CL12 - BBT Spare+parts+list

CL12-BPT-004_EN
Parts & Components Manual

CL12
Date: 2014.04
1
Table of Contents
01-1 LABEL............................................................................................................................................4
01-2 OUTLINE (CL12)..........................................................................................................................5
01-3 OUTLINE (CL12M).......................................................................................................................6
02-1 CHASSIS（CL12） .....................................................................................................................7
02-2 CHASSIS（CL1212/CL1217）..................................................................................................8
02-3 CHASSIS（CL12B）...................................................................................................................9
02-4 CHASSIS（CL12M） ................................................................................................................10
03-1 OUTER MAST（CL12）........................................................................................................... 11
03-2 OUTER MAST（CL12B） ........................................................................................................12
03-3 OUTER MAST（CL12C） ........................................................................................................13
03-4 OUTER MAST（CL12D） ........................................................................................................14
03-5 INNER MAST（CL12） ............................................................................................................15
03-6 INNER MAST（CL12B）..........................................................................................................16
03-7 MAST（CL1212/CL1217） ......................................................................................................17
04-1 ELECTRIC BOX (CL12/CL1212/CL1217) .............................................................................18
04-2 STEERING WHEEL ...................................................................................................................19
04-3 LOAD WHEEL ............................................................................................................................21
05-1 OIL-PIPE AND ACCESSORY（CL12）.................................................................................22
05-2 CYLINDER（CL12）.................................................................................................................24
05-3 CYLINDER（CS1232SP.4.4）.................................................................................................25
05-4 OIL-PIPE AND ACCESSORY（CL1212/CL1217） .............................................................26
05-5 CYLINDER（CL1212/CL1217） .............................................................................................28
05-6 PUMP STATION SYSTEM ........................................................................................................29
05-7 ASSEMBLY FOR CHAIN AND PULLEY WHEEL（CL12） ...............................................31
05-8 ASSEMBLY FOR CHAIN AND PULLEY WHEEL（CL12B） ............................................33
05-9 ASSEMBLY FOR CHAIN AND PULLEY WHEEL（CL1212/CL1217）............................35
06-1 LONG SHAFT .............................................................................................................................36
06-2 DRIVING WHEEL（3EL-DC-1.2）..........................................................................................38
06-3 DRIVING WHEEL（MR240FR）.............................................................................................40
07-1 NOBLELIFT HANDLE...............................................................................................................43
2
07-2 CAN-BUS HANDLE...................................................................................................................45
07-3 CAN-BUS HANDLE KNOB ......................................................................................................47
08-1 CRITICAL AXIS HARNESS......................................................................................................49
08-2 CL12 /CL1217 GENERAL PARTS FOR ELECTRONICS ...................................................55
08-3 CL12/CL1217 CONTROLLER ASSEMBLY（CANBUS HANDLE)...................................58
08-4 CL12 /CL1217 CONTROLLER ASSEMBLY（NOBLELIFT HANDLE）..........................60
08-6 CL1212 GENERAL PARTS FOR ELECTRIC........................................................................62
08-7 CL1212 CONTROLLER ASSEMBLY（CHINESE HANDLE） ..........................................65
08-8 CL1212 CONTROLLER（CANBUS HANDLE ） ...............................................................67
09-1 FOOT PLATFORM.....................................................................................................................69
09-2 OLD PROTECTIVE ARM ..........................................................................................................70
09-3 NEW PROTECTIVE ARM .........................................................................................................72
3
01-1 Label
No. Item description Qty Remarks

1 Hook label 2
2 Warning label 2
3 Capacity label 2
4 CE label 2
4
01-2 Outline (CL12)
No. Part Number Item Quantity Remarks

1 2210403003 Cover 1
2 0000023119 Screw M6X20 6
2240603002 CL1226
2240603001 CL1232
3 Protective plate 1
2210603001 CL1212
2200603001 CL1217
4 0000023121 Screw M6X20 6
5 0000023055 Flat washer 6 6
6 2210618001 Rubber washer 12
5
01-3 Outline (CL12M)

1 2210403003 Cover 1
2 0000023119 Screw M6X20 6
3 2240601001 Protective cover 1
4 2240637001 Pressure washer 6
5 0000023210 Screw M6X16 6
6
02-1 Chassis（CL12）

2240501001 570X1150
2240501005 695X1150
2240501006 570X1000
1 Chassis 1
2240501007 695X1000
2240501008 570X1500
2240501009 570X1500
2 2210511001 Compound Roller 4
7
02-2 Chassis（CL1212/CL1217）

2210501001 570X1150
1 2210501002 Chassis 1 695X1150
2210501003 570X900
2 2000435002 Magnetic steel 18X5 1
3 0000025019 Flat washer 4 2
4 0000023056 Inner screw M4X12 2
5 0000025018 Spring washer 4 2
6 2210602001 Stop plate 2 1
8
02-3 Chassis（CL12B）

1 2240501002 Chassis 1 685X920
9
02-4 Chassis（CL12M）

1 2240501003 Chassis 1 570
3 2240501004 Forks 1 1150
4 2240507001 Shaft 1 570
5 2240525001 Washer 2
6 0000023207 Bolt M10X16 2
7 2240501010 Forks 1 1150
10
03-1 Outer mast（CL12）

