ey VKVC Vee Kay Vikram & Co. LLP Healing Pipelines sinceVee Kay Vikram & Company (VKVC) is involved in manufacturing and providing pipeline engineering and polyurethane products. Including Pigging Products, Pipeline Equipment, Pipeline Repair and Maintenance Products, Surge Relief and Pipeline Valves, Floats and Buoys, and Pigging Services. VKVC established in 1969 by an ex-ONGC petroleum production engineer, has rapidly expanded its product range from elastomer products for oil-well drilling to pipe-line products for use in upstream and downstream transportation and refinery operations, as well as providing pipeline cleaning services for new and aged pipelines. VKVC offers Pipeline Engineering Products, Polyurethane Products & Pigging Products. \VKVC is an API, ASME certified unit with approvals from Major Oil companies worldwide. VKVC has separate departments for manufacturing: 1) Pressure Vessels, 2) Polyurethane & Rubber Products. 3) Pipeline Maintenance Product viz Clamps & Sleeves. 4) Quick Opening Closures & Signals. 5) Pig Handling Systems, 6) Casing Insulators & Insulation Joints. The departments have support from VKVC In- House CNC operated plate Cutting, Machining Units. Metal & Plastic Testing Laboratory, Non- Destructive Testing Laboratory & Surface Preparation / Paint Unit In-House availability of total product process resource helps VKVC maintain tight production schedule VKVC Design and Engineering team is available to fulfill all design requirements for critical Onshore & Offshore Pipeline Projects.VKVC’s Quality Management System has been assessed and found to comply with the requirements of ISO 90012000. VKVC is a Member of Pigging | Products and Services “x Association, UK, since SS 2002, ~= j z= |y/ VKVC Veo Kay Vikram & Co. LLP CertificationsQuality PoliciesVKVC Veo Kay Vikram & Co. LLP VKVC has state of Art CNC Machining Units & Plasma Cutting Unit, Automatic Polyurethane Dispensers, Rubber Internal mixers, all available In-House. Manpower is trained, experienced and motivated to operate the machines efficiently,Pipeline pressure testing with Water or Nitrogen Cleaning and Pigging of Pipelines Pigging of Non-Piggable Pipelines ‘Turnkey on-line of off-line chemical and mechanical cleaning Pig Tracking and Stuck Pig Removal Gel Pigging Commissioning, decommissioning and abandonment Volatile liquid removal from gas pipelines Water or amine removal from liquid for Natural Gas Pipelines Integrated services with Nitrogen suppliers Water Treatment services for discharge Offshore pipeline repair projects Hot Tapping for Instrumentation Pipelined Pipeline Sleeve installation and welding On Line Leak Sealing with Camps Composite wrap applications Installation of Intrusive and Non-Intrusive Pig Signals and InstrumentationVeo Kay Vikram & Co. LLP Sy / VVC VKVC Pressure Vessel division is an experienced steel fabricator with ASME ‘U’, ‘UM’ & NB ‘R’ code stamp. approved, Pig Launchers and Pig Receivers are installed on Pipelines to launch and receive Pipeline Pigs, Pipeline spheres and Pipeline inspection tools. Pig Launchers & Pig Receivers offer a safe and effective means of inserting and removing pipeline Pigs to and from Pipelines. VKVC fabricates pig launchers and pig receivers as per client specifications. They are suitable for on-shore, offshore, subsea and process Plant applications. We offer EN 10204 3.1 & EN 10204 3.2Cerfification as required, We fabricate Pig Launchers and Pig Receivers having range from simple barrel pig Launchers and Receivers to complete skid mounted units with associated equipment including inter lock actuated valves, quick opening ‘closures with instrumentation, pig signalers and control systems, We offer Jib Cranes and Pig Handling system with ourBarrels. We follow the following design standards remote location. This is particularly relevant on unmanned + ASME "U” Stamp Division 1 & 2 platforms such as offshore platforms and sour service + ASME Vill applications, + NACEwith HIC/SSC andany otherspecifictests Sphere release fingers on sphere launchers are used to + BS5500 control the release of a series of spheresinto a pipeline. + ASME 