Brand of Flyash-
sources. •Source of Cement- •Source of Flyash-
•Week No.- •Batch No.-
1 •Grade of Cement- •Manufacturing dt.-
•Manufacturing dt.- •Expiry dt of fly ash-
•Expiry dt of cement-
DLC mix shall be produced from batching plant for homogeneous and uniform •Chainage- ….….. To .…..… •Capacity of plant-
mix. (….…) •Max. size of Agg.-
•Type of plant- •Source of Ingredients.-
2 •Make/Brand of Plant- •Cement Content-
•Calibration date- •Fly ash Content-
•Due date- •Moisture Content-
3 All supervisors must have cotton thread & measuring tape to check the specified •Chainage- ….….. To .…..… •Name, Designation & contact no.
measurements & alignments. (….…) of supervisor-
•Detail of tools-
Prior laying of DLC shoulder should be confined to get the required density at •Chainage- ….….. To .…..… •Width of Shoulder-
4 the edge and avoid to movement of vehicle on DLC surface to prepare the (….…) •Thickness of Shoulder-
shoulder within 7 days of curing. •Type of shoulder-
□Before commencement of laying of DLC, underneath layer must be sprinkled •Chainage- ….….. To .…..…
5 with water to avoid loss of water from DLC. (….…) •Water Sprinkled with-
DLC mix shall be transported in cleaned, insulated & covered vehicle with •Chainage- ….….. To .…..… •Reg.No. of vehicle if Uncleaned,
tarpaulin to protect from the weather. (….…) Unoiled & Uncovered-
•Covered with- •Vehicle Incharge`s name & no.-
6 •Nos of Dumper Engaged-
•Lead-
•Qty in Dumper-
DLC mix must be consistent to have the moisture content between the optimum •Chainage- ….….. To .…..… •Moisture content at the time of
7 and optimum +2 percent at the time of laying. (….…) laying-
•Moisture content at the time of •OMC-
loading-
□DLC shall be placed by a paver with electronic sensor on GSB to maintain the •Chainage- ….….. To .…..… •Camber (%)-
layer thickness, even surface, uniform compaction, required camber and avoid (….…) •Gradients (%)-
segregation and loss of material. •Laying Equipment- •Loose thickness-
8 •Make/Brand of paver- •Width-
•Capacity of Paver-
•Type of paver-
9 Rolling shall commence at the lower edge and proceed towards upper edge •Chainage- ….….. To .…..… •Type of roller-
longitudinally. (….…) •Speed of roller-
•Make/Brand of roller- •Overlap of rolling-
•Movement direction of roller-
10 Pre-determined number of passes shall be continued on the full width till the •Chainage- ….….. To .…..… •Compacted thickness-
required compaction achieved. Over passes may cause disintegration of (….…) •Compaction (%)
material and costing to the company. •No. of passes required as per •Reason for not achieving the
trial- compaction-
Surface Level of DLC shall be taken prior to laying of succeeding layer. It should •Chainage- ….….. To .…..…
11 be ± 6 mm as per table 900-1 of MoRT&H (….…) •Difference in surface level-
12 Surface of DLC Should be covered with hessian cloth or gunny bags as earlier •Chainage To •Days allowed for curing-
as possible after completion of rolling & FDD testing. .…..…(….…) •Gunny bags are in mat or pieces-
•Covered with-
•Date & time of Laying
No curing should be done with loaded water tanker rolling on DLC laid 7 •Chainage- ….….. To .…..… •Driver`s name & no.-
13 Days before to invite undulation & cracks. (….…) •Vehicle Incharge`s name & no.-
•Vehicle Registration no.-
Min. 22 labours as per schedule should be deployed to carry out the DLC work •Chainage- ….….. To .…..… •Find out actual reason for shortfall
14 (….…) of labours-
•No. of labours deployed-
The longitudinal profile shall be checked with a 3 metre long straight edge at the •Chainage- ….….. To .…..… •Surface Difference-
15 middle of each traffic lane along a line parallel to the centre line of the road as (….…) •Surface Irregularity-
Embankment & Subgrade
No.
All supervisors must have cotton thread & measuring tape to check the specified •EMBANKMENT/SUBGRADE- •Name, Designation & contact no.
measurements & alignments. •Chainage- ….….. To .…..… of supervisor-
1 (….…)
•Detail of tools-
If filling soil is over moist, bench should be made of filling soil at borrow area •EMBANKMENT/SUBGRADE- •Lead of borrow area-
then started loading the trucks, spreaded at site and allowed drying to get the •Chainage- ….….. To (…. •Climate-
desired moisture content by aeration and Sunlight. …) •NMC-
2 •Layer No.- •Correction for over moisture-
•Borrow area Location- •OMC-
•Borrow area no.-
3 •EMBANKMENT/SUBGRADE- •Method of water mixing-•Climate-

•Chainage- ….….. To (…. •NMC-
…) •Correction for less moisture-
If filling soil is dry or below desired moisture Content, water should be added in •Layer No.- •OMC-
borrow area one day before of transportation to get moist. •Borrow area Location-
•Borrow area no.-
•Lead of borrow area-
Dumping should be done at certain/predetermined distance to maintain the •EMBANKMENT/SUBGRADE- •Width of bed-
required thickness of EMB, SG & shoulder and avoid over use of machines. •Chainage- ….….. To (…. •Thickness of bed-
…) •Dumping distance-
4 •Layer No.- •Dumping in lane-
•Approx. Quantity of a load-
•Length of bed-
Fix steel / wooden thickness marked pegs on both sides at regular intervals to •EMBANKMENT/SUBGRADE- •Compaction factor-
maintain the layer thickness and uniform compaction. Light water sprinkling •Chainage- ….….. To (…. •Loose thickness of layer-
should be done on the surface of EMB / SG before commencing the next layer. …) •Gradients (%)-
5 •Layer no.- •Distance of toe line-
•Interval of pegs- •Surface nature-
•Camber (%)-
The embankment / Sub-grade is to be built sufficiently wider than the design •EMBANKMENT/SUBGRADE- •Toe distance after widening-
dimension so that surplus material may be trimmed, ensuring that the remaining •Chainage- ….….. To (…. •Wider than design dimension-
material is intact of desired density and the specified side slopes. …) •Layer no.-
6
•Toe distance as per design-
Wherever water logging is there, non-cohesive soil should be filled from one side •EMBANKMENT/SUBGRADE- •Length-
and pushed forward by replacing the water as well as slush. •Chainage- ….….. To (…. •Width-
…) •Depth-
7 •Source of material-
•Machine used to place material-
Rolling shall commence at the lower edge and proceed towards upper edge •EMBANKMENT/SUBGRADE- •Type of roller-
longitudinally for portion having unidirectional or on super elevation. •Chainage- ….….. To (…. •Speed of roller-
…) •Overlap of rolling-
8 •Layer no.-
•Make of roller-
Pre-determined number of passes shall be continued on the full width till to •EMBANKMENT/SUBGRADE- •No. of passes applied-
achieve the required compaction. Over passes may cause surface cracks and •Chainage- ….….. To (…. •Compaction (%)
costing to the company. …) •Reason for not achieving the
9 •Layer no.- compaction-
•No. of passes required as per
trial-
Light sprinkling of water should be done prior to dump or spread the material for •EMBANKMENT/SUBGRADE- •Time of exposed-
the next layer if it is exposed for a long time. •Chainage- ….….. To (…. •Water sprinkled with-
…)
10
•Layer No.-
Surface Level of EMB & SG shall be taken prior to dumping of succeeding layer. •EMBANKMENT/SUBGRADE- •Tolerance in surface level-
It should be ± 20 mm as per table 900-1 of MoRT&H •Chainage- ….….. To (…. ….........(mm)
11 …)
•Layer No.-
Expansion Joint (Single Strip/Modular Strip)
No.
Expansion joint material shall be handled with care. It shall be stored under cover •Chainage (LHS/RHS)
1 on suitable wooden padding to prevent damage as per cl-2606.4 (iii)
•Approx. quantity in pieces- •Covering material-
2 All supervisors must have Drawing, cotton thread & steel tape to check the •Chainage (LHS/RHS)
dimension & alignments. •Name, Designation & contact no. of supervisor-
•Detail of tools-
Thickness of Monolithic edge beam coated with epoxy paint shall not be less than •Chainage (LHS/RHS)
10mm
3 •Fixing side (A1/A2) •Span No.-
•Thickness of beam-
Height of Monolithic edge beam coated with epoxy paint shall not be less than •Chainage (LHS/RHS)
80 mm
•Height of beam-
5 Gap between the edge beam shall not be less than 40mm •Fixing side (A1/A2) •Span No.-
•Gap between edge of beam-
•Fixing side (A1/A2) •Span No.-

6 Thickness of lips shall not be less than 6 mm
No.
•Thickness of lips-
Minimum gap for inserting the chloroprene seals in the expansion joint shall be 25 •Chainage (LHS/RHS)
mm
•Gap where chloroprene seals to be inserted-
The anchor loops of 16 mm dia shall be connected to the edge beam @250 mm •Chainage (LHS/RHS)
c/c by means of anchor plate (not less than 0.7 times the dia of anchor loops or 12
8 mm whichever is higher) welded •Fixing side (A1/A2) •Span No.-
•Dia of anchor loop- •Spacing of anchor loop-
9 The anchor loop at the edge beam shall be 90o ± 20o •Fixing side (A1/A2) •Span No.-
•Alignment of Anchor loop-
AGGREGATE DRAIN
BC
BEARING ( POT CUM PTFE)
BEARING (ELASTOMERIC)
C AND G
No.
CRASH BARRIER (CONCRETE)
CRASH BARRIER (METAL)
DBM
DLC
EARTHWORK
EXPANSION JOINT
FILTER MEDIA
DRAIN
GEO GREEN
GIRDER CASTING
GIRDER TENSIONING
GSB
HPC
KERB
LAB
OPEN FOUNDATION
PILE CAP
PILING
PQC
PRIME COAT
RE WALL BLOCK
RE WALL PANEL
RETAINING WALL
ROAD MARKING
ROAD SIGN
SEGMENT CASTING
SEGMENT TENSIONING
STORE
TACK COAT
WELL FOUNDATION
WMM
Filter Material & Filter Medium
No.
1 •Chainage (LHS/RHS/BHS) A1/A2
•Type of Material-
The material for the filter shall consist of coarse sand, gravel, stone or combined
of all in one layer of graded materials
•Type of Structure-
(a) Where the soil met with in the trench is of fine grained type (e.g., silt, clay or
a mixture thereof), the backfill material shall conform to Class I
(b) Where the soil met with in the trench is of coarse silt to medium sand or
•Chainage (LHS/RHS/BHS) A1/A2
sandy type, the backfill material shall correspond to Class II
2 (c ) Where soil met with in the trench is gravelly sand, the backfill material shall •Type of soil-
correspond to Class III •Grading of filter material (class)-
Filter Medium
1 The material for the filter shall consist of coarse sand, gravel or stone. one or •Chainage (LHS/RHS/BHS) A1/
more layers of graded materials, to act as a filter medium, shall be provided A2
underneath the pitching •Type of Material-
•Type of Structure-
The gradation of the filter material shall satisfy the following requirements :
•Chainage (LHS/RHS/BHS) A1/

A2
2
•Gradation of Filter-
•Gradation of Base-
The filter shall be compacted to a firm condition. The thickness of filter is •Chainage (LHS/RHS/BHS) A1/
generally of the order of 200 mm to 300 mm. Where filter is provided in two A2
3 layers, thickness of each layer shall be 150 mm •Layer thickness-
•Template dimension-
DRAIN
No.
All supervisors must have drawing, cotton thread & measuring tape to check the •Chainage- ….….. To (…. •Name, Designation & contact no.
specified measurements & alignments. …) of supervisor-
•Chainage To •Length of drain-

.…..…(….…) •Foundation Width-
Surface drains shall be excavated to the specified lines, grades, levels and •Type of drain- •Foundation Height-
2 •Foundation level-
dimensions to the requirement of drawings.
•Chainage- ….….. To (…. Main & Distribution bar:-

…) •Dia-
•Part of lined drain- •Spacing-
3 The Reinforcement shall be placed as per drawing. •No. of main bar-
•No. of distribution bar-
•Chainage- ….….. To (…. •Gap plugging material-

…) •Shape of shutter-
•Part of lined drain- •Size of shutter (LXBXH)-
Shutter shall be cleaned, oiled and joints gaps plugged with foam, cotton waste, •Shutter material- •Condition of shutter-
4
insulation tape. •Shutter oiling material-
•Joints sealing material-
Drain wall, base and cover slab shall be cast to the specified lines, grades, •Chainage- ….….. To (…. •Part of lined drain-
levels and dimensions as per requirement of drawing. …) •Horizontal alignment-
•Width of base- •Vertical alignment-
•Thickness of base- •Top level of base/wall/slab-
•Height of wall- •Gradient of base-
5 •Thickness of wall-
•Width of cover slab-
•Thickness of cover slab-
Cover Block (20mm or dia of main bar or max. nominal size of aggregate + •Chainage- ….….. To (…. •Shape of cover block-
10mm whichever is greater) should be placed prior to pouring the concrete to …) •Size of cover block-
prevent the exposing of reinforcement. •Part of lined drain- •Spacing of cover block-
6
•Chainage- ….….. To (…. •Grade of concrete-

…) •Slump-
Slump of concrete shall be maintained 50 to 75 mm in case of chute concreting •Part of lined drain- •Inclination of chute is-
7
with inclination more than 45O.
•Chainage To •Honeycombing ……….

