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Construction Materials Proceedings of the Institution of Civil Engineers

http://dx.doi.org/10.1680/coma.15.00020
Influence of cement alkalis on mortar Paper 1500020
Received 22/03/2015 Accepted 02/07/2015
expansion of ASTM C 1260
Keywords: buildings, structures & design/concrete structures/
Islam and Ghafoori concrete technology & manufacture

ICE Publishing: All rights reserved

Influence of cement alkalis


on mortar expansion of
ASTM C 1260
Mohammad S. Islam PhD Nader Ghafoori
Post-doctoral Research Associate, Department of Civil and Environmental Professor, Civil & Environmental Engineering & Construction at the
Engineering and Construction, University of Nevada, Las Vegas, NV, USA; University of Nevada, Las Vegas, NV, USA
Presently at: McMaster University, Hamilton, Ontario L8P 4R4, Canada.

The main objective of this study was to evaluate the influence of three dosages of cement alkalis, such as 0·42, 0·84
and 1·26% Na2Oeq, on the alkali–silica reactivity-induced expansion of mortar bars prepared with 14 aggregate
groups for 1·0, 0·5 and 0·25 N sodium hydroxide solutions at test durations of 14, 28, 56 and 98 d. For each alkali
solution, the percentage contribution of cement alkali, test duration and their interaction to mortar expansion was
also evaluated. The study revealed that, regardless of aggregate mineralogy, the influence of cement alkalis on
mortar expansion depended mainly on the alkali solution concentration and test duration. The effect was more
severe for the reduced concentration of alkali solution and early test duration, whereas the influence was minor for
higher concentrations of alkali solution and extended test durations. Elevating cement alkalis resulted in a greater
increase in the expansion of reactive aggregates for 0·25 N sodium hydroxide as compared to that of innocuous
aggregates.

1. Introduction in expansion of reactive aggregates (Rogers and Hooton,


Alkali–silica reactivity (ASR) is a deleterious chemical reaction 1993).
between hydroxyl (OH−) ions associated with alkalis (sodium
and potassium) and certain reactive siliceous components Previous investigations (Islam, 2010; Kerenidis, 2007;
present in aggregates (Stanton, 1940). A high concentration of Ramachandran, 1997; Shehata and Thomas, 2010; Touma
alkali in the pore solution results in an equally high concen- et al., 2001) have demonstrated that the ASR expansion
tration of OH ions (to maintain charge equilibrium), which increases with an increase in CAs. For instance, the 1-year
leads to the initial breakdown of reactive silica components in expansions of concrete prisms made with 0·97, 1·08 and 1·13%
the aggregates (Ferraris, 1995; Schwing, 2010). The formation CAs were shown to be 0·158, 0·165 and 0·211%, respectively
of an alkali–silica is expansive (Thomas et al., 2007), with the (Kerenidis, 2007). Limiting the CA content to below 0·60%
rate of the expansion depending on the chemical compositions Na2Oeq (1·92 kg/m3) in concrete is unlikely to prevent the
of the concrete mixture and the total available alkali content occurrence of ASR (Stanton, 1940). It is recommended that
of the concrete matrix (Pietruszezak, 1996). restricting CA to ≤1·8 kg of Na2Oeq per 1 m3 of concrete offers
a safety factor for the structure with a relatively high risk of
Cement alkali (CA) content is one of the most influential ASR from the potential contribution of alkalis (Fournier and
parameters that damage concrete due to ASR. Portland Bérubé, 2000). The CSA A23·2-25A-14 (CSA, 2014) standard
cement usually supplies the largest amount of alkalis to the suggests the maximum permissible CA to be between 1·8 and
concrete. The amount of alkalis of the available Portland 3·0 kg/m3 Na2Oeq depending on aggregate reactivity, exposure
cements used for construction purposes varies from about environment and the design life of the concrete structures
0·4% to about 1·2% Na2Oeq (Mather, 1999), and produce an (Fournier and Bérubé 2000). Freitag et al. (2003) argued that
inherently high pH (13·2–13·8) in the pore solution (Diamond, an effective way of preventing ASR-induced damage is to not
1989). Although the alkalis in Portland cement are present only to limit the CA itself, but also the total alkali content of
only in small amounts, they can influence the setting time, the concrete mixture.
fly ash reactivity, strength development and the durability
of concrete (Johansen et al., 2006). An increase in CA from Bérubé and Frenette (1994) demonstrated that the use of low-
0·40 to 0·92% Na2Oeq resulted in an average of 8·2% increase alkali cement significantly reduced the expansion rate during