831.3, 831.4, 831.8 + Sizes: 2" NBto56” NB \VKVC will design pig launcher and receiver systems which + Class: ANS! 150to ANSI2500 are ‘tailor-made’ to meet specific operational requirements. Material: Carbon steel & Stainless steel VKVC manufactures extension Pig Barrels to extend major We have in-house facility for Internal Inconel / barrel length of Existing Pig Barrels. Extension Pig Barrels ‘Stainless Steel Cladding. We also offer internally consist of one quick opening closure and one adaptor to Epoxy Coated Pig Barrels, hook up the extension Barrel to existing Pig Barrel QOEC. VKVC has extended major barrel length of Pig Barrels to Multiple pig launchers are designed to allow the enable launch / Receive of multiple pigs and inspection ‘sequential launching of pigs and spheres. Using our tools. ‘automatic multiple pig launching system a series of pigs can be launched into appipeline withouthaving to This caninclude: Muiple valve operation repeatedly depressurise and re-pressurise after each Automatically or manually operated pig and sphere release pig launch. The process can also be controlled froma _systems.on Integrated skid mounted packagesVKVC Quick Opening End Closure Technical Specification Available Sizes 2"T0 60" Class Rating ‘ASME150# Through To 250% Design Codes ASME Sec-Vl Div-1,UG-35(2) PD 5500 ‘ASME “U" Stamp ,FEA Can Be Provided. ‘Sizes 60" Longer and Pressure Rating Over 2500# Can Be Provide Closure Orientation Horizontal & Vertical Vessel/Ttrap Design Codes ASME B31.3 ‘ASME 831.4 Rotary ASME 831.8. ‘ASME Sec. Vl Div. Ete. Types Of Connection Butt Welded, Flanged Ended Material Of Construction ASTM AVSA 350 Lf2.CL.1 Or2 ASTM AVSA 105 ASTM AVSA516 Gr70 ASTM A 694 F GR.42/46/52/56/60165/70 ‘Stainless Steel Grade 3041 or 3161 Duplex, Super Duplex Elostomeric Sealing Buna-N, Viton Other Material Options Available on Request ~ Standard Closure Fish Red Oxide Primer (Standard) any other Coating Can be Provided on Request Clamp Ring Available Additional Features (on Request) : Mechanical Sequential Key Interiock Limit Switeh Inconel / Stainless Steel Weld Overlay Hydraulic Operating System Worm Gear Operatoration Vertical Closure Arrangement Ring Lock + XI VKVC QOEC With Devit Arm aew/NIKVC Voo Kay Vikram & Co. LLP ROTARY (SCHLZ) QOEC RING LOCK QOEC A ca & \ f PMS Es aR Bese ec CLASS #150 CLASS #150 60.30 173° 125 6030 220 6030173 80 15065 180 sooo os 10s as e000 D2 BBD ts OS ws #11430 105 300 218 11490 31810711430 900 1055 1806 7B 8° 16830 110 313 250 16830 360 © 109 «6168.30 313 1105 1855300 8 21910 115 390 324 21910 add 48S BHI 3751292 SOS 10" 273.10 120 450 983 27310 513 178 += 10" 273.10 400 13421065738 12 32390 125 510 428 92390 558 218 «=—12" 323.90 429 15023565 1B (100 14° 35550 130 550 458 35560 588 «29314735560 443 150-259-100 54B_ 105 16 40640 130 610 508 40640 638 33916” 40840 497 156 273«« 100598118 18 457.00 135 650 550 457.00 700 372-18" 457.00 553156 283 «100660145 20° 508.00 135 710 607 60800 757 419 20" 50800 620 178 318 © 100717 22" 556.00 140 750 682 55900 832 465 ««2" 55900 673 181 324 +100 792-58 24° 610.00 145 790 698 610.00 868 508» 24" 610.00 720 194 359 100828 «309 CLASS #300 CLASS #300 2 6030 80 173 125 «8030 220066 6030 173 80 15065180 3 8890 95 195 145 8890 240 © 72 8490 195 95 170 6 200 70 a 11430 125° 300 218 11430 318 12 11430 300 1055 180 6527878 6 16830 125 313 250 16830 360 © 120 B 21910 130 390 324 21910 444185 tor 27310 140 450 383 27310 513210 12 32390 147 520 428 32390 598268 14 355.60 159 550 458 355.60 588352 16 40640 170 610 508 40640 638430 4g 457.00 175 650 550 457.00 700 474 20” 50800 190 710 607 50800 757 576 22” 559.00 210 750 662 550.00 832 663 24” 610.00 215 790 698 610.00 868 «720 CLASS #600 m 6030 80 173 125 6030 220 66 3 8890 95 195 145 8890 24073 #11430 125 300 218 11430 318 124 6 16830 142 350 273 16830 383139 B* 21910 180 400 324 21910 444198 to 27310 172 470 383 27310 513261 12 32390 185 520 428 32390 558 329 14 35560 198 550 458 35560 588441 16 406.40 203 610 50B 40640 638525 te 457.00 220 650 550 457.00 700 607 20" 508.00 240 710 607 0800 757 745 22" $56.00 250 750 646 $59.00 816 840 24" 610.00 