.…..…(….…) •Any expose of reinforcement-
The lined drain wall, base and cover slab shall be honeycombing free, cracks •Part of lined drain- •Verticality-
8 •Appearance of lined drain is- •Straightness-
free, and in line & level.
9 Concrete shall be marked casting date and cured 14 days with water/ curing •Chainage- ….….. To (…. •Date of Casting-
compound …) •Mode of Curing-
•Part of lined drain- •Days of Curing-
Joints of cover slab shall be in line and match with level of drawing requirement •Chainage- ….….. To (…. •Level difference on top of cover
in case of pre-cast. …) slab-
10 •Offset mm
GEO GREEN
No.
The surface should be graded evenly free of depressions or projections, before •Chainage- ……………. •Inclination of slope-
installation of Geo-green blanket. (…………) •Method of dressing-
1 •Height of EMB-
All supervisors must have cotton thread & measuring tape to check the specified •Chainage- ….….. To .…..… •Name, Designation & contact no.
measurements & alignments. (….…) of supervisor-
A layer of fertile soil measuring 3-4 inches in height should be evenly spread, •Chainage- ……………. •Type of fertile soil
above the surface of the slope if the soil of the slope is unfertile. (…………) •Method of fertile soil spreading-
3 •Thickness of fertile soil-
The chute drain should be constructed as per the design preferably well in •Chainage- …………….
advance prior to installation of Geogreen blanket to avoid any repair and rework. (…………)
It is recommended the space for construction of chute drain to be avoided during •Date of chute construction-
installation of GECB to protect the site from probable damages caused to •Installation date of blanket- •Width-
4
uncovered slope due to heavy down pour. •Depth-
Secure crest and toe of the blanket by burying in a trench 300 mm deep and a
300 mm wide. Additional anchorage is achieved by installing a row of anchoring
hook along the crest and toe. Backfill the trench by soil, compact the area
backfilled thoroughly. There is a raised earthen berm created to protect the •Chainage- ……………. •Deep mm
5
treated slope, the size of the berm shall be designed in-situ as per (…………) •Wide Mm
manufacturer’s technical advisor.
□Unroll blanket down slope in the direction of the water flow through the upper •Chainage- ……………. •Batch-
trench. The blanket should not be stretched but should have firm contact with the (…………) •Quantity-
soil and the end of the blanket should be inserted in the toe trench before back •Brand- •Material arrival dt.-
6 filling of soil. Anchor blanket with hook, at least one hook per sqm specially on •Type- •Placing dt.-
the overlapped area.
7 To start a new roll, overlap the end with previous one by 100mm firmly. Anchor •Chainage- ……………. •Spacing of Hooks (mm)-
hooks on overlapped mat. (…………) •Galvanization status-
•Overlapping (mm)- •Type of hook-
Vegetation can be developed with the help of broadcasting of selected mixed

grass seeds recommended by experienced manufacturer as per geo-climatic
and soil condition at site, these seeds should be of renewable/ recyclable •Chainage- …………….
vegetation to provide sustainable slope stabilization. Seed broadcasting shall be (…………) •Brand-
8
carried out in instalments and a fine layer of soil has to be covered before •Quantity-
•Name of plant seed-
irrigation of site as per manufacturer guideline.
□Irrigate the treated slope to promote the growth of mixed grass vegetation for at
least 3 months or till first flowering if, the treatment is taking place during in any
season other than monsoon. even during monsoon regular water is necessary •Chainage- …………….
9 during dry spell. For additional beautification, creepers such as Bougainvillea (…………) •Period of watering-
can be planted on the top of the slope which are optional based on the site •Method of watering-
requirement as per the advice of landscaper or horticulturist.
The treated site requires uninterrupted regular watering and maintenance till
first flowering in absence of rain fall. Protect the treated slope from grazing and
ensure safety and security of the site till vegetation sustains on its own. After •Chainage- …………….
every heavy downpour, inspection is required till first flowering. In case of any •Period of watering-
10 (…………)
minor damage due to heavy downpour, suitable corrective and preventive •Type of protection-
•Method of watering-
measure should be taken immediately by consulting experts at site.
Girder & Segment Casting (Page - 1 of 2)
No.
All supervisors must have cotton thread, plumb and steel tape to check the •Chainage/Location Girder/Segment No-
alignments & supports and BBS & Drawing to check the reinforcement
placement. •Drawing/BBS No- •Name of supervisor-
•Detail of tools- •Nos of Main bar-
1 •Deviation in vertical alignment- •Nos of distribution bar-
•Deviation in horizontal alignment- •Spacing of main bar-
•Spacing of distribution bar-
Girder: The clear vertical and horizontal distance between any two cable ducts •Chainage/Location Girder/Segment No-
shall in no case be less than 50 mm or diameter of duct, whichever is greater,
when grouping of cable is not involved.
Segment: When precast segments are used, the clear vertical and horizontal
2 distance between cable shall be at least 150 mm.
•Spacing of cable duct in girder-
Deviation of the cable from plan shall not be more than 3 mm. •Spacing of cable duct in segment-
•Deviation of cable from plan-
Deviation in horizontal and vertical distance (spacing) between two cable ducts
shall not be more than 5 mm.
3 Sheathing shall be placed in correct position and profile by providing suitable •Spacing of ladders- •Spacing of spacer-
ladders and spacer at interval of 1 m. •Dia of ladders- •Dia of spacer-
4 Length of the coupler of MS sheathing duct/HDPE sheathing duct shouldn’t be •Size of coupler-
less than 150mm but should be increased up to 200mm wherever •Length of coupler-
practicable. •Material of coupler-
The sheathing and all joints shall be water tight and shall withstand a pressure of •Jointing material-
5 1.1 time the grouting pressure and maximum grouting head due •Survival pressure-
to grout.
6 Grout vents of at least 20mm diameter with plug / similar device to cater a
pressure of 1.0 MPa without leakage of water shall be provided at both ends of
•Spacing of vent-
the sheathing and at all valleys and crests along its length. Addition vent shall be
•Dia of vent-
provided for cables longer than 50m at spacing of consecutive
vents not more than 20m.
No.
7 The anchorages shall be recessed (lower) from the concrete surface by a •Distance of anchor from concrete surface-
minimum of 100 mm.
8 Temporary tendon or PVC pipe shall be inserted during concreting and pulled •Material of temporary plugging of duct-
out before threading the permanent tendon. •Length of temporary plugging material-
9 Before pouring the concrete, Shutter should be cleaned, coated with shutter oil & •Chainage/Location Girder/Segment No-
gap plugginged with cotton waste and joint sealed with foam.
•Shutter Length- •Shutter oiling material-
10 Support of shutter shall be rest on either channel or shuttering plate as a firm •Shutter Width-
•Chainage/Location •Joints Sealing material-
Girder/Segment No-
base. •Gap plugging material-
•Type of supports- •Base of support-

Cover Block should be 20mm or dia of main bar or max. nominal size of •Chainage/Location Girder/Segment No-
11 aggregate + 10mm whichever is greater of the same grade or higher grade of
•Size of cover block- •Spacing of cover block-
concrete.
•Chainage/Location Girder/Segment No-
Concrete mix shall be produced from suitable weigh batching plant to ensure
12
•Capacity of plant- •Max. size of Agg-
Transit Miller should be wraped with hessian clothes to protect the mix from •Chainage/Location Girder/Segment No-
•Calibration dt- •Cement content-
weather.
•Temp. of water- •Slump at site-
13
•TM no.- •Condition of hessian cloth

•Qty. in transit mixer-
•Chainage/Location (wet/dry)-
Girder/Segment No-

No. Concreting is done with the help of concrete pump/ boom placer, workability
14 should be maintained 100-120 mm to pump the concrete smoothly for approx •Grade of concrete-
200 mtr. •Slump of concrete-
•Brand of Conc. Pump-
•Type of Conc. Pump-
No.

Prior to commence the concreting, sequence of pouring should be prepared with
15 a) Setting time of concrete- e) Layer thickness-
following information:
b) No. of TM engaged- f) Time required to complete
c) Dimension- length of max 450 mm layer-
Shutter vibrator @90 cm centre to centre in staggered way as well as needle •Chainage/Location
d) Method of pouring- g)Girder/Segment No-
Method of compaction-
vibrator shall be used during the casting of RCC/PSC girder to get dense and h) Lead-of girder-
•Type of Girder- •Length
smooth surface concrete respectively.
16 •Shape of girder- •Height of girder-
Needle should not touch the cable in any case.
•Spacing of shutter vibrator-
Tolerances
Variation in length : ± 10 mm for girder Variation in length : ± 5 mm for segment •Chainage/Location Girder/Segment No-
17
•Deviation in length--

No. Flange width and thickness : ± 5mm
18 •Deviation in flange width- •Deviation in flange thickness-
19 Overall depth & Thickness of diaphragm : ±5 mm
•Deviation in overall depth- •Deviation in thickness of
diaphragm-
20 Web thickness : ±5 mm
•Deviation in web thickness-
•Chainage/Location Girder No-

21 Minimum surface unevenness : 1.5 mm on 3 m template
•Surface unevenness-
•Chainage/Location Segment no-

22 Length of match-cast segment or position of shear keys: ±5 mm
•Deviation in length- •Deviation in position-
•Chainage/Location Girder No-

23 Tendon hole locations : ±3 mm
•Deviation in Tendom hole location-
Girder & Segment Tensioning
No.
All supervisors must have cotton thread, plumb and steel tape to check the •Chainage/Location Girder/Segment No-
alignments and dimension as per Drawing. •Name of supervisor- •Nos of Ply of strand-
1 •Drawing No- •Nos of anchorage-
•Detail of tools- •Spacing of anchorage-

2 Projection of cable shall be 760mm beyond face of girder.
•Projection of cable- •Nos of strand in cable-
Jack and pump shall be calibrated from an approved laboratory prior to use and •Chainage/Location Girder/Segment No-
3 then at intervals not exceeding 3 months or 200 cable stressing. •Calibration agency- •Due date of calibration-
•Calibration date- •Nos of cables is stressed-
Pressure gauges shall be concentric scale type gauges accurate to within 2% of •Chainage/Location Girder/Segment No-
their full capacity. The minimum nominal size of gauge shall be 100mm.The
•Capacity of dial gauge-
gauge shall be so selected that when the tendon is stressed to 75% of its
4 •least count of dial gauge-
breaking load, the gauge is reading between 50% and 80% of its full capacity.
•Division of dial gauge
•Position of needle at 75% of breaking load-
5 Minimum load 50 kg/cm2 shall be applied for slackness. •Chainage/Location Girder/Segment No-
•Load applied for slackness-
THE SEQUENCE OF STRESSING OF CABLE SHALL BE AS •Chainage/Location Girder/Segment No-
FOLLOWS:
No. FOLLOWS:
6 a)Stress Cable (3) to 100% •Load applied on cable 3-
b)Then Stress Cable (1) to 25% of prescribed jacking force and lock the cable. •Load applied on cable 1-
c)Then stress cable (2) to 50 % of prescribed jacking force and lock it. •Load applied on cable 2-
d)Then stress cable (1) further 50% (Total Stress 75%) of prescribed jacking •Load applied on cable 1-
force and lock it. •Load applied on cable 2-
e)Then stress cable (2) to further 50% (Total Stress 100%) of prescribed jacking •Load applied on cable 1-
force and lock it. •Load applied on cable 4-
f)Then stress cable (1) to further 25% (Total Stress 100%) of prescribed jacking •Load applied on cable 5-
force and lock it.
g)Then stress cable (4) & cable (5) to 100%
If the calculated elongation is reached before the specified gauge pressure, •Chainage/Location Girder/Segment No-
continuous tensioning till the specified gauge pressure is attained, provided the
elongation does not exceed 1.05 times the calculated elongation. If 1.05 times
7 the calculated elongation is reached before the specified gauge pressure is •Theoretical elongation- •Pressure attained at 1.05 times
attained, stop stressing. •Calculated elongation- the calculated elongation-
If the calculated elongation has not been reached at specified gauge pressure, •Chainage/Location Girder/Segment No-
continue tensioning by intervals of 5 Kg/sq.cm until the calculated elongation is
•Theoretical pressure- •Elongation attained at 1.05 times
8 reached, provided the gauge pressure does not exceed 1.05 times the specified
•Calculated pressure- the calculated pressure-
gauge pressure.
Anchorage slip at 24 hours shall not be more than 6 mm as per design, Strand •Chainage/Location Girder/Segment No-
should be cut approximately 40 mm. from the face of bearing plate. End sealing
9 •Anchorage slip at 24 hours-
should be done with the help of grout cap.
•Cutting length of strand from bearing plate-
10 If hogging is more than 20+ length/800 (deflection) mm than designer should be •Chainage/Location Girder/Segment No-
consulted.
•Hogging-
No.
Tendons shall be grouted within 14 days after tensioning but not before 24 •Chainage/Location Girder/Segment No-
hours after tensioning.
11
•Date of girder casting- •Date of grouting-
•Date of tensioning-
The cement shall have no false setting phenomenon and shall be at a •Chainage/Location Girder/Segment No-
12 temperature less than 25Oc at the time of grout.
•Water:Cement ratio- •Grout temperature-
The grouting mixer & pump shall have sufficient capacity to grout continuously •Chainage/Location Girder/Segment No-
the largest tendon until it is completed & shall be capable of grouting to a •Rate of grouting- •Pressure of grouting-
13 pressure of at least 4-5 kg/cm2
Exposed end of strands and the concrete surfaces shall be protected with same •Chainage/Location Girder/Segment No-
14 grade of concrete after achieving compressive strength of grout at 7 days.
•Concrete grade of girder- •Date of grouting-
•Concrete grade of filling mix- •Date of filling-
GSB
No.
1 •Chainage- ….….. To .…..…
All supervisors must have cotton thread & measuring tape to check the specified (….…) •Name, Designation & contact no.
measurements & alignments. •Detail of tools- of supervisor-
2 Light sprinkling of water should be done on SG surface prior to dumping & •Chainage- ….….. To (…. •Water sprinkled with-
spreading the GSB material for the next layer. …)
•Layer No-
Make the arrangement to sprinkle the water on GSB & mix with mechanical •Chainage- ….….. To (…. •Moisture Content-
equipments to ensure homogeneous and uniform mix at stock yard to achieve …) •OMC-
the desire moisture for required compaction, prevent the segregation and avoid •Layer No- •Grading no.-
3 the bumping due to getting moist the underneath layer of SG. •Condition of GSB mix is dumped •Source of GSB-
at site-
•Method of water mixing-
•Chainage- ….….. To (…. •Width of bed-
…) •Thickness of bed-
□Dumping should be done at certain/ predetermined distance to maintain the •Layer No- •Dumping distance-
4 •Approx. Weight of a load- •Dumping in lane-
compacted layer thickness 150 mm to 200 mm of GSB.
•Length of bed-
•Chainage- ….….. To (…. •Loose thickness of layer-

