Next Generation Caterpillar Excavators

Predelivery Inspection (PDI) / Revisit Checklist

Type Dealer Code Work Order No. Date Employee ID Model Serial No.

Hours Inspector Name  

1. If the machine was in storage, engine needs pressure lubrication before it is started.
2. For more details on features and operations please refer to the respective service manual
3. All Safety Product Improvement Programs (PIP) must be completed.
4. Explanations for this form are in special instructions form SEHS8298.

System Visual Inspection Service Points & Fluid Levels Operation After Operation

Engine & __ Paint __ Oil __ Priming Pump __ Air Cleaner Indicator

Aftertreatment __ Outside Damage __ Coolant __ Smoke Color __ Clean Pre-cleaner Bowl
__ Wiring Harnesses __ Fuel __ Unusual Noise __ V-Belt Tension
__ Cooling Cores __ Air Filter __ Electric Fan (If Equipped) __ Leaks - Oil, Fuel, Coolant
__ Drain Water from Fuel Tank __ ECM Replacement File __ Friction on Hoses
__ Drain Water Separator __ Injector Trim File __ Friction on Wires
__ Open Coolant Conditioner Valves __ Loose Wire Connections
__ DEF (If Equipped) __ Loose or Lost Fasteners

Power Train __ Paint __ Final Drive __ Transmission __ Leaks - Oil

__ Outside Damage __ Pump Drive __ Travel Alarm and Shutoff __ Loose or Lost Fasteners
__ Tires- Cuts, Gouges * __ Swing Gear Grease __ Steering __ Tires - Cuts, Gouges *
__ Swing Drive __ Hydraulic Lever Lock
__ Tire Pressure * __ Parking Brake
__ Differentials * __ Swing
__ Drive Shafts * __ Swing Brake
__ Stabilizers * __ Swing Lock
__ 90° Drive Boxes * __ Unusual Noise/Vibration
__ Grease Fittings

Chassis & __ Sheet Metal __ Adjust Track Tension ** __ Enclosure Door - Locks & Latches __ Track Tension**
Undercarriage __ Paint __ Grease Fittings __ Leaks - Oil
__ Damage __ Torque on Track Roller Frame __ Loose or Lost Fasteners
Bolts (245 Reassembly) ** __ Welds

Hydraulic __ Cylinder Rods __ Hydraulic Tank __ Controls __ Leaks - Oil

__ CYLIX 33TM removal __ Grease Fittings __ Too Much Drift __ Friction on Hoses
__ Hose & Tubes __ Auto Warm-up __ Unusual Noise __ Loose or Lost Fasteners
__ Fluid Level

Boom, Stick, Linkage, __ Paint __ Clam Shell Rotator Gear Drive __ Boom and Stick __ Welds
Bucket __ Damage __ Grease Fittings __ Shovel, Bucket or Logger __ Loose or Lost Fasteners
__ Ground Engaging Tools __ All Pins Installed and __ Damage
Lubricated (245 Reassembly) ** __ Ground Engaging Tools

1017HGH‐01  Confidential : Green   
 Next Generation Caterpillar Excavators
Predelivery Inspection (PDI) / Revisit Checklist
System Visual Inspection Service Points & Fluid Levels Operation After Operation
Electrical __ Wiring Harness __ Lights __ Product Status Report __ Lose or Lost Fasteners
__ Sensors __ Batteries __ Set Operator ID __ Lose Connectors
__ Connectors __ Fuses & Relays __ Bluetooth Pairing / Connectivity __ Friction on Wires
__ Lose or Lost Fastener Joystick / Pedal
CGC Antennas __ Implement Function
__ Installed Correctly __ Pattern Selection
__ Configuration Reviewed Calibrations (If Equipped)
Product Link Antennas __ Payload
__ Installed Correctly __ Bucket Measure-up
__ Configuration Reviewed __ 3D Grade Control
Accuracy Checks
__ Grade
__ Assist
__ Payload
Product Link
__ PL Unit Registered
Vision Link/OMS (If subscribed)
__ Check Machine Connectivity
Cab __ Sheet Metal __ Windshield Washer __ Disconnect Switch __ Operation Guide
__ Paint __ Air Filters __ Electronic Monitoring System/Display __ Maintenance Guide
__ Glass __ Horn __ Parts Book
__ Seat __ Seat Belts __ Seat Cover
__ Seat Belt __ Seat Adjustments (Mechanical/Air) __ Steps & Grab Irons
__ All Switches & Controls __ Loose or Lost Fasteners
__ Wiper
__ Doors & Windows (Sliding Window & Windshield) __ Loose Wire Connections
__ Wiring Harnesses
__ Locks & Latches __ Leaks - Water
__ Connectors __ Mirrors Adjustment
__ Lose or Lost Fastener __ Windshield Wipers
__ Interior Trim __ Windshield Washers
__ Heater/Ventilation
__ Air Conditioner/Pressurizer
__ Lights - Outside & Cab
__ Gauges
__ Unusual Noise
__ Push to Start (PTS)
__ Camera Functionality
Console Adjustments
Misc & Attachments __ Special Assembly Parts __ Attachment Fluid Levels __ Attachments __ Warning Plates
__ S/N Plates __ Grease Fittings __ Unusual Noise __ Decals
__ Correct Attachments __ Flash latest software prior to delivery __ Leaks
__ Hand Tools __ Loose or Lost Fasteners
__ Paint
__ Fluid FilmTM / CYLIX 33TM removal
* Pneumatic Tired Units
** Track Type Units

CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow” and the POWER EDGE trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. © 2013
Caterpillar All Rights Reserved

1017HGH‐01  Confidential : Green