2240601003 570X3200
2240601009 695X3200
1 2240601010 Welded outer mast 1 570X2600
2240601011 695X2600
2240601012 570X2600
3 0000024011 Locking nut M16 8
4 0000025029 Flat washer 16 8
5 2210423001 Bolt 4
6 0000023117 Bolt M16X80 4
11
03-2 Outer mast（CL12B）

3 0000024011 Locking nut M16 8
4 0000025029 Flat washer 16 8
5 2210423001 Bolt 4
6 0000023117 Bolt M16X80 4
12
03-3 Outer mast（CL12C）

2 2240611001 Compound roller 2
3 0000024011 Locking nut M16 8
4 0000025029 Flat washer 16 8
5 2210423001 Bolt 4
6 0000023117 Bolt M16X80 4
7 3002434002 Front lamp 1
13
03-4 Outer mast（CL12D）

2240601007 1 570X3200
1 Welded outer mast
2240601008 1 685X3200
3 0000024011 Locking nut M16 8
4 0000025029 Flat washer 16 8
5 2210423001 Bolt 4
6 0000023117 Bolt M16X80 4
14
03-5 Inner mast（CL12）

2240601002 CL1032
1 Welded inner mast 1
2240601013 CL1026
15
03-6 Inner mast（CL12B）

1 2240601004 Welded inner mast 1 3200
16
03-7 Mast（CL1212/CL1217）

2210601001 570X1200
2210601002 695X1200
1 Welded mast 1
2200601001 570X1700
2200601002 695X1700
2 0000025029 Flat washer 16 8
3 0000023123 Bolt M16X70 4
4 0000024011 Locking nut M16 8
5 2210423001 Inner bolt 4
17
04-1 Electric box (CL12/CL1212/CL1217)
18
1 2210403001 Cover for battery 1
2240401003
2240401004
2 Welded distribution box 1
2210401001 CL1212
2240401005
3 0000023118 Screw M10X20 4
2210401002
4 Rear cover 1
2240402001
5 0000024003 Locking nut M8 7
6 0000025036 Big washer 8 7
7 2210418001 Protective plate 1
8 0000023124 Screw M8X20 7
9 0000030002 Greasing cup M6 2
04-2 Steering wheel
19
1 2240401006 Welded flange 2
2 0000024006 Locking nut M12 8
3 0000025032 Flat washer 12 8
4 0000025024 Spring washer 12 8
5 0000023122 Inner screw M12X50 8
6 0000030002 Greasing cup M6 2
7 2210422001 Dust ring 2
8 0000027014 Bearing 8111 2
9 0000027015 Bearing 7205E 2
10 2210404001 Pressure cover 2
11 0000024016 Round nut M20×1.5 2
12 2210405001 Frame of roller 2
13 0000024015 Locking nut M14 2
14 2210425001 Washer 4
15 0000027001 Bearing 6204 4
16 2210413001 Bearing sleeve 2
17 2210416001 Rear wheel 2
18 0000023111 Bolt M14X100 2
□
1 2210400001 Welded steering wheel 2
20
04-3 Load wheel

1 2000407002 Shaft for front wheel 1 2
2 0000028013 Spring cylindrical pin 4X50 2
3 2020425001 Washer 2
4 0000027001 Bearing 6204 4/8
5 2000416003 Small wheel 2 80X93
6 2000407001 Shaft for small wheel 4
8 2000405002 Linking plate 4
9 2000416002 Small wheel 4 80X70
□
2 2000600002 Single load roller assembly 2
□
3 2000600001 Tandem load roller assembly 2
21
05-1 Oil-pipe and accessory（CL12）
22
1 0000023158 Inner screw M10X30 1
2 0000023006 Spring washer 10 1
4 0000023077 Inner screw M8X40 2
5 2010317002 Oil-returning joint 2 Rc1/8
2240317001 CL1032
6 Oil-returning tube 1
2240317002 CL1026
2240300001 CL1032
7 2240300002 Cylinder assembly 1 CL1026
2010300002 CL1032B
8 2000337001 Safety anti-explosion valve assembly 1
9 0000022051 Seal washer 16 1
10 2000317002 Straight joint 1
11 0000022011 O-ring 8X1.8 2
12 2000317001 High pressure rubber pipe 1
Adjusting joint with right angle
13 0000017002 1
JTJ8-G3/8-M16X1.5
23
05-2 Cylinder（CL12）

1 2000322001 Dust ring 40X48X5/6.5 1
2 0000022042 O-ring 20X3.1 1
3 0000022029 O-ring 50X3.1 1
4 2250313001 Support ring for hole 50X15-2 1
5 2010322003 Seal ring for hole 1
24
05-3 Cylinder（CS1232SP.4.4）

