BCA PLUS - BCA PLUS COMPACT - TECHNICAL MANUAL (DBQ59-EN - Rev. 01)

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BCA Plus

&
BCA Plus Compact

TECHNICAL MANUAL
BCA Plus and BCA Plus Compact Technical Manual

WARNING!
DURING NORMAL USE THE EQUIPMENT EMITS IONIZING RADIATIONS.

This equipment is built in compliance with the in force regulations, in order to ensure the proper protection of the
operator it is very important that the place where it will be used meets the requirements provided by the regulations.
The radiation protection standards vary among countries is therefore the user's responsibility to comply with these
rules.
The power supply where the equipment will be connected must respect the technical and safety requirements
provided by the rules. The user is responsible for the adequacy of the electrical system.
Take knowledge of the radiation protection standards and instructions contained in this manual before operating then
system.
The construction company does not assume responsibility for malfunctions, damage or injuries derived from the non
compliance of these instructions, or by inadequate maintenance.
Maintenance must be performed by the construction company or qualified personnel in accordance with the
procedures described in the technical manual.
This manual contains instructions on this equipment in its different versions. Some functions might not be available in
the purchased device, verify the exact configuration of the equipment before consulting the manual.

BMI Biomedical International srl. reserves the right to apply changes to this manual and any equipment described
herein. All equipment specifications are subject to modifications without notice. None of the contents of this manual
may be considered an offer, warranty, pledge or contractual condition. All changes will comply with regulations
governing the manufacture of medical equipment.
Copyright BMI Biomedical International srl. Italy 2012
No part of this publication may be reproduced, transmitted, transcribed, stored in an information research system or
translated or transformed into electronic format or any other form without prior authorization by BMI Biomedical
International srl.
Software Version: 1.11

Manual code: DBQ59-EN [Rev. 01] 2/61


BCA Plus and BCA Plus Compact Technical Manual

WARNING!
DO NOT OPERATE THE EQUIPMENT NEARBY FLAMMABLE ANESTHETICS OR EQUIVALENTS.
Construction Company reserves the right to modify the product described in this manual at any time and without prior
notice.

ATTENTION

This X-Ray mobile unit is a sophisticated medical device whose use is restricted to qualified personnel.
A wrong or inappropriate use of the equipment can cause major physical harm to the patient and/or the operator.
The personnel must read and understand the content of this manual before perform any maintenance and/or
calibration activity on this device.

“WARNING”
Not follow these indications can cause death or serious injuries to the operator,patient or any
other person, or may lead to misdiagnosis.
“WARNING”
Warn the technician or the repair employee that there is the possibility of a major injury.
“ATTENTION”
Not follow these indications can cause damage to the equipment itself, other equipments or
cause environmental pollution
BMI do not guarantee the perfect functioning of the system when used not following the
instructions.
“ATTENTION”
Warn the technician or the repair employee that there is the possibility of damaging the device.
“NOTE”
Inform the user to pay special attention to certain conditions or settings to facilitate them and
avoid unwanted failures.
“NOTA”
Report to the technician or the repair employee any relevant facts about the device.

PLEASE SAVE THIS MANUAL FOR FUTURE REFERENCE


Indications regarding:
-Descriptions and applications
-Specifications (including environmental conditions limited to storage and transport)
-Command description
Can be found in the instructions manual.

Manual code: DBQ59-EN [Rev. 01] 3/61


BCA Plus and BCA Plus Compact Technical Manual

INDEX
1. CHAPTER ............................................................................................................................................................ 7

1.1. GENERAL DESCRIPTION .................................................................................................................................... 7


1.2. DIAGRAM ......................................................................................................................................................... 8
1.2.1. BCA Plus Series ............................................................................................................................................ 8
1.2.2. BCA Plus Compact Series ............................................................................................................................. 9

2. CHAPTER .......................................................................................................................................................... 10

2.1. MONOTANK ................................................................................................................................................... 10


2.1.1. IMD I-40S 3,5 RF ........................................................................................................................................ 10
2.1.2. IMD I-40R 5 RF ........................................................................................................................................... 11
2.1.3. CFD MRX-8R .............................................................................................................................................. 12
2.1.4. CFD MRX-3F ............................................................................................................................................... 13
2.2. ELECTRONIC BOARD ............................................................................................................................................. 14
2.2.1. Introduction .............................................................................................................................................. 14
LED color explanation: ........................................................................................................................................................... 14
2.2.2. RACK .......................................................................................................................................................... 14
9-008-23-00 – Filament Board ............................................................................................................................................... 15
9-008-28-00 - Inverter Board ................................................................................................................................................. 16
9-008-12-00 – Starter Board .................................................................................................................................................. 17
9-008-27-00 – Motherboard.................................................................................................................................................. 18
Connection ............................................................................................................................................................................ 18
9-008-22-00 – Micro-Controller Board .................................................................................................................................. 19
9-008-30-00 – Up & Down Board .......................................................................................................................................... 20
9-008-31-00 –Inverter Power Board ...................................................................................................................................... 21
2.2.3. 9-008-25-00 – Pc Memory Board .............................................................................................................. 22
2.2.4. 9-008-32-00 - Collimator Board ................................................................................................................ 23
2.2.5. 9-008-26-00 - Camera Board ..................................................................................................................... 24
2.2.1. Console Board ........................................................................................................................................... 25
2.3. CABLE ............................................................................................................................................................... 26
2.3.1. 9-008-34-00 – C-ARM cable ...................................................................................................................... 26
2.3.2. 9-008-33-00 - Workstation H Cable........................................................................................................... 27
2.3.1. 9-008-36-00 - Workstation B Cable ........................................................................................................... 28
2.4. FUSES ............................................................................................................................................................... 29

3. CHAPTER .......................................................................................................................................................... 32

3.1. DRAWING ....................................................................................................................................................... 32


3.1.1. Chassis assembly ....................................................................................................................................... 32
Front wheel ........................................................................................................................................................................... 33
Rear wheel ............................................................................................................................................................................. 33
3.1.2. Longitudinal movement ............................................................................................................................ 34
Longitudinal movement brake assembly ............................................................................................................................... 35
Wig Wag movement brake assembly .................................................................................................................................... 35
3.1.3. C arm support assembly ............................................................................................................................ 36
C arm brake assembly ........................................................................................................................................................... 37
3.1.4. MONOTANK ASSEMBLY............................................................................................................................. 38
Collimator Base ..................................................................................................................................................................... 39
Iris collimator......................................................................................................................................................................... 39
3.1.5. Image Intensifier Assembly ....................................................................................................................... 40
3.1.6. Workstation............................................................................................................................................... 41
Workstation H ....................................................................................................................................................................... 41