260 790 698 610.00 868 932 16830 313 1105 185 © 65 «32085 21910 375 120 «(204 = 650d 27310 400 134 «210 © 6547395 32390 429 150 235 © 65 «518100 395.60 443 150 259 © 100 548105 40540 497 156 273° «100 «598118 457.00 $53 156 283 «100 680145 50800 620 178 318 100 717 1B 550.00 673 181 324 100 7928 610.00 720 194 359 100828309 bss #000 6030 173 16065180 mao i a 0 es 2 11430 300 1105 185 «6537888 16830 350 1155 190 65 «34392 21910 375 129 «20865048 27310 400 134 210 © 65 «473.100 32390 442 168 254 «65 51B 113 35560 483 185 305 100 543180 40540 550 194 318 100 508 214 457.00 613 207 334 = 100 680275 508.00 667 225-385 100717345 550.00 725 234 378 100792439 610.00 800 250 415 «100 828.580 Note All Dimensions are in mm Unless Otherwise Spectid, Dimensions are Subject to Change without Notice. Weights ae Approximate, Dimensions of QOEC with Vertical Orientation are as Above Prk)VKVC Quick Opening End Closure RING CLAMP QOEC a TM Ti recta eight(kg CLASS #150 oust 473 150 10590205 ot 5 sat 70 1 im 2 4 11430 60 180 225150325105 6" 16830 613 185 245160385107 8° 21010 60 204 200105 a5 1a 1 z7at0 750 210 990 225 0574, 12 s2a90 810 235 30025515214 14 $5560 850 259 38027555581 16 40640 910 273 410305157 18 45700 950 283 45) 95.7570 20" 50800 1010 318 480055795 aI7 22 55900 1050 924 5207578540 2a 61000 1030 3594) S95 BDO CLASS #00 2% 6030 48 150 1659) 205 3 9800 520 170 175 «100 257K 4 11420 625 180225150 925121 & 10030 038 185 245100 805.135 B 21910 715 208 70) 1954518 1 7310 775 210 33) 2258059 1% 390 B15 2353652605255 1 35560 a75 250 98) 275555 te 40640 995 273 15S aD te 45700 975 263 450 3251S TS 20" 50800 10385 318 48) «355735575 22" 55900 1075 2452075795 ORD 2a” 61000 1115 3504) 905 S710 ciass #600 ouso 523 150 10590 05D sso0 515 170 «173100 11430 650 185 225150325124 168.30 700 190 26) 175385139 2940 750 204 205 200 aS 108 zai0 920 210 9402955252 aag0 sro 254 30520050029 s5560 900 505 Sa) 275.555 40640 950 S18 410 3051S 5 45700 1000 32445095. s0800 1050 365 18055705745, s5900 1100 S76 520375795 BMD erdo0 1140 4185400 Note:- All mensions are inmm Unless Otherwise Specified. Oimensions are Subject to Change without Notice Weights are Approximate Dimensions of QOEC wit Vertial Drionation are as Above Clamp Ring Type Ring/Band Lock Closures Rotary Self Lock Closure Vertical ClosuresVKVC ‘Vee Kay Vikram & Co. LLP Scrapper [Flow Teesare used to ensurea safepassage to Pipeline Pigs across branch connections. \VKVCdesigns, manufactures Barred Tees, Jacket type Scrapper | Flow Tees, Seif Draining plant tees Scrapper / Flow Tees are manufactured as per Cliont design and material requirements. VKVC range is from 3°NB 10.48°NB, ANSI 150+ to ANS! 1500# and Cartoon Steel/ Stainless Steel material. VVC Hydro tests allthe Flow Tees Prior to dispatcn. Pig Handling Equipment is used for insertion and retrieval of Pipeline Pigs from Pig Launcher / Pig Receiver. Pig Trolleys offersafe and convenience of operation concitions. VKVC produce pig trolleys and Jib cranes to suit specific requirements. VKVC pig trolleysrange from basic trays to assist manual pig handling of small diameter pigging tools through to fully adjustable trays with manual or pneumatic / hydraulic ‘winches for Pulling / pushing large diameter pigging tools. They canbe provided with HydraulicHeight Adjustment Units. ‘Typical features of VKVC Pig Trolleys include: + Robust construction + Hydraulic heightagjustment + Safetylocking mechanisms We also offer mobile Pigging Trolleys Pipeline Pig Signalers are used to signal of Pipeline pigs through r pipeline. They are provided the passage at both the piglaunching and pig receiving stations and Critical locations on the Pipeline. VKVC provides a wide range of Pig Signals with options of mounting, We offer Flange /andwelded Boss mounting. VKVC Pig Signals can be mounted with Limit Switches, for remote Signaling, Isolation Valves and Jacking Tool is available to remove Pig Signal under pressure. Extended stemis available for mountina signalon underground pipeline with an over ground visual indicator. A VKVC Provides Signals for Fitment on any type of mounting to et replace old signals. All VKVC Signals are Pneumatically Tested, Hydrostatic tested and Function tested with Pigs for proper functioning.g Signaller 1. DESCRIPTION VKVC intrusive pig Signalles zre used to indicate passage of pig. They can be se! to suit varying thicknesses of line pipe. All Signallers are pressure and functionally tested prior to dispatch. 