Professional Documents
Culture Documents
Con Edison EO-10904
Con Edison EO-10904
4 IRVING PLACE
NEW YORK, NY 10003
DISTRIBUTION ENGINEERING
DISTRIBUTION EQUIPMENT
SPECIFICATION EO-10904
REVISION 3
April 2014
1.1 This specification details the procedures to be followed when the removal,
replacement, or first time installation, of 460V service take-off fuses is
undertaken for any reason. It applies to new and existing installations.
1.2.2 Where work has been performed between the load side of the
service take-off fuse and customer disconnect(s). This category also
includes new service take-off installations never energized.
1.2.3 Where no work has been performed between the load side of the
existing service take-off fuse and customer disconnect(s).
2.0 APPLICATION
3.0 GENERAL
3.6 While working on 460V systems, use approved PPE and tools, and follow
prescribed Con Edison safe work practices.
3.7 The customer’s load side systems off the service take-off fuse may connect
to more than one main switchboard disconnect, due to feeder taps. In this
specification “customer disconnect(s)” refers to the entire test zone
between the service take-off fuse and the customer main switchboard
disconnect and all other feeder tap disconnect devices that exist. The first
customer disconnect device in the main switchboard and disconnects in all
feeder tap directions are to be opened to isolate the area to be tested, as
per the requirements of this specification. This test zone is the same zone
that becomes energized upon installation of service take-off fuses.
3.8 There are two types of electrical tests prescribed depending on the
condition encountered or general work category undertaken. These tests
must be performed without exception prior to removal, replacement, or first
time installation, of the service take-off fuses.
3.9 One type of test used is the 2500VDC Megger test. The purpose of the
Megger test is to verify the integrity of the dielectric strength of the
customer’s electrical systems under test. The Megger test is performed by
the customer or by Con Edison in emergency or special situations, at the
customer’s expense.
3.10 The second type of test used is the standard one amp fuse jumper test,
to check for potential phase to ground faults or short circuits from the line
side of the service take-off fuse to the customer disconnect(s). It can verify
customer load is not greater than one (1) amp across a fuse gap (removed
fuse) or across an in-place blown fuse. The one amp fuse jumper test
device is Company Class & Stock No. 523-1683. The one amp fuse jumper
test is only to be performed by Con Edison. The one amp replacement fuse
only is Class & Stock No. 591-3215.
NOTE: A continuity test of the standard one amp fuse jumper is to be made
before and after each time it is used.
3.11 APPENDICES I, II, and III are the detailed service take-off fuse removal,
replacement, and installation procedures. APPENDIX IV is for recording
test data. APPENDIX V is the Megger test and visual inspection
certification required of the customer, and APPENDIX VI is a Megger test
request to be submitted by the customer for Con Edison to perform this
4.0 PROCEDURES
4.1 For the category of blown service take-off fuse(s), a 2500VDC Megger test
and the standard one amp fuse jumper test is specified. Both tests must be
performed.
Refer to APPENDIX I: PROCEDURE FOR BLOWN 460V SERVICE TAKE-
OFF FUSE
4.2 For the category where work will be performed between the load side of
the service take-off fuse and customer disconnect(s), a 2500VDC Megger
Test and the standard one amp fuse jumper Test is specified. Both tests
must be performed. This also applies to new service take-off installations
never energized where first time installation of fuses is called for.
4.2.2 “Work” includes but is not limited to: customer electrical system
extensions, additions, renovations, deletions (retirements),
modifications, upgrades, repairs, or non-electrical work such as
plumbing, demolition, structural work, or other construction that
could affect the condition of electrical systems in the test zone.
Customer routine bus inspections and service, such as bus IR
thermal scans, bus cleaning, and bus bolted joint re-torquing,
generally does not constitute “work” (no work) as described herein.
4.3 For the category where no work has been performed on or affecting the
test zone area between the service take-off fuse and the customer
disconnect(s), a standard one amp fuse jumper test is specified. Megger
test is optional.
