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Purificación de Glicerol de Transesterificación Utilizando Carbón Activado Preparado A Partir de Jatropha Shell para La Producción de Biodiesel
Purificación de Glicerol de Transesterificación Utilizando Carbón Activado Preparado A Partir de Jatropha Shell para La Producción de Biodiesel
A R T I C LE I N FO A B S T R A C T
Keywords: To improve biodiesel production from jatropha, its shell, a waste material, was thermally treated to produce
Biodiesel fuel production activated carbon (AC) and the AC was applied to purification of glycerol from transesterification. The AC was
Inedible plant oil prepared by chemical activation method using H3PO4 as the activation agent. The yield of the chemically ac-
Glycerol purification tivated carbon was better than the physically activated carbon in the higher range of thermal treatment tem-
Activated carbon from waste
perature, and the prepared AC had a sufficient specific surface area. For purification of the glycerol obtained
from transesterification to remove impurities such as methanol and monoolein, the AC was also used for mea-
suring the adsorption equilibria with the model glycerol solutions containing impurities, and adsorption iso-
therms of these compounds were prepared. The AC could absorb and remove the impurities in the model glycerol
phase. The adsorption of the impurities was enhanced by chemical activation because of a larger specific surface
area, and the effects of surface modification by the activation were inefficient for the adsorption. A rough process
assessment suggested that the amount of AC prepared from the shell was sufficient to purify glycerol.
⁎
Corresponding author.
E-mail address: regashir@tse.ens.titech.ac.jp (R. Egashira).
https://doi.org/10.1016/j.jece.2019.103303
Received 7 May 2019; Received in revised form 2 July 2019; Accepted 18 July 2019
Available online 12 August 2019
2213-3437/ © 2019 Elsevier Ltd. All rights reserved.
H. Habaki, et al. Journal of Environmental Chemical Engineering 7 (2019) 103303
Nomenclature Subscript
ABET BET surface area of AC [m2 (kg–AC)–1] AC activated carbon from jatropha shell
Fj mass of material i in experiment [kg], mass flow rate of BDF biodiesel fuel
material i in Figure 1 [kg hr−1] CG crude glycerol
Ki Langmuir parameter of componenti [–] i componenti
qi adsorption amount of componenti per unit mass of AC [kg j materialj
(kg–AC)–1] JF jatropha fruit
q*i saturated adsorption amount of componenti per unit mass JO crude jatropha oil
of AC [kg (kg–AC)–1] JS jatropha shell
Tt thermal treatment temperature [K] MeOH methanol
xi mass fraction of componenti in glycerol solution [–] MO monoolein
xPG1,i mass fraction of componenti in FPG1 [–] PO pretreated jatropha oil
YAC yield of AC based on jatropha fruit [–], PG1 purified glycerol 1
yAC yield of AC based on jatropha shell [–] PG2 purified glycerol 2
YPG1,i yield of componenti in FPG1 based on jatropha fruit [–]
shell. The treatment of the crude glycerol obtained by transesterifica- were of analytical grade and purchased from FUJIFILM Wako Chemical
tion was assessed using the simple mass balance relation and adsorption Corp.
equilibrium. Table 2 shows the experimental conditions for chemical impregna-
First, jatropha fruit, FJF, is processed to obtain crude jatropha oil tion. The shell was crushed and sieved into the desired range of sizes,
(FJO) and shell (FJS) at Oil Extraction. Based on the work by Singh et al. and the sieved particles of the shell were impregnated with H3PO4 for
[23], the mass ratios of FJO and FJS relative to feed FJF, i.e., FJO/FJF and 24 h. Following this, they were dried at 333 K in the oven for another
FJS/FJF, were determined to be 0.318 and 0.682, respectively. FJO is sent 24 h. The impregnated shell was kept in a desiccator for thermal
to Oil Pretreatment, where impurities such as phospholipid, water, and treatment. Table 3 lists the principal conditions of thermal treatment,
free fatty acids (FFAs) are removed. While phospholipid and water are and Fig. 2 shows the schematic diagram of the thermal treatment re-
removed, FFA is esterified to fatty acid methyl ester. The detailed actor. The reactor consisted of a horizontal tubular reactor inserted into
procedures and conditions are given in Appendix A and our previous an electrically heated furnace (KTF-040 N from KOYO Thermo Systems
study [4,13]. The pretreated oil is transesterified with methanol to Co., Ltd.) equipped with temperature control and thermocouple. An
obtain the fatty acid methyl ester and crude glycerol phases. Then, the average of 0.020 kg sample was filled into the sample holder, which
crude glycerol is treated to remove the catalyst, methanol, and water to was placed at the center of the reactor. Nitrogen gas was purged into
obtain purified glycerol1, FPG1. Table 1 shows the composition of FPG1. the reactor for 10 min before the heating began. In the case of steam
FPG1 contains trace amounts of methanol and monoolein impurities that thermal treatment, preheated deionized water was supplied using a
can be treated with the AC prepared from jatropha shell. Based on the micro-plunger pump (LC10-ADVP, Shimadzu Corp.). The gas flow from
mass balances of AC from jatropha shell, impurities in FPG1, and ad- the reactor outlet was collected in a condenser, and the condensate
sorption of the impurities, the treatment of FPG1 by AC are discussed. drum was immersed into an isothermal bath at 273 K. After holding the
system isothermally at the desired temperature for 30 min, the heater
was turned off, and the reactor was cooled down. The masses of the
2.1. Experimental
residue left in the holder, AC, and condensate in the drum were mea-
sured. The AC was boiled for 2 h to remove the tar inside the particles.
