o20¥06 TESTING AND ADJUSTING STANDARD VALUE TABLE FOR ELECTRICAL PARTS STANDARD VALUE TABLE FOR ELECTRICAL PARTS sys] Name of [Connector Ipc] Judgmen Measurement tem| component No. __|method| Judgment table conditions || ifthe condition is within the range shown | 1) Turn starting in the table below, itis normal switch OFF gs | ————— ___, | a) disconnect 25 | [Betweeniy-@ | 025-742 connector | Fuetcomrot git | £08, | 25 123 | | Between 2)- @) 025-7 ks | | Between (1) ~ (3) 4-6 ko —_|- —__——— | If the condition fs within the range shown | 1) Turn starting in the table below, itis normal switch OFF. je en 2) Disconnect 35 | { Between (1) - 2 0.25-7ka | | connector. Potentiometer | FO4,,, | Be | | meen nt ~ 3 | | Between (2) - (3) 025-7 ka 5 Between (1) ~ (3) er e If the condition is as shown in the table 1) Turn starting 3 | below, itis normal switch OFF £ — ~ + | 2) Disconnect 2 | rotor E05 ge | [Bemeen-@ [28-750 | | connecter, 8 (mote) | SE | aerween @)— zs-1s0 || | 23 | | Between (1 -( 1 continu | |23 [Between () -(@) | No continuity | | Between (1) chassis) No continuity e| ee | | 5 Between (3) - chassis] No continuity z | eg | inthe table below, itis normal switch OFF 5 ge : — | a) Bsconnoer é $8 | [ aetweenimater in) (2) | connector. | 2 E | | serwoerimate (i - cha Measure with AC rank Engine speed £07 fe 1) Start engine. some 33 mAacrange | a #2 | [sewoonm-a [| 08-a0v Pe ssapter | 1) Screw in rotation sensor until it contacts | See ae ret a alten < as above. dane conaion i Bet sine coast su] | Wher sec wand bucket levers are | seu ena en oe soned snd amour sx] _ eecems «| [ Between [a ever etneuta] Min 1 ma] | 21 Disedetbe Joan .owensoe| @ 8 | | (matey |———~ + | connectors il pressure 28 | | ()-(2) | Levers operated | Max. 1.9 $01 - $09. PPC ol pressure ay | BE rs overated | ‘bucket CURL $06 28 Between (male) | (1,2) chassis Min. 1 Nan | wsiaoine sn) | LONE) Shas mime 4 1 right swing $08 | vetoing 8 1 20-13 oTESTING AND ADJUSTING STANDARD VALUE TABLE FOR ELECTRICAL PARTS sys] Name of [Connector fispacton] Measurement tem| component No. __|method| Judgment table conditions If the condition is as shown in the table 1) Start engine below, itis norma 2) Turn fuel | eo control dial to | corimated| 52 | [ Between (2 18-28V MAX position. Pump pressure | eat) | 3S 3) Insor sor | co imate) | 3S > “adapter se front) | => | [ penmeon [All levers at neutral] 0.5 15 V m | (31-1 Vat arm in relief | 31-45 - If the condition is as shown in the table 1) Turn starting 28 | below, it is normal switch OFF. x05 Pea a ————- | 2) Disconnect Swing lock switch | Terao) | $2 | [neni] When switch is OFF] Min. 1 Min] | connector Co2 ee) "| When switch is ON | Max. 102 | If the condition is within the range shown | 1) Turn pump « | inthe table below, itis normal | © protie switen 28 a OFF PC-EPC solenoid | C13 25 | [ Between t)- (2) 7-140 2) Turn starting valve (male) | $a | | |_| | © switch OFF. $4 | [ Berwosnin, 2)-chasss | Min, MQ | | 3) Disconnect oe 2 connector C13. If the condition is within the range shown | 1) Turn starting 28 | in the table below, it is normal |” switeh OFF Swing holding brake | vos Se aa —— | 2) Disconnect solenoid valve mate) | 3 | | Berwoon (2 20-600 connector Vos. 28 | [etwoenit (2) chasss | Min. 1 Ma § | {_ — | a If the condition is within the range shown | 1) Turn starting & 28 | inthe table below, its normal switch OFF. | Travel speed vo5 ge 2) Disconnect 2 | solenoid vaive | (matey | 35 | | Between it)- (2) 20-600 connector VO6. ° 2 | | perwoentt) 2)-chasss | Min 1 MQ | \f the condition is within the range shown | 1) Turn starting @8 | inthe table below, itis normal switch OFF. 2stage reliot | YO2, gs | > __—_, | Disconnect Biaoesenet, — [imaler | 83 | | eerween in -2) 20-602 connector VO2. 