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TOP V

Inlet Air
Temperature
Sensor
Fuel Pressure
Sensor Connector P89
P49 (Specific Arrangements O

Cu
Con

Injectors
6&8
P57

Timing Calibration
(TC) Probe
Connector
J26/P26

ECM
Connector
J2/P2
TOP VIEW

Inlet Air
Temperature
let Air Sensor
perature P89
ensor (Specific Arrangements Only)
P89
angements Only)
Caterpillar Supplied
Customer Engine Service
Connector Tool Connector
J3 J60

Timing Calibration
(TC) Probe
Connector
J26/P26
Injectors
5&7
P53

Electronics
Ground
Stud Injection Actuation
Pressure Sensor
Electronic C
Control
Module

Fuel Pressure Custo


Sensor Connector Conn
P49 J

Injection Actuation
Pressure Control
ECM
Connector
ECM
J2/P2
Connector
J1/P1

3408E Industrial Engine


Caterpillar Supplied
Customer
Connector
J3
Engine Service
Tool Connector
J60
Electrical System
Electronics
Electrical Connectors and Fun
RENR8132 Jack/Plug Functional Descrip
May 2004 J1/P1 Electronic Control Module (ECM) Conn
J2/P2 Electronic Control Module (ECM) Conn
J3/P3 Customer Connector (40-Pin)
J114/P114 Auxiliary Temperature Sensor Connect
J109/P109 Auxiliary Pressure Sensor Connector (3
J20/P20 Primary Speed/Timing Sensor Connect
J21/P21 Coolant Temperature Sensor Connecto
J22/P22 Oil Pressure Sensor Connector (3-Pin)
Turbocharger Compressor Outlet Press
J23/P23
(3-Pin)
P26 Timing Calibration Connector (2-Pin)
J27/P27 Atmospheric Pressure Sensor Connect
J34/P34 Coolant Level Sensor Connector (3-Pin
J35/P35 Throttle Position Sensor Connector (3-P
J42 Customer Installed Service Tool Conne
J43/P43 Fuel Temperature Sensor Connector (3
J44/P44 Secondary Speed/Timing Sensor Conn
J45/P45 Injection Actuation Pressure Sensor Co
Injection Actuation Pressure Control Va
J46/P46
(2-Pin)
J49/P49 Fuel Pressure Sensor Connector (3-Pin
J51/P51 Engine Oil Temperature Sensor Conne
J52/P52 #1, #3 Hydraulic Electronic Unit Injecto
J53/P53 #5, #7 Hydraulic Electronic Unit Injecto
J54/P54 #9, #11 Hydraulic Electronic Unit Inject
J56/P56 #2, #4 Hydraulic Electronic Unit Injecto
ne J57/P57 #6, #8 Hydraulic Electronic Unit Injecto
#12, #10 Hydraulic Electronic Unit Injec
J58/P58
(4-Pin)
J60 Service Tool Connector (9-Pin)
J89/P89 Inlet Air Temperature Sensor Connecto
and Functions
al Description
CM) Connector (key C)
CM) Connector (key D)
)
or Connector (3-Pin)
onnector (3-Pin)
or Connector (3-Pin)
r Connector (3-Pin)
tor (3-Pin)
Outlet Pressure Sensor Connector

r (2-Pin)
or Connector (3-Pin)
ector (3-Pin)
nnector (3-Pin)
Tool Connector
onnector (3-Pin)
nsor Connector (3-Pin)
Sensor Connector (3-Pin)
Control Valve Sensor Connector-

ector (3-Pin)
sor Connector (3-Pin)
Unit Injector Connector (4-Pin)
Unit Injector Connector (4-Pin)
Unit Injector Connector (4-Pin)
Unit Injector Connector (4-Pin)
Unit Injector Connector (4-Pin)
c Unit Injector Connector

in)
r Connector (3-Pin)
J2/P2

ECM
Connector
J1/P1

Electronic
Control
Module

Injectors
2&4
P56

Primary Engine
Speed/Timing
Sensor Connector
J20/P20

Engine Coolant
Temperature
Sensor
Injection Actuation At
Pressure Sensor Pres
Connector J45/P45 Conn