The jatropha shell, collected from a jatropha plantation in
Following this, it was dried for 24 h and kept in a desiccator. The
Suphanburi, Thailand, was used as the precursor of AC. It was washed
specific surface area, SAC, total pore volume, VAC, and micro pore vo-
with deionized water and dried at 333 K in an oven for 24 h. H3PO4 was
lume of the obtained AC were analyzed using the nitrogen adsorption
used as the activating agent for chemical activation. Methanol and
isotherm obtained from a surface area and pore volume analyzer
monoolein were used as model impurities in the pretreated glycerol
(BELSORP-max: BEL JAPAN Co.).
obtained by transesterification. All the chemicals used in this study
The trace amounts of methanol and monoolein remaining in gly-
cerol after Catalyst Removal and Methanol Recovery were subsequently
removed using AC as the adsorbent. The principal conditions of ad-
sorption equilibrium measurements are listed in Table 4 . The batch
adsorption studies with the model glycerol solutions and prepared ACs
were carried out in a 100 × 10−6 m3 Erlenmeyer flask with a screw
cap, in which a mixture of 1 × 10−3 kg AC and 100 × 10−6 m3 me-
thanol or monoolein in glycerol were kept at 303 K. The mixture was
continuously shaken at a constant temperature in a thermostated rotary
shaker for 72 h, within which the equilibrium was reached. The com-
mercial activated carbon, purchased from FUJIFILM Wako Chemical
Corp. and abbreviated as CAC, was used as the reference activated
Table 1
Composition of FPG1 (mass fraction).
Methanol Monoolein Glycerol
Fig. 1. Conceptual diagram of biodiesel production incorporating glycerol
0.00102 0.0188 0.976
purification.
2
H. Habaki, et al. Journal of Environmental Chemical Engineering 7 (2019) 103303
Table 2 Table 4
Experimental conditions for chemical impregnation. Experimental conditions for adsorption equilibrium.
System System
Feed biomass jatropha shell Adsorbent activated carbon prepared from jatropha
Chemical for impregnation H3PO4 shell,
Conditions commercial activated carbon (CAC)
Mass of feed [kg] 0.03 Adsorbate monoolein, methanol
Mass fraction of KOH or H3PO4 in Conditions
aqueous solution [–] 0.1 Mass of adsorbent [kg] 2.0 × 10−4
Mass ratio of feed to solution [–] 1.0 Volume of feed [m3] 2.0 × 10−5
Particle size [m] 1.7 × 10−3–0.425 Mass fraction of adsorbate [–] 1.0 × 10−4–1.0 × 10−1
Temperature [K] 303 Contact time [h] 72
Contact Time [h] 24 Temperature, Ta [K] 303
Table 3
Experimental conditions for thermal treatment.
System
2.2. Results and discussion compound i, Langmuir constant of compound i, and mass fraction of
compound i, respectively, in the glycerol phase.
The yields of AC from FJF and FJS, denoted as yAC and YAC, respec- The effects of impregnation and thermal treatment on yAC are de-
tively, are given by monstrated in Fig. 3. For all the cases, yAC decreased continuously with
increase in the thermal treatment temperature. yAC under steam at-
FAC
yAC = mosphere was similar to that under nitrogen atmosphere up to 773 K.