…) •Camber (%)-
•Layer No- •Gradients (%)-
Fix steel / wooden thickness marked pegs on both sides at regular intervals to •Material of pegs- •Distance of toe line-
5
maintain the layer thickness and uniform compaction. •Interval of pegs- •Surface nature-
•Compaction factor-
Before commencement of spreading the GSB or at the time of preparation of •Chainage- ….….. To (…. •Width of confinement-
SG, edge of GSB must be confined to avoid loss of material and prevent of …) •Height of confinement-
segregation. •Layer No- •Toe distance as per design-
6 •Distance of edge confined from
centre-
7 GSB bed should be smooth & free of segregation. •Chainage- ….….. To (…. •Surface texture-
…)
•Layer No-
Rolling shall commenced at the lower edge and proceed towards upper edge •Chainage- ….….. To (…. •Type of roller-
longitudinally. …) •Speed of roller-
•Layer No- •Overlap of rolling-
8 •Movement direction of roller-
•Make/Brand of roller-
Pre-determined number of passes shall be continued on the full width till the •Chainage- ….….. To (…. •Layer No-
required compaction achieved. Over passes may cause disintegration of …) •Compaction (%)
9 material and costing to the company. •No. of passes required as per •Reason for not achieving the
trial- compaction-
10 Surface Level of GSB shall be taken prior to laying of succeeding layer. It should •Chainage- ….….. To (…. •Difference in surface level-
be ± 10 mm as per table 900-1 of MoRT&H …)
•Layer No-
11 The longitudinal profile shall be checked with a 3 metre long straight edge at the •Chainage- ….….. To (….
middle of each traffic lane along a line parallel to the centre line of the road as …) •Surface Difference-
per table no. 900-2 of MoRT&H •Layer No- •Surface Irregularity-
12 Permeability coefficient of GSB shall be at least 30 mtr. per day or •Chainage- ….….. To (…. •Permeability coefficient is:
1.25 mtr. per hour. …) …........... mtr. /day or
•Layer No- …............. mtr. /hour.
13 Shoulder slope shall be dressed as per the drawing with the help of excavator •Chainage- ….….. To (…. •Width of shoulder-
and compacted as per the required density. …) •Slope of shoulder surface-
•Layer No- •Embankment slope-
•Type of shoulder-
HUME PIPE CULVERT
No.
1 All supervisors must have cotton thread, plumb and steel tape to check the Chainage (LHS/RHS/BHS) A1/
alignments & supports, BBS & Drawing to check the reinforcement placement. •Part of HPC- •Drawing & BBS No.-
•Name of supervisor- •Detail of tools-
Where Trench is involved, its width on either side of the pipe shall be a minimum Chainage (LHS/RHS/BHS) A1/
of 150 mm or one-fourth of the diameter of the pipe whichever is more and shall •Dia of Pipe- Width of Trench:
2 not be more than one-third the diameter of the pipe. •Length of trench- •A1 Side-
•Height of trench- •A2 Side-
Minimum excavation shall be taken 200 mm below the bottom level of the pipe. Chainage (LHS/RHS/BHS) A1/
•Outer dia of pipe •Wall thickness of Pipe-
3 •Thickness of Pipe- •Physical inspection of pipe like
•Length of Pipe- Cracks or Damage-
First class bedding material shall be well graded sand or another granular Chainage (LHS/RHS/BHS) A1/
4 material passing 5.6 mm sieve for compacted thickness not less than 75mm. •Thickness of bedding- •Size of material-
5 Chainage (LHS/RHS/BHS) A1/

Concrete mix shall be produced from suitable weigh batching plant to ensure •Calibration dt- •Cement content-
uniformity and good quality of concrete. •Source of Ingrediants- •Fly ash content-
Transit Miller should be wraped with hessian clothes to protect the mix from Chainage (LHS/RHS/BHS) A1/
6 weather. •Part of HPC- •Hessian cloth is moist in summer-
•TM no.-
•If concreting is done with the help of concrete pump/ boom placer Chainage (LHS/RHS/BHS) A1/
HUME PIPE CULVERT
No. •If concreting is done with the help of concrete pump/ boom placer,
7 workability should be maintained 100-120 mm to pump the concrete smoothly for If Concrete pump is used: If Chute is used:
approx. 200 mtr. •Grade of concrete- •Inclination of chute-
Concrete Cradle
•If concreting bedding
is done with shall not be
the help leanerworkability
of chute, than M-15.and
Dimension of cradle
inclination •Slump of concrete-
should be Chainage •Length of chute-
(LHS/RHS/BHS) A1/
shall
50 to be
75 as
mm per drawing.
& more than 45O respectively. •Brand of Conc. Pump- •Chute material-
8
•Grade of Concrete- •Width of Cradle-

If Spigot joint is involved, the grooves in bedding shall be left minimum of spigot •Height
Chainageof Cradle- •Thickness of Bedding- A1/
(LHS/RHS/BHS)
thickness & width +20mm except flush joint. •Thickness
A2 of Cradle- •Length of Bedding-
9
•Width of spigot joint- •Width of Groove-
•Thickness of Spigot Joint- •Depth of Groove-
Prior to laying of reinforced concrete pipe (NP-4) shall be inspected for any Chainage (LHS/RHS/BHS) A1/
cracks, damage, honeycombing etc. A2
10
•Cracks- •Honeycombing-
•Damage-
The laying of pipes on the prepared foundation shall start from the outlet Chainage (LHS/RHS/BHS) A1/
and proceed toward inlet with line and level. A2
11
•Laying started from- •Level difference between Up
Stream & Down Stream-
12 Alignment of pipes should not vary from ± 10 mm Chainage (LHS/RHS/BHS) A1/
A2
•Deviation-
13 The jointing space shall be filled with cement mortar, 1 cement to 2 sand. Chainage (LHS/RHS/BHS) A1/
•Ratio of mortar mix- •Strength of mortar-
14 Backfilling of the trench shall be carried out simultaneously on both sides of the Chainage (LHS/RHS/BHS) A1/
pipe with at least 600 mm above top of the pipe. •Filling above the pipe- •Type of backfill material-
15 If filling is above the top of the pipe is less than 600 mm then encasing has Chainage (LHS/RHS/BHS) A1/
HUME PIPE CULVERT
No. to be done to protect the pipe.
15
•Grade of Concrete- •Height of Encasing-
If shutter is involved, Support of shutter shall be rest on either channel or Chainage (LHS/RHS/BHS) A1/
16 shuttering plate as a firm base. •Part of HPC- •Type of supports-
•Base of support-
17 If shutter is involved, before pouring the concrete, Shutter should be cleaned, Chainage (LHS/RHS/BHS) A1/
coated with shutter oil & gap plugged with cotton waste and joint sealed with •Part of HPC- •Gap plugging material-
foam. •Shutter oiling material- •Length of shutter-
•Joints sealing material- •Width of shutter-
18 Cover Block should be 20mm or dia of main bar or max. nominal size of Chainage (LHS/RHS/BHS) A1/
aggregate + 10mm whichever is greater of the same grade or higher grade of •Part of HPC- •Grade of concrete-
concrete. •Size of cover block- •Spacing of cover block-
19 If bulk concreting is being done of height more than 450mm then following things Chainage (LHS/RHS/BHS) A1/
shall be insured: Maximum hight of concrete fall = 1.5 mtr. & •Part of HPC- •Layer thickness-
Maximum single layer thickness = 450 mm. •Lift No.- •Height of fall-
20 Concrete shall be thoroughly compacted by vibrator during placing and worked Chainage (LHS/RHS/BHS) A1/
around the reinforcement, corners of the formwork to produce •Part of HPC- •Type of Vibrator-
dense, homogeneous, voids free mass having the required surface finish. •Brand of Vibrator- •Size of Needle-
KERB
No.
Before paving of the kerb, the base shall be levelled and slightly watered to •Chainage- ….….. To (…. •Mode of Water Sprinkling-
1
make it damp. …) •Condition of base-
•Chainage- ….….. To (….

2 …)
•Detail of tools-
•Chainage- ….….. To (…. •Slump-

…) •Dimension of Kerb:
•Brand of KERB machine- a) Width (Top)-
A continuous kerb casting equipment of adequate capacity and controls, capable •Type of KERB machine- b) Height (Median side)-
3 of laying the kerbs in required sections and producing a well compacted mass of •Grade of concrete- c) Height (Carriageway side)-
concrete free of voids and honeycombs shall be used.
Before start of paving the kerb, mould should be cleaned and oiled to make the •Chainage- ….….. To (…. •Condition of KERB mould-
4
surface smooth. …) •Dimension of KERB mould-
•Type-
After laying the Kerbs and just prior to hardening of the concrete, saw cut •Chainage- ….….. To (….
•Dia of blade-
5 grooves shall be provided at design intervals or in the same line of contraction …)
•Interval of cut-
joint of PQC up to finished road level. •Brand of cutting machine-
•Depth of cut-

Vertical and horizontal tolerances with respect to true line and level shall be •Difference in horizontal-
6 …)
±6 mm •Difference in level of top surface-
•Difference in vertical-
•If curing compound is used:

a) Brand-
b) Type-
•Chainage- ….….. To (…. c) Manufacturing date-
Kerb should be kept constantly wet by covering with hessian cloth or use of …) d) Expiry date-
7
sprinklers/ perforated pipes for a minimum period of 14 days after concreting. •Mode of curing- e) Batch no.-
•Days of curing-
Laboratory
No.
•Status of housekeeping- •Documentation: a)Manufacturer
•Cleaning dt. of curing tank- material test report-
•Maintenance of individual b)Mix Design Summary-
machine- c)Frequency test report-
1 Housekeeping of site testing laboratory should be maintained. •Label of machine contains: d)Calibration report of Lab
a) Identification no.- Equipment, Plant & Machineries
b) Calibration date- e)Moisture correction sheet-
c) Due date- f)Trip card of concrete-
•Status of DPR- •Job assigned-

2 Lab DPR should be updated as per provided format by H.O. Bhopal. •Particular date- •Name of material-
•Job number- •Test report-
•Status of Confirmatory test- •Week no.-

•Arrival date of material- •Heat no.-
•Material- •Batch no.-
Confirmatory test should be done on all manufacturing materials, if apparatus is •Brand- •Test performed-
3
available at site testing laboratory. •Grade- •Approx. Qty-
•Setting time- •Grade of Cement-

•Intended use- •Grade of concrete-
Initial and final setting time of structural concrete and pavement concrete should
4 •Name of ingredients- •Initial setting time-
be done.
•Brand of ingredients- •Final setting time-
•Status of Material register- •Heat no.-

•Material Name- •Batch no.-
•Arrival date of materials- •MTC no.-
•Brand- •Job no.-
5 Material register should be updated with complete information on daily basis. •Grades/Size- •Invoice no.-
•Week no.- •Consumption Qty.-
• Arrival Qty.- •Approx. balance Qty-
•Status of Laying register-