2 E | | setwoenit) (2)-chasss | Min. 1 Ma If the condition is within the range shown | 1) Turn starting 28 | inthe table below, itis normal switch OFF. Pump mergeldivider | VO3 Se 2) Disconnect folenoidvaive | male) — | 28 | [ Berean) - 20-00 | | ” connector Vos. 2 | | petweenit,(2)- chasss Min. 1. Mo | If the condition is within the range shown | 1) Turn starting 28 | inthe table below, itis normal switch OFF. ‘Active mode vos Se aoe ~ 2) Disconnect solenoid valve | (male) | 28 | | aetween(1)- (2) 20-600 connector VOS. 28 | | Berwoenit, 2 Min. 1 MO If the condition is within the range shown | 1) Turn starting 28 | inthe table below, itis normal switch OFF. Swing stroke vos Se ) | 2) Disconnect limit solenoid | (mate) — | 8 | | Berwoon n)- 2) 20-00 | | connector vos, FE | | Between 2 - chassis Min. 1MaQ | 20-14 @ 020Y06o20v0s TESTING AND ADJUSTING STANDARD VALUE TABLE FOR ELECTRICAL PARTS sys] Name of [Connector geen Measurement tem| component No. —_|method Judgment table conditions ifthe conditjon is within the range shown | 1) Tumn starting 28 | in'the table below, itis normal auton Orr se | — ome. | 2) Bisconnect sere acted | C1) | BE | [ saween 0-1 7a connector C10 = 8 | | sorweonit, (2) ~ chassis Min, 1 MQ. If the condition is within the range shown | 1) Turn starting in the table below, itis normal oy pe ON 2. | ———— errr insert $8 | [Between cor T adapter Power source | Cor a " 20-30V Powers 3 BE | 681 0a __| ” | Between coz (1,21) (6.12) 20-30v i JT tke condition is as shown in he bie | 1) Turn sting below, iis normal teh ON — ——— | 2) insert gy |[Beridacl” | essay |] Pome Fuel control dial | CO3 ae 5 @ san | 8 | | Between (a) — 17 28 | | dow iaiing) 40-478 | | Between (4) - (17) 0 thigh idling) 025-10 € - If the condition is as shown in the table 1) Tum starting §\3 | below, iis normal switch ON gi : 7 | 2) insert a\§ | [ Between (14) — (17) TS dapter. Bilal | | low idling) 29-33 £12) Governor — | cog 23 — — & | 5) potentiometer $2 | | Between (14) - (17) - 8 ja 28 | | thigh idling! 08 -08V 3 | ———— SS 2 | 5 Between (7) - (17) - £ | (power source) 475-526 3 "| ifthe condition is as shown in the table | 1) Turn starting e | below, itis normal oy etch OF a 2 isconnect, Coolant por 25 | [ Nomalvemperaure 01] Approx. 37 - 60k@| | _ connector POT. | [temperature /F%. | 82 — - 3) Insert sensor 38 | | toe [Aoprox. 95-40 ka] |” Tadapter, a _l*rerew “I | into connector at sensor end | 7 If the condition is within the range shown | 1) Turn starting | &g | in the table below, itis normal oy eh ON 32 | - insert Governor motor | C02 82 | [ Between (2) - 3) 18-46V T= adapter, 38 7 - | Between (4) ~ (5) 18-46V | If the condition is within the range shown | 1) Turn starting | 2g | inthe table below, itis normal switch ON | sje ~ | 2) inser Battery relay | Cot BE | [Berween (1-16) | 20-30 T= adapter. 