2. Pig Signaller base Is designed as per ASME B31.8/ASME B31.4/ASME SEG Vil DIV. VKVC offers following options for Pig Signaliers: 1. Options for Base Mounting: a) Flange + Weld-O-Let d) Welded Boss ry tandout Height | Standout s treed iors b) Flange + Pipe + Sweapolet e) Flange + Pipe + RF Pad Cee g cnr) C) Flange + Pipe + Sockokt —f)_ Flange + Pipe + Threadolet 150# 106mm ‘30mm. 2. Options for Pig Signaler Type: = aa te a) With Valve, with Limit Switch (MEVW) 900# 167mm 80mm b) With Valve, without Limit Switch (MIVW) 1500# 167mm 30mm c) Without Valve, with Limit Switch (MEW) 2500# 192 mm. 80mm d) Without Valve, without Limit Switch (MW) 3. Other Option for Pig Signaler: a) With Extension 2. WORKING PIG SIGNALLER MODELS: 5. With Extension mw 2. MEW (upto 3000 mm oe available TS > i, MATERIAL (BODY): 1. STAINLESS STEEL (SS 316/SS 304) MATEIAL OFFERED FOR BASE MOUNTING: 1) Spar pin Dis Pie 1. ASTM A1O5/ASIMAS16GR.70 4. ASTM A 694 F42/46/52/60/65/70 Shon a The Nae la Te Cael Wt Th 2 ASTM A 350Li2 OTHER MATERIAL: MONEL BRONZE INGONNEL 22.0 1) Socal Reqrarunts hl falda per 3. ASTM A 182 F316/3161/304 sataywVKVC Veo Kay Vikram & Co. LLP INTRODUCTION VKVC PIG HANDLING + VKVC Pig Handling Systems are required to insert Pipeline Pig into Pig SYSTEM FEATURES D iamenalyoiociwmetiopmeiet 1. Quick ConverientPig Insertion and Removal + Aredesignedas percent soecific requirement & project requirements, ai onielaiele a + Are designed for convenient and safe Pig Handling, reducing chances of fan Eines € used in mutiple pig trap damaging Pigsand QOEC. Remediinangeme * Can beusedforinteligentas well as Utity pigs. PIG HANDLING SYSTEM TABLE OF DIMENSIONS Cie fandling | of Hsys Secu MKD 1 4°x6" 3300 400 800 2 6x8" 3300 430 800 3 8'xt 4600 480 800 4 10"x12" 4800 540 800 5 12"x4 4800 620 800 6 14"xt 5300 620 800 NOTE: 7 16"x18" 5600 670 800 1. For other sizes, dimensions shal be provided on receipt of 8 18"x20 5660 720 800 inuity / order. 9 20°26" 5660 820 1200 2. Al dimensions are nominal and are in mim. Dimensions are 40 24x28" 6300 920 41200 subjectto change without notice 44) f8"x90" 6608: 4020 4200 43. Additional dimensions can be provided on request. 4.D = Centre Heightis maintained as per Pig Barrel Height a | acc ccm peal ~~ aa ceVKVC Jb Cranes are used for Loading/Unloading Pigs near Pig Handling Systems. They are also used for removing fter elements from vertical iter. The Cranes have a double bearing swivel to ensure that the Jib Crane can be rotated easily. Technical Features: Available Range 05 ton to 10 ton Other Structure Material: A-36 OR Equivalent Design Code ASTMY/BS/ASME/GOST/IS Load Test 1.5 times rated Load at VKVC Works. ‘Swing Angle Of Jib Crane. : 360° Operation Manual or Electric Column Material API SLIA-36 Braking System Manual DIMENSIONS OF STANDARD JIB CRANES Soa Spiced rerica marin Ce oi) 05: 1335 25-4 1 5 254 r 3. 3 1 4".8" 2 255 : 3) 2 255 35 254 4 3 255 35 254 5 4 255 35 254 6 5 - 255 35 25-4 7 7 255 35 25-4 8 0 35 25-4 PecInsulating Joint itn HOGI Hue “ff Bios wW/VKVC ‘Vee Kay Vikram & Co, LLP one, TonnecTo 18 a0" Np pect (ana 21600) . Co ‘pie ace (et Sen ° ee OF elated it INSULATING JOINTS kn — { (MM co 122 105, et i 176 = iS a a a 146 & ted 20 tar 35) 208 Tor a5) 2a 58 350 8" 2191 287 137 350316 «158-350-308 178350 10" 2731 356 140 500 356 185 500 «372 «185 += 500 12" 9239 412 142 500 412 176 500 414204 500 BEVEL END 14" 3556 457 171 500 455 200 500 455 232 500 16" 4064 508 198 500 508 216 500 550 230 500 18" «457.2 550 174 «500 «562 «220 500 584-240 500 20" 508 610 175 500 610 236 500 650 253 500 22" 589° 672 «202 «500 «670 = 252, 500 710 285 = 500 24" 610 720 205 500 736 258 500 762 330 500 ‘Al dimensions are in mm. (Dimensions are subjected to change without notice) “Inner Diameter & wall thickness of Insulating Joint Pups shall be