•Components of Road-
•Chainage Km to Km-
•Register contains-
A) PQC Mix: B) Bituminous Mix:
i)Slump at plant- ii)Slump at site- i)Mix dispatch time at plant- ii)Mix
iii)Ambient temp.- iv)Mix temp.- arrival time at site- iii)Surface
6 Laying Register should be maintained for PQC, DBM & B.C. v)Wind velocity- vi)Wind direction- temp.-
vii)Humidity- iv)Wind velocity- v)Wind direction-
vii)Mix dispatch time at plant- vi)Mix temp.- vii)Laying temp-
viii)Mix arrival time at site- viii)Rolling temp.-
Laboratory
No.
•Status of Calibration-
•Name of Plant/Equipment-
•Brand of Plant/Equipment-
•Capacity of Plant/Equipment-
7 Calibration of Plants & Lab Equipments should be carried out on due date. •Code/Reference-
•Calibration date-
•Due date-
•Manufacturer material- •Heat no.-

•Arrival date- •Batch no.-
•Brand- •MTC no. or Job no.-
•Grade- •Approx. Qty.-
Manufacturer materials should be allowed to unload, either getting the MTC or •Week no.-
8
confirmatory test at site laboratory.
OPEN FOUNDATION STRUCTURE (Page - 1 of 2)
No.
Soil Exploration :- •Starting date-
Depth of exploration should be one and a half times the width (B) in case of •Finish date-
Isolated spread footing or raft. •Depth of exploration-
1 Depth of exploration should be one and a half times the length (L) of the footing •Method of exploration-
in case of Adjacent footings with clear spacing less than twice the width. •Dia of hole-
2 If hard strata found at site, the minimum embedment of foundation :- •Chainage- •Type of strata-
(a) In ordinary rock shall be 1.5 mtr. below the surface level. •Type of Structure- •Embedment-
(b) In hard rock shall be 0.6 mtr. below the surface level.
(c) In soil shall be 2.0 mtr. below the surface level.
3 Soil Bearing Capacity (SBC) shall be as per the design and drawing. •Chainage- •SBC (tonne/m2)
•SBC test carried out on-
All supervisors must have cotton thread, plumb and steel tape to check the •Structure- •Part-
placement.
4 •Name of supervisor-
•Drawing/BBS No-
•Structure- •Part-
5 Misplacement from specified position in plan : 15 mm •Chainage (LHS/RHS/BHS) A1/A2
Support of shutter shall be rest on either channel or shuttering plate as a firm •Structure- •Part-
base.
•Type of support- •Base of support-

No. Before pouring the concrete, Shutter should be cleaned, coated with shutter oil &
7 gap plugged with cotton waste and joint sealed with foam. •Chainage (LHS/RHS/BHS) A1/A2
•Shutter Length- •Shutter oiling material-

•Shutter Width- •Joints sealing material-
Cover Block should be of same or higher grade of concrete. Exposure Nominal •Structure- •Part-
Concrete Cover not Less than
Mild - 20 mm Moderate 30 mm
Severe 45 mm Very severe 50 mm Extreme 75 mm
8 Note: 20mm or dia of main bar or max. nominal size of aggregate + 10mm •Chainage (LHS/RHS/BHS)A1/A2
whichever is greater •Size of block-
•Grade of concrete- •Spacing of block placing-
9
•Chainage (LHS/RHS/BHS)A1/A2
•Capacity
•Structure-of plant- •Max.
•Part- size of Agg-
10 •Temp. of water-
No. Prior to commence the concreting, sequence of pouring should be prepared with
10 following information: a) Setting time of concrete- e) Layer thickness-
d) Method of pouring- g) Method of compaction-
h) Lead-
Transit Mixer should be wrapped with hessian clothes to protect the mix from •Chainage (LHS/RHS/BHS)A1/A2
11
weather. •TM no.- •Condition of hessian clothes (dry
or wet)-
No.
12 Wherever water level is up than concrete area, a sump shall be made near to •Chainage (LHS/RHS/BHS)A1/A2
the concrete area to accommodate the water for continuous pumping, remove •Structure- •Location of the Sump-
the slush and backfill the portion with non-cohesive material if level is down than •Part- •Mode of dewatering-
bottom of PCC. •Size of Sump-
•If concreting is done with the help of concrete pump/ boom placer, workability •Structure- •Part-
200mtr.
•If concreting is done with the help of chute, workability and inclination should be If Concrete pump is used: If Chute is used:
13 50 to 75 mm & more than 45O respectively. •Grade of concrete- •Inclination of chute-
•Slump of concrete- •Length of chute-

No.
If bulk concreting is being done of height more than 450mm then following things •Chainage (LHS/RHS/BHS)A1/A2
shall be insured: Maximum hight of concrete fall = 1.5 mtr & Maximum single
14
layer thickness = 450 mm.
•Structure- •Height of fall-
•Part- •Lift No.-
Concrete shall be thoroughly compacted by vibrator during placing and worked •Chainage (LHS/RHS/BHS)A1/A2
•Layer thickness-
around the reinforcement, tendons or duct formers, embedded fixtures and into
corners of the formwork to produce dense homogeneous voids free mass having
the required surface finish.
15 •Structure- •Part-
•Position of needle during insertion in concrete-
•Brand of Vibrator-
•Type of Vibrator-
16 Variations in cross-sectional dimensions : +50mm & -10mm •Chainage (LHS/RHS/BHS)A1/A2
•Size of Needle-
•Structure- •Deviation in Width-

•Part-
•Chainage •Deviation in Height-
(LHS/RHS/BHS)A1/A2
•Deviation in Length-
17 Variations from plumb over full height: ± 10mm

•Variations from plumb over full height-
18 Surface irregularities measured with 3m straight edge : 5 mm •Structure- •Part-
19 Variations of levels at the top : ±25mm
No.
•Deviation in top level-
PILE CAP
No.
All supervisors must have cotton thread, plumb and steel tape to check the Chainage- …...............(LHS/RHS/BHS) A1/A2, Pile Cap No.- …....
alignments & supports and BBS & Drawing to check the reinforcement •Part of Structure- •Drawing/BBS No.-
1
placement. •Name of supervisor- •Detail of tools-
The minimum embedment of cast in-situ concrete piles into pile cap shall not be Chainage- …...............(LHS/RHS/BHS) A1/A2, Pile Cap No.- …....
less than 50mm.
The clear cover between the bottom reinforcement in pile cap from the top of the
2 pile shall be not less than 25mm. •Clear cover-
Projection of the Pile cap should not be more than 150 mm from the outer most •Thickness of embedment- •Projection of the Pile cap-
pile.
Chainage- …...............(LHS/RHS/BHS) A1/A2, Pile Cap No.- …....
a) Setting time of concrete- e) Layer thickness-

Prior to commence the concreting, sequence of pouring should be prepared with b) No. of TM engaged- f) Time required to complete
3
following information: c) Dimension- length of max 450 mm layer-
h) Lead-

4
uniformity and good quality of concrete. •Source of Ingredients- •Fly ash content-
PILE CAP
No. Before pouring the concrete, Shutter should be cleaned, coated with shutter oil &
5 gap plugging with cotton waste and joint sealed with foam. •Shutter Length- •Shutter Oiling material-
•Shutter Width- •Joints Sealing material-
6 Cover Block should be 20mm or dia of main bar or max. nominal size of Chainage- …...............(LHS/RHS/BHS)
•GapA1/A2, Pilematerial-
plugging Cap No.- …....
aggregate + 10mm whichever is greater of the same grade or higher grade of
concrete.
•Size of block- •Grade of concrete-

7 Support of shutter shall be rest on either channel or shuttering plate as a firm •Spacing
Chainage- …...............(LHS/RHS/BHS) of Pile
A1/A2, block-
Cap No.- …....
base.
•Type of supports- •Base of supports-
•If concreting is done with the help of concrete pump/ boom placer, workability •Chainage- …...............(LHS/RHS/BHS) A1/A2, Pile Cap No.- ......
8 should be maintained 100-120 mm to pump the concrete smoothly for approx If Concrete pump is used: If Chute is used:
200 mtr. •Grade of concrete- •Inclination of chute-
•If concreting is done with the help of chute, workability and inclination should be •Slump of concrete- •Length of chute-
The
50 tobottom
75 mmof&the pilethan
more cap45O
shallrespectively.
be laid preferably as low as possible but above Chainage- …...............(LHS/RHS/BHS) A1/A2, Pile Cap No.- …....
the Lower Water Level (LWL) in active channel. Where the bed level is higher
than the LWL, the top of the pile cap may be suitably raised and kept 1m below
existing ground level.
9
•Bottom of the pile cap above the •Top of the pile cap below the
LWL- ground-
10 Variation in dimensions : +50 mm -10 mm

•Deviation-

11 Misplacement from specified position in plan : 15 mm
PILE CAP
No. Misplacement from specified position in plan : 15 mm
11 •Deviation in X axis & Y axis-

12 Surface irregularities measured with 3m straight edge : 5 mm

13 Variation of levels at the top : ± 25 mm
•Variation of levels at the top-
PILE FOUNDATION (Page- 1 of 2)
No.
1 All supervisors must have cotton thread, plumb and steel tape to check the Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group
alignments & supports and BBS & Drawing to check the reinforcement No.-
placement.
•Part of Structure- •Drawing/BBS No.-
•Name of supervisor- •Detail of tools-
Surface investigation:- Depth of boring shall not be less than: Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group
(a) 1.5 times estimated length of pile in soil or 15 m below the proposed No.-
founding level
(b) 15 times diameter of pile in ordinary / jointed rock but minimum 15 mtr. In •Estimated length of pile- •Method of boring-
2 such rock •Dia of pile- •Type of strata-
( c ) 4 times diameter of pile in hard rock but minimum 3 mtr. in such rock. •Starting date- •Depth of bore-
•Finish date- •Dia of bore-
End Bearing Pile: In end bearing pile, the bottom end pile rests on layer of Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group
especially strong soil or rock and load of the structure is transferred through the No.-
pile onto the strong layer.
Friction Bearing Pile: In friction bearing pile, the bottom end of the pile is in •Dia of pile
3 hanging position and load of the structure is transfered to the adjoining soil by •Type of pile-
friction between the pile and the surrounding soil •Length of Pile-
End Bearing Pile: Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group

Spacing between the piles should not be less than 2.5 X dia of pile. No.-
Friction Pile:
4 Spacing between the piles should be 3 X dia of pile or equal to perimeter of pile. •Dia of Pile- •Spacing of pile-
5 Boring shall be done with rotatory Rig method or conventional Direct Mud Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group
Circulation (DMC) method as per availability. No.-
When the liners are installed after boring the diameter of liner +2 mm.
•Method of boring- •Dia of Bore-
•Make of Equipment- •Dia of Liner-
PILE FOUNDATION (Page- 1 of 2)

No.
6 Bentonite suspension shall be maintained at a level sufficiently above the Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group
surrounding ground water level throughout the boring process, to ensure the No.-
stability.
•Brand of Bentonite- •Manufacturing dt.-
•MTC no.- •Expiry dt.-
•Lab Job No.- •Density of Bentonite-
Cage shall be lowered in the bore hole without disturbing the surface of bore Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group
hole. No.-
Cover block shall be used as per drawing.
7
•Shape of cover block- •Dia of main bar-
•Size of cover block- •Dia of ring bar-
•Dia of ring-
Bore shall be washed by bentonite flushing to ensure clean bottom at two stages Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group
viz. after completion of boring and prior to concreting after placing of No.-
reinforcement cage.
8
•Flushing time after Boring completion-
•Flushing time after lowering of cage-
9 A minimum of 2 mtr. Length of top of bore shall invariably be provided with Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group
casing to ensure against loose soil falling into the bore No.-
•Dia of casing-
•Thickness of casing-
•Length of casing-
Permanent steel liner shall be provided for the full depth of the pile in the Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group
following situations where: No.-
10 (a) The surrounding soil is marine clay
(b) Soft soil is present •Type of strata- •Thickness of liner-
( c) Surrounding soil has sulphate content equal to or more than 1%. •Length of liner- •Dia of liner-
(d) Surrounding water has sulphate content equal
(e) Leakage of sewage is expected.
PILE to or FOUNDATION
more than 2500 ppm. (Page- 1 of 2)
No.
Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group No.-
11 •Make/Brand of plant- •Grade of concrete-
PILE FOUNDATION (Checklist) Page- 2 of 2
No.
12 Transit Miller should be wraped with hessian clothes to protect the mix from Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group
weather. No.-
•TM no.-
•Condition of hessian cloth (dry or wet)-
Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group
13 Workability should be maintained as 150mm to 200mm
•Grade of concrete- •Slump of conc.-
The first charge of concrete should be placed with a sliding plug pushed down Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group
14 the tube ahead of it or with a steel plate with adequate charge to prevent mixing No.-
•Material of Plug- •Dia of Plug-
of concrete and water. •Shape of plug- •Length, if Plug is cylindrical-
Concrete of pile shall be carried out continuously not less than 6 mtr. per hour. Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group
15
•Rate of concreting-
16 Every time concrete from mixer is poured into the tremie, the tremie is Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group
•Frequency of jerk- •Height of lift-
After start of Pour the concrete level slowly builds up in the pile bore. Once it is Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group
about 4 m from bottom of pile, after confirming the same by sounding, the tremie No.-
17 with funnel is lifted up and the top tremie section is removed. •Length of tremie- •Height of concrete-
During the entire process of concreting , the bottom of the tremie pipe should Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group No.-
always be embedded in the concrete for a minimum depth of 1.5 m below
18 concrete surface for piles lesser than 1.2 m in Diameter and 2.5 m for piles
greater than 1.2 m in diameter. See that the concrete being poured does not •Embedded length- •Pile diameter-
come in contact with bentonite slurry / water
•The removal of concrete shall be within ±25 mm from the specified cut off level, Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group
preferably on the minus side. After removal of such concrete, the concrete shall No.-
be compacted with rammer with spikes or vibrated.
19 •In case the concrete is not removed before setting, a groove shall be made on
outer perimeter by rotary equipment before chipping by percussion method. •Overflowed quantity of concrete-
•Compaction method-
20 The concrete is poured to a height of 0.750 m above cut off level and this height Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group No.-
is referred to as the “ Pile Built Up”. This is done to take care that the initial pour
of concrete that is sent into the pile and which gets contaminated with the any
dust particles and the bentonite slurry is not retained in the
Pile. •Height of concrete above the cut-off level-
21 All tremie tubes, funnel, concrete pipe & pump shall be throughly cleaned and Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group
oiled after use. No.-
•Nos of tremie tube cleaned-
•Nos of tremie tube engaged-