1 0000022014 O-ring 2 25X3.1
2 0000011013 O-ring 1 45X3.1
3 2000322003 Support ring for hole 1 45X10-2
4 2010322001 Y-ring 1 45X35-6
5 0000025093 Spring washer 1 20
6 0000024071 Nut 1 M20X1.5
7
8 2000322002 Support ring for shaft 1 40X10-2
9 2000322001 Dust ring 1 40X48-5/6.5
25
05-4 Oil-pipe and accessory（CL1212/CL1217）
26
Part
No. Item Quantity Remarks
Number
1 2210302001 Adjusting plate 1
2 0000023029 Screw M10X35 2
2210300001 CL1212
3 Cylinder assembly 1
2200300001 CL1217
4 2000337001 Safety anti-explosion valve assembly 1
5 0000022051 Seal washer 16 1
6 2000317002 Straight joint 1
7 0000022011 O-ring 8X1.8 2
8 2210317001 High pressure rubber pipe 1 A8-Ⅰ-1400
9 0000017002 Adjusting joint with right angle JTJ8-G3/8-M16X1.5 1
10 0000023094 Inner screw M12X30 1
11 0000025024 Spring washer 12 1
12 2010317002 90%d Oil-returning tube 2
2210337001 Oil-returning tube CL1212
13 1
2200317001 Oil-returning tube CL1217
27
05-5 Cylinder（CL1212/CL1217）

1 2000322001 Dust ring 40X48X5/6.5 1
2 0000022029 O-ring 50X3.1 1
3 2250313001 Support ring for hole 50X15-2 1
4 2010322003 Y-ring 50X40X6 1
28
05-6 Pump station system
29
1 2000335001 Starter relay 1
2000335002 Carbon brush (assembly) 1 Iskar
2
9000002315 Carbon brush (assembly) 1 Hydr
2000334001 Motor 1 Iskar
3
9000002316 Motor 1 Hydr
4 2000323001 Plug 1
5 2000300002 Valve body 1
6 2000335003 solenoid pilot actuated valve 1
7 2000335004 check valve 1
8 2000323002 Screw 4
9 2000335005 throttling valve 1
10 2000323003 Plug 1
11 2000335006 overflow valve 1
12 2000322004 O-ring 1
13 2000317008 Oil returning pipe 1
14 2000317009 Oil returning pipe 1
15 2000300003 Gear pump 1
16 2000317010 Oil suction pipe 1
17 2000300004 Filter screen 1
CL10
2240301001
18 Welded oil tank 1 CL1217
2230301001 CL1212
19 2000303001 Air plug 1
3
20 0000025011 Flat washer 8
2
3
21 0000025001 Spring washer 8
2
3
22 0000023089 Inner screw M8X12
2
23 2010317003 connect 1
2.2KW（Iskar
2000300001 Pump 1
motor）
□
1
2.2KW （ Hydr
9000002313 Pump 1
motor）
30
05-7 Assembly for chain and pulley wheel（CL12）

1 0000023209 Bolt M12X130 2
2 0000025032 Flat washer 12 2
3 0000024006 Locking nut M12 2
4 2240305001 Chain wheel seat 1
5 0000023091 Screw M6X12 1
31
6 2240301002 Pin and shaft 1
7 2240302001 Adjusting washer 2
8 0000027011 Bearing 6205 2
9 2240310001 Chain wheel 1
0000029316 Leaf chain LH1046 1 3200
10
0000029035 Leaf chain LH1046 1 2600
11 0000028111 Split pin 1.6X10 2
12 0000028110 Pin with hole 6X40 1
13 0000028030 Shaft B 6X45 1
14 0000028011 Split pin 3X40 1
15 0000025029 Flat washer 16 1
16 0000024011 Locking nut M16 1
17 2210312001 Chain lever 1
18 0000028010 Split pin 2X20 1
19 9000007354 Cushion block 1
32
05-8 Assembly for chain and pulley wheel（CL12B）
33
4 2240305002 Frame of the chain wheel 1
5 0000023103 Inner screw M6X8 1
6 2240301003 Pin and shaft 1
8 0000027011 Bearing 6205 2
9 2240310002 Chain wheel 1
10 0000029316 Leaf chain LH1046 1 3200
11 0000028111 Split pin 1.6X10 2
12 0000028110 Shaft with hole 6X40 1
13 0000028030 Shaft type B 6X45 1
14 0000028011 Split pin 3X40 1
15 0000025029 Flat washer 16 1
16 0000024011 Locking nut M16 1
17 2210312001 Chain lever 1
18 0000023088 Screw M10X25 2
19 0000023006 Spring washer10 2
20 0000025002 Flat washer10 2
21 2010319001 Buffering washer 1
22 0000023101 Bolt M12X25 1
23 0000025024 Spring washer 12 1
24 0000024014 closely-pitched for nut M16×1.5 2
25 2010323001 fixed screw 2
26 0000028010 Split pin 2X20 1
27 2000302001 Cylinder fixing board 1
34
05-9 Assembly for chain and pulley wheel（CL1212/CL1217）