match with Inner Diameter & ‘Wall thickness of Line pipe \VKVC Insulating Joint / Monolithic Coupling / Monolithic Insulating Joints are suitable for use Dee with Petrochemicals, Oi, Gas, LPG and Water services. Technical Features Avaliable Sizes 2° - 48" (Higher Sizes available on request) Available Ratings ANSI #150 - ANSI #1500 (Higher ratings available on request) Design Code ASME Sec. Vill Div.1 for Body & ASME B31.4/B31.8 for Pups Hydrostatic Test At 1.3 times Design Pressure minimum Pneumatic Test ‘At 5 Bar minimum End connections Butt welds or Flanged End (RF RTJ) Insulation Resistance: § MOHM minimum Dielectric Strength Test: At S KV Minimum (current leakage not > SmA.) 50 Hz FLANGE END Material Certification: EN 102043.1 /EN 10204 3.2 Coating Epoxy Coating External / Internal (3LPE, Fusion bond Epoxy coating availabe on request) Holiday & Vacuum Test Performed Materials PupPiece —APISL/ ASTMA106GR.8/ASTMA333GRO6(LTCS) MPI Body +: ASTMA105/ASTMA694/ASTMAS5OLF2(LICS) RT Sealing _: FLUOROELASTOMER/FKM/FFKM. Ler MPI TPT VVC Insulating Joints available in different variety of connecting ‘configurations with Bevel ends / Flanged ends /Threaded ends. Non Destructive Testings 10035 Forged surface shallbe Wet MPI tested 100 % Radiography Test of But welds 100% of Fillet welds 100% Bevel Ends MPltested PePigs are devices used to primarily clean Pipelines over the years they have been developed to do different functions. VKVC is an experienced and renowned manufacturer of Pipeline Pigs. The reputation has been established over many years of manufacturing and supplying pipeline pigs to operators and contractors in the oil, gas and process industries. Quality, Reliability and Innovation are the main Pillars of our Company. VKVC works closely with operators to design and produce Pigs which offer the best solution to the pipelines where they are to be used. To achieve this, VKVC utilizes its design chemistry and engineering expertise to develop Pigs tools that are tailored to meet the specific requirements of each pipeline. VKVC manufactures afull ange of utility pigs including: With our expert knowledge & feedback from experience of pipeline pigging and our design and development capability, we also develop Specialty Pigs for specific pipelines operations. ‘Our Pigs are used by operators through the construction to decommissioning cycle of a Pipeline, which includes Pipeline Cleaning VKVC provides the widest range of Cup Dimensions for each Pipeline size. Cups outer Diameters are available at increments of 6mm / 0.25" for each size of Pipeline, for progressive Pigging of Pipelines,iy w VKVC 4c-FOUR ‘CUPACG-OUR CUP GAUGE PLATE -—ACGD-FOURCUP GUIDE DIS _4CSB-FOUR CUP SPRING LOADED BRUSH MG Il IY . 1 . 4 Four Cup Batching Pig Four Cup Gauging Pig Four Cup Batching Pig With Guide Dise ac ACG 4ccD i al) Four Cup Cleaning Fig Four Cup Magnetic Pig Four Cup Combo Pig 46" & 48" CUP PIG ‘4't0 46" cM CMB ac 4088 CUP PIGS-TABLE OF DIMENSIONS Notes: oy CCUM 1. The Pigs negotiate 2D and above 90° bends for 4” to 12°” ae) CD met ari dia pipelines aoa (Ka) 2 The Pigs negotiate 1.50 and above 90° bends for 14° a L.A ZS and above dia pipeline. 165 oro 8. The Pigs negotiate Full Bore Barted/Flow Tees, 8° 20) a0 oat en2 ADU eo las aes ne 4, The Pigs negotiate Full Bore Gate/Ball Valves. 12° 325-490 0.062 15.36 5. 4 Cup pig may be run as an effective Separation or De~ 14” 356535 0.080 23.52 watering tool 1408 6350.22 30 6. Conversion kit allows this pig to be simply converted into 18° 460 6850.65 672 a three or four cup pig 20a MEST ZO) oa 984 7. Adequate by-pass faciliies are built into the pigs to allow 22! 569 840 0.302 122.4 ‘Velocity Control and Increase Cleaning Erficiency. 2” 815150381 142.8 26a RIGUO Na O00 Nl OA72 FAG 8. Heavy duty conical cups ensure effective seating, long run oer aes as moa performance andthe fexibilty to negotiate localized bore = : restrictions (indentations) of up to 20%. 30” 7651180 0.748 238.8 32° 1212200865 2724 9. VKVC Pig ideal for Construction and pigging and 34” 870-1800 1.053 3168 Operational pigging. se" 9201370 1.287 3672 ‘10.VKVC pigs are suitable for use wit transmitters of all 38” 9701450 1.451 406.8 ‘make. Please inform / provide transmitter mounting 40" 1020 1525 1,682 501.6 details with order. 