SUMMARY

§ Over 8 years of diverse and in-depth experience across different functions in petrochemical/manufacturing sector
§ Expertise in production planning, supply chain, project management, business excellence and digital transformation.
PROFESSIONAL EXPERIENCE
Lead Engineer, Reliance Industries Limited 2008 –2016
§ Part of team that managed operations/maintenance at Poly-propylene plant (throughput 14TPH/ 175000 MT P.A),
Utility/Power sector units (100 MWH power generation) and reliability cell at manufacturing unit in Vadodara
Production Planning and Plant operations
§ Managed Polymer plant control system up gradation from obsolete system to latest version with plant in running
condition. Improved productivity and increased capacity for digital/analog signals input/output by 1000 numbers’.
§ Maintained field instruments for gas turbines, installation & maintenance operations of equipment like refrigeration
plants, boiler, steam turbines, compressors, cooling towers, de-mineralization water plant and pump house.
§ Responsible for maintenance and troubleshooting in Captive Power Plant, utility plant & polymer plant.
§ Implemented additivation system up gradation project from old obsolete system to new version.
§ SAP- Maintenance Module, SAP-PM/PS/MM modules (e-permit system, material management etc)
§ Involved in Naphtha-Cracker plant major turnaround/shutdown at Reliance Vadodara from Dec 2015 to Feb 2016.
§ Implemented Process Safety Management and Management of Change for improvement of process and reliability.
MIQA implementation for Utility plant in 2010.
Project Management and Digital transformation:
§ Installation and Commissioning of Booster Compressor for 6-7 min backup in case of instrument air failure. Made logic
for the scheme and implemented.
§ Updating & Implementation of Control philosophy to fail-safe condition for 12 Reciprocating Compressors.
§ Implemented the required Auto startup schemes for Pumps and Compressors.
§ Yokogawa SLPC control System of Yokogawa for two Boilers (One Mistui and One BHEL).
§ Air Compressor make Mitsubishi (10000 Nm3) Anti Surge Control system, Vibration monitoring system (Bentley
Nevada 7200) and PLC control system.
§ Oxygen analyzers (Westinghouse, Yokogawa and Rosemount make).
Supply Chain Management
§ Worked as Plant Maintenance Master data guardian (SAP-Power User), planning engineer & material planner.
§ Initiated and completed CMT/SAP codification of materials and Enrichment of technical specifications of equipment
for 15000 SAP codes.
§ Involved in technical scrutiny of OEM/Vendor’s offers for instrumentation spares.
§ Inventory management and review of instruments which are obsolete spares/equipment & initiate action for inventory
reduction. Completed review for 25000 instrumentation spares.
§ Completed Specification enrichment drive for instruments spares and equipment for more than 15000 equipment.
§ Involved in preparation, planning, monitoring and control of approved budget expenditure.
§ Involved in raising of Service purchase requisition, monitoring of services rendered by service contractor.
§ Involved in preparation & approval of Joint measurement sheets and service entry sheets for contractors.
§ To generate various MIS report related to service cost, fund available in ARC, Contractor performance etc.
Business Excellence
§ Project of STAR-BT (Smart transformation at Reliance- Business transformation) for up-gradation of SAP system
across all Reliance sites.
§ Completed predictive & preventive maintenance plans for 15000 instrumentation equipment and technical specifications
update for 10000 SAP codes. Successfully established new work order and work permit management system.
§ Awarded Certificate of SME (Subject Matter Expert) for new SAP system implementation (STAR-BT).
§ Polymer plant bagging area reliability improvement and reduction in failures achieved through spare part procurement..
§ Over 8 years of experience in Process Safety Management (PSM) and effectively implemented PSM at site.
§ Conducted several PHAs (Process Hazard Analysis) in Polymer plant.
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§ Responsible for identification, updating & review of critical equipment list for Instrumentation, based on changes
through Management of change and Process hazard Analysis process.
§ Responsible for preparing Risk Assessment Sheets for all planned and scheduled jobs and Task based risk assessments
for unplanned/shutdown jobs.
§ Part of teams to conduct root cause analysis (RCAs) for process & equipment related incidents/deviations.
§ Helped senior plant personnel in managing audits e.g. 1st party audit, 2nd party audit in 2012 to 2016, BSC(British Safety
Council) audit in 2012.
§ Trained in Firefighting, use of fire extinguishers, First-Aid, Gas testing
§ Awareness over Material safety Datasheets, Mock drills, Dry drills, Safety Talks.
§ Act as Contractor subcommittee member.

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