Dalmia Refractories Limited (DRL), formerly known as Shri Nataraj Ceramic and

Chemical Industries Ltd. is a part of Dalmia Bharat Group, a leading Industrial

house of India. The group is committed to value creation with utmost integrity
and every initiative as well as action of the group reflects its core value.

DRL is Committed to provide Customer Confidence through

Compliance
n to Quality Requirements

Prompt
n Delivery

Better
n Utilisation of Resources

Continual
n Improvement of Quality Management System

Our business purpose is to provide customer with the most cost effective refractory solutions derived
from high quality innovative products and services.

Our production facilities are strategically located to offer competitive quality products at optimised
logistics. Captive mines and in-house calcination facilities for major raw materials helps in seamless
backward integration.

In our quest to innovate and develop the very best in refractory products, we have established sate-of-
the-art research and development institutions - Dalmia Institute of Scientific and Industrial Research
(DISIR), one in Tamil Nadu another In Orissa. An important part of the group, these training institutions
are independent entities dedicated tocontinuous upgradation of quality refractory products.
CONTENTS
REFRACTORIES FOR :-

Products for Industries in General . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03

Cement Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09

Aluminium Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Power Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Fertilizer & Petrochem Industries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Steel Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Coke Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
PRODUCTS

2
PRODUCTS FOR INDUSTRIES IN GENERAL

FIRE CLAY BRICKS

CHEMICAL THERMAL
PHYSICAL PROPERTIES
ANALYSIS PROPERTIES
INDUSTRY
QUALITY SPECIAL FEATURE AREA OF USAGE
TO USE
Al2O3 Fe2O3 AP BD C.C.S. R.U.L
(%) (%) % (g/cc) (Kg/Cm2) (TaOC)

Preheater, Cupola, Cement, Steel

MH 35-30 35 3.0 23 2.10 250 1350 Alkali Resistant Foundry & General

Calcining zone, Preheater,

Cement, Steel
HG 40-30 40 3.0 22 2.20 350 1390 Alkali Resistant Precalciner, Cooler,
& General
Ladle, Reheating Furnace

Pre calciner, Calcining

Corrosion Cement,
HG 40-20 40 2.0 22 2.20 350 1400 Zone, Coke Oven, Glass
Resistant Brick Coke, Glass
Tank Furnace

High
Calcining Zone, Kiln Hood, Cement,
HG 45-30 45 3.0 22 2.25 350 1420 Refractoriness,
Inlet Chamber, Cooler General
Alkali Resistance

High Calcining Zone, Kiln Hood, Cement,

HG 45-20 45 2.0 22 2.25 350 1430 Refractoriness, Inlet Chamber, Cooler General
Alkali Resistance

Resistant to Slag
Coke Ovens, Metallurgical Cement,
HG 45-15 45 1.5 19 2.25 400 1450 and Reducing
Furnaces Steel, Coke
Atmosphere

3
 PRODUCTS FOR INDUSTRIES IN GENERAL
HIGH ALUMINA BRICKS
CHEMICAL
PHYSICAL PROPERTIES THERMAL PROPERTIES
ANALYSIS INDUSTRY
QUALITY SPECIAL FEATURE AREA OF USAGE
Al2O3 Fe2O3 AP BD C.C.S. R.U.L P.L.C. for 2 hrs TO USE
(%) (%) (%) (g/cc) (Kg/Cm2) (TaOC) (%) / OC

Abrasion Resistant, Kiln Hood, Cooler

HA 50-30 50 3.0 23 2.30 400 1400 +/- 1.0 / 1400 Cement
Slag Resistant & Hot Air Generator

Preburning Zone, Transition

High Refractoriness
HA 60-30 60 3.0 23 2.45 400 1410 +/- 1.0 / 1400 Zone Lime Rotary Kiln Cement, Lime
& Abrasion Resistant
& Shaft Kiln
Excellent Resistance to Cement, Lime Kiln Burning
HA 70-30 70 3.0 23 2.60 500 1450 + 2.5 / 1450 Spalling, Corrosion and Slag. Zone, Electric Arc Furnace Cement, Steel
High Refractoriness Roof & Steel Ladles
High Resistance to Ladles, EAF roofs,
HA 80-30 80 3.0 23 2.65 500 1450 +/- 1.0 / 1500 Abrasion, Slags, Corrosive Smelting Furnaces & Cement, Steel
Slags and Spalling Cooling Zone of Cement Kiln
High Refractoriness.
Coke Ovens,
HG 50-20 50 2.0 21 2.35 350 1450 +/- 1.0 / 1400 Resistant to Slag & Coke, Steel
Reheating Furnaces
Reducing Atmosphere

Preburning Zone,
High Refractoriness
LF 60-20 60 2.0 23 2.45 500 1470 + 1.5 / 1450 Transition Zone, Lime Rotary Cement, Lime
& Abrasion Resistant
Kiln & Shaft Kiln
Excellent Mechanical & Burning Zone in Cement Kilns,
LF 70-25 70 2.5 23 2.60 500 1480 + 2.5 / 1500 Thermal Properties. EAF Roof, Ladles, Tundishes Cement, Steel
Resistant to Slag & Metallurgical Furnaces
High Refractoriness, Burning Zone, Teaming
LF 70-20 70 2.0 22 2.60 500 1480 + 2.5 / 1500 Excellent Resistance to Ladles, Ladle Furnaces Cement, Steel
Spalling, Slag and Abrasion & Metallurgical Furnaces

High Refractoriness, Cooler Side Wall,

Cement, Steel
Resistance to Reducing Sponge Iron Burning Zone,
LF 80-20 80 2.0 22 2.70 500 1500 + 2.5 / 1500 and
atmospheres, Spalling , EAF Delta Zone &
Sponge Iron
Slag Attack and Abrasion Ladle Furnace.