Side cover for the chain
1 2210305002 1
wheel holder
2 2210305001 Chain wheel holder 1
3 2210307001 Chain wheel shaft 1
4 0000026013 Spring washer for shaft 25 2
6 0000027011 Bearing 6205 2
7 2210310001 Chain wheel 1
0000029025 Leaf chain LH1046 1 CL1212
8
0000029036 Leaf chain LH1046 1 CL1217
9 0000028010 Split pin 2X20 4
10 0000028110 Shaft with hole 6X40 2
11 0000028011 Split pin 3X40 1
12 2210312001 Chain lever 1
13 0000025029 Flat washer 16 1
14 0000024011 Locking nut M16 1
35
06-1 Long shaft
36
1 2240213001 Sleeve 1
2 0000027014 Bearing 8111 1
3 2240231001 Spring 1
4 2240202001 Under bushing for spring 1
5 0000026020 Retaining ring 70 2
6 2240213002 guide sleeve 1
2240201002 3EL-DC-1.2
7 Welded long shaft 1
2240201001 MR240FR
8 2240205002 river clamp A 1
9 2240205003 river clamp B 1
10 0000023208 Screw M10X12 2
11 0000023006 Spring washer 10 7
12 0000023088 Screw M10×25 6
13 0000024013 Nut M10 1
14 0000023214 Screw M10X50 1
15 0000023088 Screw M10X25 3EL-DC-1.2
4
0000023025 Screw M10X40 MR240FR
16
0000023006 Spring washer 10 4 MR240FR
17 0000025002 Flat washer 10 4 MR240FR
2210200001 3EL-DC-1.2
18 Driving wheel assembly 1
2210200002 MR240FR
19 2000403001 Drill A 1 MR240FR
20 0000023106 Screw M6X30 2 MR240FR
21 2240204001 Drill installation board 1 MR240FR
22 0000025010 Spring washer 6 2 MR240FR
23 0000023053 Screw M6X12 2 MR240FR
37
06-2 Driving wheel（3EL-DC-1.2）

