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3408e Industrial
3408e Industrial
Inlet Air
Temperature
Sensor
Fuel Pressure
Sensor Connector P89
P49 (Specific Arrangements O
Cu
Con
Injectors
6&8
P57
Timing Calibration
(TC) Probe
Connector
J26/P26
ECM
Connector
J2/P2
TOP VIEW
Inlet Air
Temperature
let Air Sensor
perature P89
ensor (Specific Arrangements Only)
P89
angements Only)
Caterpillar Supplied
Customer Engine Service
Connector Tool Connector
J3 J60
Timing Calibration
(TC) Probe
Connector
J26/P26
Injectors
5&7
P53
Electronics
Ground
Stud Injection Actuation
Pressure Sensor
Electronic C
Control
Module
Injection Actuation
Pressure Control
ECM
Connector
ECM
J2/P2
Connector
J1/P1
r (2-Pin)
or Connector (3-Pin)
ector (3-Pin)
nnector (3-Pin)
Tool Connector
onnector (3-Pin)
nsor Connector (3-Pin)
Sensor Connector (3-Pin)
Control Valve Sensor Connector-
ector (3-Pin)
sor Connector (3-Pin)
Unit Injector Connector (4-Pin)
Unit Injector Connector (4-Pin)
Unit Injector Connector (4-Pin)
Unit Injector Connector (4-Pin)
Unit Injector Connector (4-Pin)
c Unit Injector Connector
in)
r Connector (3-Pin)
J2/P2
ECM
Connector
J1/P1
Electronic
Control
Module
Injectors
2&4
P56
Primary Engine
Speed/Timing
Sensor Connector
J20/P20
Engine Coolant
Temperature
Sensor
Injection Actuation At
Pressure Sensor Pres
Connector J45/P45 Conn
Timing Calibration
(TC) Probe
Sensor Connector Conn
P49 J
Injection Actuation
Pressure Control
Valve
Injectors
1&3
P52
Atmospheric
Pressure
Sensor
Fuel
Intake Manifold Temperature Sensor
Engine Oil
(Boost)
Pressure Sensor Engine Oil
Atmospheric (Turbo Outlet)
Pressure Sensor Pressure Sensor Temperatu
Connector J27/P27 Connector J23/P23 Atmospheric
Pressure Sensor
Primary
Speed/Timing Sensor
Engine
Connector
J3
Engine Service
Tool Connector
J60
Electrical System
Electronics
Ground
Stud
7PR1-UP
Injection Actuation
Pressure Control Valve
Engine Oil
Temperature Sensor
8 HEUI Injectors
J3 Custome
Connect
P3
Secondary
Speed/Timing Sensor
SMMS
P20/J20
Primary Engine
Speed/Timing Sensor
P44/J44 15 Amp
Secondary Engine Breaker
Speed/Timing Sensor
12 Hydraulic
Diagram Electronic Unit J46/P46
Injection Actuation
Injectors Pressure Control
Valve (IAPCV) P45/J45
Injection Actuation
Pressure Sensor
J60 Service Tool Connector (9-Pin)
J89/P89 Inlet Air Temperature Sensor Connecto
J2
© 2004 Caterpillar
All Rights Reserved
4-Pin DT Connector
J60 102-8814 Se
Caterpillar Supplied
Engine Service
Tool Connector
16 - 18 8T-8729 8T-8730
16 - 18 8T-8729 8T-8730 16 - 18
J1
ol Module
Printed in U.S.A.
102-8814 Seal
Socket #
9W-0844
8T-8730
E D
C
B
A
F
J
G
8132
8T-8736 Receptacle
, JVD
16 - 18 8T-8729 8T-8730
Intake Manifold
(Boost)
(Turbo Outlet)
Pressure Sensor
Engine Coolant
Temperature
Sensor
To Lubrication System
Engine
Oil Temperature
Sensor
Oil Pressure
Sensor
Cold Start
Oil
Reservoir
Cooldown
High Circuit F
Pressure
Oil Pump
Oil
Filter
Injection
Actuation ECM
Pressure
Control
Valve
Oil
Cooler Fuel
Transfer
Pump
Lubrication Primary
Oil Pump Fuel Filter
Water
Separator
Seco
Fuel
Oil Fuel
Sump Tank
Valve (IAPCV) P45/J45
Injection Actuation
Pressure Sensor
P27/P27
Atmospheric
Pressure Sensor
P22/J22
Engine Oil
Pressure Sensor
High Pressure J23/P23
Oil Manifold
Intake Manifold J3
Pressure Sensor
Injection Actuation
Fuel Temperature Pressure Sensor P21/J21
Sensor Engine Coolant
Temperature Sensor
High Pressure
Oil Manifold P43/J43
Fuel P
Temperature Sensor
P51/J51
Engine Oil P11
Temperature Sensor
J89/P89
Intake Manifold Air P49/J
Temperature Sensor
Warning Lamp
Hydraulic Electronic
Unit Injectors (HEUI)
Diagnostic Lamp
Pressure
Regulating NOTE: Maintenance
Valve Components within Due Lamp
this area are
recommendations
Secondary Customer Installed J42
Fuel Filter Service Tool
Connector
k
OEM Installed Switches:
PTO Enable
PTO Ramp Up/Down 3-Pin DT Connector
PTO Interrupt
Remote Shutdown
Starting Aid Override
Overspeed Verify
Intermediate Engine Speed
Maintenance Due Reset
Torque Limit 3E-3371 Wedge 3E-3368 Wedge
J35/P35 3E-3307 Receptacle As.