4
2
PRODUCTS FOR INDUSTRIES IN GENERAL
CONVENTIONAL CASTABLES
CHEMICAL
PHYSICAL PROPERTIES
ANALYSIS

Permanent Linear Max. AREA OF INDUSTRY

QUALITY CCS Dry Grain SPECIAL FEATURE
Change Service USAGE TO USE
Density Size
Temp.
At Temp (g/cc) (mm) At Temp O
O Kg / Cm2 (%) O
C
C C / 3hrs
Conical Portion,
110 250 Moderate Abrasion Cement,
DALCAST 135 N 40 6.0 2.10 6 +/-1.5 1350 1350 Feed Pipes.
1350 225 Resistant General
Cooler Cold Zone.
Conical Portion,
110 300 Moderate Abrasion
DALCAST 135 S 40 4.0 2.15 6 +/-1.5 1350 1350 Feed Pipes. Cement
1350 250 Resistant
Cooler Cold Zone.
110 350 Cement,
DALCAST 140 N 70 5.0 2.45 6 +/-1.5 1450 1450 Abrasion Resistant General usage
1450 350 Steel
High Purity. Abrasion
110 300 Cooler, Lower Cement,
DALCAST 150 N 50 1.5 2.15 6 +/-1.5 1500 1500 Resistance and Thermal
1500 275 Cyclones General
Shock Resistance
High Purity. Abrasion
110 350 Cooler, Lower Cement,
DALCAST 150 S 50 1.3 2.20 6 +/-1.5 1500 1500 Resistance and Thermal
1500 350 Cyclones General
Shock Resistance
High Purity. Abrasion
110 350 Cooler, Lower Cement,
DALCAST 160 N 60 1.5 2.20 6 +/-1.5 1500 1600 Resistance and Thermal
1500 300 Cyclones General
Shock Resistance
High Purity. Abrasion Conical Portion,
110 400
DALCAST 160 S 60 1.5 2.30 6 +/-1.5 1500 1600 Resistance and Thermal Feed Pipes. Cement
1500 325
Shock Resistance Calciner.
Very High purity, Cooler, Lower Cement,
110 500
DALCAST 170 N 85 - 90 1.5 2.75 6 +/-1.5 1500 1700 Abrasion Reistance and Cyclones, Steel,
1550 450
High Hot Strength General usage General
Very High purity, Cooler, Lower Cement,
110 550
DALCAST 170 S 85 - 90 1.2 2.80 6 +/-1.5 1500 1700 Abrasion Reistance and Cyclones, Steel,
1550 550
High Hot Strength General usage General

5
 PRODUCTS FOR INDUSTRIES IN GENERAL
LOW CEMENT CASTABLES
CHEMICAL
PHYSICAL PROPERTIES THERMAL PROPERTIES
ANALYSIS
Permanent Max. SPECIAL AREA OF
QUALITY CCS Dry Grain
Al2O3 Fe2O3 Linear Change Service FEATURE USAGE
Density Size
(%) (%) At Temp At Temp Temp.
Kg / Cm2 (g/cc) (mm) (%) O
O
C
O
C / 3hrs C

110 700 High Purity with Inlet Chamber,

QUICKPACK LC 45 45 1.0 2.30 6 +/-1.0 1450 1450 Resistance to Abrasion Riser Duct &
1450 800 and Thermal Shock Cooler
110 600 High Purity with Kiln Inlet,
QUICKPACK LC 60 60 1.0 2.50 6 +/-1.0 1500 1500 Resistance to Abrasion Kiln Hood &
1500 900 and Thermal Shock Cooler
110 700 High Purity with Kiln Inlet,
QUICKPACK LC 70 70 1.5 2.65 6 +/-1.5 1500 1600 Resistance to Abrasion Kiln Riser,
1500 900 and Thermal Shock Cooler
110 700 Very High Purity with Kiln Inlet,
QUICKPACK LC 70 LI 70 1.0 2.65 6 +/-1.5 1550 1650 Resistance to Abrasion Kiln Riser,
1500 950 and Thermal Shock Cooler
110 700 Resistant to Abrasion
QUICKPACK LC 80 80 1.8 2.85 6 +/-1.5 1500 1700 Cooler
1500 950 and Thermal Shock

110 700 Highly Resistant to

Kiln Tip Casting,
QUICKPACK LC 90 85-90 1.0 2.90 6 +/-1.5 1550 1700 Abrasion, Spalling and
1550 950 Cooler Lining
Reducing atmosphere

INSULATION CASTABLES
CHEMICAL
PHYSICAL PROPERTIES THERMAL PROPERTIES
ANALYSIS
Permanent Linear Thermal AREA OF
QUALITY CCS Max. SPECIAL FEATURE
Dry Grain Change Conductivity USAGE
Fe2O3 Service
Density Size
(%) At Temp At Temp At Temp Temp.
O Kg / Cm2 (g/cc) (mm) O (%) O w/mK O
C C / 3hrs C / 3hrs C
110 12 Low Thermal Conductivity
DALINCAST 7 9.0 0.70 6 1100 +/- 1.2 500 0.24 1100 & Good Strength Calciner
1100 8
110 15 Low Thermal Conductivity
DALINCAST 9 8.0 0.90 6 1100 +/- 1.2 500 0.30 1100 & Good Strength Calciner
1100 10
110 40 Low Thermal Conductivity Calciner,
DALINCAST 11 4.0 1.20 6 1100 +/- 0.8 500 0.36 1300 & High Strength
1200 30 Inlet Housing
110 60 Low Thermal Conductivity Calciner,
DALINCAST 13 3.5 1.45 6 1300 +/-1.0 500 0.35 1350 & High Strength
1100 40 Inlet Housing
110 150 Low Thermal Conductivity Calciner,
DALINSUL 1600 2.0 1.55 6 1300 +/-0.5 500 0.40 1600 & High Hot Strength
1100 120 Inlet Housing

6
PRODUCTS FOR INDUSTRIES IN GENERAL
RAMMING MASSES & MORTARS
THERMAL
CHEMICAL ANALYSIS PHYSICAL PROPERTIES
PROPERTIES
QUALITY SETTING
Fineness, 95 % P.C.E.
Al2O3 Fe2O3 Grade
passing through Orton Cone
(%) (%) mm
mm °C
DALRAM SH 70-30 CHEMICAL 70 3.0 0-3 5.0 ---
DALRAM LF 80-20 CHEMICAL 80 2.0 0-3 5.0 ---
DALSET 35-30 AIR / HEAT 30 3.5 0 - 0.5 0.5 30 / 1665
DALSET 40-30 AIR / HEAT 40 3.0 0 - 0.5 0.5 31 / 1683
DALSET 40-25 AIR / HEAT 40 2.5 0 - 0.5 0.5 31 / 1683
DALSET 40-20 AIR / HEAT 40 2.0 0 - 0.5 0.5 31 / 1683
DALSET 50-35 AIR / HEAT 50 3.5 0 - 0.5 0.5 33 / 1743
DALSET 50-30 AIR / HEAT 50 3.0 0 - 0.5 0.5 33 / 1743
DALSET 50-25 AIR / HEAT 50 2.5 0 - 0.5 0.5 33 / 1743
DALSET 50-20 AIR / HEAT 50 2.0 0 - 0.5 0.5 33 / 1743
DALSET 60-35 AIR / HEAT 60 3.5 0 - 0.5 0.5 35 / 1785
DALSET 60-30 AIR / HEAT 60 3.0 0 - 0.5 0.5 35 / 1785
DALSET 60-25 AIR / HEAT 60 2.5 0 - 0.5 0.5 35 / 1785
DALSET 60-20 AIR / HEAT 60 2.0 0 - 0.5 0.5 35 / 1785
DALSET 70-35 AIR / HEAT 70 3.5 0 - 0.5 0.5 36 / 1804
DALSET 70-30 AIR / HEAT 70 3.0 0 - 0.5 0.5 36 / 1804
DALSET 70-25 AIR / HEAT 70 2.5 0 - 0.5 0.5 37 / 1820
DALSET 70-20 AIR / HEAT 70 2.0 0 - 0.5 0.5 37 / 1820
DALSET 80-35 AIR / HEAT 80 3.5 0 - 0.5 0.5 37 / 1820

Note:Ramming masses are used in the critical areas like Electric Arc Furnace roofs & ladles of steel plants.