Timing Calibration
(TC) Probe
Sensor Connector Conn
P49 J

Injection Actuation
Pressure Control
Valve

Injectors
1&3
P52

Atmospheric
Pressure
Sensor

Fuel
Intake Manifold Temperature Sensor
Engine Oil
(Boost)
Pressure Sensor Engine Oil
Atmospheric (Turbo Outlet)
Pressure Sensor Pressure Sensor Temperatu
Connector J27/P27 Connector J23/P23 Atmospheric
Pressure Sensor

Primary
Speed/Timing Sensor

Fuel System Block Diagram


To Lubrication System

Engine
Connector
J3
Engine Service
Tool Connector
J60
Electrical System
Electronics
Ground
Stud
7PR1-UP

Injection Actuation
Pressure Control Valve

Engine Oil
Temperature Sensor

Electronic Control Module (ECM)

8 HEUI Injectors

J3 Custome
Connect
P3

Secondary
Speed/Timing Sensor
SMMS

P20/J20
Primary Engine
Speed/Timing Sensor
P44/J44 15 Amp
Secondary Engine Breaker
Speed/Timing Sensor
12 Hydraulic
Diagram Electronic Unit J46/P46
Injection Actuation
Injectors Pressure Control
Valve (IAPCV) P45/J45
Injection Actuation
Pressure Sensor
J60 Service Tool Connector (9-Pin)
J89/P89 Inlet Air Temperature Sensor Connecto

J2

Electronic Control Modul

© 2004 Caterpillar
All Rights Reserved

4-Pin DT Connector
J60 102-8814 Se
Caterpillar Supplied
Engine Service
Tool Connector

3E-3376 Receptacle As. 3E-3377 Wedge 3E-3374 Wedge


Electronics
Ground Stud 102-8804 Receptacle Kit 102-8

Wire Gauge Pin # Socket #


P26/J26
14 9W-0852 9W-0844

16 - 18 8T-8729 8T-8730

40-Pin Deutsch Connector


Customer
Connector
110-6844 Seal
Battery
Disconnect
+ -
Battery
Switch 24VDC
Breaker 110-6845 Plug As.
SMMS or
F

110-6845 Plug As.


or
110-6846 Plug As.
Keyswitch (Service Replacement)
15 Amp 110-6846 Plug As.
Breaker 15 Amp
Breaker Wire Gau
Wire Gauge Pin # Socket #
14 9W-0852 9W-0844 14

16 - 18 8T-8729 8T-8730 16 - 18

OEM Installed Switches:


PTO Enable
PTO Ramp Up/Down 3-Pin DT Connector
in)
r Connector (3-Pin)

J1

ol Module

Printed in U.S.A.

102-8814 Seal

374 Wedge 3E-3373 Plug As.

102-8809 Plug Kit

Socket #
9W-0844

8T-8730

9-Pin HD10 Receptacle

E D
C

B
A

F
J

G
8132

8T-8736 Receptacle
, JVD

Wire Gauge Pin # Socket #


14 9W-0852 9W-0844

16 - 18 8T-8729 8T-8730
Intake Manifold
(Boost)
(Turbo Outlet)
Pressure Sensor

Engine Coolant
Temperature
Sensor
To Lubrication System

Engine
Oil Temperature
Sensor
Oil Pressure
Sensor

Cold Start
Oil
Reservoir

Cooldown
High Circuit F
Pressure
Oil Pump

Oil
Filter
Injection
Actuation ECM
Pressure
Control
Valve
Oil
Cooler Fuel
Transfer
Pump

Lubrication Primary
Oil Pump Fuel Filter
Water
Separator
Seco
Fuel

Oil Fuel
Sump Tank
Valve (IAPCV) P45/J45
Injection Actuation
Pressure Sensor
P27/P27
Atmospheric
Pressure Sensor
P22/J22
Engine Oil
Pressure Sensor
High Pressure J23/P23
Oil Manifold
Intake Manifold J3
Pressure Sensor
Injection Actuation
Fuel Temperature Pressure Sensor P21/J21
Sensor Engine Coolant
Temperature Sensor
High Pressure
Oil Manifold P43/J43
Fuel P
Temperature Sensor
P51/J51
Engine Oil P11
Temperature Sensor
J89/P89
Intake Manifold Air P49/J
Temperature Sensor

