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And Petroleum Engineers, Inc.: Oun Erea Iii Gtls-Oii S P TG S (I) - JR' Eeer'
And Petroleum Engineers, Inc.: Oun Erea Iii Gtls-Oii S P TG S (I) - JR' Eeer'
By
@ Copyright 1%9
AmerieanInstitute and Petroleum Engineers, Inc.
of Mining,Metallurgieel,
This paper was prepared for the bbth Annual Fall Meeting.of the Society of Petroleum Engineers
of AIME, to be held in Denver, Colo., Sept. 28-Ott. 1, 1969. Permission to copy is restricted to an
abstract of not more than 300 words. Illustrationsmay not be copied. The abstract should contain
conspicuous acknowledgmentof where and by whom the paper is presented. Publication elsewhere after
publication in the J06RNAL OF PETROLEUM TECHNOLOGY o; ;he SOC~ETY OF PETROLEUM ENGINEERS JCURNAL is
usually granted upon request to the Editor of the appropriate journal provided agreement to give
proper credit is made.
Discussion of this paper is invited. Three copies of any discussion should be sent to the
Society of Petroleum Engineers office. Such discussion may be presented at the above meeting and,
with the paper, may be considered for publication in one of the two SPE magazines.
ABSTRACT
1
were carried out on the theological behavior the liquid is the continuous phase and the gaa
of foam. This foam was generated by simul- is the discontinuous phase. It occurs widely
taneously injecting compressed air and an aque- nd is used in many industrial applications.
oua solution of a commercial foaming agent into In the petroleum industry; foams are often en-
a s’nortporous medium. It then f10we6 iiit~a --..—
A---.
oun~erea iii gtlS-Oii S~p=~=tG~S (i) . -Jr’~eeer’~
capillary tube viscometer having four inter- times, aqueous foams have been used in several
changeable glass tubes of different radii. A il field applications such as removal of brine
F ,–..
..J .
mathematical anaiysis was deveioped whereby from iow pressure gas weiia (2) and as a arulmg
both the very pronounced effects of fluid slip- nd completion fluid in low pressure, water sensi.
page at the tube wall and the foam compres- Itive reservoir rocks (3,4). Their use has also
sibility were taken into consideration. The een proposed to plug thief formations and to
..._...---*
-pp=~=i~ ..4----4*.. .... 4-A...-.?.-A
vABLuaALy Wum AALu=pc&&ucL,L
.-.-+
#.#4=
“L
....”
J.”sII!
POGa.1.
ea.1 r..l..-a”lr
lamb. A..u,.u=.~.”u..u,
4- .,”Aav**n,,na
GcLy.”bna.=*?s.= lm.tx,Ynl
........ g=~
quality but not of tube radius. storage reservoirs (5), and as a displacing agent
in conjunction with water floods (6). Some of
Bubble size and bubble size distribution these applications are involved with foam flowing
were measured under a microscope and the change through tubes or pipes whereas others are con-
of bubble size with time studied through photo- cerned with the flow or retention of foam in
micrographs. Both the mean bubble diameter porous media.
and bubble size distribution were functions of
foam quality. The cumulative size distribution The many physical properties of foam have
as a function of a quality is represented by a been described by scientists and engineera in
modified Weibull function. numerous papers and these are reviewed elsewhere
(7). The many papers concerned with the flow
Although the flowing foam behaved like a properties of foam are particularly pertinent
pseudoplastic fluid, the static foam had a to its use in petroleum production (8,9,10,11,12)
measurable gel strength which increased with In these, foam is usually considered as a fluid,
foam quality. which ia probably a valid assumption if the
Ibubblesize is small compared to the instrument’s
I
References and illustrations at end of paper.
*Now with Gulf Research & Development Co.
dimensions or the size of the fluid conduit.