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Construction Materials Influence of cement alkalis on mortar
expansion of ASTM C 1260
Islam and Ghafoori

the first month, such that the expansions obtained before CAs for the three alkali solutions at 14, 28, 56 and 98 d. The
6 months were considerably lower than those obtained for proposed model would contribute to the present literature from
high-alkali concrete. Touma et al. (2001, 2002) clarified the the aspect that it will guide researchers to pre-select relevant
influence of CAs on the ASR levels of aggregates. Those parameters before starting the experimental study, which
authors demonstrated that highly reactive aggregates would reduces the labour force and cost of the experiments to be con-
react with CAs as low as 0·50% Na2Oeq, and non-reactive ducted. Therefore, an accurate model on predicting the
aggregate showed innocuous behaviour with CA as much as increase in mortar expansion for elevated CAs is the need of
0·90% Na2Oeq. construction industries.

Using two different levels of CAs and three different concen-


trations of sodium hydroxide solution, Shon et al. (2002) con-
firmed that low-alkali cement resulted in a slightly lower 3. Experimental programmes
expansion than that obtained for the higher alkali cement. Aggregate groups were collected from 14 distinct locations
This study also showed that CAs did not significantly influence within the USA. The identification, chemical compositions
the expansion of mortar bars made with the moderately reac- and the mineralogy (rock type) of the investigated aggregates
tive aggregates, but it was expected to have a major effect on are shown in Table 1. The aggregates to be tested were classi-
the expansion of mortar bars made with highly reactive aggre- fied on the potential ASR reactivity using the geological prop-
gates. An identical conclusion was drawn when the mortar erties of various aggregate types described in the studies
bars were prepared with fly ash as a partial replacement of conducted by Islam (2010), Islam and Akhtar (2013), and
Portland cement (Shon et al., 2004). Islam and Ghafoori (2013). The results are presented in
Table 1. ASTM type-V Portland cement containing 0·42, 0·84
A few experimental and numerical modelling procedures have and 1·26% Na2Oeq, designated as low-, medium- and high-
been performed concerning the influence of CA on ASR. alkali cement, respectively, was used as the sole cementitious
Multon et al. (2008, 2010) showed that the potential ASR material in this investigation. ASTM type-V Portland cement
expansion could be predicted from the amount of reactive with 63·1% CaO, 21% SiO2, 3·6% Al2O3, 4·7% MgO, 3·4%
silica and initial alkali content. Smaoui et al. (2005) studied Fe2O3, 2·6% SO3, 0·84% Na2Oeq and 1·3% LiO was utilised as
the impact of alkali addition on the mechanical properties and a sole cementitious material. An appropriate amount of
durability of concrete. They demonstrated that low-alkali con- sodium hydroxide pellets was added to the mixing water to
crete shrinks more than that of high-alkali concrete although raise the CA to the desired levels of 0·84 and 1·26% Na2Oeq.
their resistance to freezing and thawing are equal.
The test specimens were prepared as mortar bars based on the
Only a few investigations have been carried out on the influ- proportions of ASTM C 1260 (ASTM, 2007), which included
ence of CAs associated with mortar expansion. However, a certain graded crushed aggregate gradation, a fixed water-to-
they were mostly restricted to (a) a small number of aggregate cementitious materials ratio (by weight) of 0·47 and a graded
quarries that produced a small range of mortar expansions, aggregate to total cementitious material ratio of 2·15. The
(b) a test duration (TD) of 14 d and (c) the standard alkali absorption and moisture content of the graded aggregates were
solution of 1·0 N sodium hydroxide. To demonstrate the short- accounted for in determining the design water content for each
coming of the past studies concerning the effect of CAs on trial mixture.
mortar expansion, an extensive research investigation is needed
incorporating a large number of aggregate groups, various A constant batch size mixture of 5940 g of graded crushed
concentrations of alkali solution and a prolonged TD of at aggregates and 2640 g of Portland cement was used to cast
least 28 d. 12 mortar bars prepared with each aggregate group and each
dosage of CA. The mortar bars were mixed in accordance
with the requirements of ASTM C 305 (ASTM, 2006), and
2. Research significance moulded immediately. After 24 h of moist curing at room
This study expands the previous studies on the impact of CAs temperature, the bars were demoulded, and initial readings were
on the mortar expansion by utilising 14 aggregate groups with taken before immersing in tap water at 80°C for 24 h, after
a large variation in mortar expansions for the three concen- which the zero readings were recorded. Then, each group of
trations (1·0, 0·5 and 0·25 N) of sodium hydroxide solution. four specimens was submerged in sodium hydroxide solutions
Additionally, the TD was not limited to the standard testing of 1·0, 0·5 and 0·25 N in airtight plastic containers held in an
period of 14 d, and but it was prolonged to the extended ages oven maintained at a temperature of 80°C. Subsequent readings
of 28, 56 and 98 d. A statistical analysis was conducted to were taken at TDs of 3, 6, 10 and 14 d, and, thereafter, one
determine the increase in mortar expansion containing elevated reading per week until the TD reached 98 d.