1 0000026003 Retaining ring 20 1
2 0000027001 Bearing 6204 1
3 0000036001 Flat pin A6X16 1
4 1000207002 Gear shaft 1 ▲
5 1000205003 positive speed gearbox 1 ▲
6 1000209001 Small gear 1 ▲
7 0000026004 Retaining ring15 1
8 0000026005 Retaining ring17 1
9 0000036002 Flat pin A5X15 2
10 0000025020 Washer 8 5
11 2210234001 DC motor 1
12 23061 Screw M8X25 5
38
13 0000027009 Bearing 16006 1
14 1000209002 Big gear 1 ▲
15 0000022007 Oil seal for frame 188X202X10 1
16 1000210001 ring gear 1 ▲
17 0000027010 Bearing 6022 2
18 0000026006 Retaining ring 170 1
19 0000022008 O-ring110X3.55 1
20 1000222001 Oil seal holder 1
21 1000216001 Roller 1
22 0000025006 Spring washer 6 21
23 0000023062 Screw M6X20 10
24 0000022009 Oil seal for frame 148X165X12 1
25 1000205004 Cover for the gear box 1 ▲
26 0000028008 cylindrical pin B6X22 2
27 0000023063 Screw M6X16 11
28 1000222002 Oil seal for frame 17X35X7 1 ▲
29 1000234003 electromagnetic brake 1
30 0000023064 Screw M5X45 6
31 1000205005 Cover 1
32 0000026007 Retaining ring 55 1
33 1000237001 Air plug M10X1 1
34 0000025021 Seal washer10 1 ▲
35 1000237002 Cable fixed plate 1
36 0000023065 Screw M5X25 2
37 0000023066 Screw M5X10 2
38 9000004659 Brush 4
Remarks : The Item with ▲ is not supplied separately.
39
06-3 Driving wheel（MR240FR）
40
1 2210223001 Screw 8.8 M6X14 10
2 2210216001 Roller 1
3 2210222001 Oil seal 140X180X12 1
4 2210237001 Brake ring for motor 1
5 2210226005 Ø180 bayonet 1
6 2210227001 16024 C2 bearing 1
7 2210207001 Ø5X20 pin 2
8 2210209001 Inner gear Z=99 1
9 2210237003 Bushing 1
10 2210237004 Outer housing 1
11 2210227002 6006 bearing 1
12 2210209002 Shifting gear Z=80 1
13 2210236003 Flat pin A10X18 1
14 2210209003 Small gear Z=14 1
15 2210237005 Bearing bushing Ø30X42
16 2210227003 Bearing 6006 1
17 2210226006 bayonet Ø55 1
18 2210237007 Cover Ø55X4 1
19 2210223002 Screw 8.8 M6X60 3
20 2210227004 Bearing 6002 2RS 1
21 2210226007 Bayonet Ø15 E 1
22 2210207002 Gear shaft for motor Z=18 1
23 2210222002 Oil seal Ø20X32X7 1
24 2210237009 Motor flange 1
25 2210227005 Bearing 6004 ZZCM 1
26 2210236002 Flat pin A5X18 2
27 2210237010 Electric machine rotor 1
28 2210237011 Supporting lever M6 2
29 2210227006 Bearing 6201 ZZ 1
30 2210237012 field winding 1
31 2210223003 Screw 10.9 M8X16 8
32 2210237013 Pole piece 4 ▲
33 2210237014 drive motor case 1
34 2210237015 Fixed tray for brush 1
35 2210237016 Brush 10X12，5X22，5 M19 4
36 2210231001 Brush spring 4
37 2210226001 Split retaining ring Ø4 4
38 2210223004 Screw 8.8 M4X10 4
39 2210224001 Nut 6S M5 4
41
40 2210237017 Fixed cover for brush 1
41 2210225001 Washer Ø5 4
42 2210223005 Screw 10.9 M5X18 4
44 2210224002 Nut 6S M6 2
45 2210237018 Protective cover 1
46 2210237019 accumulator terminal 4
47 2210237020 Bushing 1
48 2210237021 Brake flange 1
49 2210223006 Bolt 8.8 M5X10 4
50 2210216002 Hub 1
51 2210226003 Clip Ø14 E 1
52 2210237022 Stop protective ring for brake 1
53 2210237023 Brake disc 1
54 2210223007 Adjusting screw 3
55 2210237024 Switch coil 1
56 2210223008 Bolt 8.8 M5X45 3
57 2210231002 Spring 4
58 2210207003 Pin 4
59 2210224003 Nut 1
61 2210231002 spring 3
2210237025 DC motor block 1
A
2210237026 E/m brake block 10 N-METER 1
42
07-1 Noblelift handle
43
1 0000023008 Screw M3x12 2
3 1000114004 Left driving knob 1
4 1000113002 Shaft sleeve 2
5 1000134002 Micro-switch 4
6 1000100015 Lowering button assembly 1
7 1000114001 Horn button 1
8 1000131001 Horn button spring 1
9 1000100016 Lifting button assembly 1
10 0000023009 Taping screw ST2.2X19 8
11 1000103004 Splint 1
12 1000134003 Accelerator ET162MCU 1
13 1000114003 Right driving knob 1
Emergency button for
14 1000114002 1
backward
Spring for emergency
15 1000131002 1
button
16 1000103001 Upper cover for handle 1
17 1000103003 Handle body 1
18 0000023053 Screw M6X12 3
19 0000023046 Bolt M8X18 2
20 0000025001 Spring washer 8 2
2240101001 Standard handle
21 Welded handle lever 1
2240101006 Long handle
22 Air spring 1
23 1000123001 Screw M8X20 1
24 2240205001 Handle joint 1
25 1000113001 Shoulder bushing 2
26 1000107001 Handle shaft 1
28 2240218001 Dust cover 1
29 0000023034 Screw M10X20 2
30 1020119001 crash roll 1
31 0000023042 Screw M6X10 2
□
17 1000100008 Noblelift handle assembly 1
44
07-2 Can-bus handle
45
1 0000023047 Screw M8X25 2
3 Welded handle lever 1
4 1000123001 Screw M8X20 1
5 Air spring 1
6 1000123003 Screw M4X8 4
7 Cover plate 1
8 1020119001 Crash roll 1
9 0000023042 Screw M6X10 2
10 1000113001 Shoulder sleeve 2
11 1000107001 Handle shaft 1
12 0000028003 Spring cylindrical pin4X24 1
13 2240205001 Handle joint 1
14 0000023034 Screw M10X20 2
15 2240218001 Dust cover 1
□
18 1000100009 Canbus handle（94300-00） 1
46
07-3 Can-bus handle knob
47
1 1000114014 Left driving knob 1
2 1000114015 Horn button 1
3 1000131009 Spring for horn button 5
4 1000113004 Camshaft bushing 2
5 1000137001 Magnetic part 4 ▲
6 1000131010 Spring for emergency reversing button 4
7 0000023058 Inner screw M6X10 3
8 0000023057 Inner screw M3X16 2
9 0000025017 Flat washer 3 2
10 1000114016 Right driving knob 1
11 1000107002 Shaft for right driving knob 1
12 1000137002 PCB clip 1
13 1000134005 Load cell 2
14 1000103012 Upper part of the handle 1
15 1000103013 Under part of the handle 1
16 1000114017 Left button 1
17 1000137003 Fixed holder for Magnetic part 2
18 1000131011 torsional spring 2
19 1000114018 Seat for emergency reversing button 1
20 1000114020 Cover for emergency reversing button 1
21 1000114021 Cover for choosing switch 1
22 1000114022 Right button 1
23 0000023060 Taping screw ST4.2X25 1
24 1000134006 LED bi-colored light 1
25 1000103014 Seat for LED bi-colored light 1
26 1000131012 torsional spring for right driving knob 1
27 1000131013 torsional spring for left driving knob 1
28 1000134007 PCB 1
48
08-1 Critical axis harness
Figure for CL12/CL1217 main harness
No. Item number Item description Remarks

1 2240433002 Traction motor harness
2 2240433003 Pump motor harness
3 2240433004 Controller power harness
49
CL12/CL1217 Control harness

1 2240433005 Control harness Chinese handle
1 2240433007 Control harness REMA handle
2 2240433006 Handle harness Chinese handle
2 2240433008 Handle harness REMA handle
50
1 2240433009 Control harness CANBUS handle
51
CL1212 Main harness