THE RHEOLOGY OF FOAM SPE 2544
2
lhile the literature is not unanimous in its With some non-Newtonian fluids, there is a
conclusions,there does seem to be good reason ~uddenrather than a gradual change in the ve-
;O believe that most aqueous foams behave like .ocitygradient near the conduit wall and this
~seudoplasticfluids when they flow in tubes k known as slip. Mooney (13) has derived an
)r pipes. Apparently some foams exhibit a gel :quationfor the flow of an incompressible,non-
strengthor yield value and so the possibility lewtonianfluid when slip occurs. He defines
?xists that they may be Bingham plastic fluids. :he slip coefficient, B, as:
~y use of an approach proposed by Mooney (13),
Zaza and Msrsden (12) demonstrated that foam v = Ta$ (4)
Flowing in glass tubes did have the character- $
istics of pseudoplastic fluids, that is, a ?here V6 is the slip velocity at the shear stress
>arabolicvelocity distribution across the it the wall, Ta. The total velocity of the fluid
tube at low flow rates and a plug-like or semi- Ls the summation of the velocities due to slip
>lug-likeof flow at higher flow rates. Their tnd that due to fluidity, VV.
results indicated an unexpected dependence of
Flow properties on tube radius as well as a VT=VB+VV (5)
~ependenceon foam quality (ratio of gas volume
to total volume). They did not correct for md
Fluid slippage at the tube wall and for the
C&=-VT
compressibilityof the foam. (6)
dr
In the present work we have been able to vhere the fluidityv , is simply the reciprocal of
zorrect the experimental results for the semi- :he viscosity V. Using these several relation-
:ompressibilityof the-foam as well as for the ships,Mooney derived the following equation:
.14------
sAAppa&=
-* *’k.-
u!. bile
- ..L-..-11
Luu= waAA.
-r- .AA-1+.I.-.”
Au -UU.LL*WAA
+- -a-
s-w .=
aq
=~$ (9)
m:) 2cgrL
where: Vf = foam volume
a change in slope comparable to that shown in is true for the uniformity of the foams. As
Figure 2 is evident although it occurs at a the quality increases both the average bubble
lower shear stress. On the other hand this size and the range of bubble sizes also in-
change in slope is not evident in Figure 10 but creases. Since all of these foams were produced
it is possible that it occurred at a lower shear by the same sand packing in the foam generator,
rate than those measured here. In all cases, other factors must be influencing the bubble
the slopes of the lines are still less than size and size distribution. It is probable that
unity so that even with the slip corrections those leading to foam instability such as mem-
the flow behavior is still non-Newtonian. brane rupture and transport of gas from the
smaller bubbles to the larger ones are the most
A comparison of Figures 9 and 10 shows that significant ones.
the lines for both the wet and dry foam ranges
are almost coincident for each tube. This Various attempts were made to correlate the
suggests that once the correction for slip is bubble size frequency distribution shown in
made, the shear stress-shear rate relationship Figure 14. Plotting on probability paper indi-
is independent of the quality. This justifies :ated that the distributionwas not normal, and
taking an average VdUe fGi the fimm q’uelity
Pearson’smethod of smoothing frequency curves
i~
ras not applicable (i6j. The Weibuii diSt~i-
the calculation of the slip coefficient.
bution (17) was found to be easily adapted to
The intercepts of the tangents drawn at Lhis type of distribution. If the distribution
various shear stresses were found in Figures 7 Eunction is D(d) then:
and 8, and then substituted in Equation (12) to
obtain the apparent viscosity. Figures 11 and D(d) = l-exp ~(d)] (13;
12 are plots of the apparent viscosity as a
function of the shear stress. For the dry foam zhere G(d) is a non-decreasing function of the
the apparent viscosity decreased from about variable. This distribution function can also
9.0 to 0.5 Cp. and for the wet foam from 8.7 to be written as:
0.6 cp. for the same range of shear stresses. Y
One would expect the apparent viscosity of the
foam to be independent of the tube diameter
(1
D(d) = l=exp - ~
i
(14:
which is not indicated by Figures 11 and 12. where Y is a constant anu u a function of foam
quality. This relationship was found to fit the
SPE 2544 A. David and S. Marsden, Jr. 6
.
data best when u = 0.344rmm. and Y = 2.1. The short transfer time from foam generator to
agreement between experimental points and the capillary tube exit. This same change of bubble
calculated curve is shown in Figure 14 for two size with time has a negligible effect on the
foam qualities. Comparisons for other qualities bubble size distribution measurements made over
are available elsewhere (7). the course of a few minutes.