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Construction Materials Influence of cement alkalis on mortar
expansion of ASTM C 1260
Islam and Ghafoori

Compositions: %
Potential reactivity
Agg. ID SiO2 Al2O3 Fe2O3 CaO MgO Na2O K2 O LiO Rock type based on mineralogy

SN-A 0·74 0·03 0·12 30·74 21·24 <0·01 0·03 46·5 Dolomite I
SN-B 17·19 1·22 0·28 43·40 1·49 0·24 0·39 35·6 Limestone R
SN-C 13·50 0·40 0·29 32·55 13·09 0·03 0·14 39·4 Dolomitic limestone R
SN-D 65·35 15·03 2·84 2·91 1·52 4·55 4·37 2·31 Dacite R
SN-E 1·83 0·38 0·28 30·60 20·18 0·03 0·16 45·4 Dolomite I
SN-F 63·09 11·50 3·48 6·92 1·97 2·34 3·28 6·43 Dacite R
SN-G 60·82 15·89 5·37 4·34 2·49 3·57 3·73 2·14 Andesite R
SN-H 10·91 0·66 0·24 41·00 6·65 0·05 0·29 39·4 Limestone I
SN-I 56·66 15·83 5·78 5·33 3·36 3·60 3·85 2·88 Basaltic andesite R
SN-J 68·00 15·48 2·86 1·14 0·94 4·52 5·40 0·63 Dacite R
NN-A 61·17 16·82 5·64 4·88 2·28 3·54 1·92 2·2 Andesite R
NN-B 59·33 17·15 5·83 5·30 2·54 3·76 2·68 1·83 Andesite R
NN-C 52·50 18·45 8·35 8·36 4·59 3·74 1·22 0·98 Basaltic andesite R
NN-D 64·14 17·01 4·20 4·16 1·76 4·23 2·54 0·92 Dacite R

I, innocuous; R, reactive

Table 1. Identification, mineralogy (rock type) and potential ASR


reactivity of the investigated aggregates

4. Results and discussions solution. The characteristics of the mortar expansion against
the CA and TD for the remaining 13 aggregate groups were
4.1 Progression in mortar expansion for 1·0, 0·5 and
shown to be similar to that obtained for the NN-C aggregate.
0·25 N sodium hydroxide solutions
Figure 1 shows a typical development of the expansion of
mortar bars prepared with NN-C aggregate related to CAs 4.2 ASR classifications of aggregates
and TD for 1·0, 0·5 and 0·25 N sodium hydroxide. As can be The ASR classifications of the investigated aggregates were
seen, the mortar expansion increased with an increase in both evaluated based on the expansion limits of mortar bars pre-
TD and total CA. For each alkali solution, mortar expansion pared with 0·84% Na2Oeq CA at the TDs of 14, 28 and 56 d.
was directly related to the alkali content of cement. The speci- The 14 d expansion limit of 0·10%, recommended by ASTM C
mens submerged in the 1·0 N sodium hydroxide expanded 1260 (ASTM, 2007), resulted in the 4 of 14 aggregate groups
slowly with an increase in CAs. In the case of the 0·25 N (SN-A, SN-D, SN-E and SN-H) innocuous, and the remaining
sodium hydroxide, the mortar expansion increased rapidly with 10 aggregates as reactive. Of the 14 aggregates tested, the 28 d
increasing CA. On the other hand, the CAs affected moder- and 56 d expansion limits of 0·28 and 0·48%, respectively,
ately the mortar expansion for 0·5 N sodium hydroxide suggested by Islam (2010), showed identical ASR classification