7
 PRODUCTS FOR INDUSTRIES IN GENERAL
REFRACTORY BINDERS
CHEMICAL ANALYSIS PHYSICAL PROPERTIES

Setting Time CCS Kg/Cm2

AREA OF INDUSTRY
QUALITY Surface
Al2O3 CaO Fe2O3 USAGE TO USE
Area 1+1 Day After 1+2 Day After
(%) (%) (%) Initial Final 1 Day 18±2
(cm2/gm) Drying At 110 Water Curing/48
0
(Min) (Max) C 0
C Hrs .

Conventional
DALCEM NORMAL 42-45 30-35 6-8 60 180 3000±100 300 400 & Insulating Refractory
Castable

Conventional,
Insulating &
DALCEM SUPER 70-72 28-30 0.5 Max 60 240 4000±100 350 500 NA Refractory
Low Cement
Castable

8
CEMENT
INDUSTRY
CEMENT INDUSTRY

60 / DAL CR 60

DALSUPREME

10
 CEMENT INDUSTRY CEMENT INDUSTRY
REFRACTORY BRICKS
CHEMICAL PHYSICAL THERMAL
ANALYSIS PROPERTIES PROPERTIES
AREA Thermal
EQUIPMENT QUALITY SPECIAL FEATURES
OF INSTALLATION Al2O3 Fe2O3 AP BD C.C.S. R.U.L Conductivity
2 O
(%) (%) (%) (g/cc) (Kg/Cm ) (Ta C) (K.Cal/m/hr/OC)
at 1000OC
Upper Cyclones Good Strength &
MH 35-30 35 3.0 23 2.10 250 1350 1.20
& Riser ducts Abrasion Resistance
PRE - HEATER &
Lower Cyclones Good Strength &
CALCINER HG 40-30 40 3.0 22 2.20 350 1390 1.20
& Riser ducts Abrasion Resistance
VESSELS
Kiln Inlet Chamber Alkali Resistant &
LF 50-15 AR 50 1.5 18 2.35 450 1450 1.35
& Calciner Vessel High Refractoriness
Resistance to Spalling &
LF 75-20 75 2.0 22 2.70 500 1500 1.85 Abrasion. Low flux &
High Refractoriness
Discharge Zone
Resistance to Spalling &
LF 80-20 80 2.0 22 2.70 500 1500 1.90 Abrasion, Low flux &
High Refractoriness
Resistance to Spalling &
LF 70-20 70 2.0 22 2.60 500 1480 1.80 Abrasion, Low flux &
High Refractoriness
Burning Zone Resistance to Spalling,
LF 70-25 70 2.5 23 2.60 500 1480 1.80
Abrasion. High Refractoriness.
ROTARY KILN Resistance to Spalling,
HA 70-30 70 3.0 23 2.60 500 1450 1.80
Abrasion. Good Strength.
Abrasion Resistance
LF 60-25 60 2.5 22 2.45 400 1450 1.50
& High Refractoriness
Pre Burning Zone
and Transition Zone Resistance to Spalling &
LF 60-20 60 2.0 21 2.45 500 1470 1.50 Abrasion, Low flux &
High Refractoriness
Abrasion Resistance
HG 45-25 45 2.5 21 2.20 350 1400 1.3
Calcination zone & High Refractoriness
HG 40-30 40 3.0 22 2.20 350 1390 1.20 Good Strength & Abrasion Resistance

Resistance to Spalling &

LF 70-20 70 2.0 22 2.60 500 1480 1.80
Abrasion. High Refractoriness
COOLER
Good Resistance to
HA 60-30 60 3.0 23 2.45 400 1410 1.75
Spalling & Abrasion.
Low Porosity & Good
LF 30-20 HS 30 2.0 20 2.10 550 1250 1.20
Abrasive Strength
TERTIARY AIR DUCT
Low Porosity, Good Abrasive
HG 40-20 AR 40 2.0 19 2.25 400 1400 1.45
Strength & High Refractoriness
06
11
 CEMENT INDUSTRY
SPECIAL QUALITY BRICKS
CHEMICAL
PHYSICAL PROPERTIES
ANALYSIS
Thermal AREA OF
QUALITY P.L.C. for SPECIAL FEATURE
Al2O3 Fe2O3 SiC AP BD C.C.S. R.U.L Conductivity USAGE
2 hrs
(%) (%) (%) (%) (g/cc) (Kg/Cm2) (TaOC) (K.Cal/m/hr/OC)
(%) / OC
at 1000OC
Low Density, Good
30 1.75
ALITE 20 2.5 - 200 1300 +/- 0.2 / 1200 0.60 Strength, Very Low Calcination zone
Min. Max.
Thermal Conductivity.

Good Resistance to
Preburning
Spalling & Abrasion.
DALKAR 60 60 2.0 - 18 2.50 600 1470 + 1.0 / 1400 1.80 zone and
Low Porosity,
Transition zone
High Refractoriness.

Excellent Resistance to
Spalling & Abrasion. Rotary Kiln
DALSINT B 70 2.5 - 18 2.60 600 1500 + 2.5 / 1500 1.85
Low Porosity, Burning zone
High Refractoriness.

Excellent Resistance to
Preburning
Spalling & Abrasion.
DALSINT A 70 2.0 - 18 2.60 600 1520 + 2.5 / 1500 1.90 zone and
Low Porosity,
Transition zone
High Refractoriness.
Excellent Resistance to
Rotary Kiln
DALBURN 70 2.0 - 17 2.70 700 1600 +1.0 / 1500 1.90 Spalling & Abrasion.
Burning zone
Low Porosity, Very High RUL
Very High RUL, Rotary Kiln
DALSUPREME 60 1.5 - 16 2.60 700 1700 +1.0 / 1500 1.80 Excellent Abrasion and Upper
Spalling Resistance Transition zone
Good Resistance to Rotaty Kiln
DAL CR 50 45 1.5 5-7 16 2.35 600 1450 +/- 0.6 / 1200 1.50 Abrasion with Coating Inlet and
Repellent Properties Bottom Cyclones
Excellent Resistance to Rotaty Kiln Inlet,
DAL CR 60 46 1.2 13 - 17 15 2.50 500 1550 +/- 0.6 / 1200 2.45 Abrasion with Coating Calcination
Repellent Properties zone & TAD
Excellent Resistance to
Rotaty Kiln
DAL CR 70 45 1.2 23 - 27 15 2.65 700 1550 +1.0 / 1200 2.70 Abrasion with Coating
Calcination zone
Repellent Properties