Since foam is a two-phase system possessing While a study of gel strength was not a
a considerable emount of interracial area, it major purpose of this investigation, it was
possesses a significant amount of surface free desirable to know something about gel strengths
energy. Decomposition of the foam into its two of the foams studied here in order to see if it
constituent phases results in a decrease of this might have a significant influence on the theo-
surface free energy and hence is a spontaneous logical properties. Thus the gel strength mea-
process. This decrease can take place suddenly sured with the Stormer viscometer were intended
as happens when a film is ruptured either mechan to give an order of magnitude rather than accu-
ically or spontaneously,or it can take place rate values. These were made on foams of dif-
------ _.._1JAi-- --s AL-
Lerenc quulLLAea =UU Lll= L=SULLS
---..7-- --- --1-**-A 4-
slowly through the diffusion of gas from smaii UL= ~LUCL=U .I.L1
bubbles through the solution membrane into Figure 16. Here the results are given in the
larger bubbles. The latter process occurs both usual units of grams for this instrument and
because of the higher capillary pressure of the also in terms of atmospheres. Although there is
---1 1 --
alUU.LL=L
L..LL’I --
UUUU.L=a
&L.-
LUa&l
a-
ALA
*L... 1 . . . ---- ~.d~~~e~
Lk&= J.aA~GA
.-a
a&.u
g ~~ight i~.~rea~eof ~--
u-l ~trenoth
-.--.-=--- with aualftv
~-—-—-, :
also because the ratio of surface area to surfac it is important to note that the maximum values
volume decreases with increasing diameter. obtained are smaller by several orders of magnit-
DeVries (18) has presented a relationship be- ude than the minimum shear stress used in the
tween the initial radius of a bubble r. and the capillary tube flow measurements. ThUS this
radius at any time rt in terms of the diffusion minor gel strength did not significantly influ-
coefficient of the gas and liquid D, the vol- ence the latter.
ubility of the gas in the liquid S, the surface
tension of the liquid u, the atmospheric pres-
sure PO, the film thickness @ and the time t. CONCLUSIONS
d . diameter, cm d = fluidity
G(d) 6
function of diameter
L .
length, cm ACKNOWLEDGEMENTS
P 5
pressure, atm Acknowledgementis made to the donore of
the Petroleum Research Fund, administered by
q .
flow rate, cm3/sec the American Chemical Society, for partial sup-
port of this research.
R =
gas constant
r .
radius, cm
REFERENCES
s .
volubility, moleslliter
1. Worley, M.S., Laurence, L.L., “Oil and Gas
3 .
average surface area, cm2 Separation is a Science,” J. Pet. Tech.
(1957) ~no. 4.
T s=
temperature, ‘K
2. Eakin, J.L., Echard, W.E., “Foams Purge
t .
time, seconds Well Bore and Formation Waters,” Petroleum
Engineer (July 1966) pg. 71.
v .
volume, cm3
3. Anderson, G.W., Harrison, F.F., Hutchison,
v .
average volume, cms So., “The Use of Stable Foam as a Low Pres-
sure Completion and Sand Cleancut Fluid,”
v .
velocity, cmlsec Paper presented at the Spring Meeting of the
Pacific Coast District, API (May 10, 1966).
x =
defined by Equation 10, see-l
4. “Stable Foam Circulating Fluid,”
(3 =
slip coefficient, cm-sec-1 - atm-1 World Oil (1966) 163, 6, 85.
r .
quality, fraction 5. Albrecht, R.A., Marsden S.S., “Sealing Gas
Storage Reservoirs with Foam,” Paper pre-
e =
film thickness, cm sented at the Eastern Regional Meeting of
the AIME (Nov. 7, 1968).
u .