Throttle
102-8803 Receptacle Kit
Position Sensor
P34/J34
Coolant
Level Sensor Wire Gauge Pin # Socket #
P109/J109 14 9W-0852 9W-0844
Auxiliary 16 - 18 8T-8729 8T-8730
Pressure Sensor
P114/J114
Auxiliary
Temperature Sensor
40-Pin DRC Connector
P49/J49
40
Fuel
40
10
39
Pressure Sensor
38
3E-8557 Bolt
37
36
6
36
Inlet Air Shutoff
DRC16-40S
DEUTSCH IPD
Solenoid & Relay
35
35
5
34
Ether
33
Solenoid & Relay 3E-4367 Ring
32
31
1
31
10 15
Engine Monitoring 8T-9834 Connector As.
9X-3132 Seals
5 20
System (EMS)
0 25 Display Modules Wire Gauge Pin # Socket #
14 9W-0852 9W-0844
16 - 18 8T-8729 8T-8730
16 Page,
RENR
102-8813 Seal
E-3368 Wedge
104-2921 Plug As.
Socket #
9W-0844
8T-8730
10
10
20
30
40
6
16
26
36
6
15
25
35
5
5
11
21
31
1
1
8T-8730
INJECTORS INJECTORS INJECTORS
#6
MAIN UNIT
(NOTE E)
14
15
25
34
35
20
23
13
33
10
11
12
16
17
18
19
21
22
24
26
1
2
5
7
4
3
6
8
9
-
US/MET
SCROLL FORWA
CAT DATA L
CAT DATA L
UNUS
WARNING LA
WARN
BACKLIGHT LAMP
SCROLL BACKWA
NJECTORS INJECTORS
#2
OPTIONAL EMS DISPLAY MODULES
TACHOMETER QUAD GA
(NOTE E) (NOTE
15
10 20
OPTIONAL REMOTE
5 25 TACHOMETER OR
QUAD GAGE
0 RPM X100 30 (NOTES E & J)
21
22
24
26
27
28
29
30
31
32
36
37
38
39
40
1
2
3
4
5
6
1
2
3
4
1
2
3
4
5
6
(NOTE D)
+24V 1
- BAT. 2
US/METRIC 3
OLL FORWARD 4 (NOTE F)
T DATA LINK - 5
T DATA LINK + 6
UNUSED 7
WARNING LAMP 8
WARNING 9
GHT LAMP PWR 10
LL BACKWARD 11
12
(NOTE J)
QUAD GAGE
(NOTE E)
1
2
3
4
5
6
7
8
INJECT
INJECT
INJECT
INJECT
ENGINE COOLAN
FUE
ATMOSPH
INTAKE MANI
ENGINE
INLET AI
SO
AIR SHU
THROTTLE PO
AUXILIARY TEMPE
MAINTENANCE
DIGITAL
ANALOG SENSO
ANALOG
ENGINE OI
SPEED/TIMING
INJECTION ACTUA
PRIMARY
SECONDARY
REMOTE SHUTDOW
INTERMEDIATE
OVERSPEED
PTO
PTO R
PTO RAM
AUXILIARY PR
DI
8132
STARTI
ETHER STAR
DIGITAL SENSO
+BATTERY (UNSWIT
e, JVD
MAINTENANCE
COOLANT
PTO IN
TORQUE
TIMING CALIBRATION
TIMING CALIBRATION
+BATTERY
AT
INJECTORS INJECTORS INJECTORS
#1 #3 #5 #7 #6
GY-16
WH-16
GY-16
WH-16
OR-16
PU-16
GY-16
WH-16
OR-16
PU-16
J2/P2
INJECTOR 1 16 A701/GY
INJECTOR 2 26 A702/PU
1
2
3
4
1
2
3
4
1
2
3
4
INJECTOR 3 32 A703/BR
INJECTOR 4 38 A704/GN P52 P53
A701/GY
A706/GY
F729/GN
A708/BR
F729/GN
A705/BU
F728/BR
A707/PU
F728/BR
INJECTOR 5 37 A705/BU
INJECTOR 6 31 A706/GY A703/BR
INJECTOR 7 30 A707/PU F726/YL
INJECTOR 8 36 A708/BR A705/BU
A707/PU
F728/BR
F729/GN
A708/BR
INJECTOR COMMON 1&3 5 F726/YL A706/GY
INJECTOR COMMON 2&4 17 F727/BU F727/BU
INJECTOR COMMON 5&7 27 F728/BR A704/GN
INJECTOR COMMON 6&8 39 F729/GN A702/PU
GY-16
WH-16
OR-16
PU-16
1
2
3
4
1
2
3
4
P57 P56
A706/GY
F729/GN
A708/BR