Warning Lamp
Hydraulic Electronic
Unit Injectors (HEUI)
Diagnostic Lamp
Pressure
Regulating NOTE: Maintenance
Valve Components within Due Lamp
this area are
recommendations
Secondary Customer Installed J42
Fuel Filter Service Tool
Connector

k
OEM Installed Switches:
PTO Enable
PTO Ramp Up/Down 3-Pin DT Connector
PTO Interrupt
Remote Shutdown
Starting Aid Override
Overspeed Verify
Intermediate Engine Speed
Maintenance Due Reset
Torque Limit 3E-3371 Wedge 3E-3368 Wedge
J35/P35 3E-3307 Receptacle As.
Throttle
102-8803 Receptacle Kit
Position Sensor
P34/J34
Coolant
Level Sensor Wire Gauge Pin # Socket #
P109/J109 14 9W-0852 9W-0844
Auxiliary 16 - 18 8T-8729 8T-8730
Pressure Sensor
P114/J114
Auxiliary
Temperature Sensor
40-Pin DRC Connector
P49/J49

40
Fuel

40

10
39
Pressure Sensor

38
3E-8557 Bolt

37

36

6
36
Inlet Air Shutoff

DRC16-40S
DEUTSCH IPD
Solenoid & Relay

35

35

5
34
Ether

33
Solenoid & Relay 3E-4367 Ring

32

31

1
31
10 15
Engine Monitoring 8T-9834 Connector As.
9X-3132 Seals
5 20
System (EMS)
0 25 Display Modules Wire Gauge Pin # Socket #
14 9W-0852 9W-0844

16 - 18 8T-8729 8T-8730
16 Page,
RENR
102-8813 Seal

E-3368 Wedge
104-2921 Plug As.

102-8808 Plug Kit

Socket #
9W-0844

8T-8730
10

10

20

30

40
6

16

26

36
6

15

25

35
5
5

11

21

31
1
1

Socket # 9X-1343 Receptacle As.


9W-0844

8T-8730
INJECTORS INJECTORS INJECTORS
#6
MAIN UNIT
(NOTE E)
14
15
25
34
35
20
23
13

33

10
11
12
16
17
18
19
21
22
24
26
1
2
5

7
4

3
6
8
9

-
US/MET
SCROLL FORWA
CAT DATA L
CAT DATA L
UNUS
WARNING LA
WARN
BACKLIGHT LAMP
SCROLL BACKWA

NJECTORS INJECTORS
#2
OPTIONAL EMS DISPLAY MODULES

TACHOMETER QUAD GA
(NOTE E) (NOTE

15
10 20
OPTIONAL REMOTE
5 25 TACHOMETER OR
QUAD GAGE
0 RPM X100 30 (NOTES E & J)
21
22
24
26
27
28
29
30
31
32
36
37
38
39
40

1
2
3
4
5
6

1
2
3
4
1
2
3
4
5
6

(NOTE D)

+24V 1
- BAT. 2
US/METRIC 3
OLL FORWARD 4 (NOTE F)
T DATA LINK - 5
T DATA LINK + 6
UNUSED 7
WARNING LAMP 8
WARNING 9
GHT LAMP PWR 10
LL BACKWARD 11
12
(NOTE J)
QUAD GAGE
(NOTE E)
1
2
3
4
5
6
7
8
INJECT
INJECT
INJECT
INJECT

ENGINE COOLAN
FUE
ATMOSPH
INTAKE MANI
ENGINE
INLET AI

SO
AIR SHU

THROTTLE PO
AUXILIARY TEMPE
MAINTENANCE

DIGITAL
ANALOG SENSO
ANALOG

ENGINE OI
SPEED/TIMING
INJECTION ACTUA
PRIMARY
SECONDARY

REMOTE SHUTDOW
INTERMEDIATE

OVERSPEED

PTO
PTO R
PTO RAM
AUXILIARY PR
DI
8132

STARTI
ETHER STAR
DIGITAL SENSO
+BATTERY (UNSWIT
e, JVD

MAINTENANCE
COOLANT
PTO IN
TORQUE
TIMING CALIBRATION
TIMING CALIBRATION
+BATTERY
AT
INJECTORS INJECTORS INJECTORS
#1 #3 #5 #7 #6