Manual code: DBQ59-EN [Rev. 01] 4/61


BCA Plus and BCA Plus Compact Technical Manual

Workstation B Compact ........................................................................................................................................................ 42


Workstation B ........................................................................................................................................................................ 43
3.1.7. Cassette Holder ......................................................................................................................................... 45
Cassette Holder 9” ................................................................................................................................................................. 45
Cassette Holder 12” ............................................................................................................................................................... 45

4. CHAPTER .......................................................................................................................................................... 46

4.1. CALIBRATION & CHECK ................................................................................................................................... 46


4.1.1. Equipment check ....................................................................................................................................... 46
RX tube alignment ................................................................................................................................................................. 48
4.1.2. Collimator Calibration ............................................................................................................................... 48
Collimator board calibration.................................................................................................................................................. 48
Mechanical alignment ........................................................................................................................................................... 48
4.1.3. Camera Calibration and Camera Control Board Calibration ..................................................................... 49
Camera Control Board Calibration......................................................................................................................................... 49
Camera Focus ........................................................................................................................................................................ 49

5. CHAPTER .......................................................................................................................................................... 50

5.1. MANUTENTION .............................................................................................................................................. 50


5.1.1. Ordinary maintenance .............................................................................................................................. 50
5.1.2. Extraordinary maintenance ....................................................................................................................... 50
Slide Brake Pads Check and Replacement ............................................................................................................................. 50
C-ARM Brake Pads Setting ..................................................................................................................................................... 50

6. CHAPTER .......................................................................................................................................................... 51

6.1. DIGITAL MEMORY .......................................................................................................................................... 51


6.1.1. Device Description .................................................................................................................................... 51
6.1.2. Minimum System Configuration ............................................................................................................... 51
6.1.3. Blocks Diagram .......................................................................................................................................... 52
6.1.4. Connections and Interconnections ........................................................................................................... 52
Digital Memory Connectors................................................................................................................................................... 52
Interface Board ...................................................................................................................................................................... 52

7. TROUBLESHOOTING ......................................................................................................................................... 54

7.1. QUICK REFERENCE MANUAL: MAJOR MALFUNCTIONS .................................................................................. 56


BCA Plus does not switch ON ................................................................................................................................................ 56
BCA Plus Compact does not switch ON ................................................................................................................................. 56
ROTATING ANODE ERROR DISPLAYED ON THE CONSOLE ..................................................................................................... 56
FILAMENT ERROR ON THE CONSOLE ..................................................................................................................................... 56
C-ARM ON (1), WORKSTATION MONITOR AND PC OFF (0) ................................................................................................... 56
LCD OFF (0) ............................................................................................................................................................................ 56
LCD ON (1) BUT WITHOUT SIGNAL ........................................................................................................................................ 56
C-ARM ON (1) + LCD ON (1) PC OFF (0) ................................................................................................................................. 56
UP&DOWN COLUMN WON’T WORK ..................................................................................................................................... 57
BCA Plus EMITS RX (120kV-3mA) WITH BLACK IMAGE .......................................................................................................... 57
Monotank discharge .............................................................................................................................................................. 57
BCA Plus EMITS RX WITH BLACK OR FUZZY IMAGE ............................................................................................................... 57
CCTV ERROR ON THE CONSOLE ............................................................................................................................................. 57
BCA Plus DOES NOT EMIT RX (120kV - 0mA) ......................................................................................................................... 57
kV ERROR ON THE DISPLAY ................................................................................................................................................... 57
COMMUNICATION ERROR ON THE DISPLAY ......................................................................................................................... 58
COLLIMATORS ERROR ON THE DISPLAY ................................................................................................................................ 58
DOSIMETER WON’T WORK .................................................................................................................................................... 58
TEMPERATURE WARNING ..................................................................................................................................................... 58
RADIOGRAPHY WON’T WORK ............................................................................................................................................... 58

Manual code: DBQ59-EN [Rev. 01] 5/61


BCA Plus and BCA Plus Compact Technical Manual

BCA Plus DOES NOT BALANCE CORRECTLY ............................................................................................................................ 58


NON FOCUSED IMAGE ........................................................................................................................................................... 58
BCA Plus TURNS OFF WITH WORKSTATION ON .................................................................................................................... 59
WATCHDOG WARNING ACTIVE ............................................................................................................................................. 59
BCA Plus COMPACT WON’T START ........................................................................................................................................ 59
BCA Plus COMPACT: C-ARM ON WITH LCD & PC OFF............................................................................................................ 59
BCA Plus COMPACT: PC ON WITH LCD OFF ........................................................................................................................... 59

8. CONSOLE ICONS/COMMANDS ......................................................................................................................... 60


9. WORKSTATION ALARMS .................................................................................................................................. 61

REVISION HISTORY
Rev. DATE MODIFICATIONS
00 25.07.2012 First issue
01 25.02.2013 Update drawing & photos

Manual code: DBQ59-EN [Rev. 01] 6/61


BCA Plus and BCA Plus Compact Technical Manual

1. CHAPTER
1.1. GENERAL DESCRIPTION
The equipment is divided in groups and subgroups.
Refer to this manual for the components and, if necessary, contact the manufacturer quoting the serial number of the
device.
In the following pages are listed the most relevant boards and mechanical parts.
Access to the device and its use must be authorized only to qualified and trained
personnel.
Always contact the manufacturer or a delegated employee for the support.