12
CEMENT INDUSTRY
CONVENTIONAL CASTABLES
CHEMICAL
PHYSICAL PROPERTIES
ANALYSIS

Permanent Linear Max. AREA OF

QUALITY CCS Dry Grain SPECIAL FEATURE
Change Service USAGE
Density Size
Temp.
At Temp (g/cc) (mm) At Temp O
O Kg / Cm2 (%) O
C
C C / 3hrs
Conical Portion,
110 250 Moderate Abrasion
DALCAST 135 N 40 6.0 2.10 6 +/-1.5 1350 1350 Feed Pipes.
1350 225 Resistant
Cooler Cold Zone.
Conical Portion,
110 300 Moderate Abrasion
DALCAST 135 S 40 4.0 2.15 6 +/-1.5 1350 1350 Feed Pipes.
1350 250 Resistant
Cooler Cold Zone.
110 350
DALCAST 140 N 70 5.0 2.45 6 +/-1.5 1450 1450 Abrasion Resistant General usage
1450 350
High Purity with Abrasion
110 300 Cooler, Lower
DALCAST 150 N 50 1.5 2.15 6 +/-1.5 1500 1500 Resistance and Thermal
1500 275 Cyclones
Shock Resistance
High Purity with Abrasion
110 350 Cooler, Lower
DALCAST 150 S 50 1.3 2.20 6 +/-1.5 1500 1500 Resistance and Thermal
1500 350 Cyclones
Shock Resistance
High Purity with Abrasion
110 350 Cooler, Lower
DALCAST 160 N 60 1.5 2.20 6 +/-1.5 1500 1600 Resistance and Thermal
1500 300 Cyclones
Shock Resistance
High Purity with Abrasion Conical Portion,
110 400
DALCAST 160 S 60 1.5 2.30 6 +/-1.5 1500 1600 Resistance and Thermal Feed Pipes.
1500 325
Shock Resistance Calciner.
Very High Purity with Cooler, Lower
110 500
DALCAST 170 N 85 - 90 1.5 2.75 6 +/-1.5 1500 1700 Abrasion Reistance and Cyclones,
1550 450
High Hot Strength General usage
Very High Purity with Cooler, Lower
110 550
DALCAST 170 S 85 - 90 1.2 2.80 6 +/-1.5 1500 1700 Abrasion Reistance and Cyclones,
1550 550
High Hot Strength General usage

13
 CEMENT INDUSTRY
LOW CEMENT CASTABLES
CHEMICAL
PHYSICAL PROPERTIES THERMAL PROPERTIES
ANALYSIS

Permanent SPECIAL AREA OF

QUALITY CCS Max.
Dry Grain Linear Change FEATURE USAGE
Al2O3 Fe2O3 Service
Density Size
(%) (%) Temp.
At Temp (g/cc) (mm) At Temp O
O Kg / Cm2 (%) O
C
C C / 3hrs

High Purity
Inlet Chamber,
110 700 with Resistance
QUICKPACK LC 45 45 1.0 2.30 6 +/-1.0 1450 1450 Riser Duct &
1450 800 to Abrasion and
Cooler
Thermal Shock
High Purity
Kiln Inlet,
110 600 with Resistance
QUICKPACK LC 60 60 1.0 2.50 6 +/-1.0 1500 1500 Kiln Hood &
1500 900 to Abrasion and
Cooler
Thermal Shock

High Purity
Kiln Inlet,
110 700 with Resistance
QUICKPACK LC 70 70 1.5 2.65 6 +/-1.5 1500 1600 Kiln Riser,
1500 900 to Abrasion and
Cooler
Thermal Shock

Very High Purity

Kiln Inlet,
110 700 with Resistance
QUICKPACK LC 70 LI 70 1.0 2.65 6 +/-1.5 1550 1650 Kiln Riser,
1500 950 to Abrasion and
Cooler
Thermal Shock

Resistant to
110 700
QUICKPACK LC 80 80 1.8 2.85 6 +/-1.5 1500 1700 Abrasion and Cooler
1500 950
Thermal Shock

Highly Resistant
to Abrasion, Kiln Tip
110 700
QUICKPACK LC 90 85-90 1.0 2.90 6 +/-1.5 1550 1700 Spalling and Casting,
1550 950
Reducing Cooler Lining
atmosphere

14
CEMENT INDUSTRY
SPECIAL CASTABLES
CHEMICAL
PHYSICAL PROPERTIES THERMAL PROPERTIES
ANALYSIS

Permanent Linear
QUALITY CCS Max. SPECIAL FEATURE AREA OF USAGE
Dry Grain Change
Al2O3 Fe2O3 Service
Density Size
(%) (%) At Temp Temp.
At Temp (g/cc) (mm)
O Kg / Cm2 (%) O
O
C
C C / 3hrs
Kiln Inlet, Cooler
110 900 Highly Resistant to Side Walls, Burner
RAPIDENSE 60 60 1.1 2.65 8 +/- 1.0 1500 1600
1500 1000 Abrasion & Alkali Attack Pipe and Bull
Nose Area
Resistant to
110 500 High Abrasion, Anti Coating Area,
DALRESICOAT A 22-25 0.5 2.50 8 +/- 1.0 1500 1600
1100 700 Alkali Attack. Kiln Riser Duct
SiC based
Highly Resistant to
Inlet Chamber,
110 600 Abrasion & Alkali
DALRESICOAT B 30 1.0 2.35 8 +/- 0.5 1200 1500 Riser Duct & Anti
1100 700 Attack. Anti Coating
Coating Areas
SiC based
Highly Resistant to
110 700 Abrasion & Alkali Tip Casting &
DALRESICOAT B TC 45 0.6 2.60 8 +/- 0.3 1200 1600
1100 900 Attack. Anti Coating Bull Nose
SiC based
Highly Resistant to
110 700 Abrasion & Alkali Burner Pipe
DALRESICOAT B BP 50 0.7 2.70 8 +/- 0.3 1200 1650
1100 900 Attack. Anti Coating & Bull Nose
SiC based

Take off duct,

110 600 Highly Resistant to
DALRESISTAL 80 80 1.5 2.75 8 +/-1.5 1500 1600 Kiln Hood &
900 800 Abrasion, Alkali Attack
Bend part

Very High Wear Cooler Vent Ducts,

DALABRACOAT 50 50 2.0 110 800 2.40 8 +/-0.5 1200 1200
Resistance Coal Ducts

DALCORUNDUM 110 1000 Highly Resistant to Tip Casting &

78 - 82 0.8 2.90 8 +/-0.8 1550 1750
95 ARX 1100 1200 Abrasion, Alkali Attack Burner Pipe

Note: Further details can be provided on request

15
 CEMENT INDUSTRY
GUNNING CASTABLES
CHEMICAL
PHYSICAL PROPERTIES THERMAL PROPERTIES
ANALYSIS
Permanent Linear Max.
QUALITY CCS Dry Grain SPECIAL FEATURE AREA OF USAGE
Al2O3 Fe2O3 Change Service
Density Size
(%) (%) At Temp At Temp Temp.
(g/cc) (mm)
O Kg / Cm2 (%) O
O
C
C C / 3hrs

Resistant to
110 500 Abrasion, Alkali Attack. Riser Duct,
DALRESISTAL 80 GUN 80 1.4 2.65 5 +/- 1.0 1500 1600
1100 800 Anti Coating Kiln Hood

Resistant to
110 500 Abrasion, Alkali Attack. Riser Duct,
DALRESISTAL 70 GUN 70 2.0 2.50 5 +/- 1.0 1500 1600
1100 800 Anti Coating Kiln Hood

Highly Resistant to Inlet Chamber,

110 300 Abrasion, Alkali Attack. Riser Duct &
DALRESICOAT B GUN 30 1.0 2.35 5 +/- 0.2 1100 1500
1100 600 Anti Coating Anti Coating Areas

High Purity, Inlet Chamber,

110 350-500
QUICKPACK LC 45 GUN 45 1.0 2.1-2.3 5 +/-1.0 1400 1500 Resistant to Abrasion Riser Duct
1100 300-450
and Thermal Shock & Cooler

High Purity,
110 350-500
QUICKPACK LC 60 GUN 60 1.5 2.3-2.5 5 +/-1.0 1400 1600 Resistant to Abrasion General usage
1100 300-450
and Thermal Shock

Conical Portion,
110 200-250 Moderate
DALCAST 135 S GUN 45 2.0 1.9-2.1 5 +/-1.0 1300 1350 Feed Pipes.
1100 150-200 Abrasion Resistant
Cooler Cold Zone.