•Dia of tremie tube-
Pile Tests: Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group

•Initial load test shall not be less than 2 for each category. No.-
22 •The load test shall be conducted for not less than 2.5 times the design load. •Test conducted on ... nos of pile. •Total settlement-
•The total settlement and displacement shall not be more than 12mm & •Testing load- •Total displacement-
5mm respectively.
•Initial load test shall not be less than 2 for each category or 2% of total piles. Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group No.-
•The load test shall be conducted for not less than 1.5 times the design load. •Test conducted on … nos of pile. •Total settlement-
•The total settlement and displacement shall not be more than 12mm upto 600 •Testing load- •Total displacement-
mm dia & 2% of pile diameter for more than 600 mm dia and 5mm
23
24 Variation in cross-sectional dimensions : +50mm & -10mm Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group
25 Variation in vertical : 1 in 150 No.-
26 Vertical piles deviation at piling platform level :75mm •Deviation-
27 Variations of level of top of piles : ±25mm Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group No.-
•Deviation-
•Deviation-
•Deviation-
22•The load test shall be conducted for not less than 2.5 times the design load.
•The total settlement and displacement shall not be more than 12mm &
5mm respectively.
•Initial load test shall not be less than 2 for each category or 2% of total piles.
23•The load test shall be conducted for not less than 1.5 times the design load.
•The total settlement and displacement shall not be more than 12mm upto 600 mm
dia & 2% of pile diameter for more than 600 mm dia and 5mm
24 Variation in cross-sectional dimensions : +50mm & -10mm

25 Variation in vertical : 1 in 150
26 Vertical piles deviation at piling platform level :75mm
27 Variations of level of top of piles : ±25mm
•Test conducted on ... nos of pile. •Total settlement-
•Testing load- •Total displacement-
•Test conducted on … nos of pile. •Total settlement-

•Testing load- •Total displacement-
Chainage- .…. Pile No- …… (LHS/RHS/BHS) A1/A2, Pile Group

No.-
•Deviation-
•Deviation-
•Deviation-
•Deviation-
PQC Page- 1 of 2
No.
•Brand of Cement- •Brand of Flyash-
•Source of Cement- •Source of Flyash-
•Week No.- •Batch No.-
•Grade of Cement- •Manufacturing dt.-
•Manufacturing dt.- •Expiry dt-
All Ingredients shall be used in the mix as per design and from approved •Expiry dt-
1
sources.
•Brand of Admixture- •Batch no.-

•Source of Admixture- •Manufacturing dt.-
•Type of Admixture- •Expiry dt-
2 PQC mix shall be produced from batching plant for homogeneous and uniform •Chainage- ….….. To (…. •Temp. of Water-
mix. …) •Temp. of mix-
•Type of plant- •Max. size of Agg.-
•Make/Brand of Plant- •Source of Ingredients.-
•Calibration date- •Cement Content-
•Due date- •Fly ash Content-
•Capacity of Plant- •Slump at Plant-
3 PQC mix shall be transported in cleaned, insulated & covered vehicle with •Chainage- ….….. To (…. •Qty in Dumper-
tarpaulin to protect from the weather. …) •Reg.No. of vehicle if Uncleaned,
•Covered with- Unoiled & Uncovered-
•Nos of Dumper Engaged- •Vehicle Incharge`s name & no.-
•Lead-
4 All supervisors must have cotton thread & measuring tape to check the specified •Chainage- ….….. To (…. •Name, Designation & contact no.
measurements & alignments. …) of supervisor-
•Detail of tools-
5 Before placing of separation membrane, the sub-base shall be swept clean •Chainage- ….….. To (…. •Surface temp.-
of all extraneous materials using air compressor and sprinkled with water to …) •Mode of Cleaning-
bring down the temperature of the PQC. •Sprinkling of water with- •Make of cleaning equipment-
6 If any undulations visible after cleaning & sprinkling of water, it should be •Chainage- ….….. To (…. •Max. size of aggregate-
levelled with mix of 10mm down aggregates to avoids restraint of panel …) •Rechecked the surface-
movement. •Difference of undulation-
•Mix Proportionate-
PQC Page- 1 of 2
No.
7 Min. 43 labours as per schedule should be deployed to carry out the PQC work. •Chainage- ….….. To (…. •Find out actual reason for shortfall
…) of labours-
•No. of labours deployed-
8 •Chainage- ….….. To (…. •Anchored with-

…) •Colour of Separation Membrane-
Separation membrane shall be tight, straight, wrinkle free & anchored on sub
•Placement of separation •Thickness of Separation
base.
membrane- Membrane-
•Width of membrane-
The sliding ends of dowel bars shall be sawn or cropped cleanly with no •Chainage- ….….. To (…. •Length-
9 protrusions outside the normal diameter of the bar to avoid damage of sheath. …) •Dia-
•Condition of Dowel bar- •Grade-
Dowel bars in the contraction joints and construction joints shall be tightly •Chainage- ….….. To (…. •Dia of Sheath-
covered by thin plastic sheath. Mouth of plastic sheath shall be closed by …) •Mouth Closed with-
10 insulating tape to prevent the entry of cement slurry and locking of the •Length of Sheath-
dowel bars. •Thickness of Sheath-
Tie bar projecting across the longitudinal joints shall be protected from corrosion •Chainage To •Length of tie bar-
for 75 mm on each side of the joint (middle) by a protective coating of .…..…(….…) •Dia/Grade-
11 bituminous paint. It should be epoxy coated in full length for coastal regions •Coating material- •Condition of tie bars-
high rainfall areas. •Coated length-
The PQC mix cannot be carried beyond 10 Km of lead. In case of carrying more •Chainage- ….….. To (…. •If lead is more than 10 km. then
than 10 Km, reduce the workability to avoid self-compaction and stiff and to bring …) what arrangement is made to get
12 the paving workability, make the arrangement of slurry with same w/c ratio to •Lead from plant- the specified workability-
sprinkle on the mix at paving points.
13 PQC mix must be consistent to have the workability 25 ± 15 mm at the time of •Chainage- ….….. To (…. •Nature of mix-
laying. …)
•Slump at Site-
PQC mix loaded/unloaded trucks and loader should not move directly on •Chainage- ….….. To (…. •Protecting material-
14 separation membrane to protect from damage of separation membrane. …) •Length of protecting material-
•Width of protecting material-
15 Spreading of PQC mix should be done with backhoe bucket of JCB to •Chainage- ….….. To (…. •Method of Spreading the Mix
protect damaging of separation membrane. …) (Pull or Push)-
Ensure speed of paver to cater the production of concrete from batching Plant •Chainage- ….….. To (…. •Plant production rate m3/hr.
16 and all vibrators are working properly. …) •Consumption rate of paver
•Speed of the paver at the time of ….......(m3/hr.
laying of PQC-
PQC Page- 2 of 2
Sl. Suggestion/Implementation Checks
No.
17 Tines shall be cleaned after every operation of texturing to achieve the depth 3 •Chainage- ….….. To (…. •Length of tine bar-
to 4mm and width 3mm. …) •Width of tine bar-
•Log book of cleaning-
□Construction joint require to prevent cold joints forming when paving operations •Chainage- ….….. To (…. •Duration of obstruction:
18 stop for more than half an hour at the end of a day’s paving. …) •Reason of Obstruction-
•Construction joint after laying
length of PQC-
19 Relative humidity should be more than 25%, Wind velocity should be less than •Chainage To •Ambient Temp.-
15 Km/hr, Mix temp. should be less than 30OC and Ambient temp. should be .…..…(….…) •Wind Velocity-
less than 35OC. At the time of laying of PQC: •Wind Direction-
Slab thickness should be as per Drawing. •Relative Humidity- •Slab Thickness-
•Mix Temp.-
20 Over flowed mix should be cleaned continuously from both side of the PQC just •Chainage- ….….. To (…. •Use of over flowed mix-
after laying. …)
Curing compound must be screened & sprayed on PQC surface with cleaned •Chainage- ….….. To (…. •Type of Curing compound-
nozzle. …) •Batch no.-
•Mode of screening- •Manufacturing dt.-
21 •Log book of cleaning- •Expiry dt-
•Brand of Curing compound-
•Source of Curing compound-
22 At the construction joints, end shutter should have arrangement to maintain the •Chainage- ….….. To (…. •Vertical deviation-
proper alignment & spacing of dowel bars. (vertical ±20mm & horizontal …) •Horizontal deviation-
±25mm from plan) •Spacing- •Length of fixed end-
23 Cleaning of Wirtgen / Concrete Paver should not be done directly on DLC to •Chainage- ….….. To (…. •Paving completion time-
invite ingress of water through the DLC to GSB. To prevent it please place the …) •Paver cleaning time-
separation membrane on surface of DLC & park/stand the paver on Separation •PQC paver is cleaned on-
membrane for cleaning.
Sawing operation could start as 4-8 hours/initial setting time of PQC mix after •Chainage- ….….. To (…. •Cutting Depth-
laying of concrete pavement but not later than 8 to 12 hours to facilitate …) •Cutting Width- Cutting Machine:
development of crack at joint locations. Sawing should not be initiated when the •Paving date of PQC- •Make-
24 compressive strength of the concrete is less than 2 MPa and should be •Paving time- •Blade Thickness-
completed before it attains the compressive strength of 7 MPa. •Initial cutting time-
25 Backup rod should be inserted just after initial cut below min. 20 mm •Chainage- ….….. To (…. •Position in transverse-
(transverse) & 14 mm (longitudinal) from the top of PQC surface. …) •Position in longitudinal-
•Method of placing- •Brand of backup rod-
•Dia of backup rod-
26 Surface of PQC should be covered with hessian cloth or gunny bags as earlier •Chainage- ….….. To (…. •Curing Method-
as possible after completion of texturing, application of curing …) •Time of covering-
compound & hardening of PQC surface. •Surface covering material- •Days of curing-
27 Surface Texturing depth & width Shall be determined with appropriate instrument •Chainage- ….….. To (…. •Depth-
at least once for each day paving. …) •Width-
•Measuring instrument-
28 Widening of joints grooves should be done after 14-16 days of casting concrete •Chainage- ….….. To (…. •Cutting Depth-
pavement. …) •Cutting Width-
•Date of laying- •Brand of cutting machine-
•Date of final cutting-
29 Sealing joints shall be undertaken after 21 days of construction. •Chainage- ….….. To (…. •Date of joints sealing-
…)
•Date of laying of PQC-
30 Polysulphide sealant should be poured in widen groves in contraction joints •Chainage- ….….. To (…. •Mix proportion-
3 ± 1 mm below the PQC surface. …) •Batch no.-
•Gap of sealant from top- •Manufacturing date-
•Brand of sealant- •Expiry date-
•Grade of sealant-
31 Surface Level of PQC shall be taken prior to dumping of succeeding layer. It •Chainage- ….….. To (…. •Difference in surface level-
should be ± 5 mm as per table 900-1 of MoRT&H …)
33 The riding quality roughness of bituminous concrete wearing surface, as •Chainage- ….….. To (…. •Make/Brand of Equipment-
measured by standard towed fifth wheel bump integrator, shall not be more …) •Calibration date-
than 2200mm per km. (as per Morth sec-902.6) •Surface unevenness-
PRIME COAT
No.
…)
•Dt. of Calibration- •Capacity of bowser-
1 Bowser shall be calibrated to maintain the rate of spray. •Make/Brand of bowser- •Speed of bowser-
•Pressure of dial gauge-

…)
•Tray Material- •Length of tray-
Sample collecting tray shall be calibrated prior to use for measurement •Dt. of Calibration-
2 •Width of tray-
accuracy.
•Weight of tray-

•Mode of water sprinkling in case
3 If surface is dry then light water sprinkling shall be done. …)
of dry surface-
•Condition of Surface-
The granular surface to be primed shall be swept clean by power brooms or

•Chainage- ….….. To (…. •Method of cleaning:….
4 mechanical sweepers and made free from dust.
…) •Surface texture to be primed-
All loose material and other foreign material shall be removed completely.

