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Maintenance Checklist

Rotary Tables

RIG/PLANT REFERENCE REFERENCE DESCRIPTION


Rotary Tables
ADDITIONAL CODE SDRL CODE TOTAL PGS
National Oilwell Varco
This document contains proprietary and confidential information which is the
REMARKS property of National Oilwell Varco, L.P., its affiliates or subsidiaries (all collectively 11919 F.M. 529
referred to hereinafter as “NOV”). It is loaned for limited purposes only and
remains the property of NOV. Reproduction, in whole or in part, or use of this
Houston, TX 77041
MAIN TAG NUMBER DISCIPLINE design or distribution of this information to others is not permitted without the USA
written consent of NOV. This document is to be returned to NOV upon request or
upon completion of the use for which it was loaned. This document and the Phone 713-849-8000
CLIENT PO NUMBER information contained and represented herein is the copyrighted property of NOV. Fax 713-856-4985

CLIENT DOCUMENT NUMBER DOCUMENT NUMBER REV

Client Document Number NAT-RT-CHL-001 04

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Document number NAT-RT-CHL-001
Revision 04
Page 2

REVISION HISTORY

04 19.10.2005 Added Model Number TMH


03 19.09.2005 Error Corrections PCG
02 10.06.2005 Updated to new template GKA
Rev Date (dd.mm.yyyy) Reason for issue Prepared Checked Approved

CHANGE DESCRIPTION

Revision Change Description


02 Updated to electronic format from pdf to ms word in new template
03 Corrected errors in the Oil Capacity table
04 Added Model Number D495-7K

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Document number NAT-RT-CHL-001
Revision 04
Page 3

TABLE OF CONTENTS

1 LUBRICATION SCHEDULE............................................................................................. 4
1.1 Surrounding Air Temperature Lubricant Selection .................................................. 4
2 OPERATING MAINTENANCE ......................................................................................... 5
3 PRECAUTIONARY MEASURES...................................................................................... 5

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Document number NAT-RT-CHL-001
Revision 04
Page 4

1 LUBRICATION SCHEDULE

Frequency Check Point Type Procedure


Multi-Purpose
A Two Fittings (Left Pawl)
Grease*
Multi-Purpose
Daily B Two Fittings (Right Pawl)
Grease*
AGMA EP Gear
C Check fluid level while stationary
Lubricant**
AGMA EP Gear Change Oil – one drain plug in the pinion housing
Six Months D
Lubricant*** and one plug at the bottom of the main housing

1.1 Surrounding Air Temperature Lubricant Selection

*Sodium Base Multi-Purpose Grease: Below 32°F. (0°C.) – NLGI #1


Above 32°F. (0°C.) – NLGI #2

**Gear Oil with Rust Inhibitor: Below 60°F. (16°C.) – AGMA Mild EP-4
Above 50°F. (10°C.) – AGMA Mild EP-5

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Document number NAT-RT-CHL-001
Revision 04
Page 5

***Oil Capacities
C-175-S 5.0 US Gallons (19 Liters)
C-175-L 5.5 US Gallons (21 Liters)
C-205 7.5 US Gallons (28 Liters)
C-275 8.0 US Gallons (30 Liters)
C-375 7.0 US Gallons (26.5 Liters)
D-375 8.0 US Gallons (30 Liters)
C-495 17.0 US Gallons (64 Liters)
D-495 19.0 US Gallons (72 Liters)
D-605 21.0 US Gallons (79 Liters)

2 OPERATING MAINTENANCE

Frequency Check Point Procedure


Lift cover and remove excessive mud build-up around table rim and lock
1
Monthly pawls.
Inspect bore and master bushing for damage or excessive wear affecting
2
fit.

3 PRECAUTIONARY MEASURES

• Never operate a rotary that is contaminated with mud or water.

• After a blow-out or kick, check sump for contamination.

• Extensive oil consumption may indicate a need to replace the oil seal at the end of the
pinion shaft housing.

• Proper grounding procedures should be taken if welding on rotary tables to avoid arcing
across bearings.

• Do not engage lock pawls while rotary is in motion.

• Do not drive bushings into place by sledging.

• Excess wear between split master bushing and table will result in insufficient support for
bushing and slips.

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Document number NAT-RT-CHL-001
Revision 04
Page 6

The following are maximum recommended static loads and zero (0) load operating
speeds:

Model Maximum Static Load Zero Load Operating Speed


C-175 250 Tons 500 RPM
C-205 350 Tons 400 RPM
C-275 500 Tons 350 RPM
C/D-375 650 Tons 350 RPM
C/D-495 800 Tons 300 RPM
D495-7K 1000 Tons 300 RPM
D-605 1250 Tons 150 RPM

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