0·42% 0·84% 1·26%


2·4
Expansion: %

2·0
1·6
1·2
0·8
0·4
0
0 14 28 42 56 70 84 98112 0 14 28 42 56 70 84 98 112 0 14 28 42 56 70 84 98 112
Immersed age: d Immersed age: d Immersed age: d
(a) (b) (c)

Figure 1. Mortar expansion of NN-C aggregate related to TD and


CA for (a) 1·0; (b) 0·5; and (c) 0·25 N sodium hydroxide solutions

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Construction Materials Influence of cement alkalis on mortar
expansion of ASTM C 1260
Islam and Ghafoori

of 11 aggregates as compared with the findings produced by obtained for the 1·0 N sodium hydroxide solution, respectively.
the expansion limit at the early age of 14 d. The remaining The nature of the PIIE0·84/0·42 and PIIE1·26/0·42 for 0·5 N
three aggregates (SN-B, SN-I and NN-A) that considered as sodium hydroxide was shown to be similar to that found for
reactive at 14 d were treated as innocuous by the extended the 1·0 N sodium hydroxide. However, the reduction in
failure limits of mortar bars at 28 and 56 d. The failure limits PIIE1·26/0·42 and PIIE0·84/0·42 for 0·5 N sodium hydroxide over
of mortar expansions of 0·33% at 28 d and 0·47% at 56 d, the TD was more as compared with those observed for the
suggested by Hooton (1991), and Rogers and Hooton (1993), 1·0 N sodium hydroxide, respectively. In general, the percentage
showed good agreement on aggregate classifications with the increase in mortar expansion due to the elevated CAs of 0·84
results obtained by the extended expansion limits of mortar and 1·26% Na2Oeq as compared with the expansion of mortar
bars proposed by Islam (2010). bars prepared with 0·42% CA was levelled off at TDs of 56 d.

4.3 Increase in mortar expansion due to elevated Once the concentration of the sodium hydroxide solution was
CAs reduced to 0·25 N, the pattern of PIIE0·84/0·42 and PIIE1·26/0·42
The percentage increase in expansion of mortar bars (PIIE) was the same as that obtained for the 1·0 and 0·5 N sodium
made with 0·84 and 1·26% CAs compared with the expansion hydroxide solutions, respectively. Due to the significant differ-
of mortar bars prepared with 0·42% CAs, represented by ence in the OH− concentration between the 0·25 N sodium
PIIE0·84/0·42 and PIIE1·26/0·42, respectively, was evaluated for hydroxide solution and the pore solution in mortar bars made
1·0, 0·5 and 0·25 N sodium hydroxide solutions. Figure 2 with 0·84 and 1·26% CAs, the OH− ions transferred from the
shows the PIIE0·84/0·42 of each aggregate group for the 1·0 N concrete pore solution to the sodium hydroxide solution over
sodium hydroxide at TDs of 14, 28, 56 and 98 d. As can be time resulted in the increase in OH− concentration to alkali
seen, for each aggregate group, the PIIE0·84/0·42 was maximum solution. As such, PIIE0·84/0·42 and PIIE1·26/0·42 for 0·25 N
at 14 d, and then gradually decreased with an increase in TD. sodium hydroxide solution increased with an increase in TD
The values levelled off at the TD of 56 d. The PIIE0·84/0·42 of for a certain age, and the values decreased thereafter. The age
the investigated 14 aggregates varied from 3·25 to 46·65% at which PIIE0·84/0·42 and PIIE1·26/0·42 remained steady varied
with an average of 15·12% at 14 d, from 2·95 to 26·74% with mainly depending on the aggregate reactivity.
an average of 9·17% at 28 d and from 1·38 to 14·52% with an
average of 7·04% at 56 d. A maximum decrease in PIIE0·84/0·42 4.4 Factorial analysis of CA and TD on mortar
was observed between the TDs of 14 and 28 d, whereas a expansion
minimum decrease in PIIE0·84/0·42 was noticed between TDs of The experimental expansion data of each aggregate consisted
56 and 98 d. The PIIE1·26/0·42 of each aggregate group was of two factors of TD having three levels of testing age (14, 28
more than the PIIE0·84/0·42 at any TD. However, the pattern of and 56 d) and CA having three dosages of alkali content (0·42,
PIIE1·26/0·42 over the TD was shown to be identical to that of 0·84 and 1·26% Na2Oeq). Four replicates were recorded at each
the PIIE0·84/0·42. setting. For each investigated aggregate group and each alkali
solution concentration, a full factorial analysis was conducted
For the 0·5 N sodium hydroxide, at any TD, the PIIE0·84/0·42 to determine the percentage contribution of CA, TD and their
and PIIE1·26/0·42 of each aggregate group were more than those interaction to mortar expansion, as designated by (PC)CA,