Manual code: DBQ59-EN [Rev. 01] 7/61


BCA Plus and BCA Plus Compact Technical Manual

1.2. DIAGRAM
1.2.1. BCA Plus Series

Manual code: DBQ59-EN [Rev. 01] 8/61


BCA Plus and BCA Plus Compact Technical Manual

1.2.2. BCA Plus Compact Series

Manual code: DBQ59-EN [Rev. 01] 9/61


BCA Plus and BCA Plus Compact Technical Manual

2. CHAPTER
2.1. MONOTANK
Check the connections of the connectors coming from the C-ARM cable.

2.1.1. IMD I-40S 3,5 RF

Manual code: DBQ59-EN [Rev. 01] 10/61


BCA Plus and BCA Plus Compact Technical Manual

2.1.2. IMD I-40R 5 RF

Manual code: DBQ59-EN [Rev. 01] 11/61


BCA Plus and BCA Plus Compact Technical Manual

2.1.3. CFD MRX-8R

Signal Terminal
+ kV CN1 -10
- kV CN1 – 8
mA+, CN1 - 7
mA- CN1 - 9
Termic CN1 – 4,5
GND CN1 - 9
X – Y GND SCREW
FILAMENT Small focus CN1 – 2
Large focus CN1 - 1
Common focus CN1 - 3
ANODE STATOR COMMON CN2 – 5
PRINCIPAL CN2 – 3
SHIFT - CN2 1

Manual code: DBQ59-EN [Rev. 01] 12/61


BCA Plus and BCA Plus Compact Technical Manual

2.1.4. CFD MRX-3F

Signal Terminal
+ kV CN1 -10
- kV CN1 – 8
mA+, CN1 - 7
mA- CN1 - 9
Termic CN1 – 4,5
GND CN1 - 9
X – Y GND SCREW
FILAMENT Small focus CN1 – 2
Large focus CN1 - 1
Common focus CN1 - 3

Manual code: DBQ59-EN [Rev. 01] 13/61


BCA Plus and BCA Plus Compact Technical Manual

2.2. Electronic board


2.2.1. Introduction
LED color explanation:
Fault Condition
Red
Check the element to which it refers (collimator, keyboard.)
Yellow Command in progress
Green Ok

If you encounter problems on the board, this must be replaced. Do not perform repair attempts.

2.2.2. RACK

Manual code: DBQ59-EN [Rev. 01] 14/61


BCA Plus and BCA Plus Compact Technical Manual

9-008-23-00 – Filament Board

LED function
Led Value/Working checked
LD1 - 12 V dc
LD2 + 12 V dc
LD3 + 5 V dc
LD4 Relay focus selection
LD5 Not used
LD6 Alarm Filament
LD7 Focus selection
LD8 Not used
LD9 +5V
LD10 -5V

Jumper
JP FIXED ANODE ROTATING ANODE
JP8 POS A POS B
JP9 POS A POS B

Connection
Ensure that the board is plugged-in correctly. Remove and insert the board until you hear the full insertion of the
connector.

Manual code: DBQ59-EN [Rev. 01] 15/61


BCA Plus and BCA Plus Compact Technical Manual

9-008-28-00 - Inverter Board

LED function
Led Value/Working checked Led Value/Working checked
LD1 Rx Command LD7 Preparations
LD2 kV > 110 % LD8 Reset Inverter
LD3 Unbalance LD9 Alarm
LD4 Not used LD10 Alarm Inverter
LD5 Fuse fault LD11 - 12 V dc
LD6 + 5 V dc LD12 + 12 V dc

Test Point
Test Point = TP Value/Working checked Value to be found
TP1 mA scophy 200 mV - 1 mA
TP2 mA graphy 200 mV - 10 mA
TP3 - kV 1 V => 20 kV
TP4 + KV 1 V => 20 kV
TP5 Ref kV to monotank 1 V => 20 kV
Fixed anode => 6.05 V
TP7 kV > 110%
Rotating anode => 6.60 V

Connection
Ensure that the board is plugged-in correctly. Remove and insert the board until you hear the full insertion of the
connector.
Check that the PI-P3-P4 connectors are plugged-in correctly.

Manual code: DBQ59-EN [Rev. 01] 16/61


BCA Plus and BCA Plus Compact Technical Manual

9-008-12-00 – Starter Board

LED function
Led Value/Working checked Led Value/Working checked
LD1 +5 Vdc LD7 -15 V
LD2 Not used LD8 Rx Command
LD3 Power Command LD9 Not used
LD4 +5 V LD10 Command Rotation
LD5 -5 V LD11
LD6 +15 V

Connection
Ensure that the board is plugged-in correctly. Remove and insert the board until you hear the full insertion of the
connector.

Manual code: DBQ59-EN [Rev. 01] 17/61


BCA Plus and BCA Plus Compact Technical Manual

9-008-27-00 – Motherboard

Connection
Check the connections of the board and the connectors of the C-ARM and Workstation cables.

Manual code: DBQ59-EN [Rev. 01] 18/61


BCA Plus and BCA Plus Compact Technical Manual

9-008-22-00 – Micro-Controller Board

LED function
Led Value/Working Checked Led Value/Working Checked
LD1 + 24 V dc LD7 Rotation OK
LD2 + 5 V dc LD8 Communication status
LD3 + 12 V dc LD9 ABC
LD4 - 12 V dc LD10 ABC
LD5 CPU fault LD11 Keyboard fault
LD6 kV fault

Connection
Ensure that the board is plugged-in correctly. Remove and insert the board until you hear the full insertion of the
connector.

Manual code: DBQ59-EN [Rev. 01] 19/61


BCA Plus and BCA Plus Compact Technical Manual

9-008-30-00 – Up & Down Board

LED function
Led Value/Working Checked
LD1 + 24 V dc
LD2 - 12 V dc
LD3 + 12 V dc
LD4 + 5 V dc
LD5 Up/down Direction
LD6 On Equipment

Connection
Ensure that the board is plugged-in correctly. Remove and insert the board until you hear the full insertion of the
connector.

Manual code: DBQ59-EN [Rev. 01] 20/61


BCA Plus and BCA Plus Compact Technical Manual

9-008-31-00 –Inverter Power Board

Connection
Ensure that the PI connector is plugged-in correctly.

Manual code: DBQ59-EN [Rev. 01] 21/61


BCA Plus and BCA Plus Compact Technical Manual

2.2.3. 9-008-25-00 – Pc Memory Board

Manual code: DBQ59-EN [Rev. 01] 22/61


BCA Plus and BCA Plus Compact Technical Manual

LED function
Led Value/Working Checked Led Value/Working Checked
LD1 Rx Command LD9 Switch Off equipment 2
LD2 Rx Light LD10 Reset Inj
LD3 LD11 Switch On Pc 1
LD4 LD12 +5V
LD5 Footswitch LD13 +5V
LD6 Inj armed LD14 + 12 V
LD7 Inj permit LD15 + 24 V
LD8 Switch Off equipment 1 LD16 Switch On Pc 2

Connection
Check the connections of the Workstation cable.