GY-16
WH-16
GY-16
WH-16

OR-16
PU-16

GY-16
WH-16

OR-16
PU-16
J2/P2
INJECTOR 1 16 A701/GY
INJECTOR 2 26 A702/PU

1
2
3
4
1
2
3
4

1
2
3
4
INJECTOR 3 32 A703/BR
INJECTOR 4 38 A704/GN P52 P53
A701/GY

A706/GY
F729/GN
A708/BR
F729/GN
A705/BU
F728/BR
A707/PU
F728/BR
INJECTOR 5 37 A705/BU
INJECTOR 6 31 A706/GY A703/BR
INJECTOR 7 30 A707/PU F726/YL
INJECTOR 8 36 A708/BR A705/BU
A707/PU
F728/BR
F729/GN
A708/BR
INJECTOR COMMON 1&3 5 F726/YL A706/GY
INJECTOR COMMON 2&4 17 F727/BU F727/BU
INJECTOR COMMON 5&7 27 F728/BR A704/GN
INJECTOR COMMON 6&8 39 F729/GN A702/PU

IAPCV RETURN 35 E797/WH E797/WH


IAPCV 29 E798/PK E798/PK
NE COOLANT TEMPERATURE 9 995/BU 995/BU
FUEL TEMPERATURE 15 A751/YL A751/YL
ATMOSPHERIC PRESSURE 20 A747/GY A747/GY 412/BU 1
TAKE MANIFOLD PRESSURE 23 A746/PK A746/PK 998/BR 2
ENGINE OIL PRESSURE 8 994/GY 994/GY
INLET AIR TEMPERATURE 14 F713/OR F714/PK J45
FUEL PRESSURE 2 F714/PK F713/OR 997/OR
SOLENOID RETURN 7 E799/BR 998/BR 993/BR
AIR SHUTOFF SOLENOID 13 F701/BR 997/OR E796/GN
NOT USED 19 F700/BU 993/BR
ROTTLE POSITION SENSOR 24 F702/GN 412/BU J20
ARY TEMPERATURE SENSOR 25 F703/GY E795/YL 996/GN
INTENANCE CLEAR SWITCH 1 F704/OR E796/GN 998/BR
SPARE 3 F737/YL 999/WH 999/WH
F732/PK
J44
996/GN
996/GN
996/GN 996/GN
993/BR 998/BR
997/OR F732/PK
998/BR 998/BR
998/BR 998/BR 998/BR
998/BR P21
998/BR
997/OR F714/PK 997/OR
J1/P1 993/BR F714/PK F714/PK 993/BR
997/OR
DIGITAL SENSOR RETURN 29 998/BR F713/OR 995/BU
997/OR
LOG SENSOR POWER (+5V) 36 997/OR F713/OR F713/OR
997/OR
ANALOG SENSOR RETURN 30 993/BR E799/BR J23
997/OR 997/OR
NOT USED 26 412/BU F701/BR 997/OR
997/OR 997/OR
ENGINE OIL TEMPERATURE 31 E795/YL F700/BU 993/BR
997/OR
ED/TIMING SENSOR POWER 32 996/GN F702/GN A746/PK
997/OR
ION ACTUATION PRESSURE 37 E796/GN F703/GY
997/OR
PRIMARY SPEED/TIMING 38 999/WH F704/OR J27
997/OR
SECONDARY SPEED/TIMING 39 F732/PK F737/YL 997/OR
993/BR
993/BR
E SHUTDOWN SWITCH (NO) 2 F715/PU A747/GY
993/BR
ERMEDIATE SPEED SWITCH 8 F716/WH
993/BR
J1939 SHIELD 15 A234/BK J22
993/BR 993/BR
J1939 DATA + 10 F711/GN 997/OR
993/BR 993/BR
J1939 DATA - 16 F712/GY 993/BR
993/BR
VERSPEED VERIFY SWITCH 13 F722/OR 994/GY
993/BR
KEYSWITCH 23 113/OR
993/BR
PTO ENABLE SWITCH 14 F717/YL P51
993/BR
PTO RAMP UP SWITCH 20 F718/BU 997/OR
PTO RAMP DOWN SWITCH 19 F721/GY 993/BR
ILIARY PRESSURE SENSOR 17 F725/WH E795/YL
DIAGNOSTIC LAMP 22 F707/WH
WARNING LAMP 27 F706/PU P43
STARTING AID SWITCH 25 F720/GN 997/OR
THER START VALVE RELAY 34 F709/BU 993/BR
TAL SENSOR POWER (+8V) 35 A700/OR A751/YL
Y (UNSWITCHED)(NOTE B) 4 150/OR-14 150(4)/OR-14
INTENANCE OVERDUE LAMP 21 F705/PK
COOLANT LEVEL SENSOR 24 F719/BR P89
PTO INTERUPT SWITCH 28 F708/YL 997/OR
TORQUE LIMIT SWITCH 40 F710/BR 993/BR
LIBRATION (TC) PROBE + 18 F723/PK F713/OR
LIBRATION (TC) PROBE - 12 F724/PU
+BATTERY (UNSWITCHED) 6 150/OR-14 150(6)/OR-14
ATA DATA LINK - 1 E793/BU
NJECTORS INJECTORS
#8
OR-16 #2 #4
PU-16