50
14 28 56 98
40
PIIE0·84/0·42

30

20

10

0
SN-A SN-B SN-C SN-D SN-E SN-F SN-G SN-H SN-I SN-J NN-A NN-B NN-C NN-D
Test duration: d

Figure 2. PIIE prepared with 0·84% CA as compared with the


expansion of mortar bars made with 0·42% CA (PIIE0·84/0·42) for
1·0 N sodium hydroxide

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Construction Materials Influence of cement alkalis on mortar
expansion of ASTM C 1260
Islam and Ghafoori

(PC)TD and (PC)CA.TD. The values of (PC)CA, (PC)TD and groups for 0·25 N sodium hydroxide solution, and the devi-
(PC)CA.TD of each aggregate group added up to 100%, as ations decreased with increasing solution concentration. In
shown in the following equation general, the influence of CA on mortar expansion increased
with a decrease in alkali solution concentration, and on the
1: ðPCÞCA=SC þ ðPCÞTD=SC þ ðPCÞðCA:TDÞ=SC ¼ 100 other hand, the impact of TD on mortar expansion decreased.
Finally, it can be demonstrated that the interaction of CA and
TD on mortar expansion of each aggregate group was limited
where (PC)CA/SC, (PC)TD/SC and (PC)(CA.TD)/SC are the for all alkali solution, and the percentage contribution of the
percentage contributions of CA, TD and their interaction to combined effect of TD and CA on mortar expansion was
mortar expansion for a given sodium hydroxide solution (SC), more than 95% regardless of aggregate mineralogy.
respectively.
Table 2 also demonstrated that CA had the most adverse influ-
Table 2 documents the values of (PC)CA, (PC)TD and ence on ASR-related expansion for 0·25 N sodium hydroxide
(PC)CA.TD of each aggregate group for 1·0, 0·5 and 0·25 N solution, moderate influence for 0·5 N sodium hydroxide and
sodium hydroxide solutions. As can be seen from Table 2, the slight effect for the 1·0 N sodium hydroxide solution. The vari-
percentage contribution of CA to mortar expansion varied from ation in (PC)CA among the aggregate groups was widespread
1·01 to 10·41% with an average of 4·93% and standard devi- for 0·25 N sodium hydroxide, and it became narrower with ele-
ation of 3·20 for 1·0 N sodium hydroxide solution. Once the vating the concentration of alkali solution. In the case of 1·0 N
sodium hydroxide concentration was reduced to 0·5 N, (PC)CA sodium hydroxide, the difference in (PC)CA among the aggre-
differed from 4·08 to 32·60% with an average of 12·66% and gate groups was minor. Finally, the percentage contribution of
standard deviation of 8·27. For the lowest alkali concentration the interaction of TD and CA to the mortar expansion was
of 0·25 N, the contribution of CA to mortar expansion varied very minor for all aggregates as compared with that obtained
from 4·19 to 55·22% with an average of 25·83% and standard by the individual contribution of TD and CA. The TD con-
deviation of 13·17. The results showed that the effect of CA tributed the major portion of mortar expansion, followed by
on mortar expansion varied extensively among all aggregate the CA, and the interaction of TD and CA.