2.2.4. 9-008-32-00 - Collimator Board

LED function
Led Value/Working Checked
LD1 Zero Iris
LD2 Zero Rotation - translation
LD3 Zero Rotation - translation
LD4 + 24 Vdc
LD5 + 5 Vdc

Connection
Check the P4-P5-P6 and C-ARM cable connections.

Manual code: DBQ59-EN [Rev. 01] 23/61


BCA Plus and BCA Plus Compact Technical Manual

2.2.5. 9-008-26-00 - Camera Board

LED function
Led Value/Working Checked Led Value/Working Checked
LD1 +5V LD7 +24 V dc

Connection
Check the P4-P7-P8 and the C-ARM cable connections.

Manual code: DBQ59-EN [Rev. 01] 24/61


BCA Plus and BCA Plus Compact Technical Manual

2.2.1. Console Board

Manual code: DBQ59-EN [Rev. 01] 25/61


BCA Plus and BCA Plus Compact Technical Manual

2.3. Cable
2.3.1. 9-008-34-00 – C-ARM cable

Manual code: DBQ59-EN [Rev. 01] 26/61


BCA Plus and BCA Plus Compact Technical Manual

2.3.2. 9-008-33-00 - Workstation H Cable

Manual code: DBQ59-EN [Rev. 01] 27/61


BCA Plus and BCA Plus Compact Technical Manual

2.3.1. 9-008-36-00 - Workstation B Cable

Manual code: DBQ59-EN [Rev. 01] 28/61


BCA Plus and BCA Plus Compact Technical Manual

2.4. Fuses

MOTHERBOARD
F1 T 1.25A (Filament Board)
F3 T 4A (Starter Board)
F4 F 500mA (Camera Board)
F5 T 1 A (Collimator board)

UP & DOWN BOARD


F1 T 5A

Manual code: DBQ59-EN [Rev. 01] 29/61


BCA Plus and BCA Plus Compact Technical Manual

COLLIMATOR BOARD
F1 T 1A

INVERTER POWER BOARD


F1 63 AET

Manual code: DBQ59-EN [Rev. 01] 30/61


BCA Plus and BCA Plus Compact Technical Manual

POWER SUPPLY BOARD


F1 F 2A

Manual code: DBQ59-EN [Rev. 01] 31/61


BCA Plus and BCA Plus Compact Technical Manual

3. CHAPTER
3.1. DRAWING
Contact the manufacturer for more details.

3.1.1. Chassis assembly

1. Front wheel
2. Chassis
3. Chassis handle
4. Rear wheel
5. Chassis brake
6. Actuator
7. Column
8. Electrical assembly
9. Electronical rack
10. Chassis balance: made of iron or lead

Manual code: DBQ59-EN [Rev. 01] 32/61


BCA Plus and BCA Plus Compact Technical Manual

Rear wheel
Front wheel

Manual code: DBQ59-EN [Rev. 01] 33/61


BCA Plus and BCA Plus Compact Technical Manual

3.1.2. Longitudinal movement

1. Rotating movement brake assembly


2. Longitudinal movement brake assembly
3. Wig Wag movement brake assembly
4. Handle for longitudinal movement
5. Display lcd & electronic boards
6. Display chassis
7. Longitudinal movement assembly

Manual code: DBQ59-EN [Rev. 01] 34/61


BCA Plus and BCA Plus Compact Technical Manual

Longitudinal movement brake assembly

Wig Wag movement brake assembly

Manual code: DBQ59-EN [Rev. 01] 35/61


BCA Plus and BCA Plus Compact Technical Manual

3.1.3. C arm support assembly

1. C arm
2. Graduate label
3. C arm cable connection
4. C arm support
5. C arm brake mechanism
6. C arm brake handles
7. C arm guide mechanism

Manual code: DBQ59-EN [Rev. 01] 36/61


BCA Plus and BCA Plus Compact Technical Manual

C arm brake assembly

Manual code: DBQ59-EN [Rev. 01] 37/61


BCA Plus and BCA Plus Compact Technical Manual

3.1.4. MONOTANK ASSEMBLY

1. Monotank cover
2. Spacer holder
3. DAP
4. Collimator
5. Collimator board
6. Monotank support
7. Monotank support – C arm
8. Monotank

Manual code: DBQ59-EN [Rev. 01] 38/61


BCA Plus and BCA Plus Compact Technical Manual

Collimator Base

Iris collimator

Manual code: DBQ59-EN [Rev. 01] 39/61


BCA Plus and BCA Plus Compact Technical Manual

3.1.5. Image Intensifier Assembly

1. Cover II
2. Camera
3. Camera electronic board
4. Balance
5. Image intensifier
6. II fixing plate
7. X-ray grid ring
8. X-ray Grid
9. Handle

Manual code: DBQ59-EN [Rev. 01] 40/61


BCA Plus and BCA Plus Compact Technical Manual

3.1.6. Workstation
Workstation H

10°

10°

1776
1474

1043
572

782
686

Manual code: DBQ59-EN [Rev. 01] 41/61


BCA Plus and BCA Plus Compact Technical Manual

Workstation B Compact

10°
1717

PORTATAMAX2 kg

1465
LOADMAX2 kg
1034

PORTATAMAX10 kg
653

LOADMAX10 kg
834

846

Manual code: DBQ59-EN [Rev. 01] 42/61


BCA Plus and BCA Plus Compact Technical Manual

Workstation B

440

10°

10°
1767

PORTATAMAX2 kg
1466

LOADMAX2 kg
1034

PORTATAMAX10 kg
653

LOADMAX10 kg

860

Manual code: DBQ59-EN [Rev. 01] 43/61


BCA Plus and BCA Plus Compact Technical Manual

1. Lcd: Plastic, iron and electronic boards


2. Lamp Assembly
3. Back cover workstation: Iron
1. Lcd
4. Digital Memory: Electronic board & iron case
2. Lamp Assembly
5. Workstation structure: iron made
3. Back cover workstation
6. Electric assembly: Electronic board, plastic and iron made
4. Digital Memory
7. Desk; iron made
5. Workstation structure
8. Keyboard: plastic and electronic board
6. Printer
9. Wheel: iron and plastic
7. Desk
10. Plug connection: plastic, iron
8. Keyboard
11. Cd rom writer: electronic board, iron
9. Wheel
12. Power Line in light: plastic
13. Switch on key: plastic, iron

Manual code: DBQ59-EN [Rev. 01] 44/61


BCA Plus and BCA Plus Compact Technical Manual

3.1.7. Cassette Holder


Cassette Holder 9”

Cassette Holder 12”

Manual code: DBQ59-EN [Rev. 01] 45/61


BCA Plus and BCA Plus Compact Technical Manual

4. CHAPTER
4.1. CALIBRATION & CHECK
4.1.1. Equipment check

These operations must be performed only by trained and qualified personnel.