GY-16
WH-16

OR-16
PU-16
1
2
3
4

1
2
3
4
P57 P56
A706/GY
F729/GN
A708/BR
F729/GN

A702/PU
F727/BU
A704/GN
F727/BU

START C OFF
RELAY ON
S ST

KEYSWITC

E798/PK 1 INJECTION ACTUATION


E797/WH 2 PRESSURE CONTROL VALVE
P46
BU 1 +
NOT USED
BR 2
ALTERNATOR
J45 G S
/OR A +5V CB
INJECTION ACTUATION PRESSURE (NOTE C) GND
/BR B RETURN MTR BAT
SENSOR
/GN C SIGNAL

J20 STARTING
/GN A +12V PRIMARY SPEED/TIMING MOTOR
/BR B RETURN SENSOR
/WH C SIGNAL
BATTERY
DISCONNECT
J44
SWITCH
/GN A +12V SECONDARY SPEED/TIMING (NOTE B)
/BR B GND SENSOR
/PK C SIGNAL + -
P21
/OR A +5V ENGINE COOLANT TEMPERATURE
/BR B GND SENSOR BATTERY
/BU C SIGNAL

J23 J3/P3
INTAKE MANIFOLD PRESSURE
/OR A +5V 150(4)/OR-14 1 +BAT. (UNSWITCHED)
(BOOST)
/BR B GND 150(6)/OR-14 2 +BAT. (UNSWITCHED)
(TURBO OUTLET)
/PK C SIGNAL F701/BR 4 AIR SHUTOFF SOLENOID
SENSOR
E799/BR 5 SOLENOID COMMON
J27 F703/GY 11 AUXILIARY TEMP SENSOR
/OR A +5V ATMOSPHERIC PRESSURE F719/BR 36 COOLANT LEVEL SENSOR
/BR B GND SENSOR A700/OR 8 DIGITAL SNSR PWR (+8V
/GY C SIGNAL 998/BR 9 DIGITAL SNSR RETURN
F714/PK 20 FUEL PRESSURE SENSOR
J22 F713/OR 19 INLET AIR TEMPERATURE
/OR A +5V ENGINE OIL PRESSURE F725/WH 33 AUXILIARY PRESS. SENS
/BR B GND SENSOR F702/GN 10 THROTTLE POSITION SEN
/GY C SIGNAL 997/OR 14 ANLG SNSR PWR (+5V)
993/BR 15 ANLG SNSR RETURN
P51 F709/BU 22 ETHER START VALVE REL
/OR A +5V ENGINE OIL TEMPERATURE F720/GN 38 STARTING AID SW
/BR B GND SENSOR F704/OR 12 MAINTENANCE CLEAR SW
/YL C SIGNAL F710/BR 21 TORQUE LIMIT SW
F715/PU 27 REMOTE SHUTDOWN SW
P43 F716/WH 28 INTERMEDIATE SPEED SW
/OR A +5V FUEL TEMPERATURE F722/OR 40 OVERSPEED VERIFY SW
/BR B GND SENSOR F708/YL 23 PTO INTERRUPT SW
/YL C SIGNAL F717/YL 29 PTO ENABLE SW
F700/BU 3 NOT USED
F718/BU 30 PTO RAMP UP SW
P89 F721/GY 39 PTO RAMP DOWN SW
OR A +5V F705/PK 13 MAINTENANCE OVERDUE L
/BR B RETURN INLET AIR TEMPERATURE
SENSOR F707/WH 24 DIAGNOSTIC LAMP
/OR C SIGNAL F706/PU 25 WARNING LAMP
NOTE K F737/YL 37 SPARE
113/OR 26 KEYSWITCH INPUT
892/BR 6 CAT DATA LINK -
OFF
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS
ON B
ST