110 20-30 Moderate Calciner,

DALINCAST 13 GUN 35 5.0 1.2-1.3 5 +/-1.0 1100 1300
1100 8-10 Abrasion Resistant Inlet Housing

110 60-80 Moderate Calciner,

DALINSUL 1600 GUN 40 2.0 1.4-1.5 5 +/-1.0 1300 1500
1100 20-30 Abrasion Resistant Inlet Housing

16
 CEMENT INDUSTRY
INSULATION CASTABLES
CHEMICAL
PHYSICAL PROPERTIES THERMAL PROPERTIES
ANALYSIS

Permanent Linear Thermal SPECIAL AREA OF

QUALITY CCS Max.
Dry Grain Change Conductivity FEATURE USAGE
Fe2O3 Service
Density Size
(%) Temp.
At Temp (g/cc) (mm) At Temp At Temp
O Kg / Cm2 O (%) O w/mK O
C
C C / 3hrs C / 3hrs

Low Thermal
110 12
DALINCAST 7 9.0 0.70 6 1100 +/- 1.2 500 0.24 1100 Conductivity & Calciner
1100 8
Good Strength

Low Thermal
110 15
DALINCAST 9 8.0 0.90 6 1100 +/- 1.2 500 0.30 1100 Conductivity & Calciner
1100 10
Good Strength

Low Thermal Calciner,

110 40
DALINCAST 11 4.0 1.20 6 1100 +/- 0.8 500 0.36 1300 Conductivity & Inlet
1200 30
High Strength Housing

Low Thermal Calciner,

110 60
DALINCAST 13 3.5 1.45 6 1300 +/-1.0 500 0.35 1350 Conductivity & Inlet
1100 40
High Strength Housing

Low Thermal
Calciner,
110 150 Conductivity
DALINSUL 1600 2.0 1.55 6 1300 +/-0.5 500 0.40 1600 Inlet
1100 120 & High hot
Housing
strength

12
17
CEMENT INDUSTRY

500 tpd to 10,000 tpd.

Services Offered:
1. Design & Engineering of Refractories
2. Selection of Quality
3. Supply / Procurement of Material
4. Installation

18
CEMENT INDUSTRY

Rotary Kiln Heating up Curve for after Major Repairs

1400
1300

Surface Temperature of Lining in OC

1200
1100
1000
900

h
C/
800

O
50
700
600
500
400
300
200
100
0
0 5 10 15 20 25 30 35 40 45 50 55 60

Kiln Rotation:
Rotary Kiln Heating up Curve for Newly Lined Plants
In the temperature range of 300-600 OC: 1/3 revolution every 30 minutes
1400
1300 In the temperature range of 600-900 OC: 1/3 revolution every 15 minutes
Surface Temperature of Lining in OC

1200
1100 In the temperature range of 900-1200 OC: continuous rotation required
1000 In the temperature range of 1200 OC up to working temperature:
900 bring the kiln up to normal operation
800 O /h
C
700 25
600
500
400
300
200
100
0
0 5 10 15 20 25 30 35 40 45 50 55 60

NOTE:
1. The suggested time / temperature schedule given above are the Kiln Burning zone surface temperatures.
2. Feed shall be started in an incremental manner as per normal practice once the Burning zone temperature reaches 1100°C.

19
CEMENT INDUSTRY

20
CEMENT INDUSTRY

21
NOTE SHEET

Bharat Group
ALUMINIUM
INDUSTRY
 ALUMINIUM INDUSTRY
ZONE WISE PRODUCTS FOR DIFFERENT EQUIPMENTS
EQUIPMENT AREA OF APPLICATION BRICKS MONOLITHICS

Side wall & Bottom HG 42-20 QUICKPACK LC 45

Flue Wall & Head Wasll hot face DAL ABF 50
Anode baking Furnace
Tie Bricks DAL ABF 60
Top cover QUICKPACK LC 45 PCPF QUICKPACK LC 45
Hearth & Ramp DAL 85 P QUICKPACK ULC 80 NW
Lower Side wall DAL 85 P QUICKPACK ULC 80 NW
Aluminium Melting & Holding furnaces
Upper Side wall DAL 60 A QUICKPACK LC 60
Backup lining DALCAST 150
POT furnaces (Electrolytic cell) Bottom HG 45-15 QUICKPACK LC 45 NW
Roof DAL 50 A, DAL 60 A
Aluminium Induction furnace Wall QUICKPACK ULC 97 NW
Roof (Back Face) DALINSUL 15
Lower Side wall DAL 85 P QUICKPACK ULC 80 NW
Transfer Ladle
Upper Side wall HG 45-15 QUICKPACK LC 45
Launder & Trough Trough Channel QUICKPACK LC 45 NW
Precalcination Zone QUICKPACK LC 45
Calciner - Rotary Kiln Calcination Zone RAPIDENSE 60
Outlet Zone QUICKPACK ULC 80
Cyclone wall HG 45-15 QUICKPACK LC 60
Gas - Suspension - Calciner (GSC)
Ducts & Chutes RAPIDENSE 60