Number Title
Appendix I Procedure for Blown Service 460V Take-Off Fuse
Appendix II Procedure for 460V Service Take-Off Fuses when Work
will be Performed On Customer Load Systems or for New
Service Take-Off Installations
Appendix III Procedure for 460V Service Take-Off Fuses when No
Work will be Performed on Customer Load Systems
Appendix IV Test Record
Appendix V Megger Test / Visual Inspection Certification
Appendix VI Megger Test Request
Number Title
EO-16368-C One Amp Fuse Jumper Leads for 480V Network
Protectors
S. Ndiaye
Kevin Oehlmann (Signature on File)
Kevin Oehlmann
Section Manager
Distribution Equipment Section
Distribution Engineering Department
Revision 3: File:
- General review Operation and Maintenance of
- Process change for customers with Equipment, Manual No. 1, Section No. 9
switchgears at elevated floors Field Manual No. 6, Section No. 6
- Process change with flexible current
probe
The following procedures (1-17) shall be followed for the removal of blown service take-
off fuses:
NOTE: While working on 460V systems, use approved PPE and follow prescribed Con
Edison safe work practices.
2. With the Customer’s Authorized Representative, determine what service take-off (s)
and fuses have been affected.
4. Ascertain that the customer’s disconnect(s) are in the open position. Wherever
possible, have the customer lock-out the disconnect (s) in the open position. If the
service take-off is equipped with a Pringle switch, ascertain that the switch is in the
open position and locked wherever possible. Verify the Pringle switch label to
determine if the correct take-off is being disconnected.
For customers with switchgears at elevated floors with no Pringle switches on the
service take-offs, the entire installation shall be de-energized prior to removing the
service take-off fuses.
5. Visually inspect service take-off fuse pads and customer side bus and equipment up
to the customer’s main switchboard main fuse. Also inspect other customer
switchboard main fuses off feeder taps on the same service take-off. Check for
abnormalities such as water, moisture, corrosion, carbon deposits, broken supports,
etc. In cases where the customer’s bus run is in a metal clad housing and cannot be
visually inspected, the Megger test will suffice as called for later.
7. Set up all necessary equipment for the testing and removal of the service take-off
fuses.
8. With the customer’s disconnect(s) in the open position, use a voltmeter to check
voltages on the load side of the service take-off fuses. A reading of zero volts from
phase to ground indicates an open circuit and blown fuse. Record phase to ground
10. At this point, it should be established that no load current exists on all the service
take-off fuses. Check customer ammeters, if available, for no load indication.
Measure the current through the service take-off fuses using the flexible current
probe. When using the flexible current probe, a reading of three (3) amps or less is
acceptable.
Verify that the customer’s disconnect(s) and the Pringle switch are open via visual
inspection. DO NOT PROCEED if any of these conditions are not met but instead
notify the customer he has not properly isolated the service take-off.
11. Prior to removing any service take-off fuse, the other two phases are to be rubbered
up with Company approved insulating mats. Once the fuse is removed, rubber this
phase, and proceed to the next fuse. Follow this procedure for all three fuses. All
three fuses shall be tagged with vault number and phase removed from.
NOTE: When unbolting the captive nuts holding the fuse in place, remove the nuts in
a manner to allow one nut on each side of the fuse to remain torqued last. Proceed
with loosening each remaining nut slowly and cautiously. If spitting, arcing, buzzing,
or abnormal noise occurs – DO NOT PROCEED with loosening. Immediately notify
the customer he has not properly isolated the service take-off.
13. Prior to Meggering, all of the customer’s alarm and/or control circuit wiring that have
connections to the zone under test must be disconnected. This applies also to Con
Ed’s potential metering connections.
14. At this time, after the customer has corrected the faulty condition, a request to the
customer shall be made to Megger Test the service take-off bus from the load side
of the service take-off fuse pad to the customer’s open disconnect(s). If the service
take-off is equipped with a Pringle switch, close the switch and ascertain that it is in
the close position.
15. A 2500 VDC Megger shall be performed with a minimum test result of five (5) Mega
ohms achieved. The Megger test is to be performed on each individual phase of the
service take-off fuse load stabs, from phase to ground and then phase to phase.
Record data in APPENDIX V if the customer performs the Megger test. Use
APPENDIX VI if Con Edison performs the Megger test.
17. Should the Megger test fail, open the Pringle switch and Megger from the Pringle
switch to the customer’s open disconnect(s).
a. If the Megger from the Pringle to the customer’s open disconnect(s) fails,
notify the customer that a hazardous condition exists on the service take-off
and must be corrected prior to retest, installation of new service take-off
fuses, and re-energization.
b. If the Megger from the Pringle to the customer’s open disconnect(s) passes,
Megger from the Pringle to the service take-off fuse pad. If the Megger fails,
make repairs to correct condition. If the Megger passes, troubleshoot Pringle
switch to correct condition.