Viscosityy Cp
A. David and [ S. Marsden, Jr. 7
SPE 2544
~~ ● ~QQp.$y,M
.. . ,
l!~vml+eit
. . ..y. . . -----
Fo?l’n,,lzye
. . . . .. . . .
fnr
. . .
slip
FOAMER
SOLUTION
FOAM
!!Ji!J GENERATOR
w&-lmTil.*.,.
INDICATOR —
------ .. .. . .
I WPOTENTIOWER 2XI0-4
1A # + 0.4 I
3.5 I I I 1
CU=AD
“.,---- CTDI?CC
-. ..-”-, ‘/””’
ATM. x 10-3
3.0 0 2.0 /0’
❑ 1.5/0
8 t b i.o
31 T I 1 I I I , I ~? 2.5 + 0.8
I
V 0.6
E
● 0,4 n~~
: 2.0
w
.o-----
U- 1
=,.-iL
,“
Ido’ 2 3
SHEAR
571x1052357
RATE, y, SEC-l
0 10203040606070
r3- 10
-6
, cm
3
E 0.20 QUALITY, r
& A o.e14r~o.89
u!
0 0 o.90. r.o.96
N’
E 0.15 a
u /
AA
Q-
l-- /
-*A
2.
# 0.10
C
u.
w
o
0 0.05 : /:
a
2
i
u’
o~
o 0.5 I .0 1.5 20 2.5
2.0,
0 0.4
I
0.8
I
1.2
!
16
1
2.0
I
24
1
28
1
3.2
I ‘“’”~’
.~
o Lo 2.0 3.0 4.0 5.0 6.0 7.0 8..3
SHEAR RATE, q, krs, SEC-l 8 104
a 5
u
21
, 1 I 1 i , I z~ 23 2357
23 5 ? IXI04 2 3 571-52345
SHEA; RA:E, y:, S7EC !?
SHEAR RATE, +-, SEc-’
FIGURE 9- SHEAR STRESS VERSUS SHEAR RATE FIGURE IO-SHEAR STRESS VERSUS SHEAR RATE
CORRECTED FOR SLIP FOR 0.90~ I’< 0.86 CORRECTED FOR SLIP FOR 0.80’PO.89
2.5 1 I 1 # t
TUBE OIAMETER ]
2.0 t
TuBE DIAMETER
mm
~ 0 0.8
1.5 ❑ 07
“i ‘“. ‘“10
i A 06
‘iA “\n + 0.4
;
1.0
‘\+ ‘KA ‘~ 00 ~
\
0.5 kbyo. 0
\ ~
o~
‘\
0123456 769
0123456 7e910
VISCOSITY, p, CP
VISCOSITY p , CP
FIGURE II -SHEAR STRESS VERSUS VISCOSITY FiGu RE i2 -SHEAR STRESS VERSUS V! SCOS!TY
FOR 0.90< r<0.96 FOR 0.81 ‘r’ 0.89
50 Loo
I OUALITY, r
075
0. !)0 OUALITY, r
~,& } EXPERIMENTAL
CALWLATEO
0.25
I
1) 0-
0 0.20 0.40 0.60 0.60 0 a20 0.40 0.60 0.60
o 0.10 0.20 0.30 0.40 0.50 Q60 0.70
BUflELE OIAMETER, d, mm
BUBBLE DIAMETER, d,mm
30r —-’---1451’
!kYL__l 07214060001W
TIUE, l, UIN
fi=*o
o OL
FOAM
~o
QUALITY, r,
a60
FRACTIONAL
0.95 100
:
-