• Unplug the J18 connector from the Motherboard.


• Unplug the J1 connector from the inverter power module.
• Plug the C-ARM – Workstation cable.
• Turn ON the device
• Ensure that the green LEDs LD1 – LD2 – LD3 – LD4 - LD5 on the CPU board are ON.
• Ensure that the green LEDs LD1 – LD2 – LD3 – LD4 on the Up&Down Board are ON.
• Ensure that the green LEDs LD1 – LD2 –LD3 LD9 LD10 on the filament board are ON. If LD9-LD10 are OFF
check the F1 fuse on the motherboard. To perform this turn off the device and wait 10 minutes before unplug
the board and check the fuse.
• Ensure that the green LEDs LD1 – LD4 – LD5 – LD6 – LD7 on the starter board are on. If LD4-LD5-LD6-LD7 are
off check the F3 fuse on the Motherboard. To perform this turn off the device and wait 10 minutes before
unplug the board and check the fuse.

If the device is supplied with a fixed anode mono-tank this board is not present.

• Ensure that the green LEDs LD6 – LD11 – LD12 on the inverter board are ON.
• Check the following voltage values on the inverter board:
From To Value Tol
PIN8ac of P1 PIN7 of P1 + 5Vdc ± 100 mV
PIN9ac of P1 PIN7 of P1 + 12Vdc ± 500 mV
PIN10ac of P1 PIN7 of P1 - 12Vdc ± 500 mV
PIN11ac of P1 PIN7 of P1 +24Vdc ± 500 mV

These values are the same for each board of the rack.

• Place the DVM between TP1 and GND of the CPU board and adjust PT1 until reaching 850mV.
From To Value Tol
GND TP1 + 850 mV dc ± 50 mV
• Turn OFF the device.
• Plug the J18 connector on the Motherboard.
• Turn ON the device.
• Check the following voltage values on the inverter board:
From To Value Tol Monobloc
TP8 (GND) TP7 + 6.6 Vdc ± 50 mV Rotating
TP8 (GND) TP7 + 6.05 Vdc ± 50 mV Fixed
• Turn OFF the device.
• Connect an ammeter at the pin 1 (black wire) of P18 of the motherboard. Turn ON the device.
• Act on the PT1 trimmer of the CPU board (BMT) to display on the ammeter a current signal of about 224mA.

Manual code: DBQ59-EN [Rev. 01] 46/61


BCA Plus and BCA Plus Compact Technical Manual

• Check that the fluoroscopy filament is ON.


• Check the anode rotation direction. To do this push the fluoroscopy pedal for about 2-3 seconds (see image
below).

• Turn OFF the device.


• Connect the probe A of the oscilloscope between TP9 (GND) and TP1 (mA fluoroscopy) and the probe B
between TP9 (GND) and TP5 (kV) of the inverter board. Set the time base to 1s and the scales A and B to 1V
per division:
TP5 (range kV): 1V = 20kV
TP1 (range mA scophy): 1mA = 200 mV
TP2 (range mA graphy): 10 mA = 200 mV
• Connect J1 from the inverter power module.
• Turn ON the device.

Dangerous X-Ray radiations will be emitted during the checks.

Voltage must not be under 198 Vac.

• Set the device in manual fluoroscopy and bring KV to 50. Push the fluoroscopy pedal and act on the mA until
reading the value 1.0.
• Check that the mA and kV fluoroscopy waveform value measured with the oscilloscope matches with the
ones displayed on the console.
• Repeat the procedure for multiple kV and mA values, in both fluoroscopy and radiography mode.

When radiography is selected check the ignition of the radiography filament watching
into the X-Ray source.

Be careful at this stage so that the X-Ray tube does not overheat resulting in damage.

• The table displays the maximum radiography loads that must not be exceeded during the checks.

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BCA Plus and BCA Plus Compact Technical Manual

5 kW 8kW
Range Range
40 kV 25 mA 100 mA 40 kV 25 mA 100 mA
80 kV 25 mA 60 mA 80 kV 25 mA 100 mA
120 kV 25 mA 40 mA 120 kV 25 mA 60 mA

RX tube alignment
After installing the monotank and before assembling the collimators group, you need to perform the mechanical
centering of the tube, to focus the main X-Ray beam with the Image Intensifier.
Follow these steps:
• Attach a metal washer (5 ÷ 6 mm diameter) with a piece of tape in the center of the grid positioned in front
of the image intensifier. This will give the reference, visible on the monitor, of the X-Ray axis of the device.
• Place the appropriate test equipment set in the leaded box of the X-Ray tube. The set consists of a tube
(ocular) with two leaded caps at both ends of it, with a small hole (∅ 1 mm) in the center. This instrument
will completely “darken” the X-Ray tube hole except for a small beam that passes through the two holes. This
beam is the X-Ray cone axis.
• Set the values of 40 kV and 0.1mA in manual fluoroscopy and, by pushing the X-Ray button, a small white dot
should appear on the monitor. This is the beam filtered from the ocular.
• Assembly the monotank support with the monotank at the flange placed on the C-ARM.
• Adjust the 6 fixing screws of the monotank to center it on the reference located on the Image Intensifier.
• After centered the monotank, tighten the fixing screws.
• If it is not enough, use the dowels placed on the tie plate fixed to the C-ARM.

4.1.2. Collimator Calibration


Collimator board calibration
• Turn ON the device and check that the LD1 led placed on the collimator board (BCL) is ON.

Mechanical alignment
Proceed with the assembly and centering in the following way:

RADIOGRAPHY COLLIMATOR ALIGNMENT


• Turn OFF the device.
• Unplug the J18 PIN 3 (blue wire) from the Motherboard.
• Connect the brown wire to PIN3 by unplugging it from PIN2.
• Turn ON the device and check that the radiography filament works.
• Set the device at 40 kV and 0,1mA, manual radiography.
• Assembly the radiography collimator with the related screws (n°4 countersunk screws M 4 × 8) without
tighten them.
• Put a phosphor shield on the image intensifier
• Check that the collimated beam is centered on the image intensifier.
• Fix the screws and check again that the beam is centered.
• Turn off the equipment.
• Reconnect all the wire checking the diagram.