The following procedures (18-24) shall be followed for the replacement of blown
service take-off fuses only after a satisfactory Megger Test has been performed:
18. Ascertain that the customer’s disconnect(s) are in the open position by performing a
visual inspection.
19. The disconnected customer’s alarm and/or control circuit wiring, and Con Edison’s
potential metering connections, are reconnected.
20. With the customer’s disconnect(s) in the open position, use a voltmeter to check
voltages on the load side of the service take-off fuse gap. Record phase to ground
and phase to phase voltages of each fuse position. DO NOT CONTINUE unless
the voltage readings are zero, signifying the customer’s bus, up to all open
disconnect(s), is dead. Use APPENDIX IV to record data.
21. Using a standard one amp fuse jumper (C&S #: 523-1683), check across each
phase of the service take-off fuse gap for short circuits and grounds. Record
readings in APPENDIX IV. No fuse jumper should blow. A continuity test of the
standard one amp fuse jumper is to be made before and after each time it is used
(Replacement Fuse Only C&S #: 591-3215).
22. Prior to installing any 460V service take-off fuse, the other two phases are to be
rubbered up with approved insulating mats. Once the fuse is installed, rubber up
this phase, and proceed to the next fuse. Follow this procedure for all three fuses.
23. Just prior to installing each service take-off fuse, perform a standard one amp fuse
jumper check across the service take-off fuse gap. If the jumper does not blow,
install the service take-off fuse. Follow this procedure for each fuse. A continuity
test of the standard one amp fuse jumper is to be made each time before and after it
is used. If the fuse jumper blows, DO NOT INSTALL the fuse but notify the customer
Specification Revision Rev Date Effective Date Copyright Information 10/20
EO-10904 3 04/2014 04/20/2014 ©1990-2014 Consolidated Edison Co. of New York, Inc.
Filing Information Operation and Maintenance of Equipment Manual No. 1, Section 9
Paper copies of procedures and instructions are uncontrolled and therefore may be outdated. Please consult Distribution
Engineering Intranet Site Distribution Engineering or http://distribution, for the current version prior to use.
that a hazardous condition exists on the service take-off and must be corrected prior
to proceeding.
24. Replace all three service take-off fuses, with new, like and kind only. Repeat steps
22 and 23 for each phase. Discard removed fuses.
END OF APPENDIX I
The following procedures (1– 9) shall be followed for the removal of service take-off
fuses when work will be performed, or for new service take-off installations. It is
understood fuse removal will take place before work is performed on Customer load
systems.
(“Removal” is not applicable to new first time service take-off fuse installations. For new
service take-off installations proceed to Item 10).
NOTE: While working on 460V systems, use approved PPE and follow prescribed Con
Edison safe work practices.
3. Ascertain that the customer’s disconnect(s) are in the open position. Wherever
possible, have the customer lock-out the disconnect(s) in the open position. If the
service take-off is equipped with a Pringle switch, ascertain that the switch is in the
open position and locked wherever possible. Verify the disconnect switch label to
determine if the correct take-off is being disconnected.
For customers with switchgears at elevated floors with no Pringle switch on the
service take-offs, the entire installation shall be de-energized prior to removing the
service take-off fuses.
4. Set up all necessary equipment for the testing and removal of service take-off fuses.
5. With the customer’s disconnect(s) in the open position, use a voltmeter to check
voltages on the load side of the service take-off fuses. A reading of zero volts from
phase to ground indicates an open circuit and blown fuse. Record phase to ground
and phase to phase voltages of each fuse. Record in APPENDIX IV. If any fuse is
found blown, STOP and refer to APPENDIX I PROCEDURE FOR BLOWN 460V
SERVICE TAKE-OFF FUSE.
8. Prior to removing any service take-off fuse, the other two phases are to be rubbered
up with Company approved insulating mats. Once the fuse is removed, rubber this
phase, and proceed to the next fuse. Follow this procedure for all three fuses.
NOTE: When unbolting the captive nuts holding the fuse in place, remove the nuts in
a manner to allow one nut on each side of the fuse to remain torqued last. Proceed
with loosening each remaining nut slowly and cautiously, if spitting, arcing, buzzing,
or abnormal noise occurs – DO NOT PROCEED with loosening. Immediately notify
the Customer he has not properly isolated the Service Take-Off.