F729/GN
A702/PU
F727/BU
A704/GN
F727/BU
START C OFF
RELAY ON
S ST
KEYSWITC
J20 STARTING
/GN A +12V PRIMARY SPEED/TIMING MOTOR
/BR B RETURN SENSOR
/WH C SIGNAL
BATTERY
DISCONNECT
J44
SWITCH
/GN A +12V SECONDARY SPEED/TIMING (NOTE B)
/BR B GND SENSOR
/PK C SIGNAL + -
P21
/OR A +5V ENGINE COOLANT TEMPERATURE
/BR B GND SENSOR BATTERY
/BU C SIGNAL
J23 J3/P3
INTAKE MANIFOLD PRESSURE
/OR A +5V 150(4)/OR-14 1 +BAT. (UNSWITCHED)
(BOOST)
/BR B GND 150(6)/OR-14 2 +BAT. (UNSWITCHED)
(TURBO OUTLET)
/PK C SIGNAL F701/BR 4 AIR SHUTOFF SOLENOID
SENSOR
E799/BR 5 SOLENOID COMMON
J27 F703/GY 11 AUXILIARY TEMP SENSOR
/OR A +5V ATMOSPHERIC PRESSURE F719/BR 36 COOLANT LEVEL SENSOR
/BR B GND SENSOR A700/OR 8 DIGITAL SNSR PWR (+8V
/GY C SIGNAL 998/BR 9 DIGITAL SNSR RETURN
F714/PK 20 FUEL PRESSURE SENSOR
J22 F713/OR 19 INLET AIR TEMPERATURE
/OR A +5V ENGINE OIL PRESSURE F725/WH 33 AUXILIARY PRESS. SENS
/BR B GND SENSOR F702/GN 10 THROTTLE POSITION SEN
/GY C SIGNAL 997/OR 14 ANLG SNSR PWR (+5V)
993/BR 15 ANLG SNSR RETURN
P51 F709/BU 22 ETHER START VALVE REL
/OR A +5V ENGINE OIL TEMPERATURE F720/GN 38 STARTING AID SW
/BR B GND SENSOR F704/OR 12 MAINTENANCE CLEAR SW
/YL C SIGNAL F710/BR 21 TORQUE LIMIT SW
F715/PU 27 REMOTE SHUTDOWN SW
P43 F716/WH 28 INTERMEDIATE SPEED SW
/OR A +5V FUEL TEMPERATURE F722/OR 40 OVERSPEED VERIFY SW
/BR B GND SENSOR F708/YL 23 PTO INTERRUPT SW
/YL C SIGNAL F717/YL 29 PTO ENABLE SW
F700/BU 3 NOT USED
F718/BU 30 PTO RAMP UP SW
P89 F721/GY 39 PTO RAMP DOWN SW
OR A +5V F705/PK 13 MAINTENANCE OVERDUE L
/BR B RETURN INLET AIR TEMPERATURE
SENSOR F707/WH 24 DIAGNOSTIC LAMP
/OR C SIGNAL F706/PU 25 WARNING LAMP
NOTE K F737/YL 37 SPARE
113/OR 26 KEYSWITCH INPUT
892/BR 6 CAT DATA LINK -
OFF
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS
ON B
ST
CB (P49)
KEYSWITCH 15A 997/OR A
F714/PK C
993/BR B
15A
(P114)
A
C
CB B
ATOR (NOTE B)
D (P34)
15A A
C
B
CB
(NOTE B)
(P19B)
A
C
B
(P35)
C S
A +
B
TCHED)
TCHED)
SOLENOID
MON
MP SENSOR
L SENSOR
PWR (+8V) STAR
RETURN
E SENSOR MAINTENANCE
MPERATURE SENSOR
ESS. SENSOR TORQ
ITION SENSOR
R (+5V) (NOTE H) REMOTE SHUTD
TURN
VALVE RELAY INTE
SW
CLEAR SW OVERSPEED VE
SW
OWN SW PTO
SPEED SW
RIFY SW PTO ENABLE S
T SW
W
SW
N SW
OVERDUE LAMP
AMP
PUT
K -
(NOTE J)
ONS
AIR SHUTOFF
SOLENOID
)
+5V
SIGNAL FUEL PRESSURE
SENSOR
RETURN
(NOTE K)
4)
+8V
SIGNAL AUXILIARY TEMPERATURE
SENSOR (131-0427)
RETURN
)
+8V
SIGNAL COOLANT LEVEL
SENSOR (111-3794)
RETURN
B)
+5V
SIGNAL AUXILIARY PRESSURE
SENSOR (161-9932)
RETURN
)
SIG
+ BAT. THROTTLE POSITION
SENSOR (161-8906)
- BAT.