42" 1067 1605 1.932 543.6 11.46” & 48” NB Pigs are Incorporating Regular + Conical 46° 117017552. 828 602.4 features. 48" 12251825 2.883 667.2 Poh)Four Cup 4c-#0UR CUP -ACMLFOUR CUP MAGNET (see inl Four Cup Batching Pig 406-FOUR CUP GAUGE PLATE -40MB-FOUR CUP COMBO PG TC +408-FOUR OUP WITH BRUSH ££ re Toa Sa Pa 306 .4¢38-FOUR CUP SPRING LOADED BRUSH f| mete Four Cup Pig With Creular Brush 408 Four Gup Geaning ia eto 4 4088 CUP PIGS-TABLE OF DIMENSIONS Four Cup Magnet Pig 40M Shipping | Shipping Cec) ec Sialic at a Gy M3. Approx. (Kg) YG LL 3.12 165 0.010 5. & 220 0 0.021 6.12 10° 275405 0.038 11.16 12 325490 0.062 15.36 14” 356535 0.080 23.52 18408 6350.12 30 18” 460 685.165 696 20° 512 7800.26 98.4 22" 569 8400.02 1212 24” 615915 0.881 198 26° 660 990.472 163.2 27141085 0.590 1872 sor 7651180 0.746 220.8 2” 8121220 0.865 243.6 34870 1900 1.053 295.2 se" 9201870 1.287 333.6 se” 9701450 1.451 3708 40” 1020 1525 1.682. 4188 42” 1067 1605 1.932 442.8 46° 11701755 2.528 499.2 4a" 12251880 2.883 541.2. Peed Feur Cup Combo Pip 40MB REGULAR CUPThree Cup Pigs SC-THREE CUP SSCM-THREE CUP MAGNET re Ree ‘306-THREE OUP GAUGE PLATE ‘30MB-THREE CUP COMBO PIG SI0BD-THREE Ck yf VKVC Veo Kay Vikram & Co. LLP UP GUDE DISC ©—_-SCSB-THREE CUP SPRING LOADED BRUSH Three Cup Gauging Pg 306 Tee Cup leaning Pa CUP PIGS-TABLE OF DIMENSIONS ize LENGTH] Shipping] Shipping ZA A A ine ct) Ao Weight G M3 — 4 ie = a 10” 12" 14" 16" 18° 20" 20" 2a" sa 28" ap a2" oa" EE 38" 40" 42" a 48" 14"t0 48" 3088 Thee Cup Magnets Fa 114 0.004 165 0.010 220 =O 0.021 275405 0.038 325 490 0.062 356535 0.080 408635 0.122 460 685 0.165 512 760 0.224 569840 0.302 615 O15 0.381 6680 990 0.472 714 1065 0.590 765 1180 0.746 B12 1220 0.865 870 1300 1.053 920 1370 1.237 970 1450 1.451 1020 1525 1.682 1067 1605 1.932 11701755 2.528 1225 1822 2.883 78 11.76 168 24 30 73.2 103.2 122.4 140.4 169.2 193.2 223.2 258 314.4 955.2 387.6 469.2 516 565.2 620.4 360 Thee Cup Combo Pa 46 & 48° CUP PIG Som 3 CONICAL CUP www.vkve.com 118S0-THREE CUP S0G-THREE CUPGAUGEPLATE SOBTHREE CUP CRCULAR BRUSH _90S8-THREE CUP SPRING LOADED BRUSH SICM-THREE CUP MAGNET SSCMB-THREE CUP COMBO PIG I ‘Three Cup Gavoing Po Three Cup Pg With Circular Brush 308 38 (ff ee n=y = ‘Three Cup Cleaning Pig The Gup Magnetic Pia Tee Gup Combo Pg 140 48 3M ‘CMB 3088 “ (HU CUP PIGS-TABLE OF DIMENSIONS Pir eon) Sra) VAG AWA Yr mY Ma | Apert YQ REGULAR CUP iN tig 175004 e168 o.o10 er 2a ss ont 788 to’ 275 4050.08 11.76 12° 325490 0.062 168 147356 535 0.080 24 je 408635. 30 te” 4808S (0.185 732 20" 512 7600.24 4032 a 22" 569 840-(0.802 122.4 2a 6151S 0.381 1404 26° 660 900.472 1692 28" 714 10650590 199.2 30° 7851180 (0.746 223.2 so" B12 1220 0.865 258 34" 870 1300 »—*1.053 3144 36" 9201870 1.287 355.2 38" 9701450 1.451 307.6 40" 1020 1825 1.682 469.2 42” 1067 1605 —=1.992 516 46° 117017552528 565.2 48" 1225 «1830 _2.883 620.4wVKVC 20-WO CUP ‘206-10 CUP GAUGE PLATE ‘2060-TWO CUP GUIDE DISC _2038-TWO CUP SPRING LOADED BRUSH ‘2CM-TWO CUP MAGNET -20M8-1W0 CUP COMBO PIG Two Cup Batching Pg Two Cup Gavging Pg ‘Two Cup Batcring Pig win Guise Disc 2 206 een « we 6s Ty ea aa “Two Cup Geaning Pig “Two Cup Magnetic Pig “wo Cup Combo Pig 46" 8.48" CupPig 1610 48 20M 20M Ed 2038 CUP PIGS-TABLE OF DIMENSIONS ize eS ed a (inches) Ce ta Dera M3. ae (Kg) 75 114 0.004 = 7 Con GY CONICAL CUP a" 220 an 0.021 an 10" 275 405 0.038 8.76 12° 325490 0.062 11.28 14" 356 535 0.080 17.52 16" 408 635 0.122 22.8 18° 460 685 0.165 48 20" 512 760 0.224 64.8 22" 569 840 0.302 79.2 247 B15 15.881 93.6 2 26" 680 990.472 114 28" 714 1065, 0.590 133.2 30" 7651180 (0.748 158.4 32" 812 1220 0.865 178.8 34" 870 1300 1.053 272.4 36" 920 1370 1,237 309.6 38" 970 1450 1.451 346.8 40” 1020 1525, 1.682 394.8 42" 1067 1605 1,982 4212 46" 117017552528 480 48” 1225 1825, 2.883 523.22c-7Wo CUP 2CG-TWO CUP GAUGE PLATE 20M1WO CUP MAGNET “Two Cup Batching Pig Ed “wo Gup Clearing Pig ato 48" 2088 CUP PIGS-TABLE OF DIMENSIONS a ee a) ae Ce lac Mery — (Ka) iA or a 114 e 165 e 220 = 