The following procedures (10-21) shall be followed for the replacement of service take-
off fuses after work has been performed on customer load systems. This also applies to
new first time installation of fuses for new service take-off installations:
10. Ascertain that the customer’s disconnect(s) are in the open position by performing a
visual inspection. If the service take-off is equipped with a Pringle switch, close the
switch and ascertain that it is in the close position.
11. With the customer’s disconnect(s) in the open position, use a voltmeter to check
voltages on the load side of the service take-off fuse pads. Record phase to ground
and phase to phase voltages of each fuse position. DO NOT CONTINUE unless the
voltage readings are zero signifying the customer’s bus, up to all open disconnect(s),
is dead. Record data in APPENDIX IV.
12. Using a standard one amp fuse jumper (C&S #: 523-1683), check across each
phase of the service take-off fuse gap for short circuits and grounds. Record results
in APPENDIX IV. No fuse jumper should blow. A continuity test of the standard one
amp fuse jumper is to be made after each time it is used (Replacement Fuse Only
C&S #: 591-3215).
13. Prior to Meggering, all of the Customer’s alarm and/or control circuit wiring that have
connections to the zone under test, must be disconnected. This applies also to Con
Edison’s potential metering connections.
14. At this time, a request to the customer shall be made to Megger test the service
take-off bus from the load side of the service take-off fuse pad to the customer’s
open disconnect(s).
Specification Revision Rev Date Effective Date Copyright Information 13/20
EO-10904 3 04/2014 04/20/2014 ©1990-2014 Consolidated Edison Co. of New York, Inc.
Filing Information Operation and Maintenance of Equipment Manual No. 1, Section 9
Paper copies of procedures and instructions are uncontrolled and therefore may be outdated. Please consult Distribution
Engineering Intranet Site Distribution Engineering or http://distribution, for the current version prior to use.
15. A 2500 VDC Megger shall be performed with a minimum test result of 5 Mega ohms
achieved. The Megger test is to be performed on each individual phase of the
service Take-Off fuse load pads from phase to ground and then phase to phase.
Record data in APPENDIX V if Customer performs the Megger test. Use
APPENDIX VI if Con Ed performs the Megger Test.
16. No service take-off fuse is to be replaced (or installed) without a satisfactory certified
Megger Test.
17. Should the Megger test fail, open the Pringle switch and Megger from the Pringle
switch to the Customer’s open Disconnect(s).
a. If the Megger from the Pringle to the customer’s open disconnect(s) fails,
notify the customer that a hazardous condition exists on the service take-off
and must be corrected prior to retest, installation of new service take-off
fuses, and re-energization.
b. If the Megger from the Pringle to the customer’s open disconnect(s) passes,
Megger from the Pringle to the service take-off fuse pad. If the Megger fails,
make repairs to correct condition. If the Megger passes, troubleshoot Pringle
switch to correct condition.
18. Once the Megger is satisfactory, the disconnected Customer’s alarm and/or control
circuit wiring, and Con Edison’s potential metering connections, are reconnected.
19. Prior to installing any 460V service take-off fuse, the other two phases are to be
rubbered up with approved insulating mats. Once the fuse is installed, rubber up
this phase, and proceed to the next fuse. Follow this procedure for all three fuses.
20. Just prior to installing each service take-off fuse, perform a standard one amp fuse
jumper check across the service take-off fuse gap. If the jumper does not blow,
install the service take-off fuse. Follow this procedure for each fuse. A continuity
test of the standard one amp fuse jumper is to be made after each time before and
after it is used. If the fuse jumper blows, DO NOT INSTALL the fuse but notify the
customer that a hazardous condition exists on the service take-off and must be
corrected prior to proceeding.
21. Replace (or install new fuses for new service take-off installations) all three service
take-off fuses. Repeat steps 19 and 20 for each phase.
END OF APPENDIX II
The following procedures (1–9) shall be followed for the removal of 460V service take-
off fuses when no work will be performed on customer load systems:
NOTE: While working on 460V systems, use approved PPE and follow prescribed Con
Edison safe work practices.
3. Ascertain that the customer’s disconnect(s) are in the open position. Wherever
possible, have the customer lock-out the disconnect(s) in the open position. If the
service take-off is equipped with a Pringle switch, ascertain that the switch is in the
open position and locked wherever possible. Verify the Pringle switch label to
determine if the correct take-off is being disconnected.
For customers with switchgears at elevated floors with no Pringle switch on the
service take-offs, the entire installation shall be de-energized prior to removing the
service take-off fuses.