IRIS AND SEMITRANSPARTENT COLLIMATOR CENTERING


• Place the collimator unit on the clamping males placed on the monotank.
• Turn ON the device.
• Manually close the iris diaphragm until it is displayed on the border of the image.
• Move the entire diaphragm so that the outline of the iris is the most concentric as possible to the outer edge
of the image. Always check by pressing the X-Ray button.

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BCA Plus and BCA Plus Compact Technical Manual

• Fix the collimator group with the associated nuts.


• Always check the centering of the collimator group by pressing on the X-Ray button.

4.1.3. Camera Calibration and Camera Control Board Calibration


Camera Control Board Calibration
• Move the JP2 jumper (camera board) in position “3” and the jumper JP3 in position “1”.
• Turn ON the device and after a few seconds the work view should appear.
• Connect the DVM between JP3 position “1” and GND. Acting on the PT1 trimmer check that there is a voltage
of 2V ± 10 mV.
• Turn OFF the device.
• Replace the JP2 jumper in position “1” and JP3 in position “3”.

Camera Focus
• Equipment needed:
-RX dummy for resolution measurements.
-4mm thick aluminum plate.
• Pull apart the camera coverage (ONLY FOR BCA Plus 9”): remove the front semi-donut using an allen wrench.
• Place the RX dummy at the center of the image intensifier input (with the lines at 45° compared to the
monitor scanning) and fix it using tape. Place a 4mm thick aluminum plate in front of the RX exit tube.
• Unlock the 2 focus regulation fixing screws on the camera.

• Turn ON the device.


• Select manual fluoroscopy at 43 kV / 0.5 mA and large field image intensifier
• Press the RX command.
• Rotate the camera collar focus adjustment to obtain the highest resolution possible.
• Release the RX command and tighten the fixation screws unlocked before.
• Turn OFF the device and reassemble the camera coverage (ONLY FOR BCA Plus 9”).

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BCA Plus and BCA Plus Compact Technical Manual

5. CHAPTER
5.1. MANUTENTION
5.1.1. Ordinary maintenance
The BCA Plus equipment has been designed to work for long time with only a minimum maintenance needed. See the
suggested checks in the user manual.
The periodic maintenance consists in the annual check and calibration of the main functional blocks of the device.

5.1.2. Extraordinary maintenance


Slide Brake Pads Check and Replacement
Check that the slide does not roll by when braked. If the slide does not break, adjust the rubber pads:
• Unlock the M5 screws that hold the brake handle block.
• Remove the block where the rubber pads are fixed.
• Adjust the pads to the outside, eventually inserting some wearing rings.
• Reassemble everything and try the brake.

C-ARM Brake Pads Setting


The operating principle is similar to that of the longitudinal slide so the regulation to be performed is similar. It is just
more complex to remove the block that holds the pads or make an adjustment without removal.
• Remove the panels of the C-ARM support so that it is possible to go directly to the back of the rubber pads.
• Loosen the lock nut.
• Adjust the rubber pads using an allen wrench.
• Once founded the breaking position lock the nut and replace the panels.

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BCA Plus and BCA Plus Compact Technical Manual

6. CHAPTER
6.1. DIGITAL MEMORY
6.1.1. Device Description
The digital imaging system is consisted of:
• A double monitor PC running Windows Xp or Win 7 and a dedicated software.
• An interface board (see documentation attached).

6.1.2. Minimum System Configuration


The configuration may change depending on market availability and IT evolution.
Minimum Configuration
Operating System. Windows Xp _ Windows 7
Power Supply ATX standard 500W or higher
Motherboard Intel Micro or newer
Bus Speed 133Mhz
CPU I5 or higher
RAM: 4 Gb
HD: 250 GB
Keyboard Standard
VGA: Onboard

MONITOR: See datasheet


PC – C-ARM INTERFACE BOARD PC
PARALLEL PORT LPT1
SERIAL PORT COM1 and COM2

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6.1.3. Blocks Diagram

6.1.4. Connections and Interconnections


Digital Memory Connectors
On the digital memory panel are placed all the interconnections and the power supply port.
Description Note
VDC OUT Interface Board power cord 12 V dc / 2A max
Mouse Mouse Port
Keyboard Keyboard Port
LPT1 Parallel Port 1
COM1 Serial Port 1.
Network Power Supply plug 230Vac 50/60Hz 230 V ac / 50 Hz 0.5 A
Monitor A VGA / DVI Monitor A
Monitor B VGA / DVI Monitor B

Interface Board
The blocks diagram of the interface board is attached below:

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Interface Functions
• Conversion between RS232↔RS485 for the Digital Memory and C-ARM communication.
• Infrared communication (optional)
• ‘X-Ray in progress’ lamp.

Power Supply
There are 2 different power supply: one comes directly from the PC (12Vdc) and the other comes from the C-ARM
chassis (24Vdc).

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7. TROUBLESHOOTING
Trouble Quick Check Position Solution
Thermo-magnetic switch not armed Workstation, internal Check
Power supply cable disconnected Workstation Check
The device won’t start Fuse F2 Workstation Check / Replace
Wrong connected C-ARM C-ARM Check
Emergency button pressed C-ARM Check
Emergency button pressed C-ARM Check
C-ARM won’t start
Wrong connected C-ARM cable C-ARM Check
Monotank anode does not rotate (‘Rotation Fault’ symbol is displayed on Check
Fuse F3 BMB board Motherboard
the console/display) Replace
Filament won’t start (‘ Filament Fault’ symbol is displayed on the Check
Fuse F1 BMB board Motherboard
console/display)) Replace
Workstation
Fuse F1 Check
PC won’t start Individual check on the
Check the PC power Replace
elements
LCD fuse
Check
LCD monitors off Switch LCD Monitor
Replace
Power Supply
LCD monitors on but nothing displayed VGA connections Monitor – PC VGA cable Check
Check
Up & Down Movement stucked Fuse F1 BUD board C-ARM
Replace
Fuse F4 BMB board Motherboard Check
The device emits RX (120kV – 3mA) but the image is black
C-ARM Cable C-ARM Cable Replace
Monotank discharge Restart the system Monotank Replace
The device does not emit RX (the‘CCTV’ symbol is displayed on the console- Check
Fuse F4 BMB board C-ARM
display – Fig 14) Replace
Inverter fuse Inverter Check
The device does not emit RX (120 kV - 0 mA)
CP2 connector Monobloc Replace