FJS (1)
At this temperature, char gasification under steam would become the
FAC dominant reaction, as evident from the sharper decrease in yAC beyond
YAC = , this temperature. Generally, hemicellulose and cellulose should be
FJF (2)
thermally decomposed in relatively low and higher temperature ranges,
where FAC, FJS, and FJF represent the masses of AC, feed jatropha shell, respectively. On the other hand, the decomposition of lignin should
and feed jatropha fruit, respectively. The yield of impurity component i happen under wide temperature range from ambient to around 1100K
in FPG1 relative to FJF is given by [24]. During chemical activation around 800 K or above, H3PO4 pro-
x i,PG FPG1 moted the cleavage of aliphatic and ether linkages between cyclic
YPG,i = , structural units, and the recombination reactions forming larger and
FJF (3)
more rigid crosslinked units. Moreover H3PO4 facilitated the bonding of
where xi,PG represents the mass fraction of component i in FPG1. The volatile materials into the fixed carbon content [25]. The cross-linked
Langmuir isotherm of component i can be expressed as complexes could retard the tar formation and char gasification, leading
to an increment of yAC compared with that under steam activation.
qi* Ki x i
qi = , SAC, VAC, and micropore volume of the ACs are listed in Table 5. SAC
1 + Ki x i (4) and VAC were compared with those under thermal treatment at 923 and
where q*i, Ki, and xi represent the saturated adsorbed amount of 1073 K. At 923 K, both these parameters were higher with steam as the
3
H. Habaki, et al. Journal of Environmental Chemical Engineering 7 (2019) 103303
Table 5
List of BET surface area and pore volume of activated carbon.
Conditions
Condition No. 1 2 3 4
Tt [K] 923 1073 923 1073
Atmospheric gas Steam Steam N2 N2
Impregnation no no H3PO4 H3PO4
Results
BET surface area [m2 kg−1] 516 × 103 590 × 103 158 × 103 813 × 103
Pore volume [m2 kg−1] 2.65 × 10−4 3.22 × 10−4 1.12 × 10−4 4 .34 × 10−4
Micropore volume [m2 kg−1] 1.99 × 10−4 1.51 × 10−4 3.30 × 10−5 1.97 × 10−4
Fig. 4. Adsorption isotherms of methanol (a) and monoolein (b) with the pre- Fig. 5. Relationship between saturated adsorbed amounts of methanol or
pared and commercial activated carbons. monoolein and specific surface area of the prepared activated and commercial
carbons.
Table 6
List of saturated adsorbed amount, q*i, and Langmuir parameter, Ki.
Condition No. 1 2 3 4 CAC*
Adsorption of MeOH
q*MeOH [kg (kg-AC)−1] 0.141 0.144 0.103 0.157 0.228
KMeOH [–] 447 747 461 527 309
Adsorption of MO
q*MO [kg (kg-AC) −1] 0.127 0.138 0.0842 0.165 0.233
KMO [–] 348 304 206 215 304
4
H. Habaki, et al. Journal of Environmental Chemical Engineering 7 (2019) 103303
Table 7 Then, it was found that the AC prepared from jatropha shell with larger
Mass flow ratio around operations in biodiesel production. SAC might be effective for the purification of glycerol produced as a
Oil Extraction byproduct of the transesterification reaction.
The mass flow rates of methanol or monoolein that can be removed
FJO/FJF: 0.318, FJS/FJF: 0.682 using the AC from jatropha shell per unit mass flow rate of the fruit
Oil Pretreatment jatropha, YACq*i, were plotted against the mass flow rate ratio of me-
FPO/FJF: 0.316
Transesterification
thanol or monoolein in FPG1 per unit mass flow rate of the fruit ja-
FBDF/FJF: 0.297, FCG/FJF: 0.166 tropha, YPG1,i= ((xPG1,iFPG1) / FJF) (Fig. 6). The crucial flow rates were
Glycerol Treatment (Catalyst Removal and MeOH Recovery) decided based on the experimental results shown in this paper and
FPG1/FJF: 0.0909 those reported in our previous studies [13] (Table 7). In any case, YAC
q*i was much higher than YPG1,i, and the treatment of glycerol with the
AC suggested here might be one of the promising methods to purify
that the steam was unable to diffuse deeply into the shell particles and
glycerol. As mentioned above, although the adsorbability of the AC
activate them homogenously [26]. It was perhaps due to this that the
prepared in this study was lower than that of the CAC, we could prepare
micropore volume was reduced at elevated temperatures. Although it
the AC whose adsorption performance and yield were sufficient to treat
was reported that dehydrogenation with H3PO4 activated the shell
with the crude glycerol in the biodiesel production process. However
particles effectively in the temperature range around 773–973 K [24],
thermal treatment of all the jatropha shells for the production of AC was
the activation at 923 K might have been insufficient to develop the pore
found to be unnecessary and the necessary amount of jatropha shell
structure because of the short operation time, while SAC and VAC in-
required to treat FPG1 should be decided. It is important to study the
creased at higher temperature. The SAC of the commercial activated
effective utilization of the residual jatropha shell.