4. Set up all necessary equipment for the testing and removal of the service take-off
fuses.
5. With the customer’s disconnect(s) in the open position, use a voltmeter to check
voltages on the load side of the service take-off fuses. A reading of zero volts from
phase to ground indicates an open circuit and blown fuse. Record phase to ground
and phase to phase voltages of each fuse. Record in APPENDIX IV. If any fuse is
found blown, STOP and refer to APPENDIX I PROCEDURE FOR REPLACING
BLOWN 460V SERVICE TAKE-OFF FUSE.
7. At this point, it should be established no service take-off fuses are blown. It should
also be established by the current readings and customer ammeters, if available,
that no load current exists on the service take-off. Verify that the customer’s
Disconnect(s) and the Pringle switch are open via visual inspection. DO NOT
PROCEED if any of these conditions are not met but instead notify the Customer he
has not properly isolated the service take-off.
Specification Revision Rev Date Effective Date Copyright Information 15/20
EO-10904 3 04/2014 04/20/2014 ©1990-2014 Consolidated Edison Co. of New York, Inc.
Filing Information Operation and Maintenance of Equipment Manual No. 1, Section 9
Paper copies of procedures and instructions are uncontrolled and therefore may be outdated. Please consult Distribution
Engineering Intranet Site Distribution Engineering or http://distribution, for the current version prior to use.
8. Prior to removing any service take-off fuse, the other two phases are to be rubbered
up with Company approved insulating mats. Once the fuse is removed, rubber this
phase, and proceed to the next fuse. Follow this procedure for all three fuses.
The following procedures (10–15) shall be followed for the replacement of service take-
off fuses when no work has been performed on customer load systems:
10. Ascertain that the customer’s disconnect(s) are in the open position by performing a
visual inspection. If the service take-off is equipped with a Pringle switch, close the
switch and ascertain that it is in the close position.
11. With the customer’s disconnect(s) in the open position, use a voltmeter to check
voltages on the load side of the service take-off fuse pads. Record phase to ground
and phase to phase voltages of each fuse position. DO NOT CONTINUE unless the
voltage readings are zero signifying the customer’s bus, up to all open disconnect(s)
is dead. Record data in APPENDIX IV.
12. Using a standard one amp fuse jumper (C&S #: 523-1683), check across each
phase of the service take-off fuse gap for short circuits and grounds. Record results
in APPENDIX IV. No Fuse Jumper should blow. A continuity test of the standard one
amp fuse jumper is to be made before and after each time it is used (Replacement
Fuse Only C&S #: 591-3215).
13. Prior to installing any 460V service take-off fuse, the other two phases are to be
rubbered up with approved insulating mats. Once the fuse is installed, rubber up this
phase, and proceed to the next fuse. Follow this procedure for all three fuses.
14. Just prior to installing each service take-off fuse, perform a standard one amp fuse
jumper check across the service take-off fuse gap. If the jumper does not blow,
install the service take-off fuse. Follow this procedure for each fuse. A continuity test
of the standard one amp fuse jumper is to be made before and after each time it is
used. If the Fuse Jumper blows, DO NOT INSTALL the fuse but notify the customer
that a hazardous condition exists on the service take-off and must be corrected prior
to proceeding.
15. Replace all three Service Take-Off fuses. Repeat steps 13 and 14 for each phase.
TEST RECORD
ADDRESS ________________________________________________________
Phase 4
Voltage (phase 4 to ground) ______V. Voltage (phase 4 to phase 5) ______V.
Phase 5
Phase 6
OWNER CERTIFICATION
Owner: __________________________________________
Inspection/Test By (print name & title):______________________________________________
Signature: ________________________________ Date: ____________
Owner: __________________________________________________________
Address: ________________________________________________________
Pursuant to energizing the electric service to the above referenced premises, the owner shall permit Con Ed to perform an
inspection and Megger Test on the Test Zone of the equipment/cable/bus between the Service Take-Off fuse pads and the
Customer’s disconnect device in the Main Switchboard and disconnects in all feeder tap directions (if any). This Test Zone is
further defined as the same zone that becomes energized upon installation of respective Service Take-Off fuses. You have
requested Con Ed, at an accommodation rate, to perform the inspection and test in lieu of having your Contractor do so.
Con Ed will perform the inspection and Megger test under the following terms and conditions:
If the foregoing is acceptable to you, please sign and return one copy of this letter to the undersigned.