24
ALUMINIUM INDUSTRY
SPECIALISED PRODUCTS
CHEMICAL
PHYSICAL PROPERTIES THERMAL PROPERTIES
ANALYSIS
B.D./Dry Permanent Linear Max.
QUALITY TYPE Al2O3 Fe2O3 A.P. CCS RUL Special Feature
Density Change Service
(%) (%) (%) Temp.
(gm/CC) At Temp Kg / Cm2 At temp. O
ta C
Min. Max. Max. O % (OC)
(Max.) C (Min.) O
C/hrs (Min.)
Side Walls &
HG 42-20 Fire Brick 42 2.0 18 2.20 350 1450/2 +/- 0.5 1450
Bottom Lining
Flue Wall &
Andalusite
DAL ABF 50 50 1.5 16 2.35 450 1400/5 +/- 0.2 1520 Head Wall Hot
Based Bricks Face Lining
Andalusite
DAL ABF 60 60 1.2 16 2.50 500 1500/2 +/- 0.5 1550 Tie Bricks
Based Bricks
Precast
QUICKPACK
Prefired 45 1.0 21 2.20 400 1450/3 +/- 1.0 Top Cover
LC 45 PCPF
Block
Excellent Non
Phos
DAL 85 P 85 1.5 18 2.70 700 1500/2 +/- 0.5 1580 1580 Wetting Properties
Bonded Brick
to Molten Aluminium
Andalusite High RUL & Excellent
DAL 60 A 60 1.5 20 2.50 500 1500/2 +/- 0.5 1500 1550
Based Brick Spalling Resistance
Andalusite Excellent Spalling
DAL 50 A 50 1.5 20 2.35 450 1500/2 +/- 0.5 1480 1550
Based Brick Resistance
Low Permiability &
HG 45 A Fire Brick 45 1.5 18 2.25 400 1450/2 +/- 0.5 1450 1450
High RUL
Low Cement 110 700 Excellent
QUICKPACK LC 45 45 1.0 2.00 1450/3 +/- 1.0 1450 Resistance to Alkali
Castable 1450 800 & Chemical Attack
Low Cement 110 900 Excellent Abrasion
QUICKPACK LC 60 A 60 1.1 2.65 1500/3 +/- 1.0 1600
Castable 1500 1000 Resistance Properties
QUICKPACK Low Cement 110 600 Very Good Non-
60 1.0 2.55 1500/3 +/- 1.0 1500 Wetting Properties
LC 60 NW Castable 1500 900 to Molten Aluminium
Ultra Low Excellent Non-
QUICKPACK 110 450 Wetting Properties to
Cement 80 1.0 2.80 1500 1000 1500/3 +/- 1.0 1600 Molten Aluminium.
ULC 80 NW
Castable High Abrasion Resistance
Ultra Low Excellent Abrasion
QUICKPACK 110 500 Resistance & Good Non-
Cement 95 0.3 3.00 1500/3 +/- 1.0 1750
ULC 97 NW 1500 1250 Wetting Properties to
Castable Molten Aluminium
Conventional 110 350 Good Strength &
DALCAST 150 50 1.3 2.20 1500/3 +/- 1.5 1500 Resistant to
Castable 1500 350
Chemical Attack

110 100 Low Thermal

Insulation
DALINCAST 15 3.0 1.60 1300/3 +/- 1.5 1350 Conductivity &
Castable 1300 75 Good Strength

25
NOTE SHEET

Bharat Group
POWER
INDUSTRY
 POWER INDUSTRY
SPECIAL QUALITY BRICKS
CHEMICAL
PHYSICAL PROPERTIES THERMAL PROPERTIES
ANALYSIS

Thermal
QUALITY P.L.C. SPECIAL FEATURE AREA OF USAGE
Conductivity
Al2O3 Fe2O3 AP BD C.C.S. R.U.L for
(K.Cal/m/
(%) (%) (%) (g/cc) (Kg/Cm2) (TaOC) 2 hrs
hr/OC) at
(%) / OC
1000OC

+/-1.0 / High Strength

LF 30-20 HS 30 2.0 20 2.10 550 1250 1.24 Ducting
1250 Low Porosity

+/-0.5 / High Refractoriness,

HG 45-30 45 3.0 22 2.25 350 1420 1.37 Boiler Floor
1300 Alkali Resistance

+/-0.5 / High Refractoriness,

HG 45-20 45 2.0 22 2.25 350 1430 1.20 Boiler Floor
1350 Alkali Resistance

+/-0.5 / High Creep & Lower Cone

SL 60-20 60 2.0 21 2.45 400 1480 1.75
1450 Abrasion Resistant of Combustor

+/-0.5 / High Creep & Lower Cone

SL 60-15 60 1.5 18 2.50 500 1500 1.75
1450 Abrasion Resistant of Combustor

+/-0.2 / High Creep & Lower cone

DALBLAST 64-12 62 1.2 16 2.55 600 1550 1.80
1500 Abrasion Resistant of Combustor

28
POWER INDUSTRY
REFRACTORY MONOLITHS
CHEMICAL PHYSICAL PROPERTIES THERMAL PROPERTIES
ANALYSIS
QUALITY Dry Max. Permanent Linear Thermal SPECIAL FEATURE AREA OF USAGE
CCS Max.
Al2O3 Fe2O3 Grain Change Conductivity
Density Service
(%) (%) Size At Temp 2 At temp. Hot Face
(g/cc) Kg / Cm % w/mK Temp. 0C
mm O
C
O
C/3h Temp. 0C
DALINCAST 9 - 8.0 0.90 6 110 15 1100 +/- 1.2 500 0.30 1100 Low Thermal Conductivity Material Backup Insulation for Floor of Boilers
1100 10
- 110 15 Low Iron Material Suitable in Reducing Walls & Arches in Radiant Section
DALINCAST 9 LF 1.0 0.95 6 1100 +/- 1.2 500 0.32 1100
1200 10 Atmosphere of Boilers & Heaters

DALINCAST 11 - 4.0 1.20 6 110 40 1100 +/- 0.8 500 0.36 1300 High Strength Insualting Walls & Arches in Radiant
1200 30 Section of Boilers & Heaters
110 250 - - General Purpose Castable for Normal
DALCAST 135 N 40 6.0 2.10 6 1350 +/-1.5 1350 Moderate Abrasion Resistant
1350 225 Boilers & Furnace Opening for CFBC
110 350 - - High Purity General Purpose Castable
DALCAST 140 N 70 5.0 2.45 6 1450 +/-1.5 1450 Abrasion Resistant
1450 350 for Boilers
110 300 - - High Purity, Abrasion Resistance & Burner Throat, End Walls & Between
DALCAST 150 N 50 1.5 2.15 6 1500 +/-1.5 1500
1500 275 Thermal Shock Resistance Radiant & Breaching Section of Boilers
110 350 - - High Purity, Abrasion Resistance & Burner Throat, End Walls & Between
DALCAST 160 N 60 1.5 2.20 6 1500 +/-1.5 1600
1500 300 Thermal Shock Resistance Radiant & Breaching Section of Boilers
QUICKPACK LC 45 110 700 +/-1.0 - - High Strength LCC Combustor Floor & Cyclone of CFBC
45 1.0 2.30 6 1450 1450
1450 800
110 600 - - High Strength LCC with Excelent Combustion Chamber & Cyclone of
QUICKPACK LC 60* 60 1.0 2.50 6 1500 +/-1.0 1500
1500 900 Thermal Shock Resistance CFBC & Non Target zone
110 700 - - High Strength LCC with Excelent
QUICKPACK LC 80* 80 1.8 2.85 6 1500 +/-1.5 1700 Cyclone Inlet Top & Bottom Plates
1500 950 Thermal Shock Resistance
110 700 - - Very High Strength LCC with Excelent Cyclone Inlet Top & Bottom Plates
QUICKPACK LC 90* 85-90 1.0 2.90 6 1550 +/-1.5 1700
1550 950 Thermal Shock Resistance & Target z ones

QUICKPACK SF 45 1.0 110 275 +/- 1.5 - - Self Flow Castable with High Strength
44 2.20 6 1500 1500 Combustor Cone lower section
1500 650