1 2220433001 Traction motor harness
2 2220433002 Pump motor harness
3 2220433003 Controller power harness
52
CL1212 control harness

1 2230433001 Control harness Chinese handle
1 2230433002 Control harness REMA handle
2 2220433006 Handle harness Chinese handle
2 2220433007 Handle harness REMA handle
53
1 2230433003 Control harness CANBUS handle
54
08-2 CL12 /CL1217 General parts for electronics
55
1020400006 Asian Chinese

1020400007 Asian English
1020400008 European
1 Charger 24V/30A 1
1020400009 American
1020400010 Australian
1020400011 English
2240432001 Spiral type
2 Battery 1
2240432002 Welding type
3 2000434001 Connector DIN80A(95199-00) 1
4 2000434002 Connector DIN80A(95311-00) 1
5 0000023136 Screw M4X25 4
6 1000134001 Micro switch Z-15GW2 1
7 1000434025 Hour meter CURTIS 803 1
8 1010434002 Key switchLKS-101A 1
9 2240434001 DC power switch 1
10 1000434015 Horn DC24V 1
11 2210418002 Clip B 3
12 0000023040 Screw M6X16 4
13 0000023216 Screw M3X8 2

14 0000025026 Flat washer 3 2
2000435001 Noblelift handle
15 Magnetic switch HWK23 1
2000435003 CANBUS handle
16 0000023013 Screw M8X16 4
17 0000025004 Spring washer 8 4

18 2210404004 Clip 2
19 0000023211 Screw M4X16 2
2210435001 Controller plate CL-1 1 CL1217
20
1000434004 Controller plate CL-0 1 CL12
21 2240403001 White pole 8*10 1
22 1000434005 Fuse tube 5*20 6A 1
23 2040603002 Protective cover for micro-switch 2
24 2000403001 Clip A 1
25 0000023106 Screw M6X30 2
56
1 CL1217
26 2040634001 Micro switch XZ-15GW22-B
2 CL12
27 0000023019 Screw M4X30 2
28 0000025008 Flat washer 4 2
29 2000404004 Lifting logic board CL-1C-A 1
57
08-3 CL12/CL1217 Controller assembly（CANBUS handle)
58
1 1000434007 Fuse holder SYY 1
2 2210434003 Bolted fuse130A 1
3 0000023018 Screw M4X18 2
4 0000023023 Screw M4X10 2
6 2210402005 Connector holder with 6 core 1 For 3EL-DC-1.2
7 1000434040 Waterhouse fuse10A 1
8 0000023019 Screw M4X30 2
9 1000434009 Fuse holder BD-2X10A 1
10 0000023063 Screw M6X16 3
11 0000025006 Spring washer 6 3
12 0000025007 Flat washer 6 3
13 1000434010 Controller CURTIS 1
14 0000023012 Screw M8X12 2
15 0000025004 Spring washer 8 3
16 0000025005 Flat washer 8 3
17 0000023017 Screw M4×5 4
18 0000023016 Screw M4X12 4
19 0000025009 Spring washer 4 14
20 1000404002 Fixed frame for main 2
21 0000023165 Screw M3X20 2
22 1000434014 Relay ARL2F DC24V 1
23 0000023295 Screw M4X12 2
24 2240402002 CL10C controller aluminium 1
25 1000434006 Connector for traction motor 1
26 0000025008 Flat washer 4 16
29 0000023013 Screw M8X16 1
30 2240400002 Copper bar six 1
31 2240400001 Copper bar five 1
32 1000434003 Protective module 1 For 3EL-DC-1.2
33 0000023052 Screw M4X8 2
34 0000025003 Spring washer 3 2
35 1020434002 M8 post head 1
36 2210434004 Bolted fuse150A 1
37 0000023016 Screw 2
2240400004 3EL-DC-1.2
□
10
2240400005
Controller assembly(DC-C) 1
MR240FR
59
08-4 CL12 /CL1217 Controller assembly（Noblelift handle）
60
2 2210434003 Bolted fuse 130A 1
3 0000023018 Screw M4X18 2
4 0000023023 Screw M4X10 2
6 2210402005 Connector holder with 6 core 1 For 3EL-DC-1.2
7 1000434040 Chip fuse 10A 1
8 0000023019 Screw M4X30 2
10 0000023063 Screw M6X16 3
11 0000025006 Spring washer 6 3
12 0000025007 Flat washer 6 3
13 1000434002 Controller CURTIS 1243-4220 1
14 0000023012 Screw M8X12 2
15 0000025004 Spring washer 8 3
16 0000025005 Flat washer 8 3
17 0000023017 Screw M4×5 4
18 0000023016 Screw M4X12 4
19 0000025009 Spring washer 4 14
20 1000404002 Fixed frame for main connector 2
23 0000023295 Screw M4X12 2
24 2240402002 CL10C controller aluminium plate 1
25 1000434006 Traction motor connector 1
26 0000025008 Flat washer 4 16
27 1010403005 R-clip 6.4 2
29 0000023013 Screw M8X16 1
30 2240400002 Copper bar six 1
31 2240400001 Copper bar five 1
32 1000434003 Protective module 1 For 3EL-DC-1.2
33 0000023052 Screw M4X8 2
34 1020434002 M8 post head 1
35 2210434004 Bolted fuse150A 1
36 0000023016 Screw 2
2240400003 3EL-DC-1.2
12 Controller assembly (DC) 1
2240400006 MR240FR
61
08-6 CL1212 general parts for electric
62
2240432001
1 Battery 1
2240432002
2 0000025011 Flat washer 8 1
4 2000434001 Connector DIN80A(95199-00) 1
5 2000434002 Connector DIN80A(95311-00) 1
6 0000023050 Screw M4X22 2
7 1000134001 Micro-switch Z-15GW2 1
8 1000434025 Hour meter CURTIS 803 1
9 1010434002 Key switch LKS-101A 1
10 2240434001 DC power switchZDK31-250 1
11 0000023089 Screw M8X12 1
12 1000434015 Horn DC24V 1
13 2210418002 Clip B 2
14 0000023040 Screw M6X16 4
15 0000023083 Screw M3X8 2
16 0000025026 Flat washer 3 2
2000435001 Noblelift handle
17 magnetic switch HWK23 1
2000435003 CANBUS handle
18 2210404004 Clip 2
19 0000025001 Spring washer 8 4
20 0000023067 Screw M8X16 4
1000434030 Australian
1000434032 British
21 1000434033 Plug 3*0.75 Option American
1000434034 European
1000434035 Asian
Display for charger
22 2210420001 1
Charger24V/30A
23 2210403002 Cover for fan 1
24 0000023125 Screw M4X8 4
25 2000403001 Clip A 1
26 0000023090 Screw M6X35 4
27 0000023083 Screw M3X8 2
28 1000403001 Plug holder 1
29 0000023136 Screw M4X25 2
30 2040634001 Micro switchXZ-15GW22-B 1
Protective cover for micro