All supervisors must have cotton thread, measuring tape & thermometer to •Name, Designation & contact no.
5 (….…)
check the specified measurements & alignments. of supervisor-
•Detail of tools-

6 Surface temperature shall not be less than 10OC •Surface temperature-
…)
•Chainage- ….….. To (…. •Batch No.-

…) •Manufacturing date-
•Source of emulsion- •Expiry date-
Prime coat shall be sprayed with SS1 grade of primer at a temperature of •Brand of emulsion- •Emulsion is sprayed at a
7
minimum 20OC with calibrated browser. •Grade of emulsion- temperature of-
•Type of emulsion-
•Chainage To •Id no. of electronic balance-

.…..…(….…) •Calibration dt. of electronic
•Rate of application-…..... balance-
The rate of application shall be (0.7 – 1.0 kg/ m2 ) of SS-1 bitumen emulsion on kg/m2 •Due date of calibration-
8
prepared surface of WMM.
Primer shall be achieved the desired penetration of about 8 to 10 mm without

showing excess primer on top of surface.
Any unabsorbed emulsion shall first be blotted with paper or a light application of •Chainage- ….….. To (….
sand. •Unabsorbed emulsion blotted
9 …)
with-
•Penetration thickness-
R.E. WALL (Block) Page 1 of 2
No.
All supervisors must have steel tape to check the dimension as per Drawing. •Chainage (LHS/RHS) A1/A2
•Name of supervisor-
1
•Detail of tools- •Drawing no.-
Precast concrete blocks are dry cast and shall be manufactured from fully •Chainage/Location-
automatic block making machines in case of hollow blocks. •Make/Brand of plant- •Grade of concrete-
2 •Calibration dt- •Cement content-
•Temp. of mix-
The hollow area shall not exceed 40% of the cross sections area of the block. •Hollow area-
3 The outer side of the block have a minimum thickness of 85 mm and •Block thickness for outer side- •Block thickness for inner side-
inner side 45 mm.
4 Dimensions of Modular Concrete Blocks shall not differ more than ± 2.5 •Chainage/Location-
mm for length & width & ± 1.5 mm for in height. •Deviation in Length- •Deviation in Thickness-
•Deviation in Width-
Produced blocks shall be stacked up to a height of 600mm or three layers Entire •Chainage/Location-
stacking shall be covered by using hessian cloth for a minimum of 14 days.
5 •Block covering material- •Type of curing-
•Date of casting- •Days of curing-
A strip footing, minimum 350 mm wide and 150 mm thick in M15 grade plain •Chainage/Location- (LHS/RHS : A1/A2)
concrete, shall be provided at founding level to receive the facia or the bottom •Thickness- •Width-
most reinforcement. •Length-
6 •Type of curing- In case of curing compound:
•Date of casting- •Brand-
•Grade of concrete- •Type-
•Slump- •Batch no.-
The hollow shape shall be filled with clean 20 mm down size aggregate to •Chainage/Location- (LHS/RHS : A1/A2)
No. The hollow shape shall be filled with clean 20 mm down size aggregate to add to
7 friction between the reinforcing grid and facia block. •Source of material- •Thickness of filter-
•Size of material-
2.0 m backfilling from the RE wall shall compacted with the machine having •Chainage/Location- (LHS/RHS : A1/A2)
8 mass less than 1.5 tone.
•Type of compactor- •Weight of compactor-
Pre-determined number of passes shall be continued on the full width of max. •Brand of compactor-
•Chainage/Location- •Length(LHS/RHS
of reinforced earth-
: A1/A2)
9 200mm layer thickness till to achieve the 97% compaction. Over passes may
cause surface cracks and costing to the company.
•Layer thickness- •Compaction-
•Chainage/Location- (LHS/RHS : A1/A2)
The reinforcement element shall place at right angled to the face of the wall and
10 •Brand- •Batch no.-
not protrude out of the wall to prevent from UV ray exposure.
•Angle of placement- •Length-
•Air Hanging- •Width-
Before allowing the movement of vehicle over the reinforcement, minimum •Chainage/Location- (LHS/RHS : A1/A2)
•Spacing- •Thickness-
compacted thickness of 150mm should be provided over the reinforcement for
•Capacity-
less than 10 Km/hr. speed of the vehicle.
11
For allowing the vehicle over reinforcement:
•Thickness
•Borrow areaof no.-
compacted backfill- •% compaction-
•Speed
•MDD- of vehicle moved on reinforcement-
•OMC-
Coping on the top of the blocks should be carried out prior to commencement of •Chainage/Location-
12 pavement work.
•Depth- •Grade of concrete-
13 •Width-
Gap between coping of blocks and crash barrier should be packed with only free •Chainage/Location- •Slump(LHS/RHS
of concrete-
: A1/A2)
movement compressible material.
•Type of Compressible material- •Gap-
No.

14 RE Wall : Minimum Vertical Movement Capacities of Facing Systems
No.
•Chainage/Location-
I Discrete Block: Joint closure of 1 in 150 relative to block height.
•Deviation-
Full height wall : •Chainage/Location-

Vertical movement capacity of connections 1 in 150 relative to wall height
II
•Deviation-
Semi-elliptical facings: •Chainage/Location-

Vertical distortion of 1 in 150 relative to wall height
III
•Deviation-
Geotextile/Geogrid wrap-around facing: •Chainage/Location-

No specific limit except for appearance or serviceability considerations
IV
•Deviation-
R.E. WALL (Panel) Page 1 of 2
No.
All supervisors must have cotton thread, plumb and steel tape to check the •Chainage/Location-
alignments & supports and BBS & Drawing to check the reinforcement •Type of panel-
placement.
1 •Drawing/BBS No- •Dia of main & distribution bar-
•Detail of tools- •Spacing of main & distribution
•Alignment of cavity box- bar-
Before pouring the concrete, Mould should be cleaned, coated with shutter oil & •Chainage/Location-
gap plugged with cotton waste and joint sealed with foam. •Type of panel-
2 •Mould Length- •Shutter oiling material-
•Mould Width- •Joints Sealing material-
3 Thickness of precast panels should be more than 140 mm as per IRC-SP 102 •Chainage/Location-
(2014) including facing textures, logos and embellishment.
•Type of panel- •Thickness-
Clear cover should be 20mm or dia of main bar or max. nominal size of •Chainage/Location- •Type of panel-
4 aggregate + 10mm whichever is greater. •Clear cover from all faces-
Concrete mix shall be produced from suitable weigh batching plant to ensure •Source of Ingredients- •Fly ash content-
5
uniformity and good quality of concrete. •Temp. of mix- •Slump at plant-
•Chainage/Location- •Type of panel-

No. RE Panels should be covered with gunny bags initially and then deep into the
6 water for proper curing for a minimum period of 14 days after casting. •Panels are covered with- If curing compound is used:
•Type of curing-
•Chainage/Location- •Type- (LHS/RHS : A1/A2)
•Period of curing- •Batch no.-
A strip footing, minimum 350 mm wide and 150 mm thick in M15 grade plain
7 concrete, shall be provided at founding level to receive the facia or the bottom
most reinforcement. •Thickness- •Width-
•Type of curing- •Length-
In case of curing compound:
•Grade of concrete- •Type-
Trial for back movement of the panel should be done during the 2/3rd •Chainage/Location-
•Slump- •Type
•Batchof panel-
no.-
backfilling compacted of 1st panel and accordingly maintained for further.
8
•Initial inclination- •Final inclination-

•Back/Reverse inclination- •Adjustment-
2.0 m backfilling from the RE wall shall compacted with the machine having •Chainage/Location- (LHS/RHS : A1/A2)
mass less than 1.5 tone.
9
•Type of compactor- •Weight of compactor-
•Brand of compactor- •Length of reinforced earth-
10 Pre-determined number of passes shall be continued on the full width of max. •Chainage/Location- (LHS/RHS : A1/A2)
200mm layer thickness till to achieve the 97% compaction. Over passes may
cause surface cracks and costing to the company.
•Layer thickness- •Compaction-

11
•Brand- •Batch no.-
The reinforcement element shall be placed at right angled or down slope to
No. the face of the wall having maximum air hang 25 mm.
11 •Angle of placement- •Length-
•Air Hanging- •Width-
•Spacing- •Thickness-
•Capacity-
12 •Chainage/Location- (LHS/RHS : A1/A2)

Horizontal (100 mm) and Vertical (200 mm) Overlapping of Geo-Composite •Brand- •Batch no.-
should be insured prior to backfilling and compaction. •Width- •Horizontal overlap-
•Thickness- •Vertical overlap-

No.
•Clamp Material- •Length of Clamp Bolt-
13 Projection of clamp bolt shall be outward direction.
•Projection of clamp bolt- •Dia of Clamp bolt-

Only Horizontal/Flap cut should be provided on the Geo-Composite to fix the •Placement type of Reinforcement element-
14 •Type of cut-
Geostrip.
•Size of cut-

Before allowing the movement of vehicle over the reinforcement, minimum
compacted thickness of 150mm should be provided over the reinforcement •Thickness of compacted backfill over reinforcement-
15 •Speed of vehicle on compacted backfill over reinforcement-

No. for less than 10 Km/hr. speed of the vehicle.
•Borrow area no.- •% compaction-
•MDD- •OMC-
Coping on the top of the panels should be carried out prior to commencement of •Chainage/Location- (LHS/RHS : A1/A2)
pavement work.
16
•Depth- •Grade of concrete-
•Width- •Slump of concrete-
Gap between coping of blocks and crash barrier should be packed with only free •Chainage/Location- (LHS/RHS : A1/A2)
movement compressible material.
17
•Type of Compressible material- •Gap-
18 Construction and Serviceability Tolerances
I All Dimensions within ± 5 mm.
•Length- •Thickness-
•Width-
II Evenness of the front face: ± 5 mm over 1500 mm.
•Evenness-
III Differences between lengths of two diagonals: 5mm max.
•Difference in diagonal length-
IV Thickness: + 5 mm (-) 0 mm.
•Deviation in Thickness-
19 Minimum Vertical Movement Capacities of Facing Systems
No.
I Discrete Panels: Joint closure of 1 in 150 relative to panel height. •Chainage/Location-
•Deviation-
II Full height panels : •Chainage/Location-

Vertical movement capacity of connections 1 in 150 relative to panel height.
•Deviation-
III Semi-elliptical facings: •Chainage/Location-

Vertical distortion of 1 in 150 relative to panel height.
•Deviation-
Geotextile/Geogrid wrap-around facing: •Chainage/Location-

No specific limit except for appearance or serviceability considerations.
IV
•Deviation-
RETAINING WALL Page - 1 of 2
No.
Soil Bearing Capacity (SBC in tonne/m2) shall be as per the design and •Chainage (LHS/RHS/BHS) A1/A2
1 drawing. •SBC test carried out on-
•SBC-
2 All supervisors must have cotton thread, plumb and steel tape to check the •Chainage (LHS/RHS/BHS) A1/A2
placement. •Name of supervisor- •Dia of distribution bar-
•Drawing/BBS No.- •Nos of Main bar-
•Detail of tools- •Nos of distribution bar-
•Dia of main bar- •Spacing of main bar-
•Spacing of distribution bar-

3 Misplacement from specified position in plan : 15 mm •Lift no.-

Support of shutter shall be rest on either channel or shuttering plate as a firm
•Lift no.- •Base of support-
base.
•Type of support-
5 Before pouring the concrete, Shutter should be cleaned, coated with shutter oil & •Chainage (LHS/RHS/BHS) A1/A2
gap plugged with cotton waste and joint sealed with foam.
•Shutter Length- •Shutter oileing material-
•Shutter Width- •Joints Sealed material-
Cover Block should be 20mm or dia of main bar or max. nominal size of •Chainage (LHS/RHS/BHS)A1/A2
6 concrete. •Size of cover block- •Spacing of cover block-
•Grade of concrete-

No. Concrete mix shall be produced from suitable weigh batching plant to ensure
7 uniformity and good quality of concrete. •Make/Brand of plant- •Grade of concrete-
•Chainage
•Calibration dt- (LHS/RHS/BHS)A1/A2
•Cement content-
•Source of Ingrediants- •Fly ash content-
•Temp. of water-
Prior to commence the concreting, sequence of pouring should be prepared with a) Setting time of concrete- e) Layer thickness-
8
following information: b) No. of TM engaged- f) Time required to complete
h) Lead-
Transit Mixer should be wrapped with hessian clothes to protect the mix from
9 •TM no.-
weather.
•Condition of hessian cloth (dry/wet)-