1·0 N sodium hydroxide 0·5 N sodium hydroxide 0·25 N sodium hydroxide

Interaction of Interaction of Interaction of


Agg. ID TD CA TD and CA TD CA TD and CA TD CA TD and CA

SN-A 89·51 10·41 0·08 66·02 32·60 1·37 70·42 27·48 2·10
SN-B 97·65 2·08 0·27 95·31 4·58 0·10 59·75 34·55 5·69
SN-C 96·60 3·10 0·30 93·18 5·56 1·26 43·82 55·22 0·95
SN-D 95·76 3·58 0·66 87·65 9·65 2·71 61·45 34·28 4·27
SN-E 91·37 8·41 0·21 73·77 25·03 1·20 70·89 29·03 0·09
SN-F 98·27 1·56 0·18 94·22 4·08 1·71 78·27 20·76 0·97
SN-G 97·47 2·22 0·31 92·01 7·52 0·47 77·39 19·29 3·32
SN-H 96·14 3·60 0·26 85·90 10·28 3·81 84·25 15·35 0·40
SN-I 95·81 4·01 0·17 88·12 11·80 0·07 85·57 12·60 1·83
SN-J 93·32 6·53 0·15 78·36 21·05 0·60 82·71 14·39 2·89
NN-A 91·07 8·76 0·17 89·77 8·43 1·80 95·30 4·19 0·51
NN-B 90·17 9·69 0·14 87·51 12·44 0·04 60·12 37·14 2·74
NN-C 95·81 4·09 0·09 90·61 9·09 0·30 77·64 20·48 1·87
NN-D 98·87 1·01 0·12 83·85 15·11 1·03 61·42 36·84 1·74

TD, test duration; CA, cement alkali

Table 2. The percent contribution to mortar expansion due to TD,


CA and their interaction for 1·0, 0·5 and 0·25 N sodium hydroxide
solutions

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Construction Materials Influence of cement alkalis on mortar
expansion of ASTM C 1260
Islam and Ghafoori

1·4 remained similar to that observed for 1·0 N sodium hydroxide.


Table 3 documents the statistical data (regression parameter a,
Expansion of mortar bars

elevated cement alkali: %

1·2
1·0 Prob(t), Prob(F), coefficient of multiple determination (R 2)
prepared with

y = 1·2034x 2
0·8 R² = 0·9935 and coefficient of the adjusted multiple determination (Radj ))
y = 1·0815x of Equation 2 for 1·0, 0·5 and 0·25 N sodium hydroxide sol-
0·6
R² = 0·9975 utions at TDs of 14, 28, 56 and 98 d. As can be seen from
0·4
Table 3, the expansions of the mortar bars containing 0·84 and
0·84%
0·2 1·26% CAs showed good correlation with those of the speci-
1·26%
0·0 mens prepared with 0·42% CA for 0·5 and 1·0 N sodium
0·0 0·2 0·4 0·6 0·8 1·0 1·2 1·4
Expansion of mortar bars prepared with 0·42% cement alkali: %
hydroxide solutions at the four TDs of 14, 28, 56 and 98 d.
The predicted expansion of the mortar bars made with 0·84
and 1·26% CAs for 1·0 N sodium hydroxide solution was eval-
Figure 3. Fourteen-day mortar expansion for 1·0 N sodium uated at any TD from the following equation given below
hydroxide related to CA
2: Yt ¼ a ðExpt Þ042