QUICKPACK SF 60 110 350 +/- 1.0 - - Self Flow Castable with High Strength Lower Cone of Cyclone
59 1.5 2.45 6 1500 1650
1500 725
110 350-500 - - Gunning Material with High Strength
QUICKPACK LC 45 GUN 45 1.0 2.1-2.3 5 1400 +/-1.0 1500 Compact Seperator Roof
1100 300-450 & Low Rebound Loss
110 350-500 - - Gunning Material with High Strength
QUICKPACK LC 60 GUN 60 1.5 2.3-2.5 5 1400 +/-1.0 1600 Compact Seperator Roof
1100 300-450 & Low Rebound Loss
110 650 - - Gunning Material with High Strength
DALRESISTAL 80 GUN 80 1.4 2.65 6 1500 +/- 0.8 1600 Compact Seperator Roof
1500 1000 & Low Rebound Loss
260 250 +/- 1.2 - - Excellent Resistance to Alkali & Sulphur Cyclone Inlet Top & Bottom Plates
DALPLAST 80 80 1.5 2.60 6 1500 1650
1500 400
260 350 - - Cyclone Inlet Top & Bottom Plates
DALPLAST 90 90 0.7 2.95 6 1500 +/- 1.0 1700 Excellent Resistance to Alkali & Sulphur
1500 725 & Target zones
110 500 - - Resistant to High Abrasion and
DALPHOSCAST 90 AR 85-90 1.0 2.55 6 1300 +/-0.6 1650 Boiler Tube protection
1300 700 Alkali Attack
* SS fibres can be incorporated in QUICKPACK LC CASTABLES to improve it's wear resistance.
** PCPF shapes can be made out of suitable castables for chute pipes with combustor flooring etc.

29
NOTE SHEET

Bharat Group
FERTILIZER AND
PETROCHEM INDUSTRIES
 FERTILIZER & PETRO CHEMICAL INDUSTRY
SPECIAL QUALITY BRICKS
PHYSICAL PROPERTIES THERMAL PROPERTIES CHEMICAL ANALYSIS

QUALITY P.L.C. SPECIAL FEATURE AREA OF USAGE

Al2O3 Fe2O3 AP BD C.C.S. R.U.L for
(%) (%) (%) (g/cc) (Kg/Cm2) (TaOC) 2 hrs
(%) / OC

High Refractoriness, Heater & Primary

HG 45-30 45 3.0 22 2.25 350 1420 +/- 0.5 / 1300
Alkali Resistance Reformer Floor

High Refractoriness, Heater & Primary

HG 45-20 45 2.0 22 2.25 350 1430 +/- 0.5 / 1350
Alkali Resistance Reformer Floor

High Creep & Throat Blocks of

LF 95-05 95 0.5 - 16 3.00 1000 1650 +/- 0.5 / 1550
Abrasion Resistant Incinerator

High Creep &

DALMUL 70 70 0.5 - 18 2.55 500 1650 +/- 0.5 / 1500 Incinerator of SRU
Abrasion Resistant

High Creep &

DALMUL 60 60 0.8 - 18 2.45 500 1580 +/- 0.5 / 1500 Incinerator of SRU
Abrasion Resistant

32
FERTILIZER & PETRO CHEMICAL INDUSTRY
REFRACTORY MONOLITHICS
CHEMICAL ANALYSIS PHYSICAL PROPERTIES THERMAL PROPERTIES

QUALITY Permanent Linear Thermal SPECIAL FEATURE AREA OF USAGE

Dry CCS Change Conductivity Max.
Al2O3 Fe2O3 Max. Grain
(%) Density At Temp At temp. Hot Face Service
(%) Size mm Kg / Cm
2
% w/mK 0
(g/cc) O
C
O
C/3h 0
Temp. C Temp. C

- 110 4-8 +/- 0.8 Low Thermal Conductivity Material Backup in Secondary Reformer
DALINCAST 4 11.0 0.55 6 800 500 0.14 1000
800 3-5
- 110 12 +/- 1.2 Low Thermal Conductivity Material Primary Reformer Side Walls & Roof
DALINCAST 7 9.0 0.70 6 1100 500 0.24 1100
1100 8
- 110 15 +/- 1.2 Low Thermal Conductivity material Primary Reformer Side Walls & Roof
DALINSCAST 9 8.0 0.90 6 1100 500 0.30 1100
1100 10

- 110 15 Low Iron Material Suitable in

DALINSCAST 9 LF 1.0 0.95 6 1100 +/- 1.2 500 0.32 1100 Primary Reformer Side Walls & Roof
1200 10 Reducing Atmosphere

- 110 40 +/- 0.8 High Strength Insualting

DALINCAST 11 4.0 1.20 6 1100 500 0.36 1300 Heaters & Crackers
1200 30
110 250 +/-1.5 - -
DALCAST 135 N 40 6.0 2.10 6 1350 1350 Moderate Abrasion Resistant Heaters & Crackers
1350 225
110 350 +/-1.5 - -
DALCAST 140 N 70 5.0 2.45 6 1450 1450 Abrasion Resistant Heaters & Crackers
1450 350
110 300 - - High Purity, Abrasion Resistance &
DALCAST 150 N 50 1.5 2.15 6 1500 +/-1.5 1500 Condensors
1500 275 Thermal Shock Resistance
110 350 - - High purity, Abrasion Resistance
DALCAST 160 N 60 1.5 2.20 6 1500 +/-1.5 1600 Condensors
1500 300 and Thermal Shock Resistance
110 450 - - Secondary Reformer
DALTAB 94 93 0.3 2.75 6 1550 +/- 1.0 1800 Tab Alumina based High Pority
1550 600 & Tubesheet
110 325 - - Secondary Reformer
DALTAB 97 95.5 0.3 2.75 6 1550 +/- 1.5 1850 Tab Alumina based High Pority
1550 400 & Tubesheet

QUICKPACK LC 45 110 700 +/-1.0 - - High Strength LCC

45 1.0 2.30 6 1450 1450 PCPF of Burner Blocks
1450 800
110 900 Very High Strength LCC with Excelent
RAPIDENSE 60 60 1.1 2.65 8 1500 +/-1.0 - - 1600 PCPF of Burner Blocks
1500 1000 Thermal Shock Resistance

110 700 - - Very High Strength LCC with Excelent

QUICKPACK LC 70* 70 1.5 2.65 6 1500 +/- 1.5 1600 PCPF of Burner Blocks
1500 900 Thermal Shock Resistance

110 275 - - Tab Alumina based High Pority Transfer Line of

QUICKPACK SF 95 44 1.0 2.20 6 1500 +/- 1.5 1500
1500 650 Self flow Castable Secondary Reformer
110 275 +/- 1.5 - - High Purity Gunning Castable
DALCAST 150 GUN 48 1.3 2.22 5 1500 1450 Downcomer of CO Boiler
1500 325
110 20-30 +/- 1.0 - - High Strength Gunning
DALINCAST 13 GUN 35 5.0 1.2-1.3 5 1100 1300 Heaters & Crackers
1500 8-10
260 350 - - Excellent Resistance to Alkalis
DALPLAST 94 90 0.7 2.95 6 1500 +/- 1.0 1700 FCCU
1500 725 & Sulphur

* SS fibres can be incorporated in QUICKPACK LC CASTABLES to improve it's wear resistance.