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BCA Plus and BCA Plus Compact Technical Manual

C-ARM – Workstation
C-ARM and workstation not communicate C-ARM – Workstation cable Check
cable
Check
Iris Collimator and semitransparent does not work Fuse F1 BCL board Monobloc
Replace
Check
Dosimeter won’t work Fuse F1 BCL board Monobloc
Replace
Thermal status Monobloc
Temperature warning. Check
C-ARM cable C-ARM cable
Radiography pending Radiography pending
Radiography won’t work Check
Radiography not selected Console
Check
Balance is wrong C-ARM cable C-ARM cable
Replace
Out of focus image Camera lens Image Intensifier Check
The device shuts down Emergency button / Connections Emergency button Check
Watchdog warning Main voltage check Power Supply Check
Thermal-magnetic switch not armed C-ARM Check
Power supply cable disconnected C-ARM Check
BCA Plus Compact device won’t start
Fuse F2 C-ARM Check / Replace
Emergency button pressed C-ARM Check
Check
Monitor and PC off in the BCA Plus Compact device Fuse F1 C-ARM
Replace
Fuse LCD
Check
Monitor off in the BCA Plus Compact device Switch Monitor LCD
Replace
Power Supply

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BCA Plus and BCA Plus Compact Technical Manual

7.1. QUICK REFERENCE MANUAL: MAJOR MALFUNCTIONS


BCA Plus does not switch ON
1. Check that the socket switch is ON.
2. Check for correct placement of the power supply plug.
3. Check that the thermal magnetic switch SW1 located within the workstation is ON. If the switch is OFF turn it ON.
4. Check that F2 (Workstation) is intact.
5. Check that the C-ARM – Workstation cable is connected properly.
6. Check that the emergency button is not pushed.

BCA Plus Compact does not switch ON


1. Make sure that the emergency button is not pushed.
2. Check for the integrity (connections) of the C-ARM – workstation cable. If more than one cable is broken, replace
it.

ROTATING ANODE ERROR DISPLAYED ON THE CONSOLE


1. Check the F3 fuse on the Motherboard. If broken, replace.
2. Check the CP3 connection located on the monobloc.
3. Check the J16/P16 connection on the Motherboard.
4. Check, by pushing RX, the LD3 and LD10 ignition on the starter board.
5. Check, by pushing RX, the LD7 ignition on the BMT board.
6. Check that the starter board is seated in correctly.

FILAMENT ERROR ON THE CONSOLE


1. Check the F1 fuse on the Motherboard. If broken, replace.
2. Check the J18/P18 connection on the Motherboard.
3. Check the 3 – 4 – 5 – CP2 pins connections placed on the monobloc.
4. Check for the integrity (connections) of the C-ARM – workstation cable. If more than one cable is broken, replace
it.
5. Check that the starter board is seated correctly.

C-ARM ON (1), WORKSTATION MONITOR AND PC OFF (0)


1. Check the F1 fuse on the workstation. If broken, replace.
2. Check the power connection of the monitors.
3. Check the power connection of the PC.
4. Check the J15/P15 connection on the PC board.

LCD OFF (0)


1. Make sure that the monitor is switched ON. If the monitor is switched OFF, turn it ON.
2. Check for the correct placement of the power plug.
3. Check the fuse placed on the monitor. If broken, replace.

LCD ON (1) BUT WITHOUT SIGNAL


1. Check the VGA connectors and connections on the VGA board.
2. Check the VGA connectors and connections on the monitors.

C-ARM ON (1) + LCD ON (1) PC OFF (0)


1. Check the F1 fuse on the workstation. If broken, replace.
2. Check the power connection of the PC.
3. Check the J15/P15 connection on the PC board.

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BCA Plus and BCA Plus Compact Technical Manual

UP&DOWN COLUMN WON’T WORK


1. Ensure that no pending are connected to the radiography and fluoroscopy pedal.
2. Check the F1 fuse on the BUD board. If broken, replace.
3. Check that the Up&Down board is seated in correctly.

BCA Plus EMITS RX (120kV-3mA) WITH BLACK IMAGE


1. Check the LD1 and LD2 ignition on the camera board.
2. Check the F4 fuse on the BMB board. If broken, replace.
3. Check the J6/P6 connection on the camera board.
4. Check the J7/P7 connection on the camera board.
5. Check the J4/P4 connection on the camera board.
6. Check the J8/P8 connection on the BMB board.
7. Check for the integrity (connections) of the C-ARM – workstation cable. If more than one cable is broken, replace
it.

Monotank discharge
1. Monotank discharge can damage the electronic board.
2. After discharging restart the system and test it again.
3. If monotank discharge again replace it.

BCA Plus EMITS RX WITH BLACK OR FUZZY IMAGE


1. Check for the integrity (connections) of the VGA cable.
2. Check for the integrity (connections) of the C-ARM cable. If more than one cable is broken, replace it.
3. Check for the integrity (connections) of the C-ARM – workstation cable. If more than one cable is broken, replace
it.

CCTV ERROR ON THE CONSOLE


1. Check the LD1 and LD2 ignition on the camera board.
2. Check the F4 fuse on the BMB board. If broken, replace.
3. Check the J2/P2 connection on the camera board.
4. Check the J4/P4 connection on the camera board.
5. Check the J6/P6 connection on the camera board.
6. Check the J8/P8 connection on the BMB board.
7. Check for a malfunction of the rs485 serial communication.
8. Check the operation of the Frame sync.
9. Check for the integrity (connections) of the C-ARM cable. If more than one cable is broken, replace it.

BCA Plus DOES NOT EMIT RX (120kV - 0mA)


1. Check the inverter fuse. If broken, replace.
2. Ensure the correct fixing of the inverter fuse.
3. Check the J1/P1 connection on the BIP board.
4. Check the integrity of the “X” and “Y” connections on the monobloc.
5. Check for the integrity (connections) of the C-ARM cable. If more than one cable is broken, replace it.
6. Check for the integrity (connections) of the C-ARM-Workstation cable. If more than one cable is broken, replace
it.

kV ERROR ON THE DISPLAY


1. Check the inverter fuse. If broken, replace.
2. Ensure the correct fixing of the inverter fuse.
3. Check the J1/P1 connection on the BIP board.
4. Check the integrity of the “X” and “Y” connections on the monobloc.