31 2040603002 1
switch
63
32 0000023126 Screw M5X12 2
34 0000025009 Spring washer 4 2
35 0000025008 Flat washer 4 2
36 0000023018 Screw M4X18 2
37 2210434004 Bolted fuse150A 1
64
08-7 CL1212 controller assembly（Chinese handle）
65
2 2210434003 Bolted fuse 130A 1
3 0000023018 Screw M4X18 2
4 1000434040 Fuse 10A 1
5 0000023019 Screw M4X30 2
7 0000023063 Screw M6X16 3
9 0000025007 Flat washer 6 3
10 1000434002 Controller CURTIS 1243-4220 1
11 0000023012 Screw M8X12 2
12 0000025004 Spring washer 8 3
13 0000025005 Flat washer 8 3
14 0000023017 Screw M4X5 4
15 0000023016 Screw M4X12 5
16 0000025009 Spring washer 4 9
17 1000404002 Frame of the main contactor 2
18 0000023051 Screw M4X25 2
19 2210435001 Control board CL-1 1
20 2240403001 Pole 8X10 2
21 1000434005 Fuse tube 5*20 6A 1
22 2210404003 Aluminium plate 1
24 0000023013 Screw M8X16 1
25 0000025008 Flat washer 4 9
26 1010403005 R clip 6.4 1
27 0000023072 Screw M5X12 2
28 0000025012 Spring washer 5 2
29 0000023032 Flat washer 5 2
30 2210402005 Holder with 6 core connector 1
31 0000023052 Screw M4X8 2
32 1000434003 Protective module BD-W135/110 1
□
1 2210400004 Controller assembly DC 1 MR240FR
□
3 2210400006 Controller assembly DC 1 3EL-DC-1.2
66
08-8 CL1212 controller（CANBUS handle ）
67

2 2210434003 Fuse 130A 1
3 0000023018 Screw M4X18 2
4 0000023072 Screw M5X12 2
6 2210402005 Holder for 6 core connector 1
7 1000434040 Fuse 10A 1
8 0000023019 Screw M4X30 2
10 0000023063 Screw M6X16 3
11 0000025006 Spring washer 6 3
12 0000025007 Flat washer 6 3
13 1000434010 Controller CURTIS 1243C-4381 1
14 0000023012 Screw M8X12 2
15 0000025004 Spring washer 8 3
16 0000025005 Flat washer 8 3
17 0000023051 Screw M4X25 2
18 0000025008 Flat washer 4 10
19 2000404004 Lifting logic board CL-1C-A 1
20 0000023017 Screw M4X5 4
21 0000023016 Screw M4X12 4
22 0000025009 Spring washer 4 10
23 1000404002 Frame of Main contactor 2
24 0000023022 Screw M3X10 2
25 1000434014 Relay ARL2F DC24V 1
26 2210404003 Aluminium plate 1
28 0000023013 Screw M8X16 1
29 0000023032 Flat washer 5 2
30 0000023052 Screw M4X8 2
31 1000434003 Protective module BD-W135/110 1
□
2 2210400005 Controller (DC-C) 1 MR240FR
□
4 2210400007 Controller (DC-C) 1 3EL-DC-1.2
68
09-1 Foot platform