No.
Wherever water level is up than concrete area, a sump shall be made near •Chainage (LHS/RHS/BHS)A1/A2
1
No. to the concrete area to accommodate the water for continuous pumping, remove
10 the slush and backfill the portion with non-cohesive material if level is down than •Location of the Sump-
bottom of PCC. •Size of Sump- •Mode of dewatering-
•If concreting is done with the help of concrete pump/ boom placer, workability •Chainage (LHS/RHS/BHS)A1/A2
200mtr. If Concrete pump is used: If Chute is used:
•If concreting is done with the help of chute, workability and inclination should be •Grade of concrete- •Inclination of chute-
11 50 to 75 mm & more than 45O respectively. •Slump of concrete- •Length of chute-
12 If bulk concreting is being done of height more than 450mm then following things •Chainage (LHS/RHS/BHS)A1/A2
layer thickness = 450 mm. •Layer thickness- •Height of fall-
•Lift No.-
Concrete shall be thoroughly compacted by vibrator during placing and worked •Chainage (LHS/RHS/BHS)A1/A2
around the reinforcement and corners of the formwork to produce dense
homogeneous voids free mass having the required surface finish. •Position of needle during insertion in concrete-
13
•Brand of Vibrator- •Size of Needle-
•Type of Vibrator-
14 Variations in cross-sectional dimensions : +50mm & -10mm •Deviation in Length- •Deviation in Thickness-
•Deviation in Height-
15 Variations from plumb over full height: ± 10mm •Chainage (LHS/RHS/BHS)A1/A2

No. Variations from plumb over full height: ± 10mm
15 •Variations from plumb over full height-
16 Surface irregularities measured with 3m straight edge : 5 mm
17 Variations of levels at the top : ±25mm
•Deviation in top level-
18 Tolerances for faces of Retaining Walls and Abutments

Location of plan of structure : •Chainage (LHS/RHS/BHS)A1/A2
± 50 mm - metallic reinforcement
I ± 75 mm - synthetic reinforcement •Metallic/Synthetic Reinforcement:
•Deviation-
Bulging (Vertical) and Bowing (Horizontal) •Chainage (LHS/RHS/BHS)A1/A2

± 20 mm in 4.5 m template (Metallic)
± 30 mm in 4.5 m template (Synthetic) Metallic/Synthetic Template:
II •Bulging (Vertical)-
•Bowing (Horizontal)-
III Steps at joints : ± 10 mm
•Steps at joints-
ROAD MARKING
No.
1 Color of compound shall be white or Yellow (IS. Color No. 356) •Chainage- ….….. To (…. •Brand-
…) •Batch No.-
•Color of compound- •Manufacturing date-
•Mix Proportion- •Expiry date-
•Quantity-
2 Properties of thermoplastic material should be as per MoRTH clause •Chainage- ….….. To (…. •Date of arrival-
803.4.1.2 …) •Date of testing-
•MTC no.-
•Job no -
□The Glass Beads of type II shall be transparent colorless and free from •Chainage- ….….. To (…. •MTC no.-
milkiness, dark partial and excessive air inclusions conforming to MoRTH …) •Job no.-
Clause 803.4.2.3 •Type of glass beads- •Date of arrival-
3 •Brand- •Date of testing-
•Batch no.-
•Quantity-
All supervisors must have cotton thread, measuring tape, & thermometer to •Chainage- ….….. To .…..… •Name, Designation & contact no.
4 check the specified measurements & alignments. (….…) of supervisor-
•Detail of tools-
5 Pavement temperature shall not be less than 10°C during application. •Chainage- ….….. To (…. •Pavement temp-
…) •Type of Thermometer-
6 All surface to be marked shall be thoroughly clean of all dust, dirt, grease, oil & •Chainage- ….….. To (…. •Make of cleaning equipment-
all other foreign matter before applications of the paint. …) •Position of marking-
•Method of cleaning-
Where the compound is to be applied to cement concrete pavement, a sealing •Chainage To •Batch No.-
primer shall be applied to the pavement in advance of placing of the stripes to .…..…(….…) •Manufacturing dt-
ensure to proper bonding of the compound. •Strip width- •Expiry dt.-
7 •Coverage- •Quantity-
•Brand of primer-
•Type-
The material shall be melted within the range specified by the manufacturer in a
heater with a mechanical stirrer to give a smooth consistency to the
•Chainage- ….….. To (…. •Melting temp-
8 thermoplastic materials & it shall not be maintained in molten condition for more
…) •Duration of molten condition-
than 4 hours.
9 After transfer to laying equipment, material shall be maintained within the •Chainage- ….….. To (….
temperature range shall be specified by manufacturer for achieving the desire …)
•Pouring temp.-
consistency for laying. •Temperature specified by
•Pouring time-
manufacturer-
10 The thermoplastic material shall be applied hot either by screeding or extrusion •Chainage- ….….. To (…. •Make/Brand-
machine. …) •Speed-
•Method of application-
11 The thermoplastic paint shall apply in intermittent or continuous line of uniform •Chainage- ….….. To (…. •Thickness-
thickness of at least 2.5mm unless specified otherwise. …)
12 The glass beads of class II shall be applied on to the hot paint line at the rate of •Chainage- ….….. To (…. •Rate of Spraying-
250 gm/sqm area. …)
13 Width of lines and other markings shall not deviate from the specified width by •Chainage- ….….. To (…. •Deviation-
more than 5% …)
14 The position of lines, letters, figures, arrows, and other marking shall not deviate •Chainage- ….….. To (…. •Part of marking
from the position specified by more than 20 mm …) •Deviation-
15 The alignment of any edge of a longitudinal line shall not deviate from the •Chainage- ….….. To (…. •Deviation-
specified alignment by more than 10mm in 15mtr. …)
The length of segment of broken longitudinal lines shall not deviate from the •Chainage- ….….. To (….
16 specified length by more than 150mm …) •Deviation-
ROAD SIGNAGE
No.
1 All supervisors must have drawing, cotton thread, measuring tape, & •Chainage- ….….. To .…..… •Name, Designation & contact no.
•Detail of tools-
2 The concrete for foundation shall be of M15 grade as per section 1700 or the •Chainage- ……………. •Dimension-
grade shown on drawings. (…………)
•Grade of concrete-
Reinforcing steel shall conform to the requirement of IS:1786 unless otherwise •Chainage- ……………. •Dia of steel-
shown on the drawing. (…………) •Spacing of steel as per BBS-
3 •Brand of steel-
•Grade of steel-
4 High strengths bolts shall confirm to IS : 1367 whereas precision bolts, nuts, •Chainage- ……………. •Size of bolts, nuts, washers etc-
washers etc, shall conform to IS : 1364 (…………) •Spacing of nuts-
•Brand-
•Grade-
5 Plate and supports sections for the sign post shall confirms to IS:226 & •Chainage- ……………. •Size of plates and supports-
IS:2062 or another relevant IS specifications. (…………)
•Brand-
•Grade-
Sign panels shall be fabricated on aluminium sheets as per IS:736, aluminium •Chainage- …………….
6 composite panel as per MoRTH table 800-1, Fibre glass sheeting, or sheet (…………) •Brand-
moulding compound. •Type of sheet-
7 The plate thickness shall not be less than 1.5mm thick with aluminium and 3mm •Chainage- …………….
thick with ACM for maximum side dimension of 600mm signs & 2mm thick with (…………) •Plate material-
aluminium and 4mm thick with ACM for all other side dimension of signs. •Max. side dimension of sign- •Plate thickness-
For high intensity retro reflective sheeting shall be of encapsulated lens type
consisting of spherical glass lens, elements adhered to a synthetic resin and
encapsulated by a flexible, transparent waterproof plastic having a smooth
surface or as an unmetallized micro prismatic reflective material •Chainage- …………….
8 •Type of retro reflective sheeting-
element. As per MoRTH table 800-2 (…………)
9 All mandatory /regulatory signs shall be circular in shape with red circular ring •Chainage- ……………. •Colour of diagonal bar-
and diagonal bars with black symbols or arrows or letters on white background. (…………) •Colour of symbol-
•Shape of sign- •Colour of background-
•Colour of ring-
All cautionary / warning sign shall be triangular in shape with red border and •Chainage- ……………. •Colour of border
10 black symbol in white background. (…………) •Colour of symbol-
All informatory / guide sign shall be rectangular in shape with a white •Chainage- ……………. •Colour of border
11 symbols within a rectangular board with blue background. (…………) •Colour of symbol-
12 All sign shall be placed on the left hand side of the road / carriageway. •Chainage- ……………. •Installation side-
(…………)
The extreme edge of the ground mounted sign adjacent to the road way shall be
at distance of 600mm to 3m from the carriage way or paved shoulder edge. for
•Chainage- ……………. •Distance of signage-
13 roads with kerbs, it shall not be less than 300mm away from kerb line.
(…………) •Type of Signage-
The gantry mounted signs should be mounted on columns preferably 7m or •Chainage- ……………. •Vertical Clearance of signage-
14 more from nearest traffic lane. The lateral clearance shall not be less than 1.8m (…………) •Lateral Clearance of signage-
from the carriage way. •Type of Signage-
15 On the kerb roads, the bottom edge of the lowest sign shall not less than 2.1m & •Chainage- …………….
not more than 2.5m above the kerb. On the road without kerb, the bottom edge (…………) •Vertical Clearance of signage-
of the lowest sign shall not less than 2m & not more than 2.5m above the crown •Type of Signage- •Lateral Clearance of signage-
of the pavement.
16 Over head signs shall provide a vertical clearance of not less than 5.5m •Chainage- ……………. •Vertical Clearance of signage-
over the entire width of pavement & shoulders. (…………) •Lateral Clearance of signage-
•Type of Signage-
A certificate in original shall obtained from the manufacturer a 10 years warranty
for satisfactory field performance including stipulated retro reflectance of the
retro reflective sheeting of micro-prismatic sheeting and a 7 years warranty of
high intensity grade that its afford retro reflective sheeting has been tested for
•Certificate no.- •Certification agency-
17 various parameters such as coefficient of retro reflection, day/night time color
•Certificate issue dt.- •Validity-
and luminance, shrinkage flexibility, leaner removal adhesion, impact resistance,
specular gloss, fungus resistance.
Store
No.
•Arrival date of Cement- •Gap of side clearance-
•Brand- •Silo no.-
•Grade- •Approx. Balance Qty. in Silo-
The Cement should be stored above the surface of the ground upon platform & •Week no.- in Godown-
1
one column of 8 bags & 300 mm away from walls & consumed within 90 days. •Dt. of Expiry-
•Material of platform-
The reinforcement bars should be stored as per Morth Cl-1014.5 above the •Arrival date- •Gap of air clearance-
surface of the ground upon platform, skids or other supports, and protected from •Dia of steel- •Heat no.
mechanical injury & from deterioration by exposed. •Brand- •Condition of steel-
2 •Grade- •Appx. balance Qty dia wise-
•Material of platform-
•Type of Material- •Batch no-

•Brand- •Arrival Date-
•Position of Barrels- •Expiry Date-
The barrels should be stored in vertical position and covered to preserve the •Weather protection- •Appx. Balance Qty brand wise-
3
property.
The Geo-Composite should be stored as per Morth Cl- 1014.1 above the •Arrival date- •Gap of air clearance-
surface of the ground upon platform & separated by wooden planks and covered •Brand- •Stacking pattern: no. of rows-
to protect from the dust and sunlight. •Approx. balance Qty- no. of column-
4 •Material of platform-
•Weather protection-
Store
No.
•Type of sign board-
5 All sign boards should be stored well arranged on stand and in straight position. •Dia/Size of sign board-
•Method of stacking-
•Name of shutter material-

All shutter material like shutter plates and props should be well arranged to
6 •Height of shutter column-
protect from damage. It should not be kept in haphazard manner.
•No. of shutter rows-
The all size of aggregate should be stored on concrete bed and separated to •Different size of aggregates-
7 avoid the contamination of unwanted materials and mixing of different size of •Mode of separation/partition-
aggregates. •Approx. balance Qty-
•Type of Expansion joint-

•Brand-
•Arrival date- •Material of platform-
Expansion joint material shall be handled with care. It shall be stored under •Approx. Quantity-
8 •Weather protection-
cover on suitable wooden padding to prevent damage as per cl-2606.4 (iii)
•Gap of air clearance-
Store
No.
The bearing shall be wrapped in a cover and packed in timber crates with
suitable arrangement to prevent movement and to protect corners and edges.
Care shall be taken to avoid mechanical damage, contamination with oil, grease •Brand- •Material of platform-
9 and dirt, undue exposure to sunlight and weather as per cl-2005.6. •Arrival date- •Weather protection-
•Approx. Quantity- •Gap of air clearance-
TACK COAT
No.
…)
•Make/Brand of bowser- •Capacity of bowser-
1 Bowser shall be calibrated to maintain the rate of spray. •Dt. of Calibration- •Speed of bowser-
•Pressure of dial gauge-

…)
•Tray Material- •Length of tray-
Sample collecting tray shall be calibrated prior to use for measurement •Dt. of Calibration-
2 •Width of tray-
accuracy.
•Weight of tray-

The surface on which tack coat to be applied shall be cleaned and free from
3 …) •Any loose / foreign material-
dust, dirt and any extraneous material.
•Method of cleaning-

All supervisors must have cotton thread, measuring tape & thermometer to •Name, Designation & contact no.
4 (….…)
check the specified measurements & alignments. of supervisor-
•Detail of tools-