10° 275405 127 325490 14° 366 535 16408635 18” 460685 20° 512760 22" 569840 2a” B15 OS 26” 860-990 28" 7141065 30" 7651180 32” B12 1220 347 870-1300 36" 920-1370 38” 9701450 40” 1020 1525 42” 1067 1605 46711701785 48” 12251890 eT) -201M8-TW0 GUP COMBO PIS fm an 0.021 0.038 0.062 0.080 0.122 0.165 0.204 0.302 0.381 0.472 0.590 0.746 0.865 1.053 1.237 1.451 1.682 1.932 2.528 2.883 Two Cup Gauging Pig ‘Two Cup Magnetic Pig a 8 876 11.28 17.52 22.8 48 64.8 79.2 93.6 114, 133.2 158.4 178.8 272.4 309.6 346.8 394.8 421.2 523.2 2C8-TWO CUP GIRGULAR BRUSH 208 cM Two Cup Pig With Circular Brush Two Cup Combo Fig ‘2688-TWO CUP SPRING LOADED BRUSH 28 20M, REGULAR CUP BSy/ VKVC Veo Kay Vikram & Co. LLP ott Directional Magnetic Pig “Pea Ags sora B. Directional Magnet Pi Bi Directional Gaugin ‘ato 1 Pigs Aasemly : Bi-Diretional Cleaning Pig ‘With Croular Brush BI-DIRECTIONAL PIGS-TABLE OF DIMENSIONS Notes: a PN PN CEMENT IGEN 1. The Pi shall negotiate 30 and above 90° bends, aie (um)} (mm | (mm [Volume | Weight 2. The Pig shall negotiate Full Bore Barred/Flow tees. te "3 “ — (9) 3, The Pig shall negotiate Full Bore Gale/Bal Valves. = 4 a a 4, Bi-directional operational for Cleaning/Gauging/Water mn WSS ES oe a aa filing Dewatering/Magnetic/Cleaning Operational to” 270 252 380 0034 9.24 Pisano 12° 324 305-480 0.060 11.46 5, Accuracy correcty or accurately sized Sealing Discs AA GSE GSS S00 ML OCOc I 9S ensures Sealing efficient for long distance runs. 16" 410 390 610.118 24.72 6. Adequate by-pass faites are bul into pg o alow 18 465437705 (0.173 72 Velocity Control and Inrease Cleaning Eticiency 20a BSI ADO MT BO Hi06) 7. Available with various configurations of Guiding and 220" 565535840 0.208 «= 136.8 Sealing discs EH BGS EE 8, Pigis ideal for Construction pigging and for Operational 28" 715 690 1070 0594 «= 2052 Pisano 30° 768 (735°«1145«=«0730 «(2508 9. VKVC pigs are suitable for use wth transmitters of any Ot NGIEM SEN RIZ20 BOG 72N NETO ‘make, Please inform/provde transmitter mounting 24am S70 S20 ISO NETLOSOM INSES details wth order. 36° 916-892 137012078756 40.Length and cup assembly ae indicative ony, Subjected 38" 970 925 1450 1451 422.4 to change during assembly 40" 1016 9951515 1,658 416 11.Final Dimensions shall be based on pipeline inner 42" 1070 1042 1620 1960 516 diameter as informed by buyer. 46° 1170 1125 «1755-2528 62.4 4g” 1282 1175 1830 2916 673.2 wwrw.vkve.com I 2MFA r A “ye : HIGH SEAL BI-DIRECTIONAL PIGS-TABLE OF DIMENSIONS Nag jo co) 7 75 10" 12° 14 16 18 — oa 24" a a 07 ma SE Bc ce 208 4" a8 an = 270 324 356 410 465 512 565 610 660 715 768 815 870 916 970 1016 41070 1170 1232 Pye) eal B-Diectonal Pig (Opton-t) High Seal wae ane igh Seal Bi- Directional Magnetic Pig 4 to 12" Pigs Assembly Directional Pig High Seal B-Dirctional Magnetic Pig 14" To dB Pigs Assembly t on all igh Sea! B-Diectonal Cleaning Pig ma 205 252 305 335 390 437 490 535 585 640 630 735 845 828 892 925 995 1042 1125 1175 ‘wih Crear Bish So) = ne oa 0.010 0.021 0.034 0.060 0.081 0.118 0.173 0.225 0.298 0.375 0.472 0.594 0.730 0.872 1,053 1.227 1.451 1.658 1,960 2.528 2916 rn) Corio Approx. (Kg) 3.81 4.03 5.59 10.01 12.09 20.54 26.78 78 417 148.2 165.1 196.3 222.3 an7 292.5 364 406.9 487.6 510.9 569 685.1 729.3 igh Sea B-drectona leaning Fig ‘With Greular BrushT 4 k t + RDP POF PUMOPL POA, PUMD.Co PUG Low Dans ae Foam ig um Densty Bae asm Py edu DenstyCrs-o0ss Fam Pg : | 4 : | a t IDA PA Aan FL Pun Puce cian Density Lan Foam Pg High Dery ae Fear Fig a Des sss Fou Pg - a A at t 1 =| PUNDAR PUR Tat Foe PUND.NE PUB gn Dest Long foam ig ign Censty arsve Coated Foam Pig ih Dery Wire rst Fam Pia CUP PIGS-TABLE OF DIMENSIONS Te Ee ee Pig Si (oi EC} igth (mm)| DMM) | renreaT oy) Ce 155 165 0.001 80 155 3 155 0.002 0086 90 155 85 155 0.002 0.12 115 205 112 205 0.004 0.24 130 220 125 220 0.008 0.36 170 265 167 265 oo1t 0.84 180 280 17 280 0.013 0.96 225 330 219 330 0.022 1.68 270 515 265 515 0.046 33 320 615, 315 615 0.075 5.76 370 635 364 635 0.101 6.96 415 610 408 610 0121 108 463 685 463 685 0.171 15 20" 520 780 514 780 0.237 24 22" 570 840 567 840 0.307 278 24" 620 915 615, 915 0.389 34.8 26” 675 990 