** PCPF shapes can be made out of suitable castables for chute pipes with combustor flooring etc.

33
NOTE SHEET

Bharat Group
STEEL
INDUSTRY
 STEEL INDUSTRY
BRICKS
CHEMICAL THERMAL
PHYSICAL PROPERTIES
ANALYSIS PROPERTIES

QUALITY SPECIAL FEATURE AREA OF USAGE

Al2O3 Fe2O3 AP BD C.C.S. R.U.L P.L.C. for
(%) (%) (%) (g/cc) (Kg/Cm2) (TaOC) 2 hrs (%) / OC

MH 35-30 35 3.0 24 2.10 250 1350 Fire Clay Based Cupola, Foundry

Ladle, Reheating
HG 40-30 40 3.0 22 2.20 350 1390 Grog Based
Furnace

HG 40-25 40 2.5 21 2.10 300 1400 +/- 1.0 / 1450 Fire Clay Based Torpedo Ladle

Fire Clay and

LF SR 47-12 45 1.2 18 2.30 400 1500 +/- 0.2 / 1500 Blast Furnace
Andalusite Based
+/- 0.2 / 1500 / Andalusite and
DALBLAST 64-12 62 1.2 16 2.55 600 1550 Blast Furnace
4 Hrs Corrundum Based
Fused Mullite and Blast Furnace &
DALMUL 70 70 0.5 18 2.55 500 1650 +/- 0.5 / 1500
Corrundum Based Torpedo Ladle

Excellent Resistance to
Electric Arc Furnace
HA 70-30 70 3.0 23 2.60 500 1450 + 2.5 / 1450 Spalling, Corrosion and
Roof & Steel Ladles
Slag. High Refractoriness

High Resistance to
Ladles, EAF Roofs,
HA 80-30 80 3.0 23 2.65 500 1450 +/- 1.0 / 1500 Abrasion, Corrosive Slags
Smelting Furnaces
and Spalling

EAF Roof, Ladles,

Excellent Mechanical,
Tundishes &
LF 70-25 70 2.5 23 2.60 500 1480 + 2.5 / 1500 Thermal Properties,
Metallurgical
Resistant to Slag
Furnaces

High Refractoriness. Burning zone, Teaming

LF 70-20 70 2.0 22 2.60 500 1480 + 2.5 / 1500 Excellent Resistance to Ladles, Ladle Furnaces
Spalling, Slag and Abrasion & Metallurgical Furnaces

High Refractoriness. Sponge Iron

Resistance to Reducing Burning zone, EAF
LF 80-20 80 2.0 22 2.70 500 1500 + 2.5 / 1500
Atmospheres, Spalling, Delta zone & Ladle
Slag Attack and Abrasion Furnace.

36
 STEEL INDUSTRY
LOW CEMENT CASTABLES
CHEMICAL
PHYSICAL PROPERTIES THERMAL PROPERTIES
ANALYSIS
Permanent Linear Max.
QUALITY CCS Dry Grain SPECIAL FEATURE AREA OF USAGE
Al2O3 Fe2O3 Change Service
Density Size
(%) (%) At Temp At Temp Temp.
Kg / Cm2 (g/cc) (mm) (%) O
O
C
O
C / 3hrs C

High Purity, Resistant

110 700
QUICKPACK LC 45 45 1.0 2.30 6 +/-1.0 1450 1450 to Abrasion and General usage
1450 800
Thermal Shock

High Purity, Resistant

110 700
QUICKPACK LC 60 60 1.5 2.60 6 +/-1.0 1500 1500 to Abrasion and General usage
1500 900
Thermal Shock

High Purity, Resistant

110 700
QUICKPACK LC 70 70 1.5 2.65 6 +/-1.0 1500 1600 to Abrasion and Ladle Patching
1500 900
Thermal Shock

Very High Purity.

110 700
QUICKPACK LC 70 LI 70 1.0 2.65 6 +/-1.0 1500 1650 Resistant to Abrasion Ladle Patching
1500 950
and Thermal Shock

110 700 Resistant to Abrasion Steel Tundish

QUICKPACK LC 80 80 1.8 2.85 6 +/-1.5 1500 1700
1500 950 and Thermal Shock Permanent Lining

Highly Resistant to
110 700 Steel Tundish
QUICKPACK LC 90 85-90 1.0 2.90 6 +/-1.5 1550 1700 Abrasion, Spalling and
1550 950 Permanent Lining
Reducing Atmosphere
110 350
DALCAST 140 N 70 5.0 2.45 6 +/-1.5 1450 1450 Abrasion Resistant Foundry Ladles
1450 350
Very High Purity.
110 500 Ladle &
DALCAST 170 N 85 - 90 1.5 2.75 6 +/-1.5 1500 1700 Abrasion Resistance and
1550 550 EAF Patching
High Hot Strength
Very High Purity.
110 550 Ladle &
DALCAST 170 S 85 - 90 1.2 2.80 6 +/-1.5 1500 1700 Abrasion Resistance and
1550 550 EAF Patching
High Hot Strength

22
37
NOTE SHEET

Bharat Group
COKE
INDUSTRY
 COKE INDUSTRY
SPECIAL QUALITY BRICKS
CHEMICAL
PHYSICAL PROPERTIES THERMAL PROPERTIES
ANALYSIS

P.L.C. Creep HMOR Thermal

QUALITY C.C.S. SPECIAL FEATURE AREA OF USAGE
Al2O3 Fe2O3 AP BD R.U.L for Resistance at Conductivity
(Kg/
(%) (%) (%) (g/cc) (TaOC) 2 hrs O
(K.Cal/m/hr/
Cm )2
0-50 20-50 1250 C/ O
(%) / OC 30 mins C) at 1000OC
Hrs Hrs

+/-0.5/ Good Strength and Low

LF 30-20 30 2.0 23 2.00 250 1300 - - - 1.25 Floor, Wall & Roof Back-up
1350 Thermal Condutivity

+/-1.0/ Good Strength and

HG 40-25 40 2.5 21 2.10 300 1400 - - - 1.34 Floor, Wall & Roof Back-up
1450 High Refractoriness
Abrasion Resistance,
+/-0.5/ 1.00% 0.20%
SL 60-15 60 1.5 18 2.5 500 1500 75 1.75 High Refractoriness Furnace Wall and Roof
1450
at 1350°C & RUL
Abrasion Resistance,
+/-0.5/ 1.00% 0.20%
SL 60-20 60 2.0 21 2.45 400 1480 75 1.75 High Refractoriness Furnace Wall and Roof
1450
at 1350°C & RUL
Abrasion Resistance, Very
+/-0.2/ 1.00% 0.20%
LFSR 47-12 45 1.2 18 2.30 400 1500 75 1.40 High Creep Resistance Furnace Wall and Roof
1500
at 1250°C & High RUL
+/-0.2/ Abrasion Resistance, Very
1.00% 0.20%
DALBLAST 64-12 62 1.2 16 2.55 600 1550 1500/ 90 1.80 High Creep Resistance Furnace Sole
4 hrs at 1450°C & High RUL

40
 NOTE SHEET

Bharat Group
Dalmia Refractories Limited
(Formerly Shri Nataraj Ceramic & Chemical Industries Ltd.)

Khambhalia Works
Jam-Khambhalia-361 305
Dist. Devbhoomi Dwarka Phase - III, Lamtara Indusrial Area

marketingdpm@dalmiarf.com marketingkbl@dalmiarf.com marketingkatni@dalmiarf.com

Bharat Group