4.5 Prediction of mortar expansion


Figure 3 shows the relationship of mortar expansion made where Yt is the expansion of the mortar bar prepared with the
with 0·84% Na2Oeq (Exp0·84) and that of made with 1·26% elevated CA (0·84 or 1·26%) at TD of t days, (Expt)0·42 is the
Na2Oeq (Exp1·26) with those made with 0·42% CA (Exp0·42) expansion of the mortar bar containing 0·42% CAs, t is any
for the 1·0 N sodium hydroxide at the TD of 14 d. As can be TD in days and a is the regression parameter, which represents
shown, a strong linear correlation with the R 2 values of 0·9970 the slope of the line.
and 0·9934 existed between the expansions of the mortar bars
made with 0·42% CAs and those made with 0·84 and 1·26% The average increase in expansion of mortar bars (AIIE) made
CAs, respectively. The relationship is represented by a general with 0·84 and 1·26% Na2Oeq CAs compared with the expan-
linear model as shown in Equation 2. The equation is also sion of mortar bars prepared with 0·42% CA, as represented
shown as a good fit for the experiment data at TDs of 28, 56 by AIIE0·84/0·42 and AIIE1·26/0·42, respectively, for the 1·0, 0·5
and 98 d. and 0·25 N sodium hydroxide solutions was determined from
Table 3. The results are shown in Figure 4.
Once the alkali solution concentration was reduced from 1·0
to 0·5 N and 0·25 N, the pattern of the Exp0·84 against Exp0·42 Figure 4 shows that the values of AIIE0·84/0·42 and AIIE1·26/0·42
and Exp1·26 against Exp0·42 at TDs of 14, 28, 56 and 98 d reached a maximum at 14 d, and then decreased as the TD

0·84 against 0·42% 1·26 against 0·42%

Solution Age: d a SE t ratio R2 R2adj a SE t ratio R2 R2adj

1·0 N sodium 14 1·0815 0·0106 102·1134 0·9988 0·9987 1·2034 0·0192 62·7848 0·9967 0·9965
hydroxide 28 1·0433 0·0050 206·8285 0·9997 0·9997 1·1309 0·0136 83·0318 0·9981 0·9980
56 1·0340 0·0067 155·1626 0·9995 0·9994 1·1136 0·0121 92·2529 0·9985 0·9984
98 1·0398 0·0078 133·7853 0·9993 0·9992 1·1294 0·0103 109·6125 0·9989 0·9988
0·5 N sodium 14 1·2410 0·0442 28·0544 0·9838 0·9825 1·4625 0·0610 23·9758 0·9779 0·9762
hydroxide 28 1·1178 0·0145 77·0965 0·9978 0·9976 1·2505 0·0284 44·0322 0·9933 0·9928
56 1·1003 0·0115 95·6525 0·9986 0·9985 1·2228 0·0166 73·6932 0·9976 0·9974
98 1·1003 0·0123 89·2806 0·9984 0·9982 1·2372 0·0204 60·5515 0·9965 0·9962
0·25 N sodium 14 1·6388 0·1718 9·5384 0·8750 0·8654 4·3255 0·4216 10·2592 0·8901 0·8816
hydroxide 28 1·7586 0·0992 17·7288 0·9603 0·9572 4·2771 0·4640 9·2173 0·8673 0·8571
56 1·5426 0·1247 12·3706 0·9217 0·9157 2·2868 0·1581 14·4685 0·9415 0·9370
98 1·2614 0·0719 17·5354 0·9594 0·9563 1·6955 0·0805 21·0562 0·9715 0·9693

Table 3. Statistical parameter and significance of Equation 1 and


the failure criteria of mortar bars prepared with 1·26% CA

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Construction Materials Influence of cement alkalis on mortar
expansion of ASTM C 1260
Islam and Ghafoori

50 50 350
0·84% 0·84% 300 0·84%
40 1·26% 40 1·26% 1·26%
250

AIIE: %
AIIE: %
30
AIIE: %

30 200

20 150
20
100
10 10 50
0 0 0
0 14 28 42 56 70 84 98 112 0 14 28 42 56 70 84 98 112 0 14 28 42 56 70 84 98 112
Immersion age: d Immersion age: d Immersion age: d
(a) (b) (c)

Figure 4. AIIE of mortars made with 0·84 and 1·26% CAs as


compared with the expansion of mortars prepared with 0·42%
CA for: (a) 1·0 N; (b) 0·5 N; and (c) 0·25 N sodium hydroxide
solutions