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BCA Plus and BCA Plus Compact Technical Manual

COMMUNICATION ERROR ON THE DISPLAY


1. Check the ignition of LD12 – LD13 – LD14 – LD15 on the PC board.
2. Check the J11/P11 connection on the PC board.
3. Check the J14/P14 connection on the PC board.
4. Check the correct positioning of the JP2 – JP14 – JP15 jumpers on the PC board.
5. Check the COM2 serial connection on the PC.
6. Check the J13/P13 connection on the Motherboard.
7. Check for the integrity (connections) of the C-ARM-Workstation cable. If more than one cable is broken, replace
it.

COLLIMATORS ERROR ON THE DISPLAY


1. Check the LD1 ignition on the BCL board.
2. Check the F1 fuse on the BCL board. If broken, replace.
3. Check the J1/P1 connection on the BCL board.
4. Check the J4/P4 connection on the BCL board.
5. Check the J5/P5 connection on the BCL board.
6. Check the J6/P6 connection on the BCL board.
7. Check the J14/P14 connection on the motherboard.
8. Check for the integrity (connections) of the C-ARM cable. If more than one cable is broken, replace it.

DOSIMETER WON’T WORK


1. Check the connection between the BCL board and the dosimeter.
2. Check the J1/P1 connection on the BCL board.
3. Check the LD1 ignition on the BCL board.
4. Check the F1 fuse on the BCL board. If broken, replace.
5. Check for the integrity (connections) of the C-ARM cable. If more than one cable is broken, replace it.
6. Check that the ionization chamber is not damaged.
7. Check the connection between the ionization chamber and the dosimeter.
8. Check the connection between the ionization chamber and the PC board.

TEMPERATURE WARNING
1. Check the monobloc temperature.
2. Check the connection of CP2 on the monobloc.
3. Check the J14/P14 connection on the motherboard.
4. Check for the integrity (connections) of the C-ARM cable. If more than one cable is broken, replace it.

RADIOGRAPHY WON’T WORK


1. Check that the pending is correctly connected.
2. Check for the pending integrity. If broken, replace.
3. Ensure that radiography is selected. If not, select it.
4. Check the J15/P15 connection on the motherboard.

BCA Plus DOES NOT BALANCE CORRECTLY


1. Check the J2/P2 connection on the camera board.
2. Check the J4/P4 connection on the camera board.
3. Check the J8/P8 connection on the motherboard.
4. Check for the integrity (connections) of the C-ARM cable. If more than one cable is broken, replace it.

NON FOCUSED IMAGE


1. Check the mechanical fixing of the camera.
2. Check the J3/P3 connection on the PC board.

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BCA Plus and BCA Plus Compact Technical Manual

3. Check the brightness and contrast setting of the monitors.

BCA Plus TURNS OFF WITH WORKSTATION ON


1. Check the main voltage (230Vac +/- 10%)
2. Check for the integrity (connections) of the C-ARM-Workstation cable. If more than one cable is broken, replace
it.

WATCHDOG WARNING ACTIVE


1. Check the main voltage 230Vac +/- 10 %
Phase - neutral => 230Vac
Phase - earth => 230Vac
Neutral - earth => 0Vac)
2. Check that the 485 connection is not a short circuit.
3. Check for the integrity (connections) of the C-ARM cable. If more than one cable is broken, replace it.
4. Check for the integrity (connections) of the C-ARM-Workstation cable. If more than one cable is broken, replace
it.

BCA Plus COMPACT WON’T START


1. Check the J12/P12 connection on the camera PC board.
2. Check that the socket switch is ON.
3. Check for correct placement of the power plug
4. Check that the thermal magnetic switch SW1 located within the workstation is ON. If the switch is OFF turn it ON.
5. Check that the F2 fuse (C-ARM) is not broken.
6. Check that the emergency button is not pushed.

BCA Plus COMPACT: C-ARM ON WITH LCD & PC OFF


1. Check the F1 fuse on the C-ARM base. If broken, replace.
2. Check the power supply connections of the monitor.
3. Check the power supply connection of the PC.

BCA Plus COMPACT: PC ON WITH LCD OFF


1. Make sure that the monitor is switched ON. If the monitor is switched OFF, turn it ON.
2. Check for the perfect placement of the power supply socket.
3. Check the fuse on the monitor. If broken, replace.

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BCA Plus and BCA Plus Compact Technical Manual

8. CONSOLE ICONS/COMMANDS
Warning: operation not allowed Manual Control
Small focal spot, automatically
Radiography Manual Control
selected in fluoroscopy mode
Large focal spot, automatically
Exposition Time
selected in radiography mode
Preparing Exposition Voltage Display/Regulation
Ampere Display/Regulation
X-Ray
Ray generator status
Exposition table visualization
Rotating status 15 pulse/sec

Slow speed anode rotation 7,5 pulse /sec.

High speed anode rotation 4 pulse /sec.

Correct power supply 2 pulse /sec.


Main tension higher than the
1 pulse /sec.
maximum threshold
Main tension lower than the
1 pulse each 2 sec.
minimum threshold
Low thermal level DR (Digital Radiography)

Medium thermal level Continue Fluoroscopy

High thermal level 15 pulse /sec


System autonomy reached. Anode
7,5 pulse /sec.
overheating
System stop due to maximum
4 pulse /sec.
temperature reached
Camera rotation 2 pulse /sec.

Iris diaphragm regulation 1 pulse /sec.

Open-Close
Close compensating filter 1 pulse each 2 sec.
Compensating filter rotate right Continue ex position: 30 pulse
Compensating filter rotate left /sec
Flip horizontally Pulsed Exposition 15 pulse./sec

Flip Vertically Rotating Anode Error

Maximum Field Video Chain Error

Medium Field Communication Error

Small Field Diaphragm Error

Minimum Field Filament Error

Automatic Control Voltage Error

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BCA Plus and BCA Plus Compact Technical Manual

9. WORKSTATION ALARMS
Camera Alarm

Communication Alarm

Dose measurement fault alarm

Console time reset alarm

Temperature Alarm

C-ARM disconnected alarm

Dosimeter Calibration Alarm

Temperature Alarm

Console time reset alarm

Manual code: DBQ59-EN [Rev. 01] 61/61

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