carbon was 1577 × 103 m2 kg−1, almost twice as large as that of AC
prepared at 1073 K with chemical activation, and the activated carbon
with higher performance was unable to prepare under the conditions in 3. Conclusions
this study.
Fig. 4 shows the adsorption isotherms of methanol and monoolein in To improve the biodiesel production from jatropha fruit, the shell
glycerol solution, and the q*is and Kis of the respective compounds was thermally treated to produce AC, which was used to purify glycerol.
determined using Langmuir isotherm equation (Eq. (4)) are listed in The AC from jatropha shell was chemically activated with H3PO4 as the
Table 6. The AC prepared from jatropha shell could adsorb both me- activating agent. Although the prepared AC was effective in removing
thanol and monoolein from glycerol. Fig. 5 shows the relationship be- the impurities in pretreated glycerol obtained by transesterification, the
tween q*i and SAC. The saturated adsorbed amount of methanol and chemical activation was less effective to modify the surface property of
monoolein, q*MeOH and q*MO, respectively increased with SAC. Then, q*i the AC for better adsorption. It was found that the amount of AC pre-
of the CAC was the largest, followed by the activated carbon with pared from the shell was enough to purify the glycerol. A more detailed
chemical activation at 1073 K. As shown in this figure, q*i increased study of the purification of glycerol is necessary for further develop-
linearly as SAC increased since the surface properties of the activated ment of biodiesel production from the inedible plant, jatropha.
carbon were less effective to the adsorption of methanol or monoolein.
Although some specific functional groups on the activated carbon sur-
face should generally have been generated during the chemical acti- Acknowledgement
vation to show the specific adsorption, these functional groups gener-
ated might have been ineffectual to the adsorption and the activation This work was supported by JSPS KAKENHI Grant Number
was effective to simply enhance the specific surface area in this study. 15K00601.
Appendix A
To determine the composition of FPG1 (Fig. 1) and the mass flow ratio (FPG1/FJF), the following operations were conducted. The crude jatropha
feed oil was first pretreated in three steps, namely, dephosphorization, deacidification, and dehydration. The dephosphorization was carried out with
aqueous H3PO4, to remove the phospholipids. The deacidification would convert the FFA in the feed oil to esters using methanol and sulfuric acid
catalyst. The dehydration was carried out using magnesium sulfate crystals. The detailed procedure is reported in our previous work [4,13], and the
conditions are listed in Table A1 . After the pretreatment, the obtained feed oil was transesterified with methanol and sodium hydroxide catalyst. The
detailed procedure is given in the previous work, and the conditions are listed in Table A2. Then, methyl ester, biodiesel (FBDF), and crude glycerol
Table A1
Experimental conditions for pretreatment of crude jatropha oil.
Dephosphorization
5
H. Habaki, et al. Journal of Environmental Chemical Engineering 7 (2019) 103303
Table A2
Experimental conditions for transesterification.
System
Table A3
Experimental conditions for catalyst removal.
System
(FCG) were obtained. FCG was treated in two steps to remove the catalyst and methanol at Catalyst Removal and Methanol Recovery (Fig. 1),
respectively. At Catalyst Removal, H3PO4 was added to generate sodium phosphate to remove sodium salt; the conditions are listed in Table A3. For
methanol recovery, the glycerol phase was heated at 378 K to vaporize and recover methanol. Then, the obtained FPG1 was analyzed by HPLC. The
ratios of the respective mass flows and the compositions of the glycerol phases are listed in Table 1. In FPG1, methanol, monoolein, and glycerol were
detected by HPLC. The biodiesel phase should mainly contain methyl esters and trace amounts of FFA, triglycerides, diglycerides, and mono-
glycerides. Among these, monoglycerides are the most hydrophilic. The other compounds with high hydrophobicity are difficult to dissolve in
glycerol. The FFAs should be converted to the neutral form upon contact with H3PO4 at Catalyst Removal and be removed with the salt. The jatropha
oil contained the glycerides of oleic acid most, and then only monoolein might have been detected.
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