667 980 0.491 48 28" 720 1066 715 1066 0.603 516 30" 780 1155 770 1155 0.752 70.8 32” 820 1391 815 1391 4.005 84 34” 870 1465 868 1465 1.195 108.8 36" 930 1530 925 1530 4.411 123.6 38” 965 1370 960 1370 1.964 136.8 40" 1015 1470 1010 1470 1.613 163.2 42" 1075 2080 1070 2080 2.531 192 44” 1125 1640 1120 1640 2.196 222 46” 1165 1720 1160 1720 2.465 252 48" 1225 1825 1222 1825 9.425 283.2 56” 1425 2100 1420 2100 4.458 458.4 60" 1530 2280 1525 2290 5.586 738 oeIntroduction VKVC Pipeline Leak Repair Clamps are installed to Seal the leaks or to reinforce damaged portion of the Pipeline. VKVC clamps are designed as per ASME SEC. Vill DIV. 1 UG-27 and Basic Engineering Rules, Aon Den aM TT Tg ea || 7) saree | 0 [pRdesat [0 —a REPAIR CLAMP DETAIL (ANSI 150 / ANSI 300 / ANSI 600) Material Offer by VKVC Ca TS Shell ASTM A516 GR70 Rae Meee Stitiner ASTM A 105 rok SL, | amy. | WeIGHT 1) RS ASTM A 193 GRb7 a — Nut ASTM A 194 GR2h a 40 x Seal BunaN/ * eae) Fluoroelastomer / FKM aime aod 18 MO 8s eo Lifting Hook ASTM A516 GR.70 Gren | key [ets 280) 80) Hinge Assembly ASTMAS516 GR70 GL 219110 22a 40 2A) 20) Heat Insulation Cord PTFE (Teflon) 10" 2731 278 «140 «280 2100 VEReEIDg PSTHAHOS 12" 3239 829140280 EME lprcisciive Sheet Sea0u 14" 3556 361 205815 305 eR AT SS 16° 4064 411205855 350 ft $50 Note: Other Material Provided On Request 20" 508513205855 615 NDT Testings 2" 55D 564205855 650 a MPlonallFillet Welds 2a" G10 «61S. 205380 800 —_b UTonall Forgings 26" «660665205880 850 -Radiography Clamps are also available. 2s 711716 205880 920 i 30” 762-768 «205380 960 Stud Nut Coatings z a Hot Dip Galvanized 3s 914 920 2054851150 8 I ae 4219 1225-208 450.1360 tan pated For ANSI 900 / ANSI 1500 weights please contact a ero Carson CORES info@vkve.com Clamp Hydrostatic testing arrangement Tc) \VKVC High Pressure Conventional ClampVKVC Veo Kay Vikram & Co. LLP 200008 Tee Clamp Solid Clamp PLING ‘xsi #600 Flange Clamp Encapsulation Clamp Mechanical Repair Coupling eS Pin Hole Clamp Enclosure Clamp Pin Hole Clamp (One segment) (Two segment)VKVG Reinforcing Sleeves are designed Sleeve 1 Fee ee|| aS torenforce non leaking or damaged pipe while ot theline remains onlin. 1143 115364 Length Sleeve Ling can be reinforced under pressure but the 4683 1693 64 Minimum: 500mm APL5I Matera pressure mustbe reducedto safe evel 2191 220.1 64 Nesinum:9000mm | APISLGR go e998 Mme MLSE i ‘ APISLGR. X52 3656 3566 95 BatweenS00mm goss ce 55 4064 4074 95 | Op aPISL GR X60 457.2 4582 95 400 mm) sien oo 508 509 12.7 cael i560 M560] M2 Length Higher ASTM MATERIAL 610611127 Length 660.4 6614 127 Aiahle on ASTIVASI6 GRO M2 7122 127 Request 762 763127 ASTMASSIGRS USC peinforcement Sleeve 813814194 Thiokness raw material shall be s< 864865 19.1 As per Standard 100% UT tested After > 914915 19.1 Thickness in Tale Cold roing process weld < SS LESIO or ends shall be 100% UT aS As Per Design Code tested for discontinuity ss 1016 1017 191 ay pied B 1067 1068 19.1 asme B 31.8 Design 1117.6 11186 19.1 Pressure of Line Backing Stip| Other NOT procedures on 1168.4 1169.4 19.1 Pipe/ AsperSpecial ASTM ASB request, subjected to Se 4g” 1219 1220 19.1 Requirements availabilty ary Higher Sizes & Thichnesses Avalble See Reet All material shall 0 etiet Stoove (on Request Impacttested, ™ VKYC Reinforcing Sleeves are designed as per Clause 404.1.2 of ASMEB31.4/Ciause 8411.1 of ASME 831 8. Individual company codes and practices shouldbe observed. PD Sleeve thickness T = ~pgperg- + St = Outer diameter of sleeve ‘S= Specified minimum Yield strength F = Design Factor E = Longitudinal Joint factor ‘TF = Temperature Derating factor (only for Gas Lines) roove thickness forbacking stripVKVC Veo Kay Vikram & Co. LLPVKVC Vee Kay Vikram & Co. LLP OFFICE: VEE KAY VIKRAM & CO. LLP. VKVC HOUSE 1’ Shivalk Business Center, Opp. Golf Academy, Rajpath Club X-Road, S. G, Highway, Ahmedabad ~ 360054, Gujarat — India Ph.: +91 79 40506111 Extn, 120 + Fax: +91 79 40506110 mal: info@vkve.com Works VEE KAY VIKRAM & CO. LLP G-t / 3322/1, Phase ~ IV.GIDC,Chhatral - 382 729. Gujarat — India. Phone: +91-2764-288158, 234158, 9879208945 Email status@vkve.com ‘Web: www.vkve.com