5 Surface temperature shall not be less than 10OC. •Surface temperature-
…)
•Chainage- ….….. To (…. •Batch No.-

…) •Manufacturing date-
•Source of emulsion- •Expiry date-
Tack coat shall be sprayed with RS 1 at a temperature of 20OC - 70OC •Brand of emulsion- •Emulsion is sprayed at a
6
with calibrated browser. •Grade of emulsion- temperature of-
•Type of emulsion-
The rate of application for (RS-1 bitumen emulsion) Granular Surface : •Chainage To •Id no. of electronic balance-
0.25 – 0.30 kg. / m2 Bituminous Surface : 0.20 – 0.30 kg. / m2 Concrete .…..…(….…) •Calibration dt. of electronic
Pavement : 0.30 – 0.35 kg. / m2 •Rate of application-…..... balance-
7 kg/m2 •Due date of calibration-
Any unabsorbed emulsion shall first be blotted with paper or a light application of •Chainage- ….….. To (…. •Unabsorbed emulsion blotted
8
sand. …) with-
Tack coat surface shall be left to cure until all the volatiles have evaporated •Chainage- ….….. To (…. •Time allowed to cure …..…
9
before any subsequent construction is started. …) hrs.
WELL FOUNDATION (Page - 1 of 2)
No.
Wells may have a circular, rectangular or D-shape in plan and may consists of •Chainage/Location- ............................ Well No. …....................
one, two or more compartments in plan. •Shape of Well- •Wall thickness-
1 •No of compartments- •Design Depth of Well-
•Dia of well-
All supervisors must have cotton thread, plumb and steel tape to check the •Chainage/Location- ............................ Well No. …....................
2 alignments & supports and BBS & Drawing to check the reinforcement •Name of supervisor- •BBS/Drawing No-
placement. •Detail of tools-
(a) For wells which are to be located on the banks of the river or in dry area, the •Chainage/Location- ............................ Well No. …....................
bed may be prepared by excavating the soil up to 1.5m, followed by levelling •Condition of bed where wells are to be located-
and dressing before placing the cutting edge. •Depth of Excavation-
(b) For wells which are to be located in water, a sand island shall be constructed •Height of Island-
for laying the cutting edge and well curb for water depths of up to 5 m under •Arrangements for Floating Caissons-
3 stable bed soil conditions.
( c) Where the depth of water is greater than 5 m or in fast flowing rivers or for
locations where soil is too weak to sustain sand island, floating caissons may
have to be adopted.
Cutting Edge shall be in ʽ V ʼ shape and weight not less than 40 kg/m length. •Chainage/Location- ............................ Well No. …....................
4 •Shape of cutting edge- •Weight of Cutting Edge-
The internal angle of the curb shall be about 30O to 37O. •Chainage/Location- ............................ Well No. …....................
5
No. The curb as well as 3 m height of steining above the curve, shall be provided
5 with additional hoop reinforcement of 10 mm diameter bars at 150 mm spacing. •Angle of curb (shoe)-
Additional hoop reinforcement shall be provided in the steining for a further •Height above the curve-
height of up to two times the thickness of steining above the plates, so as to •Dia of loop-
avoid cracking which may arise on account of sudden change in the effective •Spacing of loop-
section due to curtailment of plate.
6 Before pouring the concrete, Shutter should be cleaned, coated with shutter oil & •Chainage/Location- ............................ Well No. …....................
gap plugged with cotton waste and joint sealed with foam. •Shutter Length- •Shutter oiling material-
•Shutter Width- •Joints Sealing material-
•Chainage/Location- ............................ Well No. …....................

7 Support of shutter shall be of firm, not temporary. •Type of supports-
Cover Block should be 20mm or dia of main bar or max. nominal size of •Chainage/Location- ............................ Well No. …....................
8 concrete. •Size of block- •Grade of concrete-
•Spacing of cover block-
The well curb shall invariably be in reinforced concrete of mix not leaner than M- •Chainage/Location- ............................ Well No. …....................
25 with minimum reinforcement of 72 kg/m3
9 •Grade of concrete- •Rate of reinforcement-

10 •Source of Ingredients- •Fly ash content-

No.
Prior to commence the concreting, sequence of pouring should be prepared with
11
following information:
a) Setting time of concrete- e) Layer thickness-
Transit Miller should be wrapped with hessian clothes to protect the mix from •Chainage/Location- ............................ Well No. …....................
weather.
12 h) Lead-
•TM no.- •Condition of hessian cloth (dry/

•Qty. in transit mixer- wet)-
Concreting shall be done with the help of concrete pump/ boom placer, •Chainage/Location- ............................ Well No. …....................
workability should be maintained 100-120 mm to pump the concrete smoothly for
13 approx. 200 mtr.
•Grade of concrete- •Brand of Conc. Pump-
•Slump of concrete- •Type of Conc. Pump-
If bulk concreting is being done of height more than 450mm then following things •Chainage/Location- ............................ Well No. …....................
layer thickness = 450mm.
14
•Height of fall- •Single layer thickness-

No.
15 Height of the first lift of steining to be cast above the well curb shall not be more •Chainage/Location- ............................ Well No. …....................
than 2 m.
Concreting of steining may be carried out in subsequent lifts of about 2 to
2.5m •Steining height of subsequent •Height of 1st lift above the curb-
lifts-
Sinking or loading of the well with kentledge shall be commenced only after •Chainage/Location- ............................ Well No. …....................
No. Sinking or loading of the well with kentledge shall be commenced only after the
16 steining has been cured for at least 48 hours.
•Rate of sinking- •Weight of kentledge-

•Duration of curing-
Tilt shall not exceed 1 (horizontal) in 80 (vertical). •Chainage/Location- ............................ Well No. …....................
Shift shall not be more than 150 mm in any resultant direction.
17
•Tilting- •Shifting-
A sump of depth 300 mm in hard rock or 600 mm in ordinary rock shall be made •Chainage/Location- ............................ Well No. …....................
inside the well by chiselling or blasting. Diameter of sump shall be 1.5 m to 2 m
less than that of the dredge hole.
18
•Dia of Sump- •Depth of sump-
19 A bottom plug of concrete having minimum cement content 330 kg/m3 inclusive •Chainage/Location- ............................ Well No. …....................
of all mineral admixture shall be provided in all wells, the top level of which shall
be kept a minimum of 300 mm above the top of the curb.
•Cement content in mix-

•Height of concrete-
Wherever concrete has to be done with tremie method, upper end of the pipe •Chainage/Location- ............................ Well No. …....................
shall be plugged with a wadding of gunny sacking or other approved material
before delivering the concrete to the tremie pipe through hopper, so that when
the concrete is forced down from the hopper to the pipe, it will force the plug
20 (and along with it any water in the pipe) down the pipe and out of bottom end,
thus establishing a continuous stream of concrete. •Material of Plug- •Dia of Plug-
•Shape of plug- •Length, if Plug is cylindrical-
The soundness of the bottom plug may be tested by dewatering the well to a •Chainage/Location- ............................ Well No. …...................
level 5 m below the surrounding water level and rise of water shall be preferably
be less than 10cm/hr.
21
•Rate of water rise-
•Water level-
Sand filling shall be commenced 7 days after laying of bottom plug upto top •Chainage/Location- ............................ Well No. …....................
preferably in abutment wells.
22
•Casting date of bottom plug- •Sand filling date-
23 The Top plug of 300 mm thick concrete of grade M-15 shall be provided •Chainage/Location- ............................ Well No. …....................
No. The Top plug of 300 mm thick concrete of grade M-15 shall be provided.
23
•Thickness of top plug- •Grade of concrete-
24 The bottom of the well cap shall be laid preferably as low as possible but above •Chainage/Location- ............................ Well No. …....................
the Lower Water Level (LWL) in active channel. Where the bed level is higher
•Bottom of the well cap above the •Top of the well cap below the
than the LWL, the top of the well cap may be suitably raised and kept 1m below
LWL- ground-
existing ground level.
Tolerances
25 Variation in dimensions : +50 mm -10 mm.
•Thickness- •Diameter-

26 Misplacement from specified position in plan : 15 mm.

27 Surface irregularities measured with 3m straight edge : 5 mm.
•Surface irregularity-

28 Variation of levels at the top : ± 25 mm.
•Variation at top-
WMM
No.
Productions of WMM shall be prepared in an approved mixing plant of capacity •Chainage- ….….. To (…. •Capacity of Plant-
having provision for controlled addition of water and forced/ positive mixing …) •Source of Material-
arrangement like pugmill or pan type mixer of concrete mixing plant to get •Ingredients of WMM- •Date of calibration-
1 homogenous and uniform mix. •OMC- •Due date of calibration-
•Moisture Content-
•Make/Brand of Plant-

2 (….…)
•Detail of tools-
•Chainage- ….….. To (…. •Width of lateral confinement-

…) •Distance of lateral confined from
Before commencement of laying the WMM, lateral confinement of WMM shall be •Layer No.- centre-
3
done by laying materials adjoining shoulders along with that of WMM layer. •Thickness of lateral confinement- •Width of WMM bed-

Light sprinkling of water should be done on GSB surface prior to paving the
4 …) •Water sprinkled with-
WMM material for the next layer.
•Layer No.-
5 •Chainage- ….….. To (…. •M/C at laying time-

…) •Loose Thickness-
•Layer No.- •Width-
The WMM Mix shall be laid by self propelled paver finisher to maintain the layer •WMM Laid by- •Camber (%)-
thickness 75 to 200 mm and even surface. •Make/Brand of paver- •Gradients (%)-
•Capacity of Paver- •Surface nature-
•OMC-

6 WMM bed should be smooth & free of segregation. …) •Surface texture-
•Layer No-
•Chainage- ….….. To (…. •Type of roller-

…) •Speed of roller-
Rolling shall commence at the lower edge and proceed towards upper edge •Layer No- •Overlap of rolling-
7
longitudinally. •Movement direction of roller-
•Make/Brand of roller-
8 Pre-determined number of passes shall be continued on the full width till the •Chainage- ….….. To (…. •Layer No-
required compaction achieved. Over passes may cause disintegration of …) •Compaction (%)
material and costing to the company. •No. of passes required as per •Reason for not achieving the
trial- compaction-

Surface Level of WMM shall be taken prior to laying of succeeding layer. It
9 …) •Difference in surface level-
should be ± 10 mm as per table 900-1 of MoRT&H
•Layer No-
The longitudinal profile shall be checked with a 3 metre long straight edge at the •Chainage- ….….. To (….
middle of each traffic lane along a line parallel to the centre line of the road as …)
•Surface Difference-
10 per table no. 900-2 of MoRT&H •Layer No-
•3 meter straight edge calibration •Surface Irregularity-
date-

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LIST FOR QUALITY AUDIT

Trenches for aggregate drains shall be excavated to a minimum width of 300

•Brand of lime- •Batch No.-

•Brand of Anti stripping agent- •Batch No.-

Bituminous mix temperature shall be maintained : •Chainage- ….….. To (….

5 Height of confined elastomeric pressure pad : -0 % to +5 % •Pier No.- •Girder No.-

Parallelism : •Chainage (LHS/RHS)

Dimension of laminates : •Chainage (LHS/RHS)

Flatness : •Chainage (LHS/RHS)

•Chainage- ….….. To .…..…

•Chainage- ….….. To .…..… •Length of section

•Chainage- ….….. To .…..…

CONCRETE CRASH BARRIER

•Brand of lime- •Batch No.-

•Brand of Anti strpping agent- •Batch No.-

Bituminous mix temperature shall be maintained : •Chainage- ….….. To (….

Bituminous mix laying temperature should be maintained: •Chainage- ….….. To (….

3 •EMBANKMENT/SUBGRADE- •Method of water mixing-•Climate-

•Gap between edge of beam-

•Fixing side (A1/A2) •Span No.-

•Gap where chloroprene seals to be inserted-

•Dia of anchor loop- •Spacing of anchor loop-

•Chainage (LHS/RHS/BHS) A1/

•Chainage To •Length of drain-

•Chainage- ….….. To (…. Main & Distribution bar:-

•Chainage- ….….. To (…. •Gap plugging material-

•Chainage- ….….. To (…. •Grade of concrete-

•Chainage To •Honeycombing ……….

Vegetation can be developed with the help of broadcasting of selected mixed

•Type of supports- •Base of support-

•TM no.- •Condition of hessian cloth

Girder & Segment Casting (Page - 1 of 2)

•Chainage/Location Girder/Segment No-

•Chainage/Location Girder/Segment No-

Girder & Segment Casting (Page - 1 of 2)

•Chainage/Location Girder No-

•Chainage/Location Segment no-

•Chainage/Location Girder No-

•Chainage/Location Girder/Segment No-

•Chainage- ….….. To (…. •Loose thickness of layer-

5 Chainage (LHS/RHS/BHS) A1/

•Grade of Concrete- •Width of Cradle-

•Chainage- ….….. To (….

•Chainage- ….….. To (…. •Slump-

•Chainage- ….….. To (….

•If curing compound is used:

•Status of DPR- •Job assigned-

•Status of Confirmatory test- •Week no.-

•Setting time- •Grade of Cement-

•Status of Material register- •Heat no.-

•Status of Laying register-

•Manufacturer material- •Heat no.-

OPEN FOUNDATION STRUCTURE (Page - 1 of 2)

•Shutter Length- •Shutter oiling material-

OPEN FOUNDATION STRUCTURE (Page - 1 of 2)

•Structure- •Deviation in Width-

17 Variations from plumb over full height: ± 10mm