CB (P49)
KEYSWITCH 15A 997/OR A
F714/PK C
993/BR B

15A
(P114)
A
C
CB B
ATOR (NOTE B)

D (P34)
15A A
C
B
CB
(NOTE B)
(P19B)
A
C
B

(P35)
C S
A +
B

TCHED)
TCHED)
SOLENOID
MON
MP SENSOR
L SENSOR
PWR (+8V) STAR
RETURN
E SENSOR MAINTENANCE
MPERATURE SENSOR
ESS. SENSOR TORQ
ITION SENSOR
R (+5V) (NOTE H) REMOTE SHUTD
TURN
VALVE RELAY INTE
SW
CLEAR SW OVERSPEED VE
SW
OWN SW PTO
SPEED SW
RIFY SW PTO ENABLE S
T SW
W

SW
N SW
OVERDUE LAMP
AMP

PUT
K -
(NOTE J)
ONS

AIR SHUTOFF
SOLENOID

)
+5V
SIGNAL FUEL PRESSURE
SENSOR
RETURN

(NOTE K)
4)
+8V
SIGNAL AUXILIARY TEMPERATURE
SENSOR (131-0427)
RETURN

)
+8V
SIGNAL COOLANT LEVEL
SENSOR (111-3794)
RETURN

B)
+5V
SIGNAL AUXILIARY PRESSURE
SENSOR (161-9932)
RETURN

)
SIG
+ BAT. THROTTLE POSITION
SENSOR (161-8906)
- BAT.

ETHER
VALVE

STARTING AID SW

NTENANCE CLEAR SW

TORQUE LIMIT SW

OTE SHUTDOWN SW

INTERMEDIATE SPEED SW

RSPEED VERIFY SW

PTO INTERUPT SW

ENABLE SW

PTO RAMP
UP/DOWN SWITCH

MAINTENANCE
TIMING CALIBRATION
TIMING CALIBRATION

16 Page,
+BATTERY

RENR
AT
AT
CA
CA

ELECTRONIC CON

ABBREVIATION
IAPCV INJECTION ACTUATION PRESSURE
LIBRATION (TC) PROBE + 18 F723/PK F713/OR
LIBRATION (TC) PROBE - 12 F724/PU
+BATTERY (UNSWITCHED) 6 150/OR-14 150(6)/OR-14
ATA DATA LINK - 1 E793/BU
ATA DATA LINK + 7 E794/YL J49
CAT DATA LINK - 3 892/BR 997/OR A
CAT DATA LINK + 9 893/GN 993/BR B
-BATTERY 5 229/BK-14 F714/PK C
-BATTERY 11 229/BK-14

ONIC CONTROL MODULE

SERVICE TOOL CONNECTOR

J60
150/OR-14 A +BAT.
229/BK-14 B -BAT.
ELECTRONICS C
GROUND 893/GN D CAT DATA LINK +
STUD 892/BR E CAT DATA LINK -
(NOTE A) F
G
E793/BU H ATA DATA LINK -
E794/YL J ATA DATA LINK +

NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST NOTE E: ONE MAIN EMS MODULE IS REQUIRED FOR EACH DESIRED NOTE
HAVE A DIRECT WIRE CONNECTION TO BATTERY (-). THIS MONITORING STATION. THE TACHOMETER AND/OR QUAD
CONNECTION CAN BE MADE AT THE STARTER (-) TERMINAL. GAGE UNITA ARE OPTIONAL AND WILL NOT OPERATE
WITHOUT CONNECTION TO A MAIN EMS MODULE.
NOTE B: TO AVOID LOSS OF JOB DATA STORED BY THE ECM,
DISCONNECT SWITCHES SHOULD NOT INTERRUPT EITHER NOTE F: THE DEFAULT SETTING FOR THE EMS IS METRIC UNITS.
THE ECM BATTERY (-) OR UNSWITCHED BATTERY (+) LINES. IF METRIC UNITS ARE REQUIRED NO CONNECTION IS NOTE
NEEDED. IF U.S. UNITS ARE REQUIRED, A PERMANENT
NOTE C: PLACE APPROPRIATE CIRCUIT PROTECTION. CONNECTION TO BATTERY (-) IS REQUIRED.

NOTE D: PIN 22 ON THE EMS MAIN MODULE 40 PIN CONNECTOR NOTE G: ALL WIRE IS 16 AWG WIRE UNLESS OTHERWISE SPECIFIED. NOTE
MUST BE CONNECTED TO BATTERY (-) FOR PROPER
OPERATION.

ON
PRESSURE CONTROL VALVE
SENSOR
/OR C SIGNAL F706/PU 25 WARNING LAMP
NOTE K F737/YL 37 SPARE
113/OR 26 KEYSWITCH INPUT
892/BR 6 CAT DATA LINK -
J49 893/GN 7 CAT DATA LINK +
OR A +5V E794/YL 31 ATA DATA LINK +
/BR B RETURN FUEL PRESSURE
SENSOR E793/BU 32 ATA DATA LINK -
/PK C SIGNAL A234/BK 16 BARE
F711/GN 17 YL
F712/GY 18 GN

F723/PK 1 F723/PK 34 REMOTE TC PROBE +


F724/PU 2 F724/PU 35 REMOTE TC PROBE -
P26 J26
TIMING CALIBRATION
TC PROBE CONNECTOR CABLE AS
165-0200

NOTE H: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY


(-) THE ECM DISABLES THE FUEL INJECTION SIGNAL.
THIS ACTION CAUSES THE ENGINE TO SHUTDOWN WHILE
LEAVING THE ECM POWERED TO MONITOR ENGINE NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY
DIAGNOSTICS. WIRES WITHOUT CATERPILLAR ENGINEERING APPROVAL
UNLESS OTHERWISE SPECIFIED:
NOTE J: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL ALL WIRES TO BE 18 AWG OR LARGER SAE J1128 TYPE
INSTALLATION DETAILS.
SEE SAE J1708
D. NOTE K: THIS OPTIONAL FEATURE NOT AVAILABLE ON ALL SYSTEMS. ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE
CERTAIN ENGINE FEATURES. CONTACT CATERPILLAR
ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL
COMPONENTS ARE SHOWN WITH THE KEY OFF
PUT
K -
MAX LENGTH 30 METERS
K +
K +
MAX LENGTH 40 METERS
K -

CABLE AS
165-0200

OBE +
A A
OBE -
B B
C C

S A A
MAX LENGTH 40 METERS
0 B B
C C
CABLE
A A
120 ohms 153-2707 120 ohms
B B
C C

CABLE TEE TERMINATION CABLE TEE


133-0970 RESISTOR 133-0970 TERMINATION
174-3016 RESISTOR
174-3016

= Circ

= Circ

THIS SCH
HARNESS
131-6686
179-7087
MAINTENANCE
OVERDUE LAMP

DIAGNOSTIC LAMP

WARNING LAMP

A + BAT.
B - BAT.
C
E CAT DATA LINK -
D CAT DATA LINK +
F J1939 DATA +
G J1939 DATA -
J ATA DATA LINK +
0 ohms H ATA DATA LINK -

(J42)
CUST. SUPPLIED ENG
MINATION SERVICE TOOL CONN
STOR
3016

= Circuit Connection

= Circuit Connection (Harness Splice)

THIS SCHEMATIC IS FOR THE 3408E INDUSTRIAL ENGINE (S/N: 7PR)


HARNESS CHG
131-6686 08 (ENGINE/CUSTOMER)
179-7087 00 (INJECTOR HARNESS)

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