ETHER
VALVE
STARTING AID SW
NTENANCE CLEAR SW
TORQUE LIMIT SW
OTE SHUTDOWN SW
INTERMEDIATE SPEED SW
RSPEED VERIFY SW
PTO INTERUPT SW
ENABLE SW
PTO RAMP
UP/DOWN SWITCH
MAINTENANCE
TIMING CALIBRATION
TIMING CALIBRATION
16 Page,
+BATTERY
RENR
AT
AT
CA
CA
ELECTRONIC CON
ABBREVIATION
IAPCV INJECTION ACTUATION PRESSURE
LIBRATION (TC) PROBE + 18 F723/PK F713/OR
LIBRATION (TC) PROBE - 12 F724/PU
+BATTERY (UNSWITCHED) 6 150/OR-14 150(6)/OR-14
ATA DATA LINK - 1 E793/BU
ATA DATA LINK + 7 E794/YL J49
CAT DATA LINK - 3 892/BR 997/OR A
CAT DATA LINK + 9 893/GN 993/BR B
-BATTERY 5 229/BK-14 F714/PK C
-BATTERY 11 229/BK-14
J60
150/OR-14 A +BAT.
229/BK-14 B -BAT.
ELECTRONICS C
GROUND 893/GN D CAT DATA LINK +
STUD 892/BR E CAT DATA LINK -
(NOTE A) F
G
E793/BU H ATA DATA LINK -
E794/YL J ATA DATA LINK +
NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST NOTE E: ONE MAIN EMS MODULE IS REQUIRED FOR EACH DESIRED NOTE
HAVE A DIRECT WIRE CONNECTION TO BATTERY (-). THIS MONITORING STATION. THE TACHOMETER AND/OR QUAD
CONNECTION CAN BE MADE AT THE STARTER (-) TERMINAL. GAGE UNITA ARE OPTIONAL AND WILL NOT OPERATE
WITHOUT CONNECTION TO A MAIN EMS MODULE.
NOTE B: TO AVOID LOSS OF JOB DATA STORED BY THE ECM,
DISCONNECT SWITCHES SHOULD NOT INTERRUPT EITHER NOTE F: THE DEFAULT SETTING FOR THE EMS IS METRIC UNITS.
THE ECM BATTERY (-) OR UNSWITCHED BATTERY (+) LINES. IF METRIC UNITS ARE REQUIRED NO CONNECTION IS NOTE
NEEDED. IF U.S. UNITS ARE REQUIRED, A PERMANENT
NOTE C: PLACE APPROPRIATE CIRCUIT PROTECTION. CONNECTION TO BATTERY (-) IS REQUIRED.
NOTE D: PIN 22 ON THE EMS MAIN MODULE 40 PIN CONNECTOR NOTE G: ALL WIRE IS 16 AWG WIRE UNLESS OTHERWISE SPECIFIED. NOTE
MUST BE CONNECTED TO BATTERY (-) FOR PROPER
OPERATION.
ON
PRESSURE CONTROL VALVE
SENSOR
/OR C SIGNAL F706/PU 25 WARNING LAMP
NOTE K F737/YL 37 SPARE
113/OR 26 KEYSWITCH INPUT
892/BR 6 CAT DATA LINK -
J49 893/GN 7 CAT DATA LINK +
OR A +5V E794/YL 31 ATA DATA LINK +
/BR B RETURN FUEL PRESSURE
SENSOR E793/BU 32 ATA DATA LINK -
/PK C SIGNAL A234/BK 16 BARE
F711/GN 17 YL
F712/GY 18 GN
CABLE AS
165-0200
OBE +
A A
OBE -
B B
C C
S A A
MAX LENGTH 40 METERS
0 B B
C C
CABLE
A A
120 ohms 153-2707 120 ohms
B B
C C
= Circ
= Circ
THIS SCH
HARNESS
131-6686
179-7087
MAINTENANCE
OVERDUE LAMP
DIAGNOSTIC LAMP
WARNING LAMP
A + BAT.
B - BAT.
C
E CAT DATA LINK -
D CAT DATA LINK +
F J1939 DATA +
G J1939 DATA -
J ATA DATA LINK +
0 ohms H ATA DATA LINK -
(J42)
CUST. SUPPLIED ENG
MINATION SERVICE TOOL CONN
STOR
3016
= Circuit Connection