lengthened for each alkali solution. At 14 d, the mortar bars visible cracks even at the extended TD of 98 d. However,
prepared with 0·84 and 1·26% CAs expanded by 8 and 20%, severe cracking was observed on the surface of the specimens
respectively, in the 1·0 N sodium hydroxide (Figure 4(a)) as containing highly reactive aggregates even at the early age of
compared with the expansion of mortar bars containing 0·42% 14 d. For the standard alkali solution (1·0 N sodium hydrox-
CA. Similarly, for 0·5 N sodium hydroxide, the expansion of ide), the increase in ASR-induced cracks was insignificant as
mortar bars containing 0·84 and 1·26% Na2Oeq was shown to CA was increased. When immersed in 0·5 N sodium hydroxide,
be 24 and 46% greater than that made with 0·42% Na2Oeq, the cracks developed faster for the specimens containing
respectively (Figure 4(b)). These results confirm the outcome higher CAs than those prepared with low CAs. For the 0·25 N
of the study conducted by Hooton and Rogers (1993), who sodium hydroxide, the ASR-induced cracks were observed only
demonstrated that an increase in CA content from 0·40 to on the surface of the mortar bars prepared with severe reactive
0·92% resulted in an average of 8·2% increase in expansion. aggregates, and more ASR-related cracks were shown for the
For 1·0 and 0·5 N sodium hydroxide solutions, the AIIE specimens prepared with higher CAs than those made with
decreased rapidly between TDs of 14 and 28 d, and the rate was lower CAs. The progression of ASR-induced cracks was
nearly constant thereafter. Extending the TD to 98 d, directly related to the increase in expansion, which varied with
the expansion of mortar bars prepared with 0·84 and 1·26% aggregate reactivity, solution concentration and CAs used to
CAs as compared with the expansion of mortar bars containing prepare the mortar specimens.
0·42% CA was increased by 4 and 12% for 1·0 N sodium
hydroxide, 10 and 24% for 0·5 N sodium hydroxide, respectively. 5. Conclusions
On the basis of the results of the study presented herein, the
Figure 4(c) demonstrated that AIIE0·84/0·42 and AIIE1·26/0·42
following conclusions can be made.
over the TD for 0·25 N sodium hydroxide were much higher as
compared with those obtained for 1·0 and 0·5 N sodium
(a) The influence of CAs on the mortar expansion was pri-
hydroxide solutions, respectively. Additionally, the reduction in
marily dependent on TD, alkali solution concentration
AIIE0·84/0·42 and AIIE1·26/0·42 over the TD was insignificant for
and aggregate reactivity.
the higher alkali concentration than those obtained for the
(b) The PIIE0·84/0·42 and PIIE1·26/0·42 of each aggregate group
lower alkali concentration. For 0·25 N sodium hydroxide sol-
were highest at the early age, and the values decreased
ution, AIIE0·84/0·42 and AIIE1·26/0·42 values were nearly steady
with an increase in TD for 1·0 and 0·5 N sodium hydrox-
at the TD of 98 d. The study particularises that the influence
ide solutions. For most aggregates, PIIE0·84/0·42 and
of CA on ASR expansion has less effect at the extended TD.
PIIE1·26/0·42 became nearly constant at 56 d for 1·0 N
sodium hydroxide and 0·5 N sodium hydroxide solutions.
4.6 ASR-induced cracks on mortar bars (c) In 0·25 N sodium hydroxide, the influence of CAs on the
The ASR-induced cracks developed on the surface of mortar expansion of mortar bars prepared with some reactive
bars were carefully examined. Regardless of CAs, the speci- aggregates did not follow the trend similar to that
mens prepared with the innocuous aggregates showed no obtained in 1·0 and 0·5 N sodium hydroxide solutions.

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Construction Materials Influence of cement alkalis on mortar
expansion of ASTM C 1260
Islam and Ghafoori

For 0·25 N sodium hydroxide, PIIE0·84/0·42 of the SN-G Ferraris CF (1995) Alkali–Silica Reaction and High Performance
and NN-C aggregates and the PIIE1·26/0·42 of the SN-C, Concrete. National Institute of Standards and Technology,
SN-G, NN-B, NN-C and NN-D aggregate groups Gaithersburg, MD, USA, Report No. NISTIR 5742.
increased with an increase in TD after a certain age, and Freitag SA, Goguel AR and Milestone NB (2003) Minimizing the
the values decreased over time thereafter. Risk of Damage to Concrete Guidance Notes and
(d) At any TD, the PIIE made with elevated CAs (0·84 and Recommended Practice, 2nd edn,. New Zealand Cement
1·26% Na2Oeq) compared with the expansion of mortar and Concrete Association, Wellington, New Zealand.
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Acknowledgements
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due to a number of aggregate suppliers located in southern Doctoral dissertation, University of Nevada, Las Vegas,
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