2° | ‘x This is only for 255 see after the starting switch is operated ON “> OFF: at other times it must be 0 V. 20-15 ®TESTING AND ADJUSTING STANDARD VALUE TABLE FOR ELECTRICAL PARTS sys] Name of | Connector [ister udgment Measurement tem|__ component No. _|method Judgment table conditions Ifthe condition is as shown in the table 1) Start engine. below, itis normal 2) Turn swing tock ° — | © switch OFF. | When either swing 3) Turn swing tock | | | or work equipment etic smth control lever is | Operated (solenoid [20-90 | 4) insert ON, swing holding | T~ adapter, Swing holding | cy, brake canceled) + The lever can brake solenoid | Between | ———| | ™ bo operated Approx. § sec after | (3) ~ slightly swing lever and | (6),12) without work equipment moving Contra! levers are - the equipment placed at neutral o-sv (solenoid OFF, | | swing holding | | | brake applied) IF the condition is as shown in the table 1) Start engine. below, tis normal 2) insert I ———- T= adopter. With travel speed 3) Turn fuel Switch at Hi or Mi contro! dial to : | ee | | (Solencis ON |20-s0v| | MAX position 5 | $8 | | travel motor swash 4) Operate the B | Travel speed | cg, 23 | | plate angle MIN) | lever slightly 2 | solenoid #8 not enough Yo 8 | When travel speed | Between move the Ela switch is at Lo (9) ~ { machine, 3\é (solenoid OFF, | (6,112) | 0-3 | | To check that the 3/8 | travel motor swash solenoid is OFF, #/3 plate angle MAX) measure with the Ble — ~ fuel contro! dial at 2/2) | LOW'1200 rpm or a : : _ | betow! \3| | Ifthe condition is as shown in the table | 1) Turn staring 1s | below, it is normal switch ON. 2 = ~— — | 2) insert cl When swing lock | oP apt. Switch is OFF, and * The lever can eo | | suing + vavel be operated $8 | | invert ave operate zo-aov] | aight | 8 | | simultaneously (without ative mode cor | $5 | | lanai ONES | Bowwoon moving = divided) (8) ~ | the equipment). | I (6.0 When swig lock Switch is O | o-3v (Solenoid OFF, LS | notdivided Ifthe condition is as shown in the table | 1) Turn starting below, itis normal switch ON. — | 2) Insert [When tava is Ta tdapter, 2 | | operated independ- + The lever can Pump merger 38 | | entiy (solenoid ON, 20-30) | * pevoperated divider valve | CO1 82 | | divides Between Slightly solenoid $3 a ‘without Wien overs ana 6).12) moving pedals are at the equipment neutral (solenoid o-3v OFF, merged) 20-16 020706020Y06 TESTING AND ADJUSTING STANDARD VALUE TABLE FOR ELECTRICAL PARTS Sys} Name of [Connector |inspecton| | Measurement tem component No. method Judgment table conditions || tthe conaition is as shown in the table 1) Turn starting below, itis normal | 2 switch On es 2) insert 2stage reliet | | Swing look switch ON | | T adapter. stage relief 52 (solenoid ON: High 20-30) | solenoid vaive | C7 2 | | pressre Between 23| i. 110) 16), | Swing look switch OFF | (12) | | | isoteoid OFF Low | | | presie} | | L | 4 — — | | | {f the condition is as shown in the table i lg fq | below. tis normal wing stroke $e | pcounen - limit solenoid | © BE | | Active mode ON =F Active mode OF to : ifthe condition is as shown in the table | 1) Tura staring 3 below, itis normal switch ON. 3 eo |: HO mode 2) Turn fuel £| pc-erc « g ——_—-— control dial to 5 | solenoid vaive | coz | | Between tone - (78) MAX.position | 8) (Getauicvatue 3 | | Remeen rom 6h“ 11)| pc200: 580+ 100 mA) | oy Tirn prote S/e S| | petween rear ect) [PC ma) | itch OFF a | — —— | 4 Alltevers at aia 1 neuteal E/E If the condition is as shown in the table 1) Turn starting gis @_ | below, it is normal switch ON. =| is-epc S=) -W0 mode | 2) Turn fuel @| solenoid valve | coz ge — control dial to S| taetaun valve) $3 | [Gerweon i7-c71 | 900 = 80 ma MAX. position e a 3) All levers at a neutral | _ Ifthe condition is as shown in the table 1) Turn starting | o4 | below, itis normal switeh ON. nk | cos Ey —_. — 2) Insert nab swite 32 en ite = “adapter, | 25 | [when switch is ON |porwoon [22-22] | T~ adantes | => | [when switch is oFF | ‘9 GNOTo-av @ | Ifthe condition is as shown in the table | 1) Turn starting 5 | below, it is normal switch ON. S-NET cw 32 | ——_—— 2) insert £3 | [Beoeon 12) - GNO| v T adapter. If the condition is as shown in the table 1) Turn starting Ba | below itis normal switeh ON. 58 - 2) insert Kerosene mode] C17 ae ‘Standard mode Between | 20> 28 ‘T ~ adapter. | 2°] [Kerosene mode |'"8!~ NO o-2v 20-17 ®TESTING AND ADJUSTING STANDARD VALUE TABLE FOR ELECTRICAL PARTS sys] Name of [Connector [span ‘Measurement tem|__ component No. |method Judgment table conditions If the condition is as shown in the table 1) Start engine. below, itis normal 2) Set monitoring code t0 10 or 18 —— command rca | Pc2z0 Active mode [Approx 2.200] Approx. 2.300] | ~ working mode ~ Switch and LH. NO (working [Approx 2000] Aporox. 2200] | knob switch. travel lAporox. 2.200] Approx. 2300] No. 2 throttle | Monitoring NO woveing! _[Aeprox, 2:00 Re 5 | signal code 16, 10 [Approx 1.900/ Approx. 2000 2 pe 2a] £ ‘Approx. 1.900| Approx. 2000] el Approx. 1.650| Approx. 1.680 gig BO ‘Approx. 1.90 | Approx. 2,000 sls Power max. 01 (G10) Approx. 2.200| Approx. 2.300 & 8 Swit slon-down (401 (GO| Approx. 1,850 Approx. 1,680] g {F the condition is as shown in the table 1) Turn starting 2 below, itis normal switch OFF [Fem | | 2 connector: pe | [Between selection 1 | c1716)-cozttn | pez} | 3) Connect z Coninty wari aaprer £0 Mode! 2 | ——— — wiring harness Model err co2 | | |eewen sein 2 [ern = Coa | Coninuty end: S | screen seecion 3 | cine) - coat) | Continuity Between selection & | Crit) ~ C0211 | No continuity Between selecion 5 | CHM) — C0211 | No continuity 20-18 o20v06020¥06 TESTING AND ADJUSTING STANDARD VALUE TABLE FOR ELECTRICAL PARTS sys] Name of | Connector lpecian Measurement tem| component No. method Judgment table conditions ifthe condition is as shown in the table | 1) Start engine. en 2 | below, i's normal 2 Bisconnge Air cleaner tmaey | 3 | | " Pinte clogging sensor ed Je) = | | Air cleaner normal Ben Continuity, female) | 3 " etwoen | v_ | Ifthe condition is within the range shown | 1) Turn starting 28 | in'the table below, itis normal switch OFF. ge) ae rome! —__ | ay Bisconnect 28 | [Beween «i - 2 500-1000 | | » connector £07. | =8 | | Berweonia Min.1MaQ | Engine speed sensor] E07 2B | Measure with AC rang 1) Start engine. 28 ange — | 2 insert gs [Between (1)- 05-30V T= adapter. | ‘= | 1 Screw in rotation sensor unt it contacts | 3 | > fina gear, then tum back 1's 1/8 turns 3 | 2) Aust work normally when adjusted < as above, 8 If the condition is as shown in the table 1) Turn starting 2 Below, 9 normal Switch OFF 3 ef | — | 21 Bisconnect SE | | above Low tovel connector Pos Coolant level POs Ba in sub-tank Max. 1.0 | 3) Insert Sonor ima | Bg | [esuetenk Sapa ino 8 | | Betow Low tever Connector at | [in sub-tank Min. 1 Ma J sensor end. | T ietne contion i as shown in the table | 1) Tum staaing Below. t's normal Switch OFF u — 2) Disconnect | connector POS. 28 ss! n g2 | Raise float | Max. 1.9 | | 9) Orain oil, the Engine oil level | POS a3 | supotsar remove sensor. sensor (male) 28 A 1 power fost | ain. 1 40 If the condition is as shown in the table | 1) Turn starting g | below itis normal | awiteh OF gg} some ——______ | 2) Bisconnect Cootent por | 28 | | Normal wmperawe @50)| Approx 37 —50 «2 | | ”” connecter PO7 temperature {may | 22 | + | 3) Insert sensor | 3 | [oe ‘Approx 3540 Ki] |” T'adapter. | ee eee | Ino'contecior | at sensor end 20-19 @TESTING AND ADJUSTING STANDARD VALUE TABLE FOR ELECTRICAL PARTS Sie]__Name of [Connector spon Measurement tem] component | 'No. [method Judgment table | “conditions |_| thine condition is as shown in the table | 1) Install ol below. itis normal pressure | measurement | recone arpesiure ae qevse. eg | | Engine olt pressure above |yin 2) Remove wicing Engine oit 22 | | 0.07 MPa (0.7 kglcm’) Min. MQ harness ngine oll su ee ~——— terminal. pressure sensor 82 | | engine oit pressure below » 3) Start engine 28 ‘Mea (6.3 kgiem’) Max. 12 | | 3 Buttester in | — — | © contact | between sensor | | terminal screw | and chassis. If the condition is as shown in the table 1) Tum starting below, itis normal switch OFF. —_ 2) Disconnect, connector PO6. Raise float |Approx. 12.) | 3) Drain fuel, then to stopper | or below | | ~ remove sensor. || 41 Insert T— adapter into + Connect the T~ adapter to the connector and sensor flange. Fuel tvel sensor | 8,, Measure resistance Lower float | Approx. to stopper | 85~ 110.0 If the condition is as shown in the table 1) Turn starting below, itis normal switeh OFF. 2) Disconnect | we! | | ? Connector Pos Ay nate tom | tox ru || Brana ten Hydraulic oil level | Poa 2 4) Insert sensor (male) —J } | T= adapter into | 1 sensor. | an Lower float | in. 1 ma | Monitor Measure resistance If the condition is as shown in the table 1) Start engine below, itis normal 2) Disconnect Prt, P12. ity 3) Put tester in contact with No continuity | connector at Air cleaner normal Contin Air cleaner clogged | Measure Air cleaner Pn clogging sensor | P12 resistance 20-20 020Y06020706 TESTING AND ADJUSTING STANDARD VALUE TABLE FOR ELECTRICAL PARTS | Connector |Inspecton| Measurement Name of component No. method Judgment table ‘conditions Between |g, | When engine is running (1/2 throtle or above) | 1) Start engine. aiterator | $$ | below, the sensor's detective Alternator ferminal, | $2 | Sars 2950 Band | 8 | # tithe battery is old, or after starting in chassis. = cold areas, the voltage may not rise for | Some time: Display level resistance kf 1) Insert a | Position of | | {aantorpanciimput || dummy | Gauge display | (Monitor fesistance with pee _| the starting Staning switch ON| Starting switch OFF Wick OFF, or measure the Min, ~ Ma fesistance of Right [i oer] the sensor side (AL OFFO} = 0.646 2) Check the 3 ~ display with _ 0.876 ~ 3.420 / the starting | 3 - Switch ON Measure th as6-3708 | fesistance 7 || [~gaz2>3800 | between 2 3422-3900 | temperature | Oisplay | © 300-4349 | || gauge cbs. | postion |S - Wemate) (1) LP _j} | 4018-6122 | a3 iterate) 961) Left sie |? | % Levels 8 and 9 flash, Gauges vee Display level resistance kQ2 Insert a Position of lay Tevel res inser a gauge sisplay | (Monitor panel input relatatice with |_ oe the startin Starting switch ON Switch OFF, or ~ measure the Right thesensor.. side a 2) Check the = Sisplay with 8 171 = 21.25 ‘the starting Measure + 7 18.90 ~ 28.45 switch ON. resistance 6 28.82 ~ 31.85 etwas, _ el level 7 fuoliovel | pispiay | _§ 29.18 - 3991 | {emale) (2) | Position | chassis — 3 44,77 - 55.14 | t 2 50.42 ~ 77.07 1 72.98 - 691.5 Let [aromraa] | |” eae.00 = # Level 1 flashes. 20-21