2000401013 Normal foot platform
1 Welded platform 1
2240401002 Long foot platform
2 0000023117 Bolt M16×80 2
3 0000031001 A serial- disc spring 46
4 0000023116 Bolt M8X20 1
5 2000413003 Bushing 2
6 0000024011 Locking nut M16 2
7 2240401001 Welded linking board 1
8 Air spring 1
9 2000418003 shockproof tube housing 2
10 2000407003 Rotating shaft 1
12 Rubber washer 1
13 0000023509 Screw M12X40 3
14 0000025024 Spring washer12 3
15 0000024006 Nut 3
69
09-2 Old protective arm
70
1 2210437001 Protective arm 1
2 2210407004 Shaft 2
3 2210407003 Locking shaft 2
4 2210402001 Hand wheel 2
6 2210431001 Pressure spring 2
7 2210405002 Welded articulation yoke 1
8 2210407001 Rotating shaft 1
10 0000023160 Locking screw 2
11 0000026034 Spring washer for shaft 2
12 2210402002 Hand wheel 2
16 2210405004 Shaft holder 1
17 0000023006 Spring washer 8
18 0000023034 Screw 20 8
20 0000023161 Screw M6X8 2
21 2210405005 Right shaft holder 1
22 2210407002 Right rotating shaft 1
23 2210405003 Right articulation yoke 1
24 2210437002 Right protective arm 1
71
09-3 New protective arm

1 2210437004 Protective arm 1
2 2210407007 Shaft 2
4 2210402001 Hand wheel 2
6 0000023162 Fixed screw M3X6 2
7 2210401005 Welded articulation yoke 1
8 000007002 cylindrical pin type B 6X40 2
10 0000026034 Spring ring for shaft 12 2
11 2210405006 Shaft holder 1
12 0000023006 Spring washer 10 8
13 0000023034 Screw M10×20 8
14 2210405007 Right shaft holder 1
15 2210401006 Right Welded articulation yoke 1
16 2210437003 Right protective arm 1
17 2210402003 Flange 2
72

CL12 - BBT Spare+parts+list

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CL12-BPT-004_EN

Parts & Components Manual

01-2 OUTLINE (CL12)..........................................................................................................................5

01-3 OUTLINE (CL12M).......................................................................................................................6

02-1 CHASSIS（CL12） .....................................................................................................................7

02-4 CHASSIS（CL12M） ................................................................................................................10

03-1 OUTER MAST（CL12）........................................................................................................... 11

03-2 OUTER MAST（CL12B） ........................................................................................................12

03-3 OUTER MAST（CL12C） ........................................................................................................13

03-4 OUTER MAST（CL12D） ........................................................................................................14

03-5 INNER MAST（CL12） ............................................................................................................15

03-6 INNER MAST（CL12B）..........................................................................................................16

03-7 MAST（CL1212/CL1217） ......................................................................................................17

04-1 ELECTRIC BOX (CL12/CL1212/CL1217) .............................................................................18

04-2 STEERING WHEEL ...................................................................................................................19

04-3 LOAD WHEEL ............................................................................................................................21

05-1 OIL-PIPE AND ACCESSORY（CL12）.................................................................................22

05-4 OIL-PIPE AND ACCESSORY（CL1212/CL1217） .............................................................26

05-5 CYLINDER（CL1212/CL1217） .............................................................................................28

05-6 PUMP STATION SYSTEM ........................................................................................................29

05-7 ASSEMBLY FOR CHAIN AND PULLEY WHEEL（CL12） ...............................................31

05-8 ASSEMBLY FOR CHAIN AND PULLEY WHEEL（CL12B） ............................................33

05-9 ASSEMBLY FOR CHAIN AND PULLEY WHEEL（CL1212/CL1217）............................35

06-1 LONG SHAFT .............................................................................................................................36

06-2 DRIVING WHEEL（3EL-DC-1.2）..........................................................................................38

06-3 DRIVING WHEEL（MR240FR）.............................................................................................40

07-1 NOBLELIFT HANDLE...............................................................................................................43

07-3 CAN-BUS HANDLE KNOB ......................................................................................................47

08-1 CRITICAL AXIS HARNESS......................................................................................................49

08-2 CL12 /CL1217 GENERAL PARTS FOR ELECTRONICS ...................................................55

08-3 CL12/CL1217 CONTROLLER ASSEMBLY（CANBUS HANDLE)...................................58

08-4 CL12 /CL1217 CONTROLLER ASSEMBLY（NOBLELIFT HANDLE）..........................60

08-6 CL1212 GENERAL PARTS FOR ELECTRIC........................................................................62

08-7 CL1212 CONTROLLER ASSEMBLY（CHINESE HANDLE） ..........................................65

08-8 CL1212 CONTROLLER（CANBUS HANDLE ） ...............................................................67

09-1 FOOT PLATFORM.....................................................................................................................69

09-2 OLD PROTECTIVE ARM ..........................................................................................................70

09-3 NEW PROTECTIVE ARM .........................................................................................................72

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04-2 Steering wheel

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Figure for CL12/CL1217 main harness

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