JOB SAFETY ANALYSIS FORM

Date: _____________________

JOB TASK: Disassembly and Assembly of an engine

CAMPUS: Point Lisas

COHORT: Y:1 T:2

INSTRUCTOR: Shiva Seepersad and Liam Loochan

REQUIRED AND/OR Coverall, boots, gloves, safety glasses

RECOMMENDED PPE

SEQUENCE OF JOB STEPS HAZARDS SAFEWORK CONTROLS

Remove all engine accessories Sensors may Use proper tools and procedure
and sensors become damaged Wear gloves
Fingers may get Wear safety glasses
damaged
Dirt may go into
eyes
Remove valve cover and spark Damage to Use proper procedures
plugs components
Remove exhaust and intake Components may Use proper methods
manifold become damage Wear safety glasses
Rust can enter eyes
Set engine timing Fingers can get Wear gloves
pinched
Remove camshaft timing chain Fingers can get Wear gloves
pinched Use proper procedure
Components can
become damaged
Remove camshaft and lifters Components may Use proper procedure
get damaged Wear gloves
Fingers may get
pinched
Remove head bolts and head Components may Use proper procedure
get damaged
Remove valves from head Components may Use proper procedures
become damaged Wear safety glasses
Valve locks may
fly in eyes
Remove oil pan and timing Components may Use proper procedures
chain covers become damaged Use catch pan
Oil may spill
Remove crankshaft timing Fingers may get Wear gloves
chain pinched
Remove connecting rod and Fingers may get Wear gloves
main bearing caps pinched Use proper procedure
Damage to
components
Remove pistons and crankshaft Components may Use proper procedure
become damaged Wear gloves
Fingers may get
pinched
Inspect all components for wear Incorrect Use proper procedure and measuring
and damage replace if measurements tools
necessary
Lubricate all moving Oil may spill Use catch pan
components
Install crankshaft and main Fingers may get Wear gloves
bearing caps pinched Use proper procedure and tools
Damage to
components
Install piston and connecting Fingers may be Wear gloves
rod caps pinched Use proper procedure
Damage to
components
Install crankshaft timing chain Fingers may be Wear gloves
and gear pinched Use proper procedure
Damage to
components

Install valves in head Components may Use proper procedure

become damaged Wear safety glasses
Valve locks may
fly in eyes

Install head Damage to Use proper procedure

components

Install lifters and camshaft Fingers may be Wear gloves

pinched Use proper procedure
Damage to
components

Install camshaft timing chain Fingers may be Wear gloves

and timing chain covers pinched Use proper procedure
 Damage to
components

Install oil pan, rotate engine, Fingers may be Wear gloves

and check timing pinched Use proper procedure
Damage to
components

Install exhaust and intake Fingers may be Wear gloves

manifold pinched Use proper procedure
Damage to Wear safety glasses
components
Particles may get
into eyes

Install valve covers and spark Damage to Use proper procedure

plugs components

Install engine accessories Damage to Use proper procedure

components

TRAINEES PERFORMING WORK:

NAME SIGNATURE NAME SIGNATURE

Signature :………………. Date:…………