Suzuki Alto

2002-2007 1.1L

Timing belt: removal/installation

General
Always check the timing marks before timing belt removal
(2.00)

Before disconnecting the battery cable, check the audio system security code
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Suzuki Alto
2002-2007 1.1L

Timing belt: removal/installation

General
Before disconnecting the battery cable, check the audio system security code
Always check the timing marks before timing belt removal
Removal
(2.00)
Disconnect the battery
If equipped:
Remove the air-conditioning drive belt
Remove the ancillary drive belt
(3.00)

Remove the coolant pump pulley

Remove the crankshaft pulley
(6.00)

Remove the front bumper

Remove the right-hand headlight
Support the engine
Before disconnecting the battery cable, check the audio system security code
DataCar www.datacar-manualrepair.com
Suzuki Alto
2002-2007 1.1L

Timing belt: removal/installation

Generalthe engine mount
Remove
If equipped:
Always check the timing marks before timing belt removal
(2.00)
Remove the air-conditioning compressor
Remove the dipstick
Remove the dipstick tube
(7.00)

Remove the timing belt cover

(9.00)

Before disconnecting the battery cable, check the audio system security code
DataCar www.datacar-manualrepair.com
Suzuki Alto
2002-2007 1.1L

Timing belt: removal/installation

General
Always check the timing marks before timing belt removal
(2.00)

Align the timing marks

(4.00)

(5.00)
Before disconnecting the battery cable, check the audio system security code
DataCar www.datacar-manualrepair.com
Suzuki Alto
2002-2007 1.1L

Timing belt: removal/installation

General
Always check the timing marks before timing belt removal
(2.00)

Remove the tensioner

(8.00)

Remove the timing belt

Check the gearwheels, tensioner and idler pulley(s) for damage and wear

Installation
Check the timing marks
(4.00)

Before disconnecting the battery cable, check the audio system security code
DataCar www.datacar-manualrepair.com
Suzuki Alto
2002-2007 1.1L

Timing belt: removal/installation

General
Always check the timing marks before timing belt removal
(2.00)

(5.00)

Refit the tensioner

Do not tighten!
(8.00)

Before disconnecting the battery cable, check the audio system security code
DataCar www.datacar-manualrepair.com
Suzuki Alto
2002-2007 1.1L

Timing belt: removal/installation

General
Always check the timing marks before timing belt removal
(2.00)

Fit the timing belt

Note: The arrows on the belt show the direction of rotation
Turn the tensioner clockwise to adjust the timing belt tension
Use an Allen key
(1.00)

Before disconnecting the battery cable, check the audio system security code
DataCar www.datacar-manualrepair.com
Suzuki Alto
2002-2007 1.1L

Timing belt: removal/installation

General
Check the timing belt tension (8mm / 7 kg/f)
Use a special
Always check tool:
the timing marks
(09919-56010)
before timing belt removal
(2.00)
(10.00)

Tighten the tensioner (19 Nm)

(8.00)

Rotate the engine 2 rotations by hand

Check the timing marks and tension again
Repeat the procedure if required
Refit the timing cover (11 Nm)
(9.00)

Before disconnecting the battery cable, check the audio system security code
DataCar www.datacar-manualrepair.com
Suzuki Alto
2002-2007 1.1L

Timing belt: removal/installation

General
Always check the timing marks before timing belt removal
(2.00)

Refit the dipstick tube (11 Nm)

Refit the dipstick
(7.00)

Before disconnecting the battery cable, check the audio system security code
DataCar www.datacar-manualrepair.com
Suzuki Alto
2002-2007 1.1L

Timing belt: removal/installation

General
Always check the timing marks before timing belt removal
(2.00)

Refit the engine mount

Remove the engine support
Refit the crankshaft pulley (83 Nm)
(6.00)

Refit the coolant pump pulley

Fit the ancillary drive belt
If equipped:
Refit the air-conditioning compressor
Before disconnecting the battery cable, check the audio system security code
DataCar www.datacar-manualrepair.com
Suzuki Alto Página 11/11

2002-2007 1.1L
SUZUKI Alto (FF)1.1 F10D
2002 - 2007

Timing belt: removal/installation

General
Refit the air-conditioning drive belt
(3.00)
Always check the timing marks before timing belt removal
(2.00)

Refit the right-hand headlight

Fit the bumper
Reconnect the battery earth cable

Torque settings
Timing belt tensioner: (19 Nm)
Timing belt cover: (11 Nm)
Dipstick tube: (11 Nm)
Crankshaft pulley: (83 Nm)

Special tools
Tension gauge: (09919-56010)

DataCar

Before disconnecting the battery cable, check the audio system security code